An inverted brazing line

The automated equipment of the flip-type dip-dry line has solved the problems of uneven flux spraying and health hazards, and has achieved uniform flux coating and recycling, protecting the health of workers and improving efficiency.

CN116689215BActive Publication Date: 2026-03-24VESTEL JIANGSU CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-28
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, uneven flux spraying leads to waste and poses health hazards to workers, while manual operation is inefficient.

Method used

A flip-type flux dipping and drying line was designed, including a protective shell, a lifting flux dipping device, a vibration clamping device, and a drying device. The line achieves uniform coating and flux recycling through automated equipment, reducing waste and protecting the health of workers.

Benefits of technology

It achieves uniform flux coating, reduces flux waste, protects the health of workers, and improves operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a turnover type immersion brazing drying line, which is characterized in that: the turnover type immersion brazing drying line is used for conveying workpieces to be sprayed to the feeding side of a lifting type immersion brazing device through a feeding conveying mechanism, the workpieces to be sprayed are driven by the lifting type immersion brazing device to enter and exit a brazing agent storage box, and the brazing agent in the brazing agent storage box is adhered to the workpieces to be sprayed, so that the workpieces can be placed in the brazing agent storage box without the participation of workers, the contact between the workers and the brazing agent is reduced, the health of the workers is protected, the workpieces to be sprayed are clamped by a vibrating clamping mechanism, and the excessive brazing agent on the workpieces to be sprayed is vibrated and dropped into the brazing agent storage box, so that the dropped brazing agent can be recycled, the waste of the brazing agent is reduced, the workpieces to be sprayed on the feeding side of the vibrating clamping device are transported by a drying conveying mechanism, and the brazing agent on the workpieces to be sprayed on the drying conveying mechanism is dried by a drying device.
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Description

Technical Field

[0001] This invention relates to a brazing and drying line, and more particularly to a flip-type brazing and drying line. Background Technology

[0002] Before brazing, a layer of flux needs to be sprayed onto the surface of each workpiece. Currently, the flux is applied manually, which takes a long time. To improve efficiency, workers directly place the workpieces into the flux storage box, causing the flux to adhere to the workpieces. This method easily leads to uneven flux application, resulting in flux waste. Furthermore, areas with excessive flux are difficult to weld. When workers place the workpieces into the flux storage box, they come into contact with the flux, which can pose a health hazard to workers over a long period. Summary of the Invention

[0003] Purpose of the invention: To provide a flip-type dip-drying line that can reduce flux waste and protect the workers' bodies.

[0004] Technical solution: The flip-type dip-brazing and drying line of the present invention includes: a protective shell, a lifting dip-brazing device, a vibration clamping device, a drying device, and two conveying support frames;

[0005] Both conveyor support frames are mounted on a protective housing, inside which is installed a flux storage tank for storing flux. A lifting-type dip-dipping device and a vibrating clamping device are both mounted on the two conveyor support frames, located above the flux storage tank. The lifting-type dip-dipping device is used to vertically move the workpiece to be coated into and out of the flux storage tank for dip-dipping, while the vibrating clamping device is used to shake off excess flux from the workpiece after dip-dipping. A feeding conveyor mechanism is installed on the two conveyor support frames, on the feeding side of the lifting-type dip-dipping device, for feeding the workpiece from the lifting-type dip-dipping device. The workpiece to be coated on the material side is transported; a drying conveying mechanism is installed on the two conveying support frames and on the unloading side of the vibrating clamping device to transport the workpiece to be coated on the unloading side of the vibrating clamping device; a drying device is installed on the protective shell and the conveying support frame to dry the flux on the workpiece to be coated on the drying conveying mechanism; a control cabinet is installed on the outside of the protective shell, and a controller is installed inside the control cabinet to drive and control the lifting dip-dipping device, the vibrating clamping device, the drying device, the material feeding conveying mechanism, and the drying conveying mechanism.

[0006] Furthermore, the lifting-type brazing device includes a brazing fixing frame, a brazing conveying mechanism, and a lifting drive mechanism; the brazing fixing frame is installed on two conveying support frames; the lifting drive mechanism is set on the brazing fixing frame, and the brazing conveying mechanism is installed on the lifting drive mechanism. The brazing conveying mechanism transports the workpiece to be coated, and the lifting drive mechanism drives the brazing conveying mechanism to move into the flux storage tank, so that the workpiece to be coated is immersed in the flux; both the brazing conveying mechanism and the lifting drive mechanism are driven and controlled by a controller.

[0007] Furthermore, the lifting drive mechanism includes a lifting U-shaped frame, a lifting drive motor, a lifting solenoid, and a lifting screw; the lifting U-shaped frame is slidably mounted on the flux storage box, and the lifting solenoid is fixed on the lifting U-shaped frame; the lifting screw is threaded onto the lifting solenoid, and its top end is rotatably mounted through the flux fixing frame; the lifting drive motor is used to drive the lifting screw to rotate; the lifting drive motor is electrically connected to the controller through a lifting drive circuit.

[0008] Furthermore, the brazing conveying mechanism includes a brazing roller drive unit, two brazing conveying mounting frames, and multiple brazing conveying rollers; both brazing conveying mounting frames are mounted on lifting U-shaped frames, and the multiple brazing conveying rollers are rotatably mounted on the two brazing conveying mounting frames; the brazing roller drive unit is set on a conveying support frame and is used to drive the brazing conveying rollers to rotate; the brazing roller drive unit is controlled and driven by a controller.

[0009] Furthermore, the brazing roller drive unit includes a first spring, a brazing motor mounting frame, a brazing roller drive main friction wheel, and a brazing conveyor motor. A brazing synchronous sprocket is mounted at one end of each brazing conveyor roller, and a brazing synchronous chain is driven onto each pair of adjacent brazing synchronous sprockets. Brazing roller drive rods are connected to the same side ends of each pair of adjacent brazing conveyor rollers, and a brazing roller drive driven friction wheel is mounted on each of the two drive rods. The brazing motor mounting frame is fixed to a conveyor support frame, and a lifting sliding seat is slidably mounted on the mounting frame. The brazing roller drive main friction wheel is rotatably mounted on the lifting sliding seat and is used to frictionally drive the brazing roller drive driven friction wheel. The top end of the first spring is mounted on the brazing motor mounting frame, and the bottom end is elastically supported on the lifting sliding seat. The brazing conveyor motor is mounted on the lifting sliding seat and drives the brazing roller drive main friction wheel to rotate. The brazing conveyor motor is electrically connected to the controller via a brazing conveyor circuit.

[0010] Furthermore, the vibration clamping device includes a swing mechanism, a clamping mechanism, and a platform conveying mechanism; the platform conveying mechanism and the clamping mechanism are both mounted on the swing mechanism, and the platform conveying mechanism transports the workpiece to be sprayed after being dipped to the bottom of the clamping mechanism, where the clamping mechanism clamps the workpiece to be sprayed; the swing mechanism is mounted on two conveying support frames and is used to drive the clamping mechanism and the platform conveying mechanism to swing; the swing mechanism, the clamping mechanism, and the platform conveying mechanism are all controlled and driven by a controller.

[0011] Furthermore, the swing mechanism includes a swing U-shaped frame, a swing drive motor, a vibrator, and two mounting units; the two mounting units are respectively mounted on the upper sides of the two conveying support frames, and the swing U-shaped frame is rotatably mounted on the two mounting units; the vibrator is oscillatingly mounted on the swing U-shaped frame to drive the swing U-shaped frame to vibrate; the swing drive motor is used to drive the swing U-shaped frame to swing; the vibrator and the swing drive motor are electrically connected to the controller through a vibration drive circuit and a swing drive circuit, respectively.

[0012] Furthermore, the installation unit includes a vibratory mounting base, a rubber pad, two mounting screws, and two second springs; both mounting screws are fixed to the conveyor support frame, and their tops pass through the vibratory mounting base and are fitted with two mounting nuts; the two springs are respectively sleeved on the two mounting screws and elastically supported between the vibratory mounting base and the corresponding mounting nuts, while the rubber pad is supported between the vibratory mounting base and the conveyor support frame; the swing U-shaped frame is rotatably mounted on the two vibratory mounting bases.

[0013] Furthermore, the clamping mechanism includes a clamping drive motor, a motor mounting plate, and two clamping units; each clamping unit includes a clamping adjusting inner threaded tube, an adjusting sleeve, an adjusting rod, a connecting rod, and two clamping screws; the motor mounting plate is fixed on the swing U-shaped frame; the clamping adjusting inner threaded tube is slidably mounted on the motor mounting plate via a sliding seat, and the clamping adjusting screws are threaded onto the clamping adjusting inner threaded tube; the clamping drive motor is used to drive the clamping adjusting screws to rotate; the adjusting sleeve is sleeved on the adjusting rod, and its outer wall is hinged to the end of the clamping adjusting inner threaded tube; the bottom end of the adjusting rod is fixed to the connecting rod, and clamping sleeves are installed at both ends of the connecting rod, with the top ends of both clamping sleeves hinged to the lower side of the motor mounting plate; the tops of the two clamping screws are threaded onto the corresponding clamping sleeves, and clamping parts are fixed to their bottom ends; locking nuts for locking the clamping screws are installed on both clamping sleeves; the clamping drive motor is electrically connected to the controller via a clamping drive circuit.

[0014] Furthermore, the drying device includes a hot air circulation fan, two air outlet hoods, and two air return hoods; the two air outlet hoods and the two air return hoods are all housed within a protective casing, and the two air outlet hoods are connected to the air outlet of the hot air circulation fan through two air outlet pipes, and the two air return hoods are connected to the air inlet of the hot air circulation fan through two air return pipes; the hot air circulation fan is mounted on two conveyor support frames, and the hot air circulation fan is electrically connected to the controller through a fan drive circuit.

[0015] Compared with the prior art, the beneficial effects of this invention are as follows: The workpiece to be coated is transported to the loading side of the lifting dip-dipping device by the feeding conveying mechanism. The lifting dip-dipping device drives the workpiece to be coated in and out of the flux storage box, so that the flux in the flux storage box adheres to the workpiece to be coated. This eliminates the need for workers to put the workpiece into the flux storage box, reducing the contact between workers and the flux and achieving the purpose of protecting the health of workers. The vibrating clamping mechanism clamps the workpiece to be coated and shakes off excess flux on the workpiece to be coated into the flux storage box, thereby enabling the recovery of the shaken flux and reducing flux waste. The drying conveying mechanism transports the workpiece to be coated from the unloading side of the vibrating clamping device, and the drying device dries the flux on the workpiece to be coated on the drying conveying mechanism. Attached Figure Description

[0016] Figure 1 This is the front view of the flip-type dip-drying and drying line;

[0017] Figure 2 This is a cross-sectional view of a flip-type dip-drying and drying line;

[0018] Figure 3 This is a schematic diagram of the internal structure of the lifting dipping device in a flip-type dipping and drying line.

[0019] Figure 4 This is a schematic diagram of the internal structure of the vibration clamping device in a flip-type dip-drying line.

[0020] Figure 5 This is a schematic diagram of the drive unit structure of the dip roller in a flip-type dip drying line.

[0021] Figure 6 This is a schematic diagram of the circuit structure of a flip-type dip-drying and drying line. Detailed Implementation

[0022] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the embodiments described.

[0023] Example 1:

[0024] like Figure 1-6As shown, the flip-type dip-brazing and drying line disclosed in this invention includes: a protective shell 100, a lifting dip-brazing device, a vibration clamping device, a drying device, and two conveying support frames 200.

[0025] Both conveyor support frames 200 are mounted on the protective housing 100. Inside the protective housing 100 is a flux storage tank 110 for storing flux. A lifting-type dip-dipping device and a vibration clamping device are both mounted on the two conveyor support frames 200, located above the flux storage tank 110. The lifting-type dip-dipping device is used to vertically move the workpiece to be coated into and out of the flux storage tank 110 for dip-dipping. The vibration clamping device is used to shake off excess flux from the workpiece after dip-dipping. A feeding conveyor mechanism is installed on the two conveyor support frames 200, located on the feeding side of the lifting-type dip-dipping device, for adjusting the lifting... The workpiece to be coated is transported on the feeding side of the dip-coating device; a drying conveying mechanism is installed on the two conveying support frames 200 and located on the unloading side of the vibrating clamping device for transporting the workpiece to be coated on the unloading side of the vibrating clamping device; a drying device is installed on the protective shell 100 and the conveying support frame 200 for drying the flux on the workpiece to be coated on the drying conveying mechanism; a control cabinet is installed on the outside of the protective shell 100, and a controller is installed inside the control cabinet for driving and controlling the lifting dip-coating device, the vibrating clamping device, the drying device, the feeding conveying mechanism, and the drying conveying mechanism.

[0026] The workpiece to be coated is transported to the loading side of the lifting dip-dipping device by the feeding conveyor mechanism. The lifting dip-dipping device moves the workpiece into and out of the flux storage tank 110, so that the flux in the flux storage tank 110 adheres to the workpiece to be coated. This eliminates the need for workers to put the workpiece into the flux storage tank 110, reducing workers' contact with the flux and protecting their health. The vibrating clamping mechanism clamps the workpiece to be coated and shakes off excess flux into the flux storage tank 110, allowing for the recovery of the shaken flux and reducing waste. The drying conveyor transports the workpiece to be coated from the unloading side of the vibrating clamping device, and the drying device dries the flux on the workpiece on the drying conveyor.

[0027] Furthermore, the lifting-type brazing device includes a brazing fixing frame 300, a brazing conveying mechanism, and a lifting drive mechanism; the brazing fixing frame 300 is mounted on two conveying support frames 200; the lifting drive mechanism is set on the brazing fixing frame 300, and the brazing conveying mechanism is mounted on the lifting drive mechanism. The brazing conveying mechanism transports the workpiece to be coated, and the lifting drive mechanism drives the brazing conveying mechanism to move into the flux storage tank 110, so that the workpiece to be coated is immersed in the flux; both the brazing conveying mechanism and the lifting drive mechanism are driven and controlled by a controller.

[0028] Preferably, the lifting drive mechanism includes a lifting U-shaped frame 310, a lifting drive motor 311, a lifting solenoid 312, and a lifting screw 313. Fixed protrusions are installed on both outer walls of the lifting U-shaped frame 310, and limiting protrusions for limiting the fixed protrusions are installed on the inner wall of the flux storage box 110. The lifting solenoid 312 is fixed to the lifting U-shaped frame 310. The bottom end of the lifting screw 313 is threaded onto the lifting solenoid 312, and its top end is rotatably mounted on the dip-bracing fixing frame 300 and equipped with a lifting driven gear. The lifting drive motor 311 is mounted on the dip-bracing fixing frame 300. The drive end passes through the dip-bracing fixing frame 300 and is equipped with a lifting main gear that meshes with the lifting driven gear. The dip-bracing conveying mechanism is installed on the lifting U-shaped frame 310. The lifting drive motor 311 is electrically connected to the controller through the lifting drive circuit. The lifting drive motor 311 drives the lifting screw 313 to rotate, thereby lifting the lifting screw tube 312. The lifting U-shaped frame 310 moves with the lifting screw tube 312, and the dip-bracing conveying mechanism moves with the lifting U-shaped frame 310. This allows the workpiece to be coated on the dip-bracing conveying mechanism to be moved into the flux storage box 110, so that flux is adhered to the workpiece to be welded.

[0029] Preferably, the brazing conveying mechanism includes a brazing roller drive unit, two brazing conveying mounting frames 320, and multiple brazing conveying rollers 321. The brazing roller drive unit includes a first spring 324, a first rotating rod, a brazing motor mounting frame 323, and a brazing conveying motor 322. Both brazing mounting frames 320 are mounted on a lifting U-shaped frame 310, and the multiple brazing conveying rollers 321 are rotatably mounted on the two brazing mounting frames 320. A brazing synchronous sprocket is mounted at one end of each brazing conveying roller 321, and a drive sprocket is connected to each pair of adjacent brazing synchronous sprockets. A brazing synchronous chain is used. A brazing motor mounting bracket 323 is installed on a conveyor support frame 200. A lifting sliding seat is slidably mounted on the brazing motor mounting bracket 323. The main friction wheel 325 driving the brazing roller is rotatably mounted on the lifting sliding seat via a first rotating rod. The top end of a first spring 324 is fixed to the brazing motor mounting bracket 323, and the bottom end is elastically supported on the lifting sliding seat. A brazing conveyor motor 322 is mounted on the lifting sliding seat, and a brazing drive sprocket is installed at the drive end of the brazing conveyor motor 322. A brazing roller drive sprocket is installed at the other end of the first rotating rod. A brazing drive chain is connected to the brazing drive sprocket and the brazing roller drive sprocket. At the same end of two adjacent brazing conveyor rollers 321, brazing roller drive rods are connected. Both brazing roller drive rods pass through a brazing conveyor mounting frame 320 and are equipped with brazing roller drive friction wheels 326. These friction wheels 326 are driven by the main brazing roller drive friction wheel 325. A brazing conveyor motor 322 is electrically connected to the controller via a brazing conveyor circuit and is mounted on the conveyor support frame 200, located in front of the two brazing conveyor mounting frames 320. A dip-brazing position sensor 327 is provided to sense the position of the workpiece to be coated on the dip-brazing conveyor roller 321, and the dip-brazing position sensor 327 is electrically connected to the controller; the dip-brazing conveyor roller 321 is driven to rotate by the dip-brazing conveyor motor 322, and the dip-brazing conveyor roller 321 transports the workpiece to be coated. The design of the dip-brazing roller driving the main friction wheel 325 and the dip-brazing roller driving the secondary friction wheel 326 ensures that the dip-brazing conveyor motor 322 moves when the dip-brazing conveyor roller 321 is moved into the flux storage tank 110, thereby protecting the dip-brazing conveyor motor 322.

[0030] Furthermore, the vibration clamping device includes a swing mechanism, a clamping mechanism, and a platform conveying mechanism; the platform conveying mechanism and the clamping mechanism are both mounted on the swing mechanism, and the platform conveying mechanism transports the dipped workpiece to be sprayed to the bottom of the clamping mechanism, where the clamping mechanism clamps the workpiece to be sprayed; the swing mechanism is mounted on two conveying support frames 200 and is used to drive the clamping mechanism and the platform conveying mechanism to swing; the swing mechanism, the clamping mechanism, and the platform conveying mechanism are all controlled and driven by a controller.

[0031] Preferably, the swing mechanism includes a swing U-shaped frame 415, a swing drive motor 414, a vibrator 440, and two mounting units. Each mounting unit includes a vibrating mounting base 411, a rubber pad 412, two mounting screws 410, and two second springs 413. Both mounting screws 410 are fixed to the conveyor support frame 200, and their tops pass through the vibrating mounting base 411 and are fitted with two mounting nuts. The two springs 413 are respectively sleeved on the two mounting screws 410 and elastically supported between the vibrating mounting base 411 and the corresponding mounting nuts. The rubber pad 412 supports the vibrating mounting base 411 and the conveyor support frame 200. One side of the swing U-shaped frame 415 is rotatably mounted on one vibrating mounting base 411 via a rotating shaft, and the other side is rotatably mounted on the other vibrating mounting base 411 via a second rotating rod. A worm gear is installed at the end of the second rotating rod. The swing drive motor 414 is mounted on... The device is mounted on a vibration mounting base 411, with a worm gear meshing with a worm wheel at the drive end. The swing drive motor 414 is electrically connected to the controller via a swing drive circuit. The vibrator 440 is hinged to the swing U-shaped frame 415 via a third hinge seat to drive the swing U-shaped frame 415 to vibrate. The vibrator 440 is electrically connected to the controller via a vibration drive circuit. The clamping mechanism and the platform conveying mechanism are both mounted on the swing U-shaped frame 415. The swing drive motor 414 drives the swing U-shaped frame 415 to swing, and the clamping mechanism and the platform conveying mechanism swing along with the swing U-shaped frame 415, thereby adjusting the tilt angle of the workpiece to be sprayed on the platform conveying mechanism. The vibrator 440 drives the swing U-shaped frame 415 to vibrate, thereby vibrating the workpiece to be sprayed on the platform conveying mechanism, thereby shaking off excess flux from the workpiece, and the shaken flux falls into the flux storage tank 110.

[0032] Preferably, the clamping mechanism includes a clamping drive motor 431, a motor mounting plate 430, and two clamping units; each clamping unit includes a clamping adjusting inner screw tube 434, an adjusting sleeve, an adjusting rod 435, a connecting rod 436, and two clamping screws 439; the motor mounting plate 430 is fixed on the swing U-shaped frame 415, and a sliding seat 433 is fixed on the upper side of the motor mounting plate 430; the clamping adjusting inner screw tube 434 is slidably mounted on the sliding seat 433; the clamping drive motor 431 is mounted on the motor mounting plate 430, and... The clamping drive motor 431 is a dual-axis motor. Each of the two drive ends of the clamping drive motor 431 is equipped with a clamping adjusting screw 432. The two clamping adjusting screws 432 are screwed onto two clamping adjusting inner threaded tubes 434, respectively. An adjusting sleeve is fitted onto an adjusting rod 435, and the outer wall of the sleeve is hinged to the end of the clamping adjusting inner threaded tube 434 via a first hinge seat. The bottom end of the adjusting rod 435 is fixed to a connecting rod 436. A clamping inner threaded tube 437 is installed at each end of the connecting rod 436. Each clamping inner threaded tube 437... The top ends are hinged to the lower side of the motor mounting plate 430 via a second hinge seat. One end of each of the two clamping screws 439 is threaded onto the corresponding clamping inner thread tube 437, and the other end is fixed with a clamping member 438. A locking nut is installed at the opening of each clamping inner thread tube 437 to lock and fix the clamping screws 439 and the clamping inner thread tubes 437. The clamping drive motor 431 is electrically connected to the controller through a clamping drive circuit; the clamping drive motor 431 drives the clamping adjusting screw 432. The rotation drives the clamping and adjusting inner screw tube 434 to move horizontally. Due to the action of the first and second hinge seats, the adjusting rod 435 drives the connecting rod 436 to move. The clamping inner screw tube 437 follows the connecting rod 436 to swing around the second hinge seat. The clamping member 438 and the clamping screw 439 follow the clamping inner screw tube 437 to move. Due to the action of the clamping screw 439 and the locking nut, the position of the clamping member 438 can be adjusted, thereby clamping the sides of workpieces of different sizes to be sprayed.

[0033] Preferably, the platform conveying mechanism includes a platform conveying motor 423, two platform mounting frames 420, and multiple platform conveying rollers 421. The two platform mounting frames 420 are respectively mounted on the bottom of the swing U-shaped frame 415. Multiple platform conveying rollers 421 are rotatably mounted on the two platform mounting frames 420. A platform synchronous sprocket is mounted at the end of each platform conveying roller 421. A platform synchronous chain is driven and connected to each pair of adjacent platform synchronous sprockets. The platform conveying motor 423 is mounted on the swing U-shaped frame 415. A platform drive sprocket is mounted on the drive end of the platform conveying motor 423. A [missing information - likely a platform conveying chain] is mounted on one of the platform conveying rollers 421. A platform roller drive sprocket is connected to the platform drive sprocket and the platform roller drive sprocket. A platform position sensor 422 is installed on the conveyor support frame 200 and in front of the two platform mounting frames 420. It is used to sense the position of the workpiece to be sprayed on multiple platform conveyor rollers 421. The platform position sensor 422 is electrically connected to the controller. The platform conveyor motor 423 is electrically connected to the controller through the platform conveying circuit. The platform conveyor motor 423 drives the multiple platform conveyor rollers 421 to rotate, which is used to transport the workpiece to be sprayed after brazing. The position of the workpiece to be sprayed is sensed by the platform position sensor 422.

[0034] Furthermore, the drying device includes a hot air circulating fan 510, two air outlet hoods 513, and two return air hoods 514; a baffle plate 113 is installed inside the protective shell 100, and the baffle plate 113 is located on the side of the vibrating clamping device away from the lifting dip-dipping device. The two air outlet hoods 513 and the two return air hoods 514 are all located inside the protective shell 100, with the two air outlet hoods 513 distributed vertically and the two return air hoods 514 distributed front to back. The hot air circulating fan 510 is installed at the bottom of the two conveying support frames 200 via a fan mounting plate 515. A baffle plate is installed at the air outlet of the hot air circulating fan 510, which is connected to the two air outlet hoods 514. The air outlet duct 511 connected to the cover 513 is connected to the air inlet of the hot air circulation fan 510, and the return air duct 512 connected to the two return air covers 514 is installed. The hot air circulation fan 510 is electrically connected to the controller through the fan drive circuit. Through the air outlet duct 511 and the air outlet cover 513, the hot air circulation fan 510 can blow air into the protective shell 100. Due to the action of the baffle plate 113, the air inside the protective shell 100 returns to the hot air circulation fan 510 from the return air cover 513 and the return air duct 512, thereby forming a circulation within the protective shell 100, which can dry the flux on the workpiece to be sprayed.

[0035] Furthermore, the feeding conveying mechanism includes a feeding conveying motor 213, two feeding conveying mounting frames 210, and multiple feeding conveying rollers 211. The two feeding conveying mounting frames 210 are respectively mounted on two conveying support frames 200 and are located on the side of the lifting dip-dipping device away from the vibration clamping device. The multiple feeding conveying rollers 211 are rotatably mounted on the two feeding conveying mounting frames 210, and a feeding synchronous sprocket is installed at one end of each feeding conveying roller 211. A feeding synchronous chain is driven to each pair of adjacent feeding synchronous sprockets. The feeding conveying motor 213 is used to drive one feeding conveyor. The feeding roller 211 rotates, and a feeding position sensor 212 is installed on the conveying support frame 200 and in front of the two feeding conveying mounting frames 210. It is used to sense the position of the workpiece to be sprayed on the feeding conveying roller 211. The feeding position sensor 212 is electrically connected to the controller, and the feeding conveying motor 213 is electrically connected to the controller through the feeding conveying circuit. The feeding conveying motor 213 drives the feeding conveying roller 211 to rotate, which is used to transport the workpiece to be sprayed on the feeding side of the lifting dip-dipping device. The feeding position sensor 212 can sense the position of the workpiece to be sprayed on the feeding conveying roller 211.

[0036] Furthermore, the drying conveying mechanism includes a drying conveying motor 523, two drying conveying mounting frames 520, multiple drying conveying rollers 521, multiple drying synchronization sprockets, and multiple drying synchronization chains. The two drying conveying mounting frames 520 are respectively mounted on two conveying support frames 200, and the side of each drying conveying mounting frame 520 away from the vibration clamping device extends to the outside of the protective shell 100. The multiple drying conveying rollers 521 are rotatably mounted on the two drying conveying mounting frames 520. The multiple drying synchronization sprockets are respectively mounted on the ends of the corresponding drying conveying rollers 521. The multiple drying synchronization chains are all drive-connected to adjacent... On the two drying synchronous sprockets, the drying conveyor motor 523 drives the drying conveyor roller 521 to rotate. A feeding position sensor 522 is installed on the conveyor support frame 200 to sense the position of the workpiece on the drying conveyor roller 521. The feeding position sensor 522 is electrically connected to the controller. The drying conveyor motor 523 is electrically connected to the controller through the drying conveyor circuit. By driving the drying conveyor roller 521 to rotate through the drying conveyor motor 523, the workpiece to be sprayed on the feeding side of the vibrating clamping device can be transported to the drying device. The drying device dries the flux on the workpiece to be sprayed on the drying conveyor roller 521.

[0037] Furthermore, the flux storage tank 110 is equipped with an inlet 111 and a discharge port 112 extending to the outside of the protective shell 100. The lifting drive circuit, feeding conveyor circuit, dipping conveyor circuit, drying conveyor circuit, vibration drive circuit, platform conveyor circuit, clamping drive circuit, swing drive circuit, and fan drive circuit are all located in the control cabinet. A display screen and a button panel are provided on the front side of the control cabinet. Flux can be injected into the flux storage tank 110 through the inlet 111, and the flux can be discharged from the flux storage tank 110 through the discharge port 112.

[0038] In the dip-brazing equipment disclosed in this invention for cleaning excess flux from the surface of a workpiece to be coated, the controller adopts an existing PLC controller module; the loading position sensor 212, dip-brazing position sensor 327, platform position sensor 422, and unloading position sensor 522 all adopt existing proximity sensors; the display screen adopts an existing LED display screen for displaying information; the button panel adopts an existing thin-film waterproof button panel for easy operation; the lifting drive circuit, loading conveyor circuit, dip-brazing conveyor circuit, drying conveyor circuit, vibration drive circuit, platform conveyor circuit, clamping drive circuit, swing drive circuit, and fan drive circuit are respectively used to drive and control the lifting drive motor 311, loading conveyor motor 213, dip-brazing conveyor motor 322, drying conveyor motor 523, vibrator 440, platform conveyor motor 423, clamping drive motor 431, swing drive motor 414, and circulating fan 510.

[0039] The flip-type dip-brazing drying line provided by this invention, in use, places the workpiece to be coated on the feeding conveyor roller 211, and the feeding drive motor 213 drives the feeding conveyor roller 211 to rotate, thereby conveying the workpiece to be coated to the feeding side of the lifting dip-brazing device. The dip-brazing conveyor motor 322 drives the dip-brazing conveyor roller 321 to rotate, which can transport the workpiece to be coated onto the dip-brazing conveyor roller 321. The lifting drive motor 311 drives the dip-brazing conveyor roller 321 and the workpiece to be coated to enter and exit the flux storage tank 110, so that the flux in the flux storage tank 110 adheres to the workpiece to be coated. The platform conveyor motor 423 drives the platform conveyor roller 421 to rotate, which can transport the dipped workpiece to be coated onto the platform conveyor roller 421. The clamping drive motor 431 drives the clamping adjustment screw 432 to rotate, and the clamping adjustment inner screw tube 434 moves horizontally along with the clamping adjustment screw 432. The first and second hinge seats cause the adjusting rod 435 to push the connecting rod 436 to move towards the side of the workpiece to be coated. The clamping inner thread tube 437 and the clamping member 438 move with the connecting rod 436, thereby clamping the side of the workpiece to be coated. The swing drive motor 414 drives the swing U-shaped frame 415 to swing, and the platform support frame 420 and the platform conveying roller 421 move with the swing U-shaped frame, so that the workpiece to be coated is in an inclined state. The vibrator 440 drives the swing U-shaped frame 415 to vibrate, thereby shaking off the excess flux on the workpiece to be coated after soldering into the flux storage box 110. The drying conveying motor 523 drives the drying conveying roller 521 to rotate, which can transport the workpiece to be coated on the unloading side of the vibrating clamping device. Then, the hot circulating fan 510 dries the flux on the workpiece to be coated on the drying conveying roller 521.

[0040] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A flip-over fluxing and drying line, characterized in that: The utility model provides a kind of dip-pen device, including protective shell (100), lifting type dip-pen device, vibration clamping device, drying device and two conveying support frames (200);Two conveying support frames (200) are installed on protective shell (100), and dip-pen storage box (110) for storing flux is installed in the inside of protective shell (100);Lifting type dip-pen device and vibration clamping device are installed on two conveying support frames (200), and located above dip-pen storage box (110), and lifting type dip-pen device is used to drive the vertical in and out of dip-pen storage box (110) of workpiece to be sprayed and is immersed in dip-pen, and vibration clamping device is used to shake off excessive flux on workpiece to be sprayed after immersion;Feeding conveying mechanism is installed on two conveying support frames (200) and located on the feeding side of lifting type dip-pen device, for transporting workpiece to be sprayed on the feeding side of lifting type dip-pen device;Drying conveying mechanism is installed on two conveying support frames (200) and located on the discharging side of vibration clamping device, for transporting workpiece to be sprayed on the discharging side of vibration clamping device;Drying device is installed on protective shell (100) and conveying support frame (200), for drying flux on workpiece to be sprayed on drying conveying mechanism;Control cabinet is installed on the outside of protective shell (100), and controller is arranged in the inside of control cabinet, for driving and controlling lifting type dip-pen device, vibration clamping device, drying device, feeding conveying mechanism and drying conveying mechanism; Lifting type dip-pen device includes dip-pen fixing frame (300), dip-pen conveying mechanism and lifting drive mechanism;Dip-pen fixing frame (300) is installed on two conveying support frames (200);Lifting drive mechanism is arranged on dip-pen fixing frame (300), and dip-pen conveying mechanism is installed on lifting drive mechanism, and workpiece to be sprayed is transported by dip-pen conveying mechanism, and dip-pen conveying mechanism is moved into dip-pen storage box (110) by lifting drive mechanism, so that workpiece to be sprayed is immersed in flux;Dip-pen conveying mechanism and lifting drive mechanism are driven and controlled by controller; Lifting drive mechanism includes lifting U-shaped frame (310), lifting drive motor (311), lifting screw pipe (312) and lifting screw rod (313);Lifting U-shaped frame (310) is slidably installed on dip-pen storage box (110), and lifting screw pipe (312) is fixed on lifting U-shaped frame (310);Lifting screw rod (313) is screwed on lifting screw pipe (312), and top end is rotatably installed on dip-pen fixing frame (300) in penetrating mode;Lifting drive motor (311) is used to drive lifting screw rod (313) to rotate;Lifting drive motor (311) is electrically connected with controller through lifting drive circuit; The fluxing roller conveying mechanism comprises a fluxing roller driving unit, two fluxing roller conveying mounting frames (320) and a plurality of fluxing roller conveying rollers (321); the two fluxing roller conveying mounting frames (320) are both mounted on the lifting U-shaped frame (310), and the plurality of fluxing roller conveying rollers (321) are all rotatably mounted on the two fluxing roller conveying mounting frames (320); the fluxing roller driving unit is arranged on one conveying support frame (200) and is used for driving the fluxing roller conveying rollers (321) to rotate; and the fluxing roller driving unit is controlled and driven by the controller; The fluxing roller driving unit comprises a first spring (324), a fluxing motor fixing frame (323), a fluxing roller driving main friction wheel (325) and a fluxing conveying motor (322); a fluxing synchronous sprocket is mounted at one end of each fluxing roller conveying roller (321), and one fluxing synchronous chain is transmissionally connected to each adjacent two fluxing synchronous sprockets; the same side end portions of the adjacent two fluxing roller conveying rollers (321) are both butted with a fluxing roller driving rotating rod, and a fluxing roller driving slave friction wheel (326) is mounted on the two fluxing roller driving rotating rods; the fluxing motor fixing frame (323) is fixed on one conveying support frame (200), and a lifting sliding seat is slidingly mounted on the fluxing motor fixing frame (323); the fluxing roller driving main friction wheel (325) is rotatably mounted on the lifting sliding seat and is used for frictionally driving the fluxing roller driving slave friction wheel (326); the top end of the first spring (324) is mounted on the fluxing motor fixing frame (323), and the bottom end is elastically supported on the lifting sliding seat; the fluxing conveying motor (322) is mounted on the lifting sliding seat and drives the fluxing roller driving main friction wheel (325) to rotate; and the fluxing conveying motor (322) is electrically connected to the controller through a fluxing conveying circuit; The vibration clamping device comprises a swinging mechanism, a clamping mechanism and a platform conveying mechanism; the platform conveying mechanism and the clamping mechanism are both mounted on the swinging mechanism, the workpiece to be sprayed after fluxing is conveyed to the lower side of the clamping mechanism by the platform conveying mechanism, and the workpiece to be sprayed is clamped by the clamping mechanism; the swinging mechanism is mounted on the two conveying support frames (200) and is used for driving the clamping mechanism and the platform conveying mechanism to swing; the swinging mechanism, the clamping mechanism and the platform conveying mechanism are all controlled and driven by the controller; The swinging mechanism comprises a swinging U-shaped frame (415), a swinging driving motor (414), a vibrator (440) and two mounting units; the two mounting units are respectively mounted on the upper sides of the two conveying support frames (200), and the swinging U-shaped frame (415) is rotatably mounted on the two mounting units; the vibrator (440) is swingingly mounted on the swinging U-shaped frame (415) and is used for driving the swinging U-shaped frame (415) to vibrate; the swinging driving motor (414) is used for driving the swinging U-shaped frame (415) to swing; and the vibrator (440) and the swinging driving motor (414) are electrically connected to the controller through a vibration driving circuit and a swinging driving circuit respectively; The clamping mechanism comprises a clamping drive motor (431), a motor mounting plate (430), and two clamping units; the clamping unit comprises a clamping adjusting inner tube (434), an adjusting sleeve, an adjusting rod (435), a connecting rod (436), and two clamping screws (439); the motor mounting plate (430) is fixed on the swing U-shaped frame (415); the clamping adjusting inner tube (434) is slidingly mounted on the motor mounting plate (430) through a sliding seat (433), and the clamping adjusting screw (432) is screwed on the clamping adjusting inner tube (434); the clamping drive motor (431) is used for driving the clamping adjusting screw (432) to rotate; the adjusting sleeve is sleeved on the adjusting rod (435), and the outer tube wall is hinged on the end of the clamping adjusting inner tube (434); the bottom end of the adjusting rod (435) is fixed on the connecting rod (436), clamping sleeves (437) are mounted on both ends of the connecting rod (436), the top ends of the two clamping sleeves (437) are hinged on the lower side of the motor mounting plate (430); the top parts of the two clamping screws (439) are screwed on the corresponding clamping sleeves (437) respectively, and the bottom ends are all fixed with clamping pieces (438); locking nuts for locking the clamping screws (439) are mounted on the two clamping sleeves (437); the clamping drive motor (431) is electrically connected with the controller through a clamping drive circuit.

2. The inverted dip brazing line of claim 1, wherein: The mounting unit comprises a vibration mounting seat (411), a rubber pad (412), two mounting screws (410), and two second springs (413); the two mounting screws (410) are both fixed on the conveying support frame (200), and the top parts thereof are both penetrated through the vibration mounting seat (411) and are provided with two mounting nuts; the two springs (413) are both sleeved on the two mounting screws (410), and are elastically supported between the vibration mounting seat (411) and the corresponding mounting nut; the rubber pad (412) is supported between the vibration mounting seat (411) and the conveying support frame (200); the swing U-shaped frame (415) is rotatably mounted on the two vibration mounting seats (411).

3. The inverted fluxing and drying line of claim 1, wherein: The drying device comprises a heat circulation fan (510), two air outlet covers (513), and two air return covers (514); the two air outlet covers (513) and the two air return covers (514) are both arranged in the protective shell (100), the two air outlet covers (513) are both communicated with the air outlet of the heat circulation fan (510) through two air outlet pipes (511), and the two air return covers (514) are both communicated with the air inlet of the heat circulation fan (510) through two air return pipes (512); the heat circulation fan (510) is mounted on the two conveying support frames (200), and the heat circulation fan (510) is electrically connected with the controller through a fan drive circuit.

Citation Information

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