Guiding hole positioning drilling system and positioning drilling construction method
The guide hole positioning drilling system solves the problems of drilling deviation and verticality in the installation of fiber optic gyro compass systems, enabling efficient and precise equipment installation and adapting to various equipment and operation in confined spaces.
Patent Information
- Application Number
- CN202310918233.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-07-25
AI Technical Summary
During the installation of a fiber optic gyrocompass system, the drilling marks are prone to deviation, and the drilling is difficult to make perpendicular to the mounting surface, resulting in difficult and unstable installation of the equipment. In addition, it is inconvenient to operate in a confined space, which affects the installation efficiency.
The guide hole positioning drilling system includes an adjustable base, a punching device, and a guide drilling device. The adjustable base extends and retracts on all four sides, and the protective structure slides to ensure that the protective tube extends into the installation hole, providing precise positioning for the drilling mark. The motor and drill bit of the guide drilling device ensure that the drilling is vertical, thus achieving precise drilling of the guide hole.
It improves drilling positioning accuracy and construction efficiency, ensures correct equipment installation, adapts to various equipment, is suitable for operation in confined spaces, and improves the installation efficiency of a single person.
Smart Images

Figure CN116690217B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of marine navigation equipment installation, in particular to a guide hole positioning and drilling system and a positioning and drilling construction method. BACKGROUND
[0002] Commonly used navigation equipment on ships, such as fiber-optic gyrocompass systems, Beidou satellite navigation inertial navigation systems, etc., among which, fiber-optic gyrocompass systems have been widely used on ships.
[0003] The fiber-optic gyrocompass system is a navigation system based on fiber-optic gyroscopes. The fiber-optic gyrocompass system works based on the principle of fiber-optic gyroscopes. The fiber-optic gyroscope is a device that measures rotation using fiber-optic sensors in the fiber. When the ship rotates, the fiber-optic gyroscope will sense that the light beam transmitted in the fiber is affected by rotation and the phase changes. By measuring this phase change, the system can calculate the heading of the ship. The fiber-optic gyrocompass system has very high measurement accuracy and can provide stable and accurate heading data. At the same time, it can also provide navigation information such as angular velocity and acceleration to help the ship accurately steer and control its position. Compared with traditional magnetic compass systems, the fiber-optic gyrocompass system is less affected by external magnetic fields and has better stability. The fiber-optic gyrocompass system uses a combination of satellite signals and loggers to achieve alignment, orientation, attitude measurement, and positioning functions. The fiber-optic gyrocompass system is equipped with main instruments, operation units, and distribution units, and other installation equipment. The fiber-optic gyrocompass system has strong compatibility and can be compatible with or replace traditional electric compasses. It is easy to install and has complete installation equipment, is maintenance-free, has a wide range of applications, and is suitable for various ships. It can be compatible with a variety of ship navigation equipment and can replace traditional electric compasses.
[0004] Therefore, when installing the fiber-optic gyrocompass system on the ship, a suitable installation location needs to be selected, which should be away from equipment or magnetic materials that may cause magnetic field interference to ensure the accuracy and stability of the system. According to the layout and requirements of the ship, an installation site is often provided on the ship when installing the fiber-optic gyrocompass system to ensure stable installation of the system during ship operation. The specific installation method is that the fiber-optic gyrocompass system is provided with a mounting hole at the bottom, and the corresponding installation site needs to be drilled with a hole corresponding to the mounting hole, and then a screw is screwed into the mounting hole and the drilled hole to fix the fiber-optic gyrocompass system.
[0005] Therefore, during installation, the following technical problems often exist:
[0006] 1. Before drilling, the equipment to be installed needs to be placed in the installation position, and a tool should be used to mark the installation position through the installation hole. Since the equipment to be installed often has multiple installation holes, it is difficult to ensure that the distance between each mark is equal to the distance between the center point of the installation hole when marking the installation holes. This can easily cause greater installation errors when marking the installation holes of the equipment to be installed, making it difficult to align the drilled hole with the installation hole after drilling.
[0007] 2. After marking the boreholes, manual drilling is required. However, without guide holes, it's difficult to ensure the drill bit is perpendicular to the mounting surface. This results in a skewed hole relative to the mounting surface, making it impossible to properly install the screws and ensuring they are fully tightened. Please refer to [link to relevant documentation]. Figure 1 Some threaded holes can only be screwed in 1-2 turns, making it difficult to install the equipment correctly. Furthermore, because the screw is angled, tightening it can easily damage the surface of the mounting hole, sometimes even causing the screw threads to break. (See also: [link to relevant documentation]) Figure 2 The situation is shown below.
[0008] If it is necessary to ensure that all drilled holes are aligned with all mounting holes, the following method is sometimes used in the prior art; please refer to [link / reference needed]. Figure 3 This refers to placing the equipment to be installed directly on the mounting position during drilling, with the drill bit of the drilling equipment drilling directly through the mounting hole. This operation will damage the coating of the mounting hole of the equipment to be installed. Over time, rust will easily occur at the mounting screws, making it easy for the equipment to be installed to be insecure or to corrode together with the mounting position, making it difficult to disassemble, repair, and replace.
[0009] In addition, the space for installing navigation equipment on ships is small, making it unsuitable for operating large drilling equipment or for multiple people to install it at the same time, which makes installation difficult. Ships are often moored for a short time, requiring a single person to complete the installation of the navigation equipment in a short period of time. Furthermore, because the accuracy of drilling is difficult to control, repeated drilling and adjustments are required to complete the installation, which increases the difficulty of the installation work for operators and reduces work efficiency.
[0010] To address the above issues, there is an urgent need for a guide hole positioning drilling system to solve the technical problem that, during the installation of related equipment in a fiber optic gyro compass system, the drilled holes at the installation position are prone to positional deviations from the mounting holes of the equipment to be installed, or the drilled holes are not perpendicular to the installation surface and tend to tilt, thus making it difficult to install the equipment correctly. Summary of the Invention
[0011] The present application aims to provide a guide hole positioning and drilling system and a positioning and drilling construction method to solve the technical problem that when installing the related equipment in the optical fiber gyro compass system, the drilling mark on the installation hole is prone to deviation, which further causes the drilling position deviation, and the drilling hole on the installation position is difficult to be perpendicular to the installation surface and is prone to tilt, which further causes the difficulty in correct installation of the equipment to be installed.
[0012] In order to solve the above technical problem, the present application adopts the following technical solution:
[0013] In a first aspect, the present application discloses a guide hole positioning and drilling system for positioning and drilling a guide hole on an installation surface, wherein the installation surface is used for installing an equipment to be installed, the equipment to be installed is provided with an installation hole, and the guide hole positioning and drilling system comprises an adjustable base, wherein the adjustable base is a square frame structure and the length of four sides thereof is adjustable; each side of the adjustable base is provided with a protection structure, and the protection structure can slide along the side of the adjustable base; the protection structure comprises a protection tube, which vertically extends downward from the bottom of the protection structure, and the protection tube can extend into the installation hole to protect the structure of the installation hole; a punching device can be detachably installed on the adjustable base, the punching device comprises a telescopic cross rod assembly, and the telescopic cross rod assembly can be telescoped in the horizontal direction; a punching needle is fixed at each end of the telescopic cross rod assembly, and the punching needle vertically extends downward perpendicular to the bottom surface of the telescopic cross rod assembly; the punching needle can extend into the protection tube and apply force to the installation surface to form a guide hole positioning mark; a guide drilling device can also be detachably installed on the adjustable base, the guide drilling device comprises a motor and a drill bit, the motor and the drill bit are detachably connected, the drill bit can vertically extend into the protection tube and abut against the installation surface, and the motor can drive the drill bit to rotate to drill a guide hole on the installation surface.
[0014] The working principle of the present application is that the adjustable punching device determines the drilling position of the guide hole and marks the guide hole, the telescoping of the four sides of the adjustable base and the sliding of the protection structure enable the protection tube to extend into the installation hole, which not only protects the installation hole but also guides the drilling mark operation of the guide hole, so that the positioning accuracy of the punching device is high when marking the drilling hole on the installation position; then the guide drilling device drills the guide hole through the protection tube and the prepared guide hole drilling mark, and obtains the guide hole on the installation surface for installing the equipment to be installed; during installation, according to the size of the screw actually used, the screw is screwed into the guide hole and the installation hole, or the guide hole is reamed and then the screw is screwed into the hole and the installation hole, to complete the fixed connection of the equipment to be installed and the installation surface.
[0015] As one of the implementation manners of the adjustable base, the adjustable base comprises four telescopic edge strip assemblies fixedly connected in a square frame structure; the telescopic edge strip assembly comprises a first edge strip and a second edge strip, both of which are square edge strips; the first edge strip is sleeved outside the second edge strip, and the second edge strip can be extended out of or retracted into the first edge strip; a first sliding groove is arranged on the first edge strip and extends along the extension direction of the first edge strip, and a second sliding groove is arranged on the second edge strip and extends along the extension direction of the second edge strip; a protection structure is arranged on the first sliding groove and the second sliding groove respectively, and a sliding block is arranged on the protection structure and can slide in the first sliding groove and the second sliding groove along the extension direction of the first edge strip and the second edge strip respectively; the protection tube is arranged at one end of the protection structure away from the sliding block and vertically extends downward from the bottom surface of the protection structure.
[0016] The protection mechanism is arranged on the first edge strip and the second edge strip respectively, so that there are eight protection mechanisms on the entire adjustable base, two on each edge, which enables the adjustable base to be flexibly adjusted according to the position of the mounting hole, so that a protection tube can be inserted into each mounting hole; at the same time, the telescopic amount of the punching device can also be adjusted, so that the punching device can be matched with the adjustable base, thereby making the adaptability of the entire device stronger and being able to adapt to various to-be-installed equipment.
[0017] Due to the different sizes and positions of the mounting holes of various to-be-installed equipment, the structural design of the adjustable base enables different to-be-installed equipment to be compatible with the same set of punching device and guiding drilling device, thereby solving the technical problem that to-be-installed equipment in the same series or similar series is difficult to share the same guiding hole positioning and drilling system.
[0018] As one of the implementation manners of the detachable installation of the adjustable base and the punching device, an annular recessed table is arranged on the top surface of the protection structure corresponding to the position of the protection tube, the diameter of the annular recessed table is greater than the diameter of the protection tube, the center of the annular recessed table coincides with the central axis of the protection tube, and the side wall of the annular recessed table is provided with an internal thread; a sleeve is sleeved on the punching needle, the lower end of the sleeve is provided with an external thread, so that the lower end of the sleeve can be inserted and installed in the annular recessed table through thread cooperation.
[0019] As one of the implementation manners of the telescopic cross rod assembly, the telescopic cross rod assembly comprises a first cross rod and a second cross rod, the first cross rod is provided with a third sliding groove in the same direction as the extension direction of the first cross rod, the second cross rod has a sliding part in the same direction as the extension direction of the second cross rod, and the sliding part can slide in the third sliding groove.
[0020] As a preferred scheme of the punching device, two said telescopic cross rod assemblies are arranged in the punching device, the two telescopic cross rod assemblies are arranged in a cross manner, and a connecting piece is arranged at the cross position, the connecting piece can fixedly connect the two first cross rods of the two telescopic cross rod assemblies, and the relative position between the two telescopic cross rod assemblies is kept unchanged.
[0021] As one of the embodiments of the connecting piece, the connecting piece comprises a first part and a second part, a screw rod is arranged at the center of the first part, a first protruding block and a second protruding block are arranged on the first part, the extending directions of the first protruding block and the second protruding block are the same as the extending direction of the screw rod, and a first clamping groove is arranged between the first protruding block and the second protruding block; a through hole is arranged at the center of the second part, the screw rod can pass through the through hole; a third protruding block and a fourth protruding block are arranged on the second part, the third protruding block and the fourth protruding block extend towards the first protruding block and the second protruding block, and a second clamping groove is arranged between the third protruding block and the fourth protruding block; the first cross rod of the two telescopic cross rod assemblies can be clamped with the first clamping groove and the second clamping groove respectively.
[0022] In the specific implementation, the first clamping groove and the second clamping groove clamp the two telescopic cross rod assemblies respectively, the relative position between the first cross rods in the two telescopic cross rod assemblies does not change, the position of the punching needle of the punching device does not change when the punching needle marks the installation surface, and the positioning accuracy of the drilling marking is improved.
[0023] As one of the embodiments of the guiding drilling device, the guiding drilling device comprises a mounting seat, a mounting plate is fixed on the mounting seat, a motor is mounted on the mounting plate, the mounting plate has an opening, and an output shaft of the motor extends from the opening and towards the mounting seat from the top surface of the mounting plate;
[0024] An output end of the motor is fixed with a driving gear, the driving gear is connected with a driven gear in a meshing manner, one end of the driven gear towards the mounting plate is rotatably connected with the mounting plate, one end of the driven gear towards the mounting seat extends with a screw rod, an internally threaded hole corresponding to the screw rod is arranged on the mounting seat, the screw rod extends from the internally threaded hole and towards the bottom of the mounting seat, and a drill bit is detachably connected with the end of the screw rod extending from the internally threaded hole, the drill bit can perform drilling operation on the installation surface under the driving of the motor.
[0025] Specifically, the guiding drilling and tapping device provides guiding and positioning for drilling and subsequent hole expansion and tapping. When the guiding drilling and tapping device is installed on the adjustable base, the bottom surface of the mounting seat is in the same plane as the bottom surface of the adjustable base, the internal threaded hole is coaxial with the center line of the protection tube of the protection structure, and is located above the protection tube of the protection structure; the drill bit can extend into the protection tube from above the protection structure; since the extension direction of the drill bit is perpendicular to the mounting surface, and the internal threaded hole limits the position of the lead screw, the drilling direction of the drill bit does not change, which can ensure that the drilling direction of the drill bit is perpendicular to the mounting surface, and the extension direction of the drilled guide hole is also perpendicular to the mounting surface. Such a structural design can ensure that the position of the drilled hole does not deviate, and can improve the construction efficiency and accuracy.
[0026] As one of the embodiments of the mounting plate fixed on the mounting seat, a plurality of spring support shafts are fixed on the mounting seat, each spring support shaft is provided with a bushing assembly on the outer periphery, and each bushing assembly is provided with a supporting spring on the outer periphery; the bushing assembly comprises a first bushing and a second bushing, the first bushing is fixed on the mounting plate, the second bushing is fixed on the mounting seat, and the first bushing and the second bushing have a gap between the proximal ends, the gap is greater than the drilling depth of the drill bit; the mounting plate is located at the top end of the plurality of spring support shafts and is fixedly connected with each spring support shaft.
[0027] The guiding drilling and tapping device uses the elastic force of each spring to support the motor and the driving gear and other components. The rotation of the motor drives the lead screw of the driven gear to rotate towards the mounting position, thereby realizing the drilling operation of the drill bit. At the same time, the motor and the mounting plate thereon compress the spring to move downward, and the spring shaft plays a guiding role. There is a distance between the upper and lower bushings of each spring, and the distance between the bushings is greater than the depth of the drill guide hole. The spring functions to keep the guiding drilling and tapping device in a stable state during drilling, thereby reducing the influence of motor vibration on the drilling process.
[0028] In a second aspect, the application also discloses a guiding hole positioning drilling and tapping construction method, which utilizes the guiding hole positioning drilling system as described above and comprises the following steps:
[0029] S1, placing a to-be-installed device at a mounting position, the mounting position having a mounting surface, and the to-be-installed device having a plurality of mounting holes;
[0030] S2, installing an adjustable base at the bottom of the to-be-installed device, adjusting the protection tubes of the adjustable base according to the positions of the mounting holes of the to-be-installed device, so that each protection tube extends into each mounting hole;
[0031] S3, install the punching device on the adjustable base, adjust the punching needles in the punching device to be perpendicular to the installation surface, then make the punching device freely fall, and mark the installation holes;
[0032] S4, disassemble the punching device, install the guiding drilling device, make the bottom surface of the installation seat in the guiding drilling device be in the same plane as the bottom surface of the adjustable base and the installation equipment to be installed, then align the drill bit with the protective tube inserted into the installation hole, align the drill bit with the drilling mark on the installation surface, then start the motor, and drill the guiding holes in the installation holes.
[0033] As a preferred, the drill bit is a tap drill bit, which can drill a threaded hole in the installation surface, so that the operation steps can be simplified, and the threaded hole in the guiding hole is drilled by hand without disassembling the guiding drilling device and the adjustable base, thereby improving the construction efficiency. Specifically, in step S4, the drill bit in the guiding drilling device is detachable, the drill bit on the guiding drilling device is replaced with a tap drill bit, the guiding drilling device is installed on the adjustable base, the bottom surface of the installation seat in the guiding drilling device is made to be in the same plane as the bottom surface of the adjustable base and the installation equipment to be installed, then the tap drill bit is aligned with the protective tube inserted into the installation hole, the tap drill bit is aligned with the drilling mark on the installation surface, and the motor is started to drill the screw hole in the installation hole.
[0034] The present application has the following advantages: the present application solves the installation pain points of the ship navigation equipment installation engineer, solves the technical problem that the drilling mark of the installation hole is prone to deviation when the related equipment in the optical fiber gyro compass system is installed, thereby causing the drilling position deviation, and the drilling hole in the installation position is difficult to be perpendicular to the installation surface and is prone to be inclined, thereby causing the difficulty in correctly installing the installation equipment; the same guiding hole positioning and drilling system can simultaneously mark the drilling holes of multiple installation points and can install multiple guiding drilling devices, so that the same operator can use both hands to operate the motor to drill the guiding hole, thereby improving the work efficiency and ensuring the drilling accuracy; the adjustable design of the parts of the whole guiding hole positioning and drilling system greatly reduces the size, facilitates the carrying and transportation, and enables one person to operate flexibly in a small installation space, thereby solving the problem of multiple installation and operation inconvenience. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to make the purpose, technical scheme and advantages of the application more clear, the application will be further described in detail below with reference to the drawings, in which:
[0036] Figure 1 It is a schematic view of the existing technology that the screw is difficult to be screwed into place.
[0037] Figure 2A diagram of a situation in the prior art in which a hole is drilled at an angle.
[0038] Figure 3 A diagram of a situation in the prior art in which the surface of the device to be installed is damaged.
[0039] Figure 4 A diagram of the adjustable base combined with the punching device structure of the present application.
[0040] Figure 5 A diagram of the adjustable base combined with the guiding drilling device structure of the present application.
[0041] Figure 6 A diagram of the adjustable base structure of the present application.
[0042] Figure 7 A diagram of the telescopic side bar assembly structure of the present application.
[0043] Figure 8 A diagram of the protection structure structure of the present application.
[0044] Figure 9 A diagram of the protection structure cross-section of the present application.
[0045] Figure 10 A diagram of the punching device structure of the present application.
[0046] Figure 11 A diagram of the telescopic cross bar assembly structure of the present application.
[0047] Figure 12 A diagram of the telescopic cross bar assembly and punching needle connection partial cross-section of the present application.
[0048] Figure 13 A diagram of the first part of the connecting piece structure of the present application.
[0049] Figure 14 A diagram of the second part of the connecting piece structure of the present application.
[0050] Figure 15 A diagram of the guiding drilling device structure of the present application.
[0051] Figure 16 A diagram of the guiding drilling device cross-section of the present application.
[0052] Figure 17 A diagram of the mounting seat structure of the present application.
[0053] Figure 18 A diagram of the driven gear, lead screw, drill bit structure of the present application.
[0054] Figure 19 A diagram of the driven gear, lead screw, tap drill bit structure of the present application.
[0055] Figure 20 The figure is a schematic diagram of the structure of the inertial measurement unit of the embodiment of the present application.
[0056] Figure 21 The figure is a schematic diagram of the structure of the inertial measurement unit of the embodiment of the present application.
[0057] Figure 22 The figure is a schematic diagram of the structure of the inertial measurement unit of the embodiment of the present application.
[0058] Explanation of reference signs:
[0059] 1, adjustable base; 11, telescopic edge strip assembly; 111, first edge strip; 112, second edge strip; 113, first sliding groove; 114, second sliding groove; 115, first threaded hole; 116, second threaded hole; 12, protection structure; 121, sliding block; 122, protection tube; 123, annular concave table; 2, punching device; 21, telescopic crossbar assembly; 211, punching needle; 212, sleeve; 213, first crossbar; 214, third sliding groove; 215, second crossbar; 216, sliding part; 217, strip-shaped through slot; 22, connecting piece; 221, first part; 222, screw; 223, first protrusion; 224, second protrusion; 225, first clamping groove; 226, nut; 227, second part; 228, through hole; 229, third protrusion; 2210, fourth protrusion; 2211, second clamping groove; 3, guiding drilling device; 31, mounting seat; 311, internal thread hole; 32, mounting plate; 321, opening; 33, spring support mandrel; 34, support spring; 35, bushing; 351, first bushing; 352, second bushing; 36, motor; 361, driving gear; 37, driven gear; 371, screw rod; 372, drill bit; 373, tap drill bit; 4, inertial measurement unit; 41, mounting bottom plate; 42, mounting hole. DETAILED DESCRIPTION
[0060] In order to make the purpose, technical scheme and advantages of the embodiment of the present application more clear, the following will combine the figures in the embodiment of the present application to clearly and completely describe the technical scheme of the present application.
[0061] It should be noted that similar reference numerals and letters refer to like items in the accompanying drawings, and once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings. In the description of the application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, specify the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the device to be installed is usually placed when the device is used, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second", "third", and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In addition, the terms "horizontal", "vertical", and the like do not mean that the component must be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. In the description of the application, it should also be noted that unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0062] The application can be applied to the installation of related equipment in the fiber-optic gyro compass system, especially the positioning installation of equipment such as an inertial measurement unit which needs to be installed by drilling holes. The purpose of the application is to improve the installation accuracy of related equipment in the fiber-optic gyro compass system, and to provide great convenience for installing navigation equipment for ship refitting, new ship installation. The application can solve the technical problems that when installing related equipment in the fiber-optic gyro compass system, the hole marking is prone to deviation when drilling holes, which causes the drilling position to deviate, and the drilling hole on the installation site is difficult to be perpendicular to the installation surface and is prone to tilt, which causes the equipment to be installed correctly.
[0063] In the first aspect, refer to Figures 4 to 18The application discloses a guide hole positioning and drilling system, which is used for positioning and drilling guide holes on a mounting surface, the mounting surface is used for mounting a to-be-mounted equipment, and the to-be-mounted equipment is provided with a mounting hole; the guide hole positioning and drilling system comprises an adjustable base 1, the adjustable base 1 is a square frame structure and the length of four sides of the adjustable base 1 is adjustable; protection structures 12 are arranged on the four sides of the adjustable base 1 respectively, and the protection structures 12 can slide along the four sides of the adjustable base 1 respectively; the protection structure 12 comprises a protection tube 122, the protection tube 122 vertically extends downwards from the bottom of the protection structure 12, and the protection tube 122 can extend into the mounting hole and protect the structure of the mounting hole; a punching device 2 can be detachably mounted on the adjustable base 1, the punching device 2 comprises a telescopic cross rod assembly 21, and the telescopic cross rod assembly 21 can be telescopic in the horizontal direction; punching needles 211 are fixedly arranged at the two ends of the telescopic cross rod assembly 21 respectively, and the punching needles 211 vertically extend downwards perpendicularly to the bottom surface of the telescopic cross rod assembly 21; the punching needles 211 can extend into the protection tube 122 and apply force to the mounting surface, so that a guide hole positioning mark is formed; a guide drilling device 3 can also be detachably mounted on the adjustable base 1, the guide drilling device 3 comprises a motor 36 and a drill bit 372, the motor 36 and the drill bit 372 are detachably connected, the drill bit 372 can vertically extend into the protection tube 122 and abut against the mounting surface, and the motor 36 can drive the drill bit 372 to rotate, so that a guide hole can be drilled in the mounting surface.
[0064] Specifically, the to-be-mounted equipment is fixedly connected with the mounting surface through screws.
[0065] The working principle of the application is that the adjustable punching device 2 is used for determining the drilling position of the guide hole and marking the guide hole, the telescopic cross rod assembly 21 of the adjustable base 1 and the sliding protection structure 12 are used for making the protection tube 122 extend into the mounting hole, so that the mounting hole is protected and the guide hole marking operation is guided, and the positioning accuracy of the punching device 2 is high when the punching device 2 marks the drilling position on the mounting surface; then the guide drilling device 3 is used for drilling the guide hole through the protection tube 122 and the guide hole drilling mark, so that the guide hole on the mounting surface for mounting the to-be-mounted equipment is obtained; during installation, the screws are screwed into the guide hole and the mounting hole according to the size of the actually used screws, or the screws are screwed into the guide hole and the mounting hole after the guide hole is reamed, so that the to-be-mounted equipment is fixedly connected with the mounting surface.
[0066] As one of the embodiments of the adjustable base 1, please refer to Figures 5 to 6The adjustable base 1 comprises four telescopic edge strip assemblies 11 which are fixedly connected in a square frame structure. The telescopic edge strip assembly 11 comprises a first edge strip 111 and a second edge strip 112, both of which are square edge strips. The first edge strip 111 is sleeved outside the second edge strip 112, and the second edge strip 112 can be extended out of or retracted into the first edge strip 111. The first edge strip 111 is provided with a first sliding groove 113 extending along the extension direction of the first edge strip 111, and the second edge strip 112 is provided with a second sliding groove 114 extending along the extension direction of the second edge strip 112. A protection structure 12 is arranged on the first sliding groove 113 and the second sliding groove 114, respectively. The protection structure 12 is provided with a sliding block 121 which can slide along the extension direction of the first edge strip 111 and the second edge strip 112 in the first sliding groove 113 and the second sliding groove 114, respectively. The protection tube 122 is arranged at one end of the protection structure 12 away from the sliding block 121 and vertically extends downward from the bottom surface of the protection structure 12.
[0067] The protection mechanism is arranged on the first edge strip 111 and the second edge strip 112, respectively, so that the entire adjustable base 1 has eight protection mechanisms, two on each edge. This allows the adjustable base 1 to be flexibly adjusted according to the position of the mounting hole, so that a protection tube 122 can be inserted into each mounting hole. At the same time, the telescopic amount of the punching device 2 can also be adjusted to match the adjustable base 1, thereby making the entire device more adaptable and able to adapt to various devices to be installed.
[0068] Due to the different sizes and positions of the mounting holes of various devices to be installed, the adjustable base 1 is designed to allow different devices to be installed to use the same set of punching device 2 and guide drilling device 3, thereby solving the technical problem that devices in the same series or similar series cannot share the same guide hole positioning and drilling system.
[0069] Specifically, the telescopic edge strip assemblies 11 are fixedly connected between the ends to form a square frame structure, as shown in Figure 6 and Figure 7 The side wall of the first edge strip 111 is provided with a first threaded hole 115 which penetrates the outer side and the inner side of the first edge strip 111. Correspondingly, the end surface of the second edge strip 112 is provided with a second threaded hole 116. During assembly, the first threaded hole 115 of one adjustable base 1 is correspondingly screwed into the second threaded hole 116 of another adjustable base 1, thereby achieving fixed connection between the telescopic edge strip assemblies 11.
[0070] As one of the embodiments that the adjustable base 1 is detachably installed with the punching device 2, please refer to Figure 8 and Figure 9 , the top surface of the protection structure 12 is provided with an annular recessed table 123 corresponding to the position of the protection tube 122, the diameter of the annular recessed table 123 is larger than the diameter of the protection tube 122, and the center of the annular recessed table 123 coincides with the central axis of the protection tube 122, and the side wall of the annular recessed table 123 is provided with internal threads; the punching needle 211 is sleeved with a sleeve 212, and the lower end of the sleeve 212 is provided with external threads, so that the lower end of the sleeve 212 can be inserted and installed in the annular recessed table 123 through threaded connection. When installed, the sleeve 212 is first inserted and installed in the annular recessed table 123 of each protection structure, and then the punching needle 211 is aligned with the sleeve 212 and the punching needle 211 is inserted into the sleeve 212, so that each punching needle 211 can be perpendicular to the installation surface; in addition, the sleeve 212 and the annular recessed table 123 are installed through threaded connection, so that the sleeve 212 can be detached during transportation, and the assembly can be conveniently packaged and transported.
[0071] As one of the embodiments of the telescopic crossbar assembly 21, please refer to Figure 10 and Figure 11 , the telescopic crossbar assembly 21 includes a first crossbar 213 and a second crossbar 215, the first crossbar 213 is provided with a third sliding groove 214 extending in the same direction as the first crossbar 213, and the second crossbar 215 has a sliding part 216 extending in the same direction as the second crossbar 215, and the sliding part 216 can slide in the third sliding groove 214.
[0072] As a preferred scheme of the punching device 2, please refer to Figure 11 , the punching device 2 is provided with two telescopic crossbar assemblies 21, which are arranged in cross, and a connecting piece 22 is arranged at the cross position, the connecting piece 22 can fixedly connect the two first crossbars 213 of the two telescopic crossbar assemblies 21, and keep the relative position between the two telescopic crossbar assemblies 21 unchanged; the sleeves 212 of the two telescopic crossbar assemblies 21 can be inserted into the annular recessed tables 123 arranged on the protection structures 12 of the corresponding telescopic edge strip assemblies 11.
[0073] As one of the embodiments of the connecting piece 22, please refer to Figure 11 , Figure 13 and Figure 14The connecting piece 22 comprises a first part 221 and a second part 227, the first part 221 is provided with a screw rod 222 in the center, the first part 221 is further provided with a first protrusion 223 and a second protrusion 224, the extending direction of the first protrusion 223 and the second protrusion 224 is the same as that of the screw rod 222, and the first protrusion 223 and the second protrusion 224 are provided with a first clamping groove 225; the second part 227 is provided with a through hole 228 in the center, the screw rod 222 can pass through the through hole 228; the second part 227 is further provided with a third protrusion 229 and a fourth protrusion 2210, when the first part and the second part are installed in place, the third protrusion 229 and the fourth protrusion 2210 extend towards the first protrusion 223 and the second protrusion 224, and the third protrusion 229 and the fourth protrusion 2210 are provided with a second clamping groove 2211; the first cross rod 213 of the two telescopic cross rod assemblies 21 can be clamped with the first clamping groove 225 and the second clamping groove 2211 respectively.
[0074] In the specific implementation, the first clamping groove 225 and the second clamping groove 2211 clamp the two telescopic cross rod assemblies 21 respectively, so that the relative positions of the first cross rod 213 in the two telescopic cross rod assemblies 21 do not change, the position of the punching needle 211 of the punching device 2 can be ensured not to change when marking the drilling position on the mounting surface, and the positioning accuracy of the drilling marking is improved.
[0075] As one of the embodiments of the sliding part 216, please refer to Figure 11 The sliding part 216 is provided with a strip-shaped through groove 217, the screw rod 222 of the first part 221 passes through the strip-shaped through grooves 217 of the two telescopic cross rod assemblies 21 and the through hole 228 in the center of the second part 227 in sequence, the screw rod 222 passing through the through hole 228 is fixed by the nut 226, and the fixed connection between the two telescopic cross rod assemblies 21 is realized. When it is necessary to adjust the relative positions of the two telescopic cross rod assemblies 21, the nut 226 is loosened, the positions of the first cross rod 213 and the second cross rod 215 are adjusted respectively, and then the nut 226 is tightened after it is ensured that the directions of the punching needles 211 are perpendicular to the mounting surface.
[0076] As one of the embodiments of the guiding drilling device 3, please refer to Figures 15 to 18 The guiding drilling device 3 comprises a mounting seat 31, the mounting seat 31 is fixedly provided with a mounting plate 32, the motor 36 is installed on the mounting plate 32, the mounting plate 32 is provided with an opening 321, and the output shaft of the motor 36 extends from the top surface of the mounting plate 32 towards the mounting seat 31;
[0077] The output end of the motor 36 is fixed with a driving gear 361, the driving gear 361 is engaged with a driven gear 37, the driven gear 37 is rotatably connected to one end of the mounting plate 32, the end of the driven gear 37 extending towards the mounting base 31 is provided with a lead screw 371, the mounting base 31 is provided with an internal threaded hole 311 corresponding to the lead screw 371, the lead screw 371 extends from the internal threaded hole 311 towards the bottom of the mounting base 31, and the end of the lead screw 371 extending from the internal threaded hole 311 is detachably connected with a drill bit 372, the drill bit 372 can perform drilling operation on the mounting surface under the driving of the motor 36.
[0078] Specifically, the end of the lead screw 371 extending from the internal threaded hole 311 is threadedly connected with the drill bit 372, realizing detachable connection of the lead screw 371 and the drill bit 372, which can replace different drill bits to adapt to different hole opening requirements, and can solve the technical problem of low construction efficiency caused by frequent switching of construction tools.
[0079] As a preferred, please refer to Figure 16 , the drill bit is a tap drill bit 373, which can drill a threaded hole in the mounting surface, which can simplify the operation steps, and there is no need to disassemble the guide drilling device and the adjustable base and then use a hand drill to drill a threaded hole in the guide hole, thereby improving the construction efficiency and solving the technical problem of low construction efficiency caused by frequent switching of construction tools.
[0080] Specifically, the guide drilling device 3 provides guiding and positioning for drilling, subsequent hole expansion and tapping, when the guide drilling device 3 is installed on the adjustable base 1, the bottom surface of the mounting base 31 is located in the same plane as the bottom surface of the adjustable base 1, the internal threaded hole 311 is coaxial with the center line of the protection tube 122 of the protection structure 12 and is located above the protection tube 122 of the protection structure 12, the drill bit 372 can extend into the protection tube 122 from above the protection structure 12, the extension direction of the drill bit 372 is perpendicular to the mounting surface, and under the position limiting effect of the internal threaded hole 311 on the lead screw 371, the drilling direction of the drill bit 372 does not change, which can ensure that the drilling direction of the drill bit 372 is perpendicular to the mounting surface, and the extension direction of the drilled guide hole is also perpendicular to the mounting surface, such a structure design can ensure that the position of the drilled hole does not deviate, thereby improving the construction efficiency and precision.
[0081] Specifically, the driven gear 37 is designed in an integrated manner of drill bit and gear, which can realize transmission and drilling, save weight, save installation space, and improve installation precision.
[0082] Specifically, the drill bit 372 is M4, if the mounting hole is larger than M4, then can be in the guide hole drilling finished, using the hole expansion equipment to guide hole reaming, so that it matches the mounting hole.
[0083] As one of the embodiments that the mounting plate 32 is fixed on the mounting seat 31, please refer to Figure 19 , the mounting seat 31 is fixed with a plurality of spring support shaft 33, each of the spring support shaft 33 is provided with a bushing 35 assembly, each of the bushing 35 assembly is provided with a support spring 34; the bushing 35 assembly comprises a first bushing 351 and a second bushing 352, the first bushing 351 is fixed on the mounting plate 32, the second bushing 352 is fixed on the mounting seat 31, the first bushing 351 and the second bushing 352 have a gap between the proximal end, the gap is greater than the drilling depth of the drill bit 372; the mounting plate 32 is located at the top of a plurality of spring support shaft 33, and is fixedly connected with each spring support shaft 33.
[0084] The guide drilling device 3 utilizes the elastic force of each spring to support the motor 36 and the driving gear 361 and other components, the motor 36 rotates to drive the lead screw 371 of the driven gear 37 to rotate towards the installation position, thereby realizing the drilling operation of the drill bit 372; at the same time, the motor 36 and the mounting plate 32 thereon compress the spring to move downward, and the spring shaft plays a guiding role, a distance is left between the upper and lower bushings 35 of each spring, and the distance between the bushings 35 is greater than the depth of the drill guide hole. The function of the spring is to make the guide drilling device 3 in a stable state during drilling, and to reduce the influence of motor 36 vibration on the drilling process.
[0085] Specifically, the spring support shaft 33 and the fixed end of the mounting plate 32 have a thread, and the nut 226 is screwed on the lead screw 371 to realize the fixed connection of the spring support shaft 33 and the mounting plate 32.
[0086] The working process of the present application is that first, the adjustable base is fixed around the equipment to be installed, and the protection tube of the protection structure is aligned with the mounting hole of the equipment to be installed, then the sleeve is inserted into the annular inner recess of each protection structure, then the punch pin is aligned with the sleeve and the punch pin is inserted into the sleeve, then the positions of the two telescopic cross rod assemblies are adjusted and the connecting piece is installed to fix the position, then the needle head of the punch pin of the punching device is pulled to the top end of the sleeve, the punching device is released and falls down naturally, and the drilling mark is realized by the gravity of the punching device itself and the impact force on the mounting position; then the punching device is disassembled, and the guide drilling device is installed, the motor rotates to drive the driving gear to rotate, and the driving gear drives the driven gear to rotate, so that the drill bit drills, and the drilling depth is determined by the number of rotations of the driven gear, and the number of rotations of the driven gear is determined by the number of rotations of the motor (the number of rotations of the driving gear) according to the acceleration ratio or the deceleration ratio.
[0087] In the second aspect, the present application also discloses a guide hole positioning and drilling construction method, which utilizes the guide hole positioning and drilling system as described above, and comprises the following steps:
[0088] S1, placing the equipment to be installed at the mounting position, the mounting position having a mounting surface, and the equipment to be installed having a plurality of mounting holes;
[0089] S2, installing the adjustable base at the bottom of the equipment to be installed, adjusting the protection tube of the adjustable base according to the position of the mounting hole of the equipment to be installed, so that each protection tube extends into each mounting hole;
[0090] S3, installing the punching device on the adjustable base, adjusting each punch pin in the punching device to be perpendicular to the mounting surface, and then allowing the punching device to fall freely to mark each mounting hole;
[0091] S4, disassembling the punching device and installing the guide drilling device, so that the bottom surface of the mounting seat in the guide drilling device is in the same plane as the bottom surface of the equipment to be installed and the adjustable base, then aligning the drill bit to extend into the protection tube of the mounting hole, and aligning the drill bit with the drilling mark on the mounting surface, and then starting the motor to drill each mounting hole.
[0092] Specifically, the adjustable base and the adjustable base structure are the same, and the two can be replaced with each other, and both can achieve the expected technical effect.
[0093] As preferred, in step S3, the method for adjusting the verticality of each punching needle in the punching device to the mounting surface is that: an annular recessed table is arranged on the top surface of the protection structure corresponding to the position of the protection tube, the diameter of the annular recessed table is larger than the diameter of the protection tube, the center of the annular recessed table coincides with the central axis of the protection tube, and the side wall of the annular recessed table is provided with internal threads; a sleeve is sleeved on the punching needle, the lower end of the sleeve is provided with external threads, so that the lower end of the sleeve can be inserted and mounted in the annular recessed table through thread cooperation; and then during installation, the sleeve is first inserted and mounted in the annular recessed table of each protection structure, and then the punching needle is aligned with the sleeve and the punching needle is inserted into the sleeve, so that the verticality of each punching needle to the mounting surface can be ensured; in addition, the sleeve and the annular recessed table are mounted through thread cooperation, so that the sleeve can be easily disassembled during transportation, and the assembly can be easily packaged and transported.
[0094] As preferred, in step S4, a set of guiding and drilling devices is installed at the position corresponding to each mounting hole, and a pilot hole is drilled in each mounting hole.
[0095] As preferred, in step S4, the guiding and drilling devices are arranged only on the mounting holes at the diagonal lines, that is, only two sets of guiding and drilling devices are arranged, and then the pilot holes are drilled on the mounting surface at the same time, then the to-be-installed equipment is fixed, and then other drilling holes are drilled on the mounting surface, so that the difficulty of drilling is reduced and the drilling efficiency is improved.
[0096] As preferred, please refer to Figure 20 , the drill bit is a tap drill bit 373, and the tap drill bit 373 can drill a threaded hole on the mounting surface, so that the operation steps can be simplified, and it is not necessary to disassemble the guiding and drilling device and the adjustable base and then use a hand drill to drill a threaded hole in the pilot hole, thereby improving the construction efficiency. Specifically, in step S4, the drill bit in the guiding and drilling device is detachable, the drill bit on the guiding and drilling device is replaced with a tap drill bit, the guiding and drilling device is installed on the adjustable base, the bottom surface of the mounting seat in the guiding and drilling device is in the same plane as the bottom surface of the to-be-installed equipment and the adjustable base, the tap drill bit is aligned and inserted into the protection tube of the mounting hole, the tap drill bit is aligned with the drilling mark on the mounting surface, and then the motor is started to drill and tap a screw hole in each mounting hole.
[0097] As preferred, for the case that the mounting hole is larger than the pilot hole, the guiding and drilling device and the adjustable base are disassembled, a reaming device is used to ream the pilot hole, and then the installation of the to-be-installed equipment is performed.
[0098] Specifically, the reaming device uses a hand drill.
[0099] The guiding hole positioning and drilling system and the positioning and drilling construction method have the following technical effects.
[0100] 1. The technical problem of the deviation of the drilling position and the difficulty in the correct installation of the equipment to be installed is solved.
[0101] 2. The technical problem of the difficulty in the common use of the same guiding hole positioning and drilling system for the same series or similar series of equipment to be installed is solved.
[0102] 3. The technical problem of the difficulty in the common use of the same guiding hole positioning and drilling system for the same series or similar series of equipment to be installed is solved.
[0103] 4. The protective tube can protect the coating layer of the installation hole and prevent the coating layer of the equipment to be installed from being damaged during drilling.
[0104] 5. The guiding hole positioning and drilling system is suitable for the installation of various ship navigation equipment, and the design principle of the guiding hole positioning and drilling system is also suitable for the installation of other equipment to be installed.
[0105] In order to further illustrate the guiding hole positioning and drilling system and the positioning and drilling construction method, the following preferred embodiments are disclosed. Embodiment
[0106] The fiber-optic gyro compass system used in this embodiment includes the following functional modules: light source module, fiber-optic gyroscope, receiving module, signal processing module, control module, display and output module. The light source module can provide a stable light source, usually using a laser diode or a laser, which generates a light beam that is processed and adjusted by a series of optical elements and finally input into the fiber-optic gyroscope. The fiber-optic gyroscope is the core component of the fiber-optic gyro compass system, which is composed of a fiber-optic loop and optical elements. The fiber-optic sensor in the fiber-optic loop is used to measure the phase change caused by rotation. The fiber-optic gyroscope measures the ship's heading by transmitting light into the fiber-optic loop and measuring the interference effect of the light. The receiving module is responsible for receiving the optical signal from the fiber-optic gyroscope and converting it into an electrical signal. It includes a photodetector and related circuits. The photodetector converts the optical signal into a current or voltage signal for subsequent processing and analysis. The signal processing module amplifies, filters, conditions and digitizes the received electrical signal. The signal processing module accurately processes and calculates the measurement signal to extract the ship's heading information. The control module is responsible for the stable operation of the fiber-optic gyroscope and system control. It can monitor and control the temperature, pressure and other environmental parameters of the fiber-optic gyroscope to ensure the accuracy and reliability of the system. The control module also exchanges data with other navigation systems and devices for communication. The display and output module converts the measured heading data into a visual form and provides output to the crew or other navigation devices. It can include digital displays, indicator lights, data interfaces, etc. The crew can obtain real-time heading information through this module and perform corresponding navigation operations.
[0107] These modules are usually presented by several integrated device units, such as inertial measurement units, operation units and distribution units, etc. In actual use, these integrated device units are installed at designated positions on the ship and electrically connected between units to realize the related functions of the fiber-optic gyro compass system.
[0108] Among them, please refer to Figures 4 to 18 The function of the inertial measurement unit 4 is to record the initial latitude and longitude information when the fiber-optic gyro compass system is powered on and initialized, and to perform initial alignment of inertial navigation. At the same time, it is combined with the satellite receiving module, Doppler velocimeter or odometer. After initial alignment, it enters the navigation tracking state and outputs the combined position and attitude angle information.
[0109] The outer shape of the inertial measurement unit 4 is a cuboid as a whole, comprising a mounting bottom plate 41, wherein four mounting holes 42 are symmetrically arranged on the mounting bottom plate 41, and the mounting holes 42 are respectively distributed at four corners of the mounting bottom plate 41; a shell is mounted on the mounting bottom plate 41, and a plurality of navigation plug interfaces and grounding columns are arranged on the shell; the top of the shell is provided with an installation direction indicating arrow, and the edge of the mounting bottom plate 41 is provided with an alignment line; the directions of the indicating arrow and the alignment line are the same as the bow direction of the ship.
[0110] The operation unit realizes and allocates data exchange of the unit by using the interfaces in the communication interface module; displays the ship position, heading, pitch, roll and various alarm information, and binds the initial position and speed information of the ship. The structure design of the operation unit is designed by comprehensively considering the convenience and cost factors, and mainly comprises a 7-inch touch screen, a film button, a metal panel, a non-metal panel (acrylic plate) and a rear shell. The internal design of the operation unit adopts a soft wire row connection to avoid cable disorder, and the external design adopts a design mode that the acrylic plate film and the film button are pasted on the aluminum panel, and four mounting screws are hidden under the panel without any screw hole. The embedded and desktop installations are as follows, and the desktop type and the embedded type are directly converted, and four mounting screws are shared.
[0111] The distribution unit realizes data exchange of the inertial measurement device by using the interfaces in the communication interface module; and performs data communication with the real-time information sending device by using a serial interface, including obtaining the ship position, ship speed and the like, and sending the heading, pitch, roll and the like. The box structure of the distribution unit mainly comprises a grounding column, a wire binding rack, a wire protection ring, a box cover, a switching cavity, a box body and a distribution bottom plate. The bottom plate and the box cover are made of aluminum alloy plates, and the box body is made of sheet metal by bending and riveting without welding. The advantages are that the upper, middle and lower parts are detachable, welding is avoided, deformation is reduced, the whole box body is easy to seal, and the design of a whole circle of silica gel pads can realize sealing. The bottom plate does not need a press rivet nut, and the control board can be directly installed, the installation plate and the bottom plate are an integral whole, the number of parts is reduced, and the installation precision is greatly improved. The bottom of the box body can be designed with a silica gel damping pad to increase the vibration resistance.
[0112] The embodiment can solve the technical problems that when the inertial measurement unit is installed, the drilling mark of the mounting hole 42 is prone to deviation, the drilling hole on the installation position is difficult to be perpendicular to the installation surface and is prone to be inclined, and the inertial measurement unit is difficult to be correctly installed.
[0113] Please refer to Figures 5 to 6The embodiment is directed to the above-mentioned technical problems, and discloses a guide hole positioning and drilling system for positioning and drilling guide holes on a mounting surface for mounting an inertial measurement unit 4, wherein the inertial measurement unit 4 is provided with a mounting hole 42; and the inertial measurement unit 4 is fixedly connected to the mounting surface by screws.
[0114] The guide hole positioning and drilling system comprises an adjustable base 1, please refer to Figure 6 , the adjustable base 1 comprises four telescopic edge strip assemblies 11, which are fixedly connected as a square frame structure at the head and tail; the telescopic edge strip assembly 11 comprises a first edge strip 111 and a second edge strip 112, both of which are square edge strips; the first edge strip 111 is sleeved outside the second edge strip 112, and the second edge strip 112 can be extended out of or retracted into the first edge strip 111; the first edge strip 111 is provided with a first sliding groove 113 extending along the extension direction of the first edge strip 111, and the second edge strip 112 is provided with a second sliding groove 114 extending along the extension direction of the second edge strip 112; the first sliding groove 113 and the second sliding groove 114 are respectively provided with a protection structure 12, the protection structure 12 is provided with a sliding block 121, and the sliding block 121 can slide in the first sliding groove 113 and the second sliding groove 114 along the extension direction of the first edge strip 111 and the second edge strip 112, respectively; the protection tube 122 is arranged at one end of the protection structure 12 away from the sliding block 121 and vertically extends downward from the bottom surface of the protection structure 12; please refer to Figure 7 and Figure 8 , the side wall of the first edge strip 111 is provided with a first threaded hole 115 penetrating through the outer side and the inner side of the first edge strip 111, and the end surface of the corresponding second edge strip 112 is provided with a second threaded hole 116; during assembly, the first threaded hole 115 of one adjustable base 1 is correspondingly screwed into the second threaded hole 116 of another adjustable base 1 by a bolt, so as to realize the fixed connection between the telescopic edge strip assemblies 11.
[0115] The protection mechanism is arranged on the first edge strip 111 and the second edge strip 112 respectively, so that there are eight protection mechanisms on the whole adjustable base 1, two on each edge, so that the adjustable base 1 can be flexibly adjusted according to the position of the mounting hole 42, so that a protection pipe 122 can be inserted into each mounting hole 42; at the same time, the extension amount of the punching device 2 itself can also be adjusted, so that the punching device 2 can be matched with the adjustable base 1, and further, the adaptability of the whole device is stronger, and can adapt to various inertial measurement units 4. Because the sizes and positions of the mounting holes 42 of various inertial measurement units 4 are different, the structural design of the adjustable base 1 enables different inertial measurement units 4 to be compatible with the same set of punching device 2 and guiding and drilling device 3, and solves the technical problem that inertial measurement units in the same series or similar series are difficult to share the same guiding hole positioning and drilling system.
[0116] Please refer to Figure 9 and Figure 10 , the adjustable base 1 is provided with a protection structure 12 on each of the four edges, and the protection structure 12 can slide along the four edges of the adjustable base 1 respectively; the protection structure 12 comprises a protection pipe 122, the protection pipe 122 vertically extends downward from the bottom of the protection structure 12, and the protection pipe 122 can be inserted into the mounting hole 42 to protect the structure of the mounting hole 42; the top surface of the protection structure 12 is provided with an annular recessed table 123 corresponding to the position of the protection pipe 122, the diameter of the annular recessed table 123 is greater than the diameter of the protection pipe 122, the center of the annular recessed table 123 coincides with the central axis of the protection pipe 122, and the side wall of the annular recessed table 123 is provided with an internal thread; the punching needle 211 is sleeved with a sleeve 212, and the lower end of the sleeve 212 is provided with an external thread, so that the lower end of the sleeve 212 can be inserted and installed in the annular recessed table 123 through thread cooperation. When installing, the sleeve 212 is first inserted and installed in the annular recessed table 123 of each protection structure, then the punching needle 211 is aligned with the sleeve 212 and the punching needle 211 is inserted into the sleeve 212, so that each punching needle 211 can be perpendicular to the mounting surface; in addition, the sleeve 212 and the annular recessed table 123 are installed through thread cooperation, so that the sleeve 212 can be easily disassembled during transportation, and the assembly can be easily packaged and transported.
[0117] The adjustable base 1 can detachably install the punching device 2, the punching device 2 comprises a telescopic crossbar assembly 21, and the telescopic crossbar assembly 21 can extend in the horizontal direction; the two ends of the telescopic crossbar assembly 21 are respectively fixed with a punching needle 211, and the punching needle 211 vertically extends downward perpendicular to the bottom surface of the telescopic crossbar assembly 21; the punching needle 211 can be inserted into the protection pipe 122 and apply force to the mounting surface to form a guiding hole positioning mark;
[0118] Please refer toFigure 11 and Figure 11 The telescopic crossbar assembly 21 comprises a first crossbar 213 and a second crossbar 215, the first crossbar 213 is provided with a third sliding groove 214 extending in the same direction as the first crossbar 213, and the second crossbar 215 is provided with a sliding part 216 extending in the same direction as the second crossbar 215, and the sliding part 216 can slide in the third sliding groove 214.
[0119] Specifically, please refer to Figure 11 The punching device 2 is provided with two telescopic crossbar assemblies 21, which are arranged in a cross shape, and a connecting piece 22 is arranged at the cross position, which can fix and connect the two first crossbars 213 of the two telescopic crossbar assemblies 21, so that the relative position between the two telescopic crossbar assemblies 21 does not change; the sleeves 212 of the two telescopic crossbar assemblies 21 can be inserted into the annular inner recess table 123 arranged on the protection structure 12 of the corresponding telescopic edge strip assembly 11.
[0120] Please refer to Figure 13 , Figure 14 and Figure 11 The connecting piece 22 comprises a first part 221 and a second part 227, the first part 221 is provided with a screw rod 222 extending from the center, the first part 221 is also provided with a first protrusion 223 and a second protrusion 224 extending therefrom, the extending direction of the first protrusion 223 and the second protrusion 224 is the same as that of the screw rod 222, and the first protrusion 223 and the second protrusion 224 are provided with a first clamping groove 225 therebetween; the second part 227 is provided with a through hole 228 extending from the center, and the screw rod 222 can pass through the through hole 228; the second part 227 is also provided with a third protrusion 229 and a fourth protrusion 2210 extending therefrom towards the first protrusion 223 and the second protrusion 224, and the third protrusion 229 and the fourth protrusion 2210 are provided with a second clamping groove 2211 therebetween; the first crossbars 213 of the two telescopic crossbar assemblies 21 can be clamped with the first clamping groove 225 and the second clamping groove 2211 respectively.
[0121] In specific implementation, the first clamping groove 225 and the second clamping groove 2211 clamp the two telescopic crossbar assemblies 21 respectively, so that the relative position between the first crossbars 213 of the two telescopic crossbar assemblies 21 does not change, which can ensure the position of the punching needle 211 of the punching device 2 does not change when drilling and marking the installation surface, and is beneficial to improve the positioning accuracy of drilling and marking.
[0122] Please refer to Figures 15 to 18The sliding part 216 is provided with a strip-shaped through slot 217, and the screw rod 222 of the first part 221 passes through the strip-shaped through slot 217 of the two telescopic cross rod assemblies 21 and the through hole 228 in the center of the second part 227 in sequence, and the screw rod 222 passing out of the through hole 228 is fixed by the nut 226, so as to realize the fixed connection between the two telescopic cross rod assemblies 21. When it is needed to adjust the relative positions of the two telescopic cross rod assemblies 21, the nut 226 is loosened, the positions of the first cross rod 213 and the second cross rod 215 are adjusted respectively, and then the nut 226 is tightened after the orientations of the punching needles 211 are ensured to be perpendicular to the mounting surface.
[0123] The adjustable base 1 is also provided with a detachable guiding and drilling device 3, please refer to Figure 16 The guiding and drilling device 3 comprises a mounting seat 31, and the mounting seat 31 is fixed with a mounting plate 32. The motor 36 is mounted on the mounting plate 32, and the mounting plate 32 is provided with an opening 321. The output shaft of the motor 36 extends from the top surface of the mounting plate 32 towards the mounting seat 31. The guiding and drilling device 3 comprises the motor 36 and a drill bit 372. The motor 36 and the drill bit 372 are detachably connected. The drill bit 372 can vertically extend into the protection tube 122 and abut against the mounting surface. The motor 36 can drive the drill bit 372 to rotate, so as to drill a guiding hole in the mounting surface. The output end of the motor 36 is fixed with a driving gear 361. The driving gear 361 is engaged with a driven gear 37. One end of the driven gear 37 towards the mounting plate 32 is rotatably connected with the mounting plate 32. One end of the driven gear 37 towards the mounting seat 31 extends a lead screw 371. The mounting seat 31 is provided with an internal thread hole 311 corresponding to the lead screw 371. The lead screw 371 extends from the internal thread hole 311 towards the bottom of the mounting seat 31. The end of the lead screw 371 extending from the internal thread hole 311 is detachably connected with the drill bit 372. The drill bit 372 can perform drilling operation on the mounting surface under the driving of the motor 36.
[0124] Please refer to Figure 21The mounting base 31 is fixed with a plurality of spring support shafts 33, each of the spring support shafts 33 is externally sleeved with a bushing 35 assembly, and each of the bushing 35 assemblies is externally sleeved with a supporting spring 34; the bushing 35 assembly comprises a first bushing 351 and a second bushing 352, the first bushing 351 is fixed on the mounting plate 32, the second bushing 352 is fixed on the mounting base 31, and the first bushing 351 and the second bushing 352 have a gap between proximal ends, the gap is greater than the drilling depth of the drill bit 372; the mounting plate 32 is located at the top end of the plurality of spring support shafts 33, and the spring support shaft 33 and the mounting plate 32 are fixedly connected by screwing a nut 226 on the lead screw 371.
[0125] Specifically, the guiding and drilling device 3 is used for guiding and positioning drilling, subsequent reaming and tapping, and the mounting base 31 of the guiding and drilling device 3 is arranged on the adjustable base 1, the bottom surface of the mounting base 31 is located on the same plane as the bottom surface of the adjustable base 1, the inner threaded hole 311 is coaxial with the center line of the protection tube 122 of the protection structure 12 and is located above the protection tube 122 of the protection structure 12, and the drill bit 372 can extend into the protection tube 122 from above the protection structure 12. Since the extension direction of the drill bit 372 is perpendicular to the mounting surface, and the inner threaded hole 311 limits the position of the lead screw 371, the drilling direction of the drill bit 372 does not change, so that the drilling direction of the drill bit 372 is perpendicular to the mounting surface, and the extension direction of the guiding hole drilled is also perpendicular to the mounting surface. Such a structure design can ensure that the position of the drilled hole does not deviate, and improves the construction efficiency and accuracy. The guiding and drilling device 3 supports the motor 36 and the driving gear 361 and other components by the elastic force of each spring, the motor 36 rotates to drive the lead screw 371 of the driven gear 37 to rotate towards the mounting position, thereby realizing the drilling operation of the drill bit 372. At the same time, the motor 36 and the mounting plate 32 move downward to compress the spring, and the spring shaft plays a guiding role. There is a distance between the upper and lower bushings 35 of each spring, and the distance between the bushings 35 is greater than the depth of the guiding hole drilled. The spring can keep the guiding and drilling device 3 in a stable state during drilling, and reduce the influence of motor 36 vibration on the drilling process.
[0126] Specifically, the driven gear 37 is designed in an integrated manner of a drill bit and a gear, which can realize transmission and drilling, save weight, save installation space, and improve installation accuracy.
[0127] Specifically, the specification of the drill bit 372 is M4, and if the mounting hole 42 is larger than M4, the guiding hole can be reamed after being drilled by using a reaming device to match the mounting hole 42.
[0128] The working principle of the embodiment is that the adjustable punching device is used to determine the drilling position of the guide hole, mark the guide hole, and make the protection tube extend into the mounting hole through the extension of the four sides of the adjustable base and the sliding of the protection structure, so that the protection tube can guide the drilling marking operation of the guide hole while protecting the mounting hole, and the punching device has high positioning accuracy when marking the drilling position on the mounting position; then the guide drilling device is used to drill the guide hole on the mounting surface for installing the inertial measurement unit through the protection tube and the guide hole marking, and the guide hole is obtained; during installation, according to the size of the screw actually used, the screw is screwed into the guide hole and the mounting hole, or the guide hole is reamed and then the screw is screwed into the guide hole and the mounting hole, and the fixing connection between the inertial measurement unit and the mounting surface is completed.
[0129] The working process of the embodiment is as follows: Figure 22 and First, the adjustable base is fixed around the inertial measurement unit, and the protection tube of the protection structure is aligned with the mounting hole of the inertial measurement unit, then the sleeve is inserted into the annular recess of each protection structure, then the punching needle is aligned with the sleeve and the punching needle extends into the sleeve, then the positions of the two telescopic cross rod assemblies are adjusted and the connecting piece is installed to fix the position, then the needle head of the punching needle of the punching device is pulled to the top end of the sleeve, the punching device is released and falls naturally, and the drilling marking is realized by the gravity of the punching device itself and the impact force on the mounting position; then the punching device is disassembled, and the guide drilling device is installed, the motor rotates to drive the driving gear to rotate, the driving gear drives the driven gear to rotate, so that the drill bit drills, and the drilling depth is determined by the number of revolutions of the driven gear, and the number of revolutions of the driven gear is determined by the number of revolutions of the motor (the number of revolutions of the driving gear) according to the acceleration ratio or the deceleration ratio.
[0130] It is to be understood that the present application is described by way of example only, and that modifications and alterations can be made to the features and embodiments described herein without departing from the spirit and scope of the application. Modifications and alterations to the features and embodiments described herein can be made to adapt the features and embodiments to particular situations and materials without departing from the spirit and scope of the application. The embodiments described herein are some of the embodiments of the present application, but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown herein can be arranged and designed in a wide variety of different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the application, but merely represents a selection of described embodiments of the present application. Accordingly, the application is not limited to the specific embodiments described herein, but rather, all alternatives falling within the scope of the application are included.
Claims
1. A guide hole positioning and drilling system, used for positioning and drilling guide holes on a mounting surface, wherein the mounting surface is used to install the equipment to be installed, and the equipment to be installed has mounting holes, characterized in that: The guide hole positioning and drilling system includes an adjustable base, which has a square frame structure and the length of its four sides is adjustable. The adjustable base is provided with protective structures on its four sides, and the protective structures can slide along the four sides of the adjustable base respectively. The protective structure includes a protective tube that extends vertically downward from the bottom of the protective structure and can be inserted into the mounting hole to provide structural protection for the mounting hole. The adjustable base can be detachably installed with a punching device, which includes a telescopic crossbar assembly that can extend and retract in the horizontal direction; punching pins are fixed at both ends of the telescopic crossbar assembly, and the punching pins extend vertically downwards perpendicular to the bottom surface of the telescopic crossbar assembly; the punching pins can extend into the protective tube and apply force to the mounting surface to form a guide hole positioning mark. The adjustable base can also be detachably installed with a guide drilling and tapping device, which includes a motor and a drill bit. The motor and the drill bit are detachably connected. The drill bit can extend vertically into the protective tube and abut against the mounting surface. The motor can drive the drill bit to rotate and drill a guide hole on the mounting surface. The adjustable base includes four telescopic edge strip assemblies, which are fixedly connected end-to-end to form a square frame structure. Each telescopic edge strip assembly includes a first edge strip and a second edge strip, both of which are square. The first edge strip is fitted over the second edge strip, and the second edge strip can extend or retract into the first edge strip. A first groove is provided on the first edge strip, extending along the extension direction of the first edge strip. A second groove is provided on the second edge strip, extending along the extension direction of the second edge strip. Protective structures are respectively provided on the first and second grooves, and sliders are provided on the protective structures. The sliders can slide within the first and second grooves along the extension directions of the first and second edge strips, respectively. A protective tube is provided on the protective structure at the end away from the slider and extends vertically downward from the bottom surface of the protective structure.
2. The guide hole positioning and drilling system according to claim 1, characterized in that, The top surface of the protective structure is provided with an annular concave platform corresponding to the position of the protective tube. The diameter of the annular concave platform is larger than the diameter of the protective tube, and the center of the annular concave platform coincides with the central axis of the protective tube. The side wall of the annular concave platform is provided with internal threads. A sleeve is fitted on the punching needle. The lower end of the sleeve is provided with external threads, so that the lower end of the sleeve can be inserted and installed in the annular concave platform through threaded engagement.
3. The guide hole positioning and drilling system according to claim 1, characterized in that, The telescopic crossbar assembly includes a first crossbar and a second crossbar. The first crossbar has a third groove extending in the same direction as the first crossbar. The second crossbar has a sliding part extending in the same direction as the second crossbar. The sliding part can slide within the third groove.
4. The guide hole positioning and drilling system according to claim 3, characterized in that, The punching device is provided with two telescopic crossbar assemblies, which are arranged crosswise, and a connector is provided at the intersection. The connector can fix the two first crossbars of the two telescopic crossbar assemblies to maintain the relative position between the two telescopic crossbar assemblies.
5. The guide hole positioning and drilling system according to claim 4, characterized in that, The connector includes a first component and a second component. A screw extends from the center of the first component, and a first protrusion and a second protrusion also extend from the first component. The extension directions of the first and second protrusions are the same as the extension direction of the screw, and a first groove is formed between the first and second protrusions. A through hole is formed at the center of the second component, through which the screw can pass. A third protrusion and a fourth protrusion also extend from the second component, extending toward the first and second protrusions, and a second groove is formed between the third and fourth protrusions. The first crossbars of the two telescopic crossbar assemblies can respectively engage with the first groove and the second groove.
6. The guide hole positioning and drilling system according to claim 1, characterized in that, The guiding drilling and tapping device includes a mounting base, on which a mounting plate is fixed. The motor is mounted on the mounting plate, which has an opening. The output shaft of the motor extends from the top surface of the mounting plate toward the mounting base through the opening. The output end of the motor is fixed with a drive gear, which meshes with a driven gear. The end of the driven gear facing the mounting plate is rotatably connected to the mounting plate. A lead screw extends from the end of the driven gear facing the mounting base. An internal threaded hole is provided on the mounting base corresponding to the lead screw. The lead screw extends from the internal threaded hole toward the bottom of the mounting base. A drill bit is detachably connected to the end of the lead screw extending from the internal threaded hole. The drill bit can perform drilling operations on the mounting surface under the drive of the motor.
7. The guide hole positioning and drilling system according to claim 6, characterized in that, Multiple spring support spindles are fixed on the mounting base. Each spring support spindle is fitted with a bushing assembly, and each bushing assembly is fitted with a support spring. The bushing assembly includes a first bushing and a second bushing. The first bushing is fixed to the mounting plate, and the second bushing is fixed to the mounting base. There is a gap between the proximal ends of the first bushing and the second bushing, and the gap is greater than the drilling depth of the drill bit. The mounting plate is located at the top of the multiple spring support spindles and is fixedly connected to each spring support spindle.
8. A method for drilling and tapping pilot holes, implemented using the pilot hole positioning drilling system as described in claim 1, characterized in that, Includes the following steps: S1. Place the device to be installed in the mounting position, the mounting position having a mounting surface, and the device to be installed having multiple mounting holes; S2. Install an adjustable base at the bottom of the equipment to be installed, and adjust the protective tubes of the adjustable base according to the position of the mounting holes of the equipment to be installed, so that each protective tube extends into each mounting hole respectively. S3. Install the punching device on the adjustable base, and adjust each punching pin in the punching device to be perpendicular to the mounting surface. Then let the punching device fall freely to perform drilling and marking operations on each mounting hole. S4. Disassemble the punching device and install the guide drilling device, so that the bottom surface of the mounting seat in the guide drilling device is on the same plane as the bottom surface of the equipment to be installed and the adjustable base. Then, align the drill bit with the protective tube of the mounting hole and align the drill bit with the drilling mark on the mounting surface. Then, start the motor to drill the guide holes for each mounting hole.
9. The method for drilling and tapping a guide hole according to claim 8, characterized in that, In step S4, the drill bit in the guide drilling device is detachable. The drill bit on the guide drilling device is replaced with a tap drill bit. The guide drilling device is then installed on the adjustable base so that the bottom surface of the mounting base in the guide drilling device is on the same plane as the bottom surface of the equipment to be installed and the adjustable base. Then, the tap drill bit is aligned and inserted into the protective tube of the mounting hole, and the tap drill bit is aligned with the drilling mark on the mounting surface. Then, the motor is started to drill the screw holes in each mounting hole.
Citation Information
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