TPU base film production and processing equipment and processing technology thereof

By combining a cooling unit and a cutting unit in the TPU base film production equipment, and utilizing the design of an arc plate and cooling rack, along with air pumps and water pumps to circulate the coolant, the problems of high cooling cost and poor cooling effect of TPU base film are solved. This achieves efficient cooling and cutting, reduces the difficulty of cooling, and improves cooling efficiency.

CN116690670BActive Publication Date: 2026-01-02GUANGDONG XINCHANGSHUN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202310789951.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-29
Publication Date
2026-01-02
Estimated Expiration
2043-06-29

AI Technical Summary

Technical Problem

TPU base film has high cooling costs and poor cooling effect. Existing cooling rollers have low cooling utilization rate, resulting in high cooling costs and poor cooling effect.

Method used

The processing equipment combines a cooling unit and a cutting unit. The TPU base film is cooled by a curved plate driving the cooling column and cooling rack. The coolant is circulated by air pumps and water pumps, and the cooling efficiency is improved by using a spiral cooling pipe. Combined with the cutting and winding process, the cooling difficulty is reduced and the cooling effect is improved.

Benefits of technology

It effectively reduces the cooling cost of TPU base film, improves cooling efficiency, ensures the cooling effect of TPU base film, prevents deformation, and facilitates waste collection and finished product cutting.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of TPU base film production and processing, in particular to a TPU base film production and processing device and a processing technology thereof, which comprises a cooling unit and a cutting unit. The film extruded by an extruder is cooled by the cooling unit. In the whole process, the cooling liquid is always located at the bottom of the cooling column, so that the column surface of the cooling column for cooling the TPU base film is cooled, the utilization rate of the cooling liquid is improved, and when the film is cooled by the cooling liquid, the cooling liquid with a temperature rise cannot be transmitted to the whole column surface of the cooling column along the heat conduction pipeline, so that the cooling effect of the cooling column is guaranteed, the cooling effect of the cooling column is improved, the width and length of the TPU base film are cut according to requirements by the cutting unit, the TPU base film meets the standard requirements, the TPU base film waste in the cutting process is wound, and the TPU base film waste after cutting does not affect the normal winding of the TPU base film.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of TPU base film production and processing, in particular to a TPU base film production and processing device and a processing technology thereof. BACKGROUND

[0002] TPU is a thermoplastic polyurethane elastomer material, which is a kind of fiber material between rubber and plastic. The TPU base film is a base film processed by taking TPU as a raw material. The TPU has excellent physical properties, can be melted by heating and can be shaped by cooling. The TPU not only has the high elasticity of plastic materials, but also has the high strength of engineering plastics, has high toughness, high wear resistance, high elasticity, high toughness, and excellent comprehensive properties such as solvent corrosion resistance, wear resistance, acid and alkali resistance, and strong shock absorption, and is widely used in shoe materials, cables, films, pipe fittings, automobiles, medical treatment and other fields. The TPU base film has excellent flexibility, stretchability and elasticity, and can bring a certain degree of protection function.

[0003] The production process of the TPU base film mainly includes raw material preparation, mixing, extrusion, cooling, cutting and packaging. When the extruded film is cooled, a cooling roller is generally used for cooling. Since the cooling roller generally directly cools the entire arc-shaped roller surface through a spiral heat conduction pipeline, the cooled arc-shaped roller surface contacts the film and cools it. Therefore, the cooling utilization rate of the cooling roller is low during the entire cooling process, resulting in high cooling cost of the TPU base film. When the arc-shaped roller surface of the cooling roller contacts the film, heat is transferred along the arc-shaped roller surface and the heat conduction pipeline in the cooling roller, resulting in an increase in the temperature of the arc-shaped roller surface of the cooling roller and a decrease in the cooling effect of the cooling roller. SUMMARY

[0004] In view of the above problems, the embodiments of the application provide a TPU base film production and processing device and a processing technology thereof to solve the technical problems of high cooling cost and poor cooling effect of the TPU base film in the related art. In order to achieve the above purpose, the embodiments of the application provide the following technical solutions.

[0005] The first aspect of the embodiment of the application provides a TPU base film production and processing equipment, which comprises a cooling unit and a cutting unit; the cutting unit is arranged at the right end of the cooling unit and is used for cutting the TPU base film after cooling and molding; the cooling unit comprises a workbench, an extruder for extruding the TPU base film is fixedly installed at the upper end of the workbench, a control cylinder one is fixedly installed on the workbench and located at the right side of the extruder, an arc-shaped plate is fixedly installed at the telescopic end of the control cylinder one, a cooling column for cooling the molded TPU base film is rotatably connected to the lower end of the arc-shaped plate, the cooling column is hollow, the cooling column contains a cooling liquid in an amount less than half of the internal space of the cooling column, a cooling frame for accelerating the cooling of the cooling liquid is fixedly installed at the upper end of the arc-shaped plate and rotatably connected with the cooling column, a matching column for cooling and conveying the TPU base film in cooperation with the cooling column is rotatably connected to the upper end of the workbench and located at the lower end of the cooling column; the cutting unit comprises a control cylinder two, the control cylinder two is fixedly installed on the workbench and located at the right side of the cooling column, a positioning plate is fixedly installed at the telescopic end of the control cylinder two, a waste cutting knife holder for cutting off the excess waste at the front and rear ends of the TPU base film is arranged on the positioning plate, a waste collecting frame for collecting the cut-off waste is fixedly installed on the waste cutting knife holder and located at one end away from the middle of the workbench, a cutting knife holder for cutting the TPU base film with a standard rolling thickness is fixedly installed at the lower end of the positioning plate, a positioning groove for cooperating with the cutting knife holder and cleaning the cutting knife holder is formed on the workbench and located below the cutting knife holder, a rolling column for rolling the TPU base film is rotatably connected to the workbench and located at the right side of the positioning plate, a motor one is fixedly installed at the rear end of the workbench through a motor base, and an output shaft of the motor one is fixedly connected with the rolling column through a shaft coupling.

[0006] According to the embodiment of the application, the arc-shaped plate comprises a positioning combination plate, the positioning combination plate is fixedly installed at the telescopic end of the control cylinder one, an arc-shaped groove is formed at the lower end of the positioning combination plate, the arc-shaped groove is also formed in the positioning combination plate, ventilation channels are symmetrically fixedly installed at the upper end of the positioning combination plate, the ventilation channels are communicated with the arc-shaped groove, a gas pump one is fixedly installed at the upper end of the positioning combination plate, and the rear ventilation channel is fixedly connected with the gas pump one.

[0007] According to the embodiment of the application, the cooling frame comprises a water pump, the water pump is fixedly installed at the left end of the arc-shaped plate, support columns are uniformly fixedly installed at the left end of the arc-shaped plate, an inverted T-shaped water inlet pipe is fixedly installed at the end of the front support column, an inclined liquid passing pipe one is fixedly installed at the lower end of the inverted T-shaped water inlet pipe, an inverted T-shaped water outlet pipe is fixedly installed at the end of the rear support column, an inclined liquid passing pipe two is fixedly installed at the lower end of the inverted T-shaped water outlet pipe, flow guide pipes are fixedly installed at the ends of the inclined liquid passing pipe one and the inclined liquid passing pipe two, a spiral cooling pipe is fixedly installed at the outer side of the cooling column and located at the rear end of the inverted T-shaped water inlet pipe of the front side, the spiral cooling pipe is fixedly connected with the water inlet of the water pump, and the water outlet of the water pump is fixedly connected with the inverted T-shaped water outlet pipe.

[0008] According to the embodiment of the present application, the waste cutting tool rest comprises a two-way screw one, the middle part of the positioning plate is rotationally connected with the two-way screw one, the two-way screw one is symmetrically provided with helical grooves in front and back, the front end of the two-way screw one is fixedly installed with a control handle, the two-way screw one is symmetrically connected with sliding blocks in front and back in a threaded connection mode, the sliding blocks are connected with the positioning plate in a sliding fit mode, the lower end of the sliding block is fixedly installed with a fixed block, the middle part of the fixed block is rotationally connected with a cutting circular knife, the lower end of the positioning plate and the left side of the two-way screw one are fixedly installed with an extrusion block.

[0009] According to the embodiment of the present application, the waste collecting frame comprises an electromagnetic block, the waste cutting tool rest and the middle part of the workbench are fixedly installed with the electromagnetic block, the lower end of the electromagnetic block is provided with a cylindrical groove, the cylindrical spring is fixedly installed in the cylindrical groove, the magnetic attraction block is fixedly installed at the lower end of the cylindrical spring, the extrusion cylinder is rotationally connected at the lower end of the magnetic attraction block, the counterweight block is fixedly installed in the middle part of the extrusion cylinder, the workbench and the extrusion cylinder are rotationally connected with the collecting column, the rear end of the collecting column is fixedly installed with a chain wheel one, the rear end of the winding column is fixedly installed with a chain wheel two, the chain wheel one and the chain wheel two are drivingly connected through the toothed chain belt one, the arc surfaces on the left and right sides of the collecting column are uniformly provided with suction piece holes, the suction piece holes are communicated, the front end of the collecting column is fixedly installed with a gas pump two, the gas pump two and the adjacent suction piece holes are fixedly connected through the communicating pipe.

[0010] According to the embodiment of the present application, the cutting tool rest comprises a chain wheel three, the positioning plate is rotationally connected with the chain wheel three in front and back, the chain wheel three is drivingly connected through the toothed chain belt two, the left end of the positioning plate is fixedly installed with a positive and negative motor two through the motor base, the output shaft of the positive and negative motor two is fixedly connected with the chain wheel three on the front side through the shaft coupling, the cutting blades are uniformly fixedly installed on the surface of the toothed chain belt two, and the cutting blades are rotationally connected through the pin shaft.

[0011] According to the embodiment of the present application, the positioning groove is fixedly installed with cleaning brushes in the left and right sides of the inner end, the opposite ends of the cleaning brushes are rotationally connected with the return rods through the pin shaft, the torsional spring is sleeved on the pin shaft, one end of the torsional spring is fixedly connected with the return rod, and the other end of the torsional spring is fixedly connected with the cleaning brush, and the collecting box is clamped at the lower end of the positioning groove.

[0012] According to the embodiment of the present application, the winding column is rotationally connected with a two-way screw two in the middle part, the two-way screw two is symmetrically provided with thread grooves with opposite rotation directions in front and back, the two-way screw two is symmetrically connected with the cylindrical blocks in front and back in a threaded connection mode, the circular table blocks are fixedly installed on the left and right sides of the winding column, the diameter of the bottom surface of the circular table block towards the middle part of the winding column is greater than the diameter of the bottom surface away from the middle part of the winding column, the cylindrical blocks are connected with the winding column in a sliding fit mode, the T-shaped plates are uniformly fixedly installed on the outer end of the cylindrical blocks, the protruding blocks are connected with the T-shaped plates in a sliding fit mode, the winding column is provided with the protruding grooves on one side of the protruding blocks, the protruding blocks are connected with the protruding grooves in a sliding fit mode, and the winding drum is sleeved on the winding column.

[0013] According to the embodiment of the present application, the TPU base film production and processing equipment also uses a TPU base film production and processing equipment processing process, including the following steps:

[0014] S1, cooling and conveying: first extruding the TPU base film through the extruder, driving the arc-shaped plate downward by controlling the air cylinder one, cooling the TPU base film through the cooling column, and conveying the TPU base film to the right at the same time while being cooled under the cooperation of the cooling column and the matching column.

[0015] S2, cutting waste: driving the positioning plate downward by controlling the air cylinder two, and cutting the excess part of the TPU base film before and after cooling according to the need through the waste cutting tool holder, to ensure that the width of the cut TPU base film meets the demand.

[0016] S3, winding and cutting: winding the cut TPU base film through the winding column, and continuing to move the positioning plate downward by controlling the air cylinder two after winding is completed, and cutting the TPU base film through the cutting tool holder.

[0017] S4, taking down the finished product: after cutting is completed, taking down the wound TPU base film finished product for the next winding.

[0018] From the above technical solution, the present application has the following advantages:

[0019] 1、In the present application, air is introduced into the arc-shaped groove through the air pump one, thereby cooling the outer wall of the cooling column in contact with the arc-shaped groove, reducing the cooling difficulty of the cooling frame and the cooling liquid, and improving the cooling effect of the cooling column.

[0020] 2、In the present application, the debris on the surface of the cutting blade is cleaned by the cleaning brush, and when the cutting blade returns to the initial position, the recovery rod is driven to return to the initial state by the pin shaft, thereby stirring the debris attached to the surface of the cleaning brush, so that it falls into the collection box smoothly.

[0021] 3、In the present application, the bidirectional screw one is driven to rotate by the control handle, thereby driving the sliding blocks to move towards each other, controlling the distance between the front and rear cutting circular knives, thereby controlling the width size of the TPU base film, and the TPU base film is extruded and positioned by the extrusion block to prevent the TPU base film from being deformed under stress when being cut by the cutting circular knife.

[0022] 4. In this invention, after the waste material on both sides of the TPU base film is cut off, the electromagnetic block is no longer energized. At this time, the magnetic block moves downward, and the cylindrical spring is stretched and elongated. The cylindrical spring squeezes the cut-off TPU base film waste material, making it tightly adhere to the suction hole on the collection column. The air pump 2 sucks out the air between the suction hole and the TPU base film waste material, making the TPU base film waste material adhere tightly to the collection column. The sprocket 1, sprocket 2 and toothed chain belt 1 cooperate to make the collection column wind up the TPU base film waste material, preventing the TPU base film waste material from affecting the normal winding of the cut TPU base film.

[0023] In addition to the technical problems solved by the embodiments of this application, the technical features constituting the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions described above, other technical problems that can be solved by the TPU base film production and processing equipment and its processing technology provided by the embodiments of this application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0025] Figure 1 The diagram shows a front-view three-dimensional structure of a TPU base film production and processing equipment and its processing technology according to an embodiment of the present invention.

[0026] Figure 2 A front cross-sectional planar structural diagram of a TPU base film production and processing equipment and its processing technology provided according to an embodiment of the present invention is shown.

[0027] Figure 3 It shows Figure 2 A magnified view of a portion at point N.

[0028] Figure 4 A front view schematic diagram of a TPU base film production and processing equipment and its processing technology provided according to an embodiment of the present invention is shown.

[0029] Figure 5 It shows Figure 4 A sectional view along the AA direction.

[0030] Figure 6 It shows Figure 4 A sectional view along the BB direction.

[0031] Figure 7 a partial enlarged view of M of Figure 6

[0032] Figure 8 a sectional view of C-C of Figure 4

[0033] Figure 9 a partial enlarged view of E of Figure 5

[0034] Figure 10 a schematic diagram of the workflow of the present application.

[0035] In the above drawings, reference signs are used as follows:

[0036] 1, cooling unit; 11, workbench; 12, extruder; 13, control cylinder one; 14, arc plate; 141, positioning combination plate; 142, arc-shaped groove; 143, ventilation channel; 144, air pump one; 15, cooling column; 16, cooling frame; 161, water pump; 162, support column; 163, inverted T-shaped water inlet pipe; 164, inclined liquid passage one; 165, inverted T-shaped water outlet pipe; 166, inclined liquid passage two; 167, flow guide pipe; 168, spiral cooling pipe; 17, matching column; 2, cutting unit; 21, control cylinder two; 22, positioning plate; 23, waste cutting knife holder; 231, bidirectional screw one; 232, sliding block; 233, fixed block; 234, cutting circular knife; 235, extrusion block; 24, waste collection frame; 241, electromagnetic block; 242, cylindrical spring; 243, magnetic attraction block; 244, extrusion cylinder; 245, counterweight block; 246, collection column; 247, chain wheel one; 248, chain wheel two; 249, toothed chain belt one; 2461, suction hole; 2462, air pump two; 25, cutting knife holder; 251, chain wheel three; 252, toothed chain belt two; 253, reversible motor two; 254, cutting blade; 26, positioning groove; 261, cleaning brush; 262, return rod; 263, torsional spring; 264, collection box; 27, winding column; 271, bidirectional screw two; 272, cylindrical block; 273, circular table block; 274, T-shaped plate; 275, protruding block; 276, extension groove; 277, winding drum; 28, motor one. DETAILED DESCRIPTION

[0037] In order to make the above objectives, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in combination with the drawings. In the following description, a large number of specific details are set forth in order to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the concept of the present application, so the present application is not limited by the specific embodiments disclosed below.​​​

[0038] Referring to Figure 1 With Figure 2 A TPU base film production and processing equipment, comprising a cooling unit 1 and a cutting unit 2: the cutting unit 2 is arranged at the right end of the cooling unit 1, used for cutting the TPU base film after cooling and molding; the cooling unit 1 comprises a workbench 11, the upper end of the workbench 11 is fixedly installed with an extruder 12 for extruding the TPU base film, the upper end of the workbench 11 and located at the right side of the extruder 12 is fixedly installed with a control cylinder 13, the telescopic end of the control cylinder 13 is fixedly installed with an arc plate 14, the lower end of the arc plate 14 is rotatably connected with a cooling column 15 for cooling the molded TPU base film, the cooling column 15 is hollow, and the cooling column 15 contains a cooling liquid with an amount less than half of the internal space of the cooling column 15, the upper end of the arc plate 14 is fixedly installed with a cooling frame 16 for accelerating the cooling of the cooling liquid, the cooling frame 16 is rotatably connected with the cooling column 15, and the upper end of the workbench 11 and located at the lower end of the cooling column 15 is rotatably connected with a matching column 17 for cooling and conveying the TPU base film in cooperation with the cooling column 15; the cutting unit 2 comprises a control cylinder 21, the workbench 11 and located at the right side of the cooling column 15 is fixedly installed with a control cylinder 21, the telescopic end of the control cylinder 21 is fixedly installed with a positioning plate 22, the positioning plate 22 is provided with a waste cutting knife rest 23 for cutting off the excess waste at the front and rear ends of the TPU base film, the waste cutting knife rest 23 and located at one end away from the middle of the workbench 11 is fixedly installed with a waste collecting frame 24 for collecting the cut waste, the lower end of the positioning plate 22 is fixedly installed with a cutting knife rest 25 for cutting the TPU base film with a standard winding thickness, the workbench 11 and located below the cutting knife rest 25 is provided with a positioning groove 26 matched with the cutting knife rest 25 and used for cleaning the cutting knife rest 25, and the workbench 11 and located at the right side of the positioning plate 22 is rotatably connected with a winding column 27 for winding the TPU base film, the rear end of the workbench 11 is fixedly installed with a motor 28 through a motor base, and the output shaft of the motor 28 is fixedly connected with the winding column 27 through a shaft coupling. First, the TPU base film is extruded through the extruder 12, the arc plate 14 is driven to move downward by the control cylinder 13, the TPU base film is cooled by the cooling column 15, and the TPU base film is cooled and conveyed at the same time under the cooperation of the cooling column 15 and the matching column 17, the positioning plate 22 is driven to move downward by the control cylinder 21, the excess part at the front and rear ends of the cooled TPU base film is cut by the waste cutting knife rest 23 according to the need, the width of the cut TPU base film is ensured to meet the requirement, the cut TPU base film is wound around the winding column 27 by one turn manually, then the motor 28 is started to make the winding column 27 rotate so as to wind the TPU base film, after winding is completed, the positioning plate 22 is continuously driven to move downward by the control cylinder 21, the TPU base film is cut by the cutting knife rest 25, and the cut TPU base film product is taken down after cutting is completed.

[0039] With reference to the drawings Figure 1 With reference to the drawings Figure 2 , the arc-shaped plate 14 comprises a positioning combination plate 141, the positioning combination plate 141 is fixedly installed at the telescopic end of the control cylinder 13, an arc-shaped recess 142 is formed at the lower end of the positioning combination plate 141, ventilation channels 143 are symmetrically fixedly installed at the upper end of the positioning combination plate 141, the ventilation channels 143 are communicated with the arc-shaped recess 142, a gas pump 144 is fixedly installed at the upper end of the positioning combination plate 141, and the rear ventilation channel 143 is fixedly connected with the gas pump 144; air is introduced into the arc-shaped recess 142 through the gas pump 144, so that the outer wall of the cooling column 15 in contact with the arc-shaped recess 142 is cooled, the cooling difficulty of the cooling frame 16 and the cooling liquid is reduced, and the outer wall of the cooled cooling column 15 is in contact with the TPU base film after rotation, and the TPU base film is cooled under the cooperation of the cooling frame 16 and the cooling liquid.

[0040] With reference to the drawings Figure 2 With reference to the drawings Figure 8 , the cooling frame 16 comprises a water pump 161, the water pump 161 is fixedly installed at the left end of the arc-shaped plate 14, support columns 162 are fixedly installed at the left end of the arc-shaped plate 14, an inverted L-shaped water inlet pipe 163 is fixedly installed at the tail end of the front support column 162, an inclined liquid passage one 164 is fixedly installed at the lower end of the inverted L-shaped water inlet pipe 163, an inverted L-shaped water outlet pipe 165 is fixedly installed at the tail end of the rear support column 162, an inclined liquid passage two 166 is fixedly installed at the lower end of the inverted L-shaped water outlet pipe 165, flow guide pipes 167 are fixedly installed at the tail ends of the inclined liquid passage one 164 and the inclined liquid passage two 166, a spiral cooling pipe 168 is fixedly installed at the rear end of the cooling column 15 outside the front inverted L-shaped water inlet pipe 163, the spiral cooling pipe 168 is fixedly connected with the water inlet of the water pump 161, and the water outlet of the water pump 161 is fixedly connected with the inverted L-shaped water outlet pipe 165; the cooling liquid is circulated in the passage formed by the inverted L-shaped water inlet pipe 163, the inverted L-shaped water outlet pipe 165, the spiral cooling pipe 168, the inclined liquid passage one 164, the inclined liquid passage two 166, the flow guide pipe 167 and the middle part of the cooling column 15 through the water pump 161, the cooling liquid in the cooling column 15 is cooled to increase the temperature, the cooling liquid with increased temperature is transported to the spiral cooling pipe 168 to be cooled in the air through the water pump 161, and the cooled cooling liquid in the spiral cooling pipe 168 is transported into the cooling column 15 to cool the TPU base film.

[0041] With reference to the drawings Figure 2 , Figure 6 With reference to the drawings Figure 7The waste cutting tool rest 23 comprises a bidirectional screw rod 231, the bidirectional screw rod 231 is rotationally connected to the middle part of the positioning plate 22, the bidirectional screw rod 231 is symmetrically provided with spiral grooves in front and back, the front end of the bidirectional screw rod 231 is fixedly provided with a control handle, the bidirectional screw rod 231 is symmetrically connected with sliding blocks 232 in a threaded connection mode, the sliding blocks 232 are connected with the positioning plate 22 in a sliding fit mode, the lower end of the sliding block 232 is fixedly provided with a fixed block 233, the middle part of the fixed block 233 is rotationally connected with a cutting circular knife 234, the lower end of the positioning plate 22 and located on the left side of the bidirectional screw rod 231 is fixedly provided with an extrusion block 235; the control handle drives the bidirectional screw rod 231 to rotate, thereby driving the sliding blocks 232 to move towards each other, controlling the distance between the cutting circular knives 234 on the front and back sides, thereby controlling the width size of the TPU base film, the extrusion block 235 is used for extruding and positioning the TPU base film, preventing the TPU base film from being deformed under stress when being cut by the cutting circular knife 234.

[0042] Referring to Figure 4 , Figure 6 and Figure 7 , the waste collecting frame 24 comprises an electromagnetic block 241, the electromagnetic block 241 is fixedly installed on the waste cutting tool rest 23 and located at one end away from the middle part of the workbench 11, the lower end of the electromagnetic block 241 is provided with a cylindrical groove, the cylindrical groove is fixedly provided with a cylindrical spring 242, the lower end of the cylindrical spring 242 is fixedly provided with a magnetic attraction block 243, the lower end of the magnetic attraction block 243 is rotationally connected with an extrusion cylinder 244, the middle part of the extrusion cylinder 244 is fixedly provided with a counterweight 245, a collecting column 246 is rotationally connected on the workbench 11 and located directly below the extrusion cylinder 244, a sprocket wheel one 247 is fixedly installed on the rear end of the collecting column 246, a sprocket wheel two 248 is fixedly installed on the rear end of the winding column 27, the sprocket wheel one 247 and the sprocket wheel two 248 are drivingly connected through a toothed chain belt one 249, the arc surfaces on the front and back sides of the collecting column 246 are uniformly provided with suction hole 2461, the suction holes 2461 are communicated, a gas pump two 2462 is fixedly installed on the front end of the collecting column 246, the gas pump two 2462 and the adjacent suction hole 2461 are fixedly connected through a communication pipe; when the waste materials on the front and back sides of the TPU base film are cut off, the electromagnetic block 241 is no longer energized, at this time, the magnetic attraction block 243 moves downward, the cylindrical spring 242 is stretched and elongated, the extrusion cylinder 244 is used for extruding the cut part of the TPU base film waste, so that it is tightly attached to the suction hole 2461 on the collecting column 246, the gas pump two 2462 is used for sucking out the air between the suction hole 2461 and the TPU base film waste, so that the TPU base film waste is tightly attached to the collecting column 246, the sprocket wheel one 247, the sprocket wheel two 248 and the toothed chain belt one 249 are matched, so that the collecting column 246 winds the TPU base film waste.

[0043] Referring to Figure 2 and Figure 4The cutting tool rest 25 comprises a chain wheel three 251, the chain wheel three 251 is rotationally connected to the positioning plate 22 and symmetrical to the front and back, the chain wheel three 251 is drivingly connected through a chain belt two 252, the positioning plate 22 is fixedly installed with a forward and reverse motor two 253 through a motor base at the left end, the output shaft of the forward and reverse motor two 253 is fixedly connected with the chain wheel three 251 at the front side through a shaft coupling, the chain belt two 252 is uniformly fixedly installed with cutting blades 254 on the surface, and the cutting blades 254 are rotationally connected through a pin shaft; the chain wheel three 251 is driven to rotate through the forward and reverse motor two 253, thereby driving the chain belt two 252 to drive, and finally driving the cutting blades 254 to reciprocate forward and backward under the driving of the chain belt two 252, so that the TPU base film is cut.

[0044] With reference to Figure 2 and Figure 3 The positioning groove 26 is fixedly installed with cleaning brushes 261 which are symmetrical to the left and right at the inner end, the opposite ends of the cleaning brushes 261 are rotationally connected with return rods 262 through pin shafts, torsional springs 263 are sleeved on the pin shafts, one end of the torsional spring 263 is fixedly connected with the return rod 262, and the other end of the torsional spring 263 is fixedly connected with the cleaning brush 261, and the positioning groove 26 is clamped with a collecting box 264 at the lower end; the cutting blades 254 are cleaned through the cleaning brushes 261, when the cutting blades 254 return to the initial position, the return rods 262 are driven to return to the initial state through the pin shafts, thereby the debris attached to the surface of the cleaning brushes 261 is stirred to fall into the collecting box 264.

[0045] With reference to Figure 2 , Figure 5 and Figure 9The middle part of the winding column 27 is rotationally connected with a two-way screw rod two 271, the two-way screw rod two 271 is symmetrically provided with thread grooves with opposite rotation directions, the two-way screw rod two 271 is symmetrically connected with a cylindrical block 272 in a threaded connection manner, the winding column 27 is symmetrically fixedly provided with a circular truncated block 273 on the front and back sides, the circular truncated block 273 is a hollow structure, the diameter of the bottom surface of the circular truncated block 273 facing the middle part of the winding column 27 is greater than the diameter of the bottom surface of the circular truncated block 273 away from the middle part of the winding column 27, the cylindrical block 272 is connected with the winding column 27 in a sliding fit manner, the outer end of the cylindrical block 272 is uniformly fixedly provided with a T-shaped plate 274, the T-shaped plate 274 is connected with a protruding block 275 in a sliding fit manner, the winding column 27 is provided with an extension groove 276 on one side of the protruding block 275, the protruding block 275 is connected with the extension groove 276 in a sliding fit manner, and the winding column 27 is sleeved with a winding drum 277; first, the winding drum 277 is sleeved on the winding column 27, the two-way screw rod two 271 is rotated to drive the cylindrical blocks 272 on the front and back sides to move, the cylindrical blocks 272 drive the T-shaped plates 274 to move, thereby driving the protruding blocks 275 to move along the circular truncated block 273, the extension groove 276 is extended under the guidance of the circular truncated block 273, the winding drum 277 is positioned by being extruded, and the TPU base film is wound by the winding drum 277.

[0046] Referring to Figure 10 The TPU base film production and processing equipment also uses a TPU base film production and processing equipment processing process, which includes the following steps:

[0047] S1, cooling and conveying: first, the TPU base film is extruded through the extruder 12, the arc-shaped plate 14 is driven to move downward by controlling the cylinder one 13, and the TPU base film is cooled by the cooling column 15; under the cooperation of the cooling column 15 and the cooperating column 17, the TPU base film is cooled and conveyed to the right at the same time.

[0048] S2, cutting waste: the positioning plate 22 is driven to move downward by controlling the cylinder two 21, and the excess part of the TPU base film before and after cooling is cut according to needs by the waste cutting knife holder 23, so that the width of the cut TPU base film meets the needs.

[0049] S3, winding and cutting: the cut TPU base film is wound by the winding column 27, the positioning plate 22 is continuously driven to move downward by the cylinder two 21 after winding, and the TPU base film is cut by the cutting knife holder 25.

[0050] S4, taking down the finished product: after cutting, the wound TPU base film finished product is taken down for the next winding.

[0051] In the description of the present application, it is to be understood by the terms "center", "middle", "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer", "end", "axial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0052] In addition, the terms "first", "second", "one", "two", "one", "two" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly specified and limited.

[0053] In the description of the present application, it is also necessary to explain that, unless otherwise explicitly specified and limited, the terms "set", "connected", "mounted", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, slidingly connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0054] The embodiments of the specific implementation are the preferred embodiments of the present application, and are not limited to the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A TPU-based film production and processing apparatus, characterized by: The cooling unit and the cutting unit are included: The cutting unit is arranged at the right end of the cooling unit and is used for cutting the TPU base film after being cooled and formed; The cooling unit includes a workbench, an extruder fixedly installed at the upper end of the workbench and used for extruding the TPU base film, a control cylinder one fixedly installed on the workbench and located at the right side of the extruder, an arc-shaped plate fixedly installed at the extending end of the control cylinder one, a cooling column rotatably connected to the lower end of the arc-shaped plate and used for cooling the TPU base film after being formed, the cooling column being hollow and containing a cooling liquid in an amount less than half of the internal space of the cooling column, a cooling frame fixedly installed at the upper end of the arc-shaped plate and used for accelerating the cooling of the cooling liquid, the cooling frame being rotatably connected with the cooling column, a matching column rotatably connected to the upper end of the workbench and located at the lower end of the cooling column and used for cooling and conveying the TPU base film in cooperation with the cooling column, and the temperature of the uppermost part of the cooling column in the rotating process is reduced through the arc-shaped plate; The arc-shaped plate includes a positioning combination plate, the positioning combination plate is fixedly installed at the extending end of the control cylinder one, an arc-shaped groove is formed at the lower end of the positioning combination plate, the arc-shaped groove is formed in the positioning combination plate, air ventilation channels are symmetrically fixedly installed at the upper end of the positioning combination plate, and the air ventilation channels are communicated with the arc-shaped groove to ventilate air into the arc-shaped groove and cool the outer wall of the cooling column in contact with the arc-shaped groove; The cutting unit includes a control cylinder two, the control cylinder two is fixedly installed on the workbench and located at the right side of the cooling column, a positioning plate is fixedly installed at the extending end of the control cylinder two, a waste cutting tool holder is arranged on the positioning plate and used for cutting off the excess waste at the front and rear ends of the TPU base film, waste collection frames are fixedly installed on the waste cutting tool holder and located at one end away from the middle of the workbench and used for collecting the cut-off waste, a cutting tool holder is fixedly installed at the lower end of the positioning plate and used for cutting the TPU base film with a standard rolling thickness, a positioning groove is formed on the workbench and located below the cutting tool holder and used for cooperating with the cutting tool holder and cleaning the cutting tool holder, a rolling column is rotatably connected to the workbench and located at the right side of the positioning plate and used for rolling the TPU base film, a motor one is fixedly installed at the rear end of the workbench through a motor base, and an output shaft of the motor one is fixedly connected with the rolling column through a shaft coupling; The waste collection frame includes an electromagnetic block, the electromagnetic blocks are fixedly installed on the waste cutting tool holder and located at one end away from the middle of the workbench, a cylindrical groove is formed at the lower end of the electromagnetic block, a cylindrical spring is fixedly installed in the cylindrical groove, a magnetic suction block is fixedly installed at the lower end of the cylindrical spring, a pressing cylinder is rotatably connected to the lower end of the magnetic suction block, a counterweight is fixedly installed at the middle of the pressing cylinder, a collecting column is rotatably connected to the workbench and located directly below the pressing cylinder, arc-shaped surfaces on the front and rear sides of the collecting column are uniformly provided with suction hole, and the suction holes are communicated with each other; a chain wheel one is fixedly installed at the rear end of the collecting column, a chain wheel two is fixedly installed at the rear end of the rolling column, the chain wheel one and the chain wheel two are drivingly connected through a chain belt one, and a gas pump two is fixedly installed at the front end of the collecting column and fixedly connected with the adjacent suction holes through a communication pipe.

2. The TPU film production and processing apparatus according to claim 1, characterized in that: A gas pump one is fixedly installed at the upper end of the positioning combination plate and fixedly connected with the rear air ventilation channel.

3. The TPU film production and processing apparatus according to claim 1, characterized in that: The cooling frame comprises a water pump, the water pump is fixedly installed at the left end of the arc-shaped plate, support columns are fixedly installed at the left end of the arc-shaped plate, a reverse-p-shaped water inlet pipe is fixedly installed at the tail end of the front support column, an inclined liquid passage one is fixedly installed at the lower end of the reverse-p-shaped water inlet pipe, a reverse-p-shaped water outlet pipe is fixedly installed at the tail end of the rear support column, an inclined liquid passage two is fixedly installed at the lower end of the reverse-p-shaped water outlet pipe, flow guide pipes are fixedly installed at the tail ends of the inclined liquid passage one and the inclined liquid passage two, a spiral cooling pipe is fixedly installed at the rear end of the reverse-p-shaped water inlet pipe outside the cooling column, the spiral cooling pipe is fixedly connected with the water inlet of the water pump, and the water outlet of the water pump is fixedly connected with the reverse-p-shaped water outlet pipe.

4. The TPU film production and processing apparatus according to claim 1, characterized in that: The waste cutting tool holder comprises a two-way screw one, the two-way screw one is rotatably connected to the middle of the positioning plate, the two-way screw one is symmetrically provided with screw grooves in front and back, the two-way screw one is fixedly provided with a control handle at the front end, the two-way screw one is symmetrically connected with sliding blocks in front and back in a threaded connection mode, the sliding blocks are connected with the positioning plate in a sliding fit mode, the sliding blocks are fixedly provided with fixed blocks at the lower ends, the fixed blocks are rotatably connected with cutting circular knives in the middle, and the positioning plate is fixedly provided with an extrusion block at the lower end and on the left side of the two-way screw one.

5. The TPU film production and processing apparatus according to claim 1, characterized in that: The cutting tool holder comprises a rectangular plate, positioning plates are rotatably connected with chain wheels three in front and back, the chain wheels three are drivingly connected through toothed chain belts two, the positioning plates are fixedly provided with a motor two through motor bases at the left end, the output shaft of the motor two is fixedly connected with the front chain wheel three through a coupling, the toothed chain belts two are uniformly fixedly provided with cutting blades on the surfaces, and the cutting blades are rotatably connected through pins.

6. The TPU film production and processing apparatus of claim 1, wherein: The positioning groove is fixedly provided with cleaning brushes at the left and right symmetrically, the cleaning brushes are rotatably connected with return rods at opposite ends through pins, torsional springs are sleeved on the pins, one end of the torsional spring is fixedly connected with the return rod, the other end of the torsional spring is fixedly connected with the cleaning brush, and the positioning groove is clamped with a collecting box at the lower end.

7. The TPU film production and processing apparatus according to claim 1, characterized in that: The winding column is rotatably connected with a two-way screw two in the middle, the two-way screw two is symmetrically provided with screw grooves with opposite rotation directions in front and back, the winding column is fixedly provided with circular truncated cone blocks on the two sides in front and back, the bottom surface of the circular truncated cone block towards the middle of the winding column has a larger diameter than the bottom surface away from the middle of the winding column, the circular truncated cone block is connected with the winding column in a sliding fit mode, the circular truncated cone block is uniformly fixedly provided with T-shaped plates at the outer ends, the T-shaped plates are connected with protruding blocks in a sliding fit mode, the winding column is provided with protruding grooves on one side of the protruding block, the protruding block is connected with the protruding groove in a sliding fit mode, and the winding column is sleeved with a winding drum.

8. The TPU film production and processing apparatus of claim 1, wherein: The TPU base film production and processing equipment also uses a TPU base film production and processing equipment processing technology, which comprises the following steps: S1, cooling and conveying: first, extruding the TPU base film through the extruder, driving the arc-shaped plate to move downwards through the control of the air cylinder one, cooling the TPU base film through the cooling column, and conveying the TPU base film to the right while being cooled under the cooperation of the cooling column and the cooperating column; S2, cutting waste: driving the positioning plate to move downwards through the control of the air cylinder two, cutting the excess part of the cooled TPU base film at the front and back according to the need through the waste cutting tool holder, and ensuring that the width of the cut TPU base film meets the requirement; S3, winding and cutting: the cut TPU base film is wound by the winding column, after winding, the positioning plate is continuously moved downward by the control of the second air cylinder, and the TPU base film is cut by the cutting knife frame; S4, taking off the finished product: after cutting, the wound TPU base film finished product is taken off for the next winding.

Citation Information

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