Processing equipment for an insulating board and a processing method thereof

Abstract

The application discloses a kind of processing equipment of insulating plate and its processing method, it is related to insulating plate processing technical field, including frame, the top side of the frame is provided with conveying frame, conveying belt is provided on the conveying frame, the side of the conveying frame is provided with heating box, conveying mechanism is installed on the side of the heating box, the setting of the present application through conveying mechanism, it is convenient to melt fluid in the process of conveying, heat preservation is carried out, solve the problem that existing fluid conveying process is prone to cooling, leading to inconvenient transportation and inconvenient forming, and also can filter fluid and adjust the effect of fluid rate;The application is set through the setting of forming mechanism, it is convenient to extrude different thicknesses of plate material, strong applicability, while in the process of extrusion forming, it can be quickly cooled.

Description

Technical Field

[0001] This invention relates to the field of insulating board processing technology, and specifically to an insulating board processing equipment and processing method. Background Technology

[0002] Insulating boards, also known as insulating mats, insulating pads, insulating sheets, and insulating blankets, are widely used in substations, power plants, power distribution rooms, laboratories, and for live-line work in the field. Insulating boards are made by heating and melting insulating materials, extruding them, and cutting them into shape. CN210616307U discloses a processing equipment for insulating boards, which solves the problem of existing insulating board processing equipment lacking the function of fixing the insulating boards. However, this structure still has the following defects: after the raw materials are melted, they are easily cooled during fluid transportation, leading to problems with inconvenient transportation and molding. Summary of the Invention

[0003] The purpose of this invention is to provide a processing device and method for insulating boards, solving the following technical problem: after the raw materials are melted, they are easily cooled during fluid transportation, leading to difficulties in transportation and molding.

[0004] The objective of this invention can be achieved through the following technical solutions:

[0005] An equipment for processing insulating boards includes a frame, a conveyor frame is provided on one side of the top of the frame, a conveyor belt is provided on the conveyor frame, a heating box is provided on one side of the conveyor frame, a conveying mechanism is installed on one side of the heating box, and a forming mechanism is provided below the end of the conveying mechanism away from the heating box, the forming mechanism extruding the raw material into a board shape;

[0006] The conveying mechanism includes a conveying pipe with an insulation pipe on its outer surface. Multiple heating wires are evenly installed inside the insulation pipe. A discharge end is fixedly installed at the end of the conveying pipe away from the heating box. A storage tank is fixedly installed below the discharge end. An isolation plate is fixedly installed at the center of the storage tank. Multiple filter ports are provided on the isolation plate, which divides the storage tank into a sedimentation tank and an overflow tank. Multiple heating pipes are installed inside the sedimentation tank, and a discharge port is provided at the bottom of the sedimentation tank. Multiple overflow ports are provided on the overflow tank. A heating pipe is also provided at the discharge end, and the heating pipe is located above the forming mechanism.

[0007] As a further embodiment of the present invention: a support pipe is fixedly installed on the top of the discharge end, a cylinder is fixedly installed on the top of the support pipe, the cylinder is fixedly installed on a cylinder mounting bracket, the cylinder mounting bracket is fixedly installed on the machine frame, the piston rod of the cylinder extends into the discharge end and connects with the plug, and the plug is adapted to the discharge hole opened at the bottom of the discharge end.

[0008] As a further embodiment of the present invention: the forming mechanism includes two symmetrically arranged inclined seats, two cooling pipes are rotatably installed between the two inclined seats, and an extrusion roller is sleeved on the cooling pipe. A rotating disk is fixedly installed on one side of the extrusion roller and on the cooling pipe. Multiple telescopic plates are installed at equal intervals on the rotating disk. The telescopic plates on the two rotating disks are arranged crosswise. A drive motor is fixedly installed on the inclined seat. The drive motor drives one of the cooling pipes to rotate through gears and chains. A turntable is installed on the cooling pipe, and the extrusion roller is located between the turntables.

[0009] As a further aspect of the present invention: water outlet pipe and water inlet pipe are respectively installed at both ends of the cooling pipe.

[0010] As a further embodiment of the present invention: another cooling pipe is mounted on a sliding seat, the sliding seat slides with the tilting seat, and an adjusting bolt is provided on one side of the sliding seat.

[0011] As a further embodiment of the present invention: a fixed support plate is symmetrically installed between the two inclined seats, and a spring is fixedly installed on the inner side of each of the two fixed support plates. A U-shaped plate is fixedly installed on the side of the spring away from the fixed support plate. Multiple nozzles are fixedly installed on the U-shaped plate. A leveling roller is arranged below the nozzles. Two lifting cylinders are symmetrically installed on one side of one of the fixed support plates. A horizontal cylinder is fixedly installed at the bottom of the piston rod of the lifting cylinder. A side plate cutter is fixedly installed on the piston rod of the horizontal cylinder.

[0012] As a further aspect of the present invention: two conveying pedals are provided below the forming mechanism, and a cutting mechanism is provided between the two conveying pedals. The cutting mechanism includes a mounting plate, on which a movable arm is obliquely mounted. A limit wheel is provided at the end of the movable arm away from the mounting plate. A cylinder is movably connected to the mounting plate, and a drive connecting rod is movably connected to the piston rod of the cylinder. The drive connecting rod is movably connected to one end of the movable arm. An obliquely mounted cylinder is also movably mounted on the mounting plate. A movable plate is fixedly mounted on the piston rod of the cylinder. A limit wheel is provided on the movable plate. A cylinder is provided between the limit wheel and the limit wheel, and the cylinder drives the cutting blade to cut.

[0013] As a further aspect of the present invention: a plurality of heating tubes are installed at equal intervals inside the heating box, and a discharge port is provided on one side of the heating box, the discharge port being connected to the conveying pipe.

[0014] As a further aspect of the present invention: an exhaust hood is provided on the top of the heating box, and a purifier is fixedly installed on the top of the exhaust hood.

[0015] As a further aspect of the present invention: a processing method for an insulating board processing device, comprising the following steps:

[0016] Step 1: The raw materials for insulation board processing are conveyed to the heating box via the conveyor belt on the conveyor frame for heating, and then the molten fluid is conveyed to the forming mechanism via the conveying mechanism for extrusion molding;

[0017] Step 2: During the conveying process, the fluid is heated and kept warm through the insulation pipe and heating wire. The fluid flows into the storage tank, is filtered through the filter port, and then flows into the space between the two rotating extrusion rollers through the overflow port. The fluid is also heated and kept warm during the flow process through the heating pipe.

[0018] Step 3: The cooling pipes inside the two rotating extrusion rollers rapidly cool the fluid and extrude it into shape. Then, the fluid is cooled by the nozzle, leveled and shaped by the leveling roller, and finally cut into shape.

[0019] The beneficial effects of this invention are:

[0020] The present invention, through the setting of the conveying mechanism, facilitates the heat preservation of molten fluid during the conveying process, solving the problem that the fluid is easily cooled during the existing conveying process, which makes it difficult to convey and form. It can also filter the fluid and regulate the fluid rate.

[0021] This invention, through the design of the forming mechanism, facilitates the extrusion forming of sheets of varying thicknesses, offering broad applicability. Furthermore, rapid cooling is possible during the extrusion process. The side plate cutter and slitting mechanism facilitate cutting into finished products of different sizes; this structure can produce sheets of varying thicknesses and sizes. Attached Figure Description

[0022] The invention will now be further described with reference to the accompanying drawings.

[0023] Figure 1 This is a front view structural schematic diagram of the insulating board processing equipment of the present invention;

[0024] Figure 2 This is a schematic diagram of the overall structure of the conveying mechanism of the present invention;

[0025] Figure 3This is a front view schematic diagram of the molding mechanism of the present invention;

[0026] Figure 4 This is a top view of the molding mechanism of the present invention.

[0027] Figure 5 This is a bottom view schematic diagram of the molding mechanism of the present invention;

[0028] Figure 6 This is a front view schematic diagram of the cutting mechanism of the present invention;

[0029] Figure 7 This is a side view of the cutting mechanism of the present invention.

[0030] Figure 8 This is a schematic diagram of the internal structure of the heating box of the present invention.

[0031] In the diagram: 1. Frame; 2. Conveyor frame; 3. Heating box; 4. Exhaust hood; 5. Purifier; 6. Conveying mechanism; 7. Forming mechanism; 8. Cutting mechanism; 9. Conveying pedal; 31. Heating tube one; 32. Discharge port; 61. Conveying pipe; 62. Insulation pipe; 63. Heating wire; 64. Discharge end; 65. Support pipe; 66. Cylinder mounting bracket; 67. Cylinder; 68. Heating tube two; 69. Filter port; 610. Overflow port; 611. Heating tube three; 612. Storage tank; 71. Inclined seat; 72. Drive motor; 73. Turntable; 74. Cooling pipe 75. Extrusion roller; 76. Telescopic plate; 77. Water inlet pipe; 78. Sliding seat; 79. Adjusting bolt; 710. Rotating disc; 711. Water outlet pipe; 712. Fixed support plate; 713. U-shaped plate; 714. Leveling roller; 715. Nozzle; 716. Spring; 717. Lifting cylinder; 718. Horizontal cylinder; 719. Side plate cutter; 81. Mounting plate; 82. Cylinder 1; 83. Movable arm; 84. Drive linkage; 85. Limit wheel 1; 86. Cylinder 2; 87. Movable plate; 88. Limit wheel 2; 89. Cylinder 3; 810. Cutting blade. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Example 1

[0034] Please see Figure 1-2As shown, the present invention is a processing equipment for insulating boards, including a frame 1, a conveyor frame 2 is provided on one side of the top of the frame 1, a conveyor belt is provided on the conveyor frame 2, a heating box 3 is provided on one side of the conveyor frame 2, a conveying mechanism 6 is installed on one side of the heating box 3, and a forming mechanism 7 is provided below the end of the conveying mechanism 6 away from the heating box 3, the forming mechanism 7 extrudes the raw material into a board shape.

[0035] The conveying mechanism 6 includes a conveying pipe 61, on the outer surface of which is an insulation pipe 62. Multiple heating wires 63 are evenly installed inside the insulation pipe 62. Heating is achieved through the heating wires 63, and the insulation pipe 62 provides insulation, ensuring that the fluid does not cool down during conveying. A discharge end 64 is fixedly installed at the end of the conveying pipe 61 away from the heating box 3. A storage tank 612 is fixedly installed below the discharge end 64. An isolation plate is fixedly installed at the center of the storage tank 612. Multiple filter ports 69 are provided on the isolation plate, dividing the storage tank 612 into a sedimentation tank and an overflow tank. Multiple heating pipes 68 are installed inside the sedimentation tank to heat the fluid and to settle and filter sediment. A discharge port is provided at the bottom of the sedimentation tank. Multiple overflow ports 610 are provided on the overflow tank. A heating pipe 611 is also provided on the discharge end 64, located above the forming mechanism 7. This structure allows for heat preservation during fluid transport, preventing the fluid from cooling down during transport and making it difficult to form.

[0036] A support pipe 65 is fixedly installed on the top of the discharge end 64, and a cylinder 67 is fixedly installed on the top of the support pipe 65. The cylinder 67 is fixedly installed on the cylinder mounting bracket 66, which is fixedly installed on the frame 1. The piston rod of the cylinder 67 extends into the discharge end 64 and connects with the plug. The plug is adapted to communicate with the discharge hole opened at the bottom of the discharge end 64. When the sediment is discharged or the flow rate is reduced, the cylinder 67 can be activated to drive the plug to seal.

[0037] Example 2

[0038] Please see Figure 1-5As shown, the molding mechanism 7 includes two symmetrically arranged inclined seats 71. Two cooling pipes 74 are rotatably mounted between the two inclined seats 71. Each cooling pipe 74 is fitted with an extrusion roller 75. A rotating disk 710 is fixedly mounted on one side of the extrusion roller 75 and on the cooling pipe 74. Multiple telescopic plates 76 are evenly spaced on the rotating disk 710, and the telescopic plates 76 on the two rotating disks 710 are arranged crosswise. A drive motor 72 is fixedly mounted on each inclined seat 71. The drive motor 72 drives one of the cooling pipes 74 to rotate via gears and chains. A turntable 73 is mounted on this cooling pipe 74, and the extrusion roller 75 is located between the turntables 73 to prevent fluid leakage. A water outlet pipe 711 and a water inlet pipe 77 are respectively installed at both ends of the cooling pipe 74.

[0039] Another cooling pipe 74 is mounted on a sliding seat 78, which slides with an inclined seat 71, and an adjusting bolt 79 is provided on one side of the sliding seat 78.

[0040] Start the drive motor 72 to drive the cooling pipe 74 to rotate. The cooling pipe 74 drives the turntable 73 and the extrusion roller 75 to rotate. Then, through the turntable 710 and the telescopic plate 76, it drives another extrusion roller 75 to rotate. When the fluid flows into the space between the two extrusion rollers 75, the cooling pipe 74 quickly cools the fluid and works with the extrusion roller 75 to extrude it into a plate shape.

[0041] Before extrusion, the sliding seat 78 can be moved by adjusting the bolt 79. At this time, the distance between the two extrusion rollers 75 increases. Then, the length of the telescopic plate 76 is adjusted so that the telescopic plates 76 can still mesh with each other. At this time, the two extrusion rollers 75 can also be driven to rotate, which works in conjunction with the fluid flow rate controlled by the conveying mechanism 6 to extrude and form plates of different thicknesses.

[0042] A fixed support plate 712 is symmetrically installed between the two inclined seats 71. The fixed support plate 712 can slide on the inclined seat 71 by adjusting the screw, so as to facilitate the adjustment of the distance between the fixed support plates 712. A spring 716 is fixedly installed on the inner side of each of the two fixed support plates 712. A U-shaped plate 713 is fixedly installed on the side of the spring 716 away from the fixed support plate 712. Multiple nozzles 715 are fixedly installed on the U-shaped plate 713. A leveling roller 714 is arranged below the nozzles 715. Multiple guide rollers are also provided on the inclined seat 71 for guiding the plate.

[0043] When the formed sheet material is conveyed between two leveling rollers 714, it is first cooled by spraying cooling water through nozzles 715, which allows the sheet material to cool and form quickly. At the same time, with the springs 716 and the leveling rollers 714, not only can the surface of the sheet material be leveled to improve its appearance, but it is also suitable for sheet materials of different thicknesses, making it highly versatile.

[0044] Example 3

[0045] Please see Figure 1-8 As shown, two lifting cylinders 717 are symmetrically installed on one side of one of the fixed support plates 712. A horizontal cylinder 718 is fixedly installed at the bottom of the piston rod of the lifting cylinder 717. A side plate cutter 719 is fixedly installed on the piston rod of the horizontal cylinder 718. Two conveying pedals 9 are arranged below the forming mechanism 7. A cutting mechanism 8 is arranged between the two conveying pedals 9. The cutting mechanism 8 includes a mounting plate 81. A movable arm 83 is inclinedly installed on the mounting plate 81. The end of the movable arm 83 away from the mounting plate 81 is provided with... A limiting wheel 85 is provided. A cylinder 82 is movably connected to the mounting plate 81. A drive connecting rod 84 is movably connected to the piston rod of the cylinder 82. The drive connecting rod 84 is movably connected to one end of the movable arm 83. An inclined cylinder 86 is also movably mounted on the mounting plate 81. A movable plate 87 is fixedly mounted on the piston rod of the cylinder 86. A limiting wheel 88 is provided on the movable plate 87. A cylinder 89 is provided between the limiting wheel 85 and the limiting wheel 88. The cylinder 89 drives the cutting blade 810 to cut.

[0046] When the sheet material is conveyed from below the side plate cutter 719, the horizontal cylinder 718 and the lifting cylinder 717 are activated to adjust the height and position of the side plate cutter 719. The side plate cutter 719 is inserted into the sheet material to cut the side of the moving sheet material. Then, when it moves to the cutting mechanism 8, the second cylinder 86 and the first cylinder 82 are activated to drive the first limit wheel 85 and the second limit wheel 88 to press the sheet material down. Then, the third cylinder 89 is activated to cut the sheet material through the cutting blade 810 to obtain the finished product, which makes it easy to obtain sheets of different sizes.

[0047] The heating chamber 3 has multiple heating tubes 31 installed at equal intervals inside, and a discharge port 32 is provided on one side of the heating chamber 3, which is connected to the conveying pipe 61. This facilitates uniform heating.

[0048] The heating box 3 is equipped with an exhaust hood 4 on its top, and a purifier 5 is fixedly installed on the top of the exhaust hood 4 to facilitate gas purification.

[0049] Example 4

[0050] Please see Figure 1-8As shown, this embodiment is obtained by combining the above embodiments 1-3. In this embodiment, the raw materials for insulation board processing are transported to the heating box 3 for heating via the conveyor belt on the conveyor frame 2. Then, the molten fluid is kept warm by the conveying mechanism 6 and then transported to the forming mechanism 7 to extrude the plates of different thicknesses. The plates are then cut into finished products of different sizes by the side plate cutter 719 and the cutting mechanism 8. This structure can obtain plates of different thicknesses and sizes.

[0051] Example 5

[0052] Please see Figure 1-8 As shown, a processing method for an insulating board processing device includes the following steps:

[0053] Step 1: The raw materials for insulation board processing are conveyed to the heating box 3 via the conveyor belt on the conveyor frame 2 for heating, and then the molten fluid is conveyed to the forming mechanism 7 via the conveying mechanism 6 for extrusion molding.

[0054] Step 2: During the conveying process of the conveying mechanism 6, the fluid is heated and kept warm through the heat insulation pipe 62 and the heating wire 63. The fluid flows into the storage tank 612, is filtered through the filter port 69, and then flows into the space between the two rotating extrusion rollers 75 through the overflow port 610. The fluid is kept warm and heated during the flow process through the heating pipe 611.

[0055] Step 3: The cooling pipes 74 inside the two rotating extrusion rollers 75 rapidly cool the fluid and extrude it into shape. Then, it is cooled by the nozzle 715, leveled and shaped by the leveling roller 714, and finally cut into finished products of different sizes by the side plate cutter 719 and the cutting mechanism 8.

[0056] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the claims of this invention should still fall within the patent coverage of this invention.

Claims

1. A processing device for insulating boards, comprising a frame (1), wherein a conveyor frame (2) is provided on one side of the top of the frame (1), and a conveyor belt is provided on the conveyor frame (2), characterized in that, A heating box (3) is provided on one side of the conveyor frame (2), and a conveying mechanism (6) is installed on one side of the heating box (3). A forming mechanism (7) is provided below the end of the conveying mechanism (6) away from the heating box (3). The forming mechanism (7) extrudes the raw material into a plate shape. The conveying mechanism (6) includes a conveying pipe (61), an insulation pipe (62) is provided on the outer surface of the conveying pipe (61), and multiple heating wires (63) are evenly installed inside the insulation pipe (62). A discharge end (64) is fixedly installed at the end of the conveying pipe (61) away from the heating box (3). A storage tank (612) is fixedly installed below the discharge end (64). An isolation plate is fixedly installed at the center of the storage tank (612). Multiple filter ports (69) are opened on the isolation plate. The isolation plate divides the storage tank (612) into a sedimentation tank and an overflow tank. Multiple heating pipes (68) are provided inside the sedimentation tank, and a discharge port is provided at the bottom of the sedimentation tank. Multiple overflow ports (610) are opened on the overflow tank. A heating pipe (611) is also provided on the discharge end (64). The heating pipe (611) is located above the forming mechanism (7). The forming mechanism (7) includes two symmetrically arranged inclined seats (71), two cooling pipes (74) are rotatably installed between the two inclined seats (71), the cooling pipes (74) are sleeved with extrusion rollers (75), a rotating disk (710) is fixedly installed on one side of the extrusion rollers (75) and on the cooling pipes (74), a plurality of telescopic plates (76) are installed at equal intervals on the rotating disks (710), the telescopic plates (76) on the two rotating disks (710) are arranged crosswise, a drive motor (72) is fixedly installed on the inclined seats (71), the drive motor (72) drives one of the cooling pipes (74) to rotate through gears and chains, and a turntable (73) is installed on the cooling pipe (74), the extrusion rollers (75) are located between the turntables (73); Another cooling pipe (74) is mounted on a sliding seat (78), which slides with an inclined seat (71), and an adjusting bolt (79) is provided on one side of the sliding seat (78). A fixed support plate (712) is symmetrically installed between the two inclined seats (71). A spring (716) is fixedly installed on the inner side of each of the two fixed support plates (712). A U-shaped plate (713) is fixedly installed on the side of the spring (716) away from the fixed support plate (712). Multiple nozzles (715) are fixedly installed on the U-shaped plate (713). A leveling roller (714) is provided below the nozzles (715). Two lifting cylinders (717) are symmetrically installed on one side of one of the fixed support plates (712). A horizontal cylinder (718) is fixedly installed at the bottom of the piston rod of the lifting cylinder (717). A side plate cutter (719) is fixedly installed on the piston rod of the horizontal cylinder (718).

2. The processing equipment for an insulating board according to claim 1, characterized in that, A support tube (65) is fixedly installed on the top of the discharge end (64), and a cylinder (67) is fixedly installed on the top of the support tube (65). The cylinder (67) is fixedly installed on the cylinder mounting bracket (66), and the cylinder mounting bracket (66) is fixedly installed on the frame (1). The piston rod of the cylinder (67) extends into the discharge end (64) and connects with the plug. The plug is adapted to the discharge hole opened at the bottom of the discharge end (64).

3. The processing equipment for an insulating board according to claim 1, characterized in that, The cooling pipe (74) is equipped with an outlet pipe (711) and an inlet pipe (77) at both ends.

4. The processing equipment for an insulating board according to claim 1, characterized in that, Below the forming mechanism (7) are two conveying pedals (9), and between the two conveying pedals (9) is a cutting mechanism (8). The cutting mechanism (8) includes a mounting plate (81), on which a movable arm (83) is obliquely mounted. A limit wheel (85) is provided at the end of the movable arm (83) away from the mounting plate (81). A cylinder (82) is movably connected to the mounting plate (81), and a piston rod of the cylinder (82) is movably connected to... A drive link (84) is movably connected to one end of a movable arm (83); an inclined cylinder two (86) is also movably mounted on the mounting plate (81), a movable plate (87) is fixedly mounted on the piston rod of the cylinder two (86), a limit wheel two (88) is provided on the movable plate (87), a cylinder three (89) is provided between the limit wheel one (85) and the limit wheel two (88), and the cylinder three (89) drives the cutting blade (810) to cut.

5. The processing equipment for an insulating board according to claim 1, characterized in that, The heating box (3) has multiple heating tubes (31) installed at equal intervals inside, and a discharge port (32) is opened on one side of the heating box (3), which is connected to the conveying pipe (61).

6. The processing equipment for an insulating board according to claim 1, characterized in that, The top of the heating box (3) is provided with an exhaust hood (4), and a purifier (5) is fixedly installed on the top of the exhaust hood (4).

7. A processing method for an insulating board processing equipment, employing the insulating board processing equipment as described in claim 1, characterized in that, Includes the following steps: Step 1: The raw materials for insulation board processing are conveyed to the heating box (3) via the conveyor belt on the conveyor frame (2) for heating, and then the molten fluid is conveyed to the forming mechanism (7) via the conveying mechanism (6) for extrusion molding; Step 2: During the conveying process of the conveying mechanism (6), the fluid is heated and kept warm through the heat insulation pipe (62) and heating wire (63). The fluid flows into the storage tank (612), is filtered through the filter port (69), and then flows into the space between the two rotating extrusion rollers (75) through the overflow port (610). The fluid is kept warm and heated during the flow process through the heating pipe (611). Step 3: The cooling pipe (74) inside the two rotating extrusion rollers (75) rapidly cools the fluid and extrudes it into shape. Then, it is cooled by the nozzle (715), leveled and shaped by the leveling roller (714), and finally cut into shape.

Images