A method and device for measuring the sharpness of a disc cutter
By recording the changes in the cutting edge radius and the force curve during the cutting process of the disc cutter, and calculating the work in stages, the problem of not being able to accurately obtain the sharpness of the disc cutter in the existing technology is solved, and dynamic testing of the sharpness of the disc cutter is realized.
Patent Information
- Application Number
- CN202310796376.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-30
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2043-06-30
AI Technical Summary
Existing disc cutter sharpness testing devices and methods cannot accurately obtain the sharpness of disc cutters during feed motion and high-speed rotation.
By recording the change in the small wedge angle cutting radius and measuring the force in real time during the process of the disc cutter cutting the material, and establishing the Fx-t and Fy-t change curves, the cutting process is divided into the entry, stable cutting and exit stages. The entry work, stable cutting work and exit work are calculated, and the sharpness is calculated in combination with the material hardness and cutting length.
A dynamic cutting test method is provided, which can more accurately obtain the sharpness of the disc cutter and is suitable for the processing requirements of honeycomb composite materials.
Smart Images

Figure CN116698653B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of disc cutter machining technology, and specifically to a method and device for measuring the sharpness of a disc cutter. Background Technology
[0002] Honeycomb composite materials are widely used in the aerospace industry. These materials offer significant advantages, possessing excellent mechanical and electromagnetic properties, but require high-precision machining. Machining honeycomb materials necessitates the use of specialized disc cutters with sharp, wedge-shaped cutting edges. During high-speed cutting, disc cutters generate chips or shavings, and as the sharpness of the cutter decreases, cutting performance weakens significantly, leading to a reduction in machining quality. To obtain products with excellent machining quality and stable dimensional accuracy, the cutting edge needs to be sufficiently sharp. Therefore, testing the sharpness of disc cutters is extremely important.
[0003] Currently, the sharpness of disc cutters is mainly tested during static cutting processes. However, the machining of disc cutters involves complex movements such as feeding motion and high-speed rotation. Traditional single sharpness testing devices and methods cannot accurately obtain the sharpness of disc cutters. Summary of the Invention
[0004] Therefore, the technical problem to be solved by the present invention is that the existing disc cutter sharpness testing devices and methods cannot accurately obtain the sharpness of the disc cutter, thereby providing a disc cutter sharpness measurement method.
[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:
[0006] A method for measuring the sharpness of a disc cutter includes the following steps:
[0007] During the process of the disc cutter cutting the material, the disc cutter is driven to cut the material at a uniform speed of rotation speed n and feed speed V; the small wedge angle cutting edge radius R1 before cutting and the small wedge angle cutting edge radius R2 after cutting are recorded.
[0008] During the cutting process, the magnitude of the force F on the disc cutter is measured in real time; the Fx-t curve is established based on the relationship between the magnitude of the force Fx on the disc cutter in the X-axis direction and time t, and the Fy-t curve is established based on the relationship between the magnitude of the force Fy on the disc cutter in the Y-axis direction and time t.
[0009] Based on the variation curves of Fx-t and time Fy-t, the disc cutter cutting process is divided into the entry stage, the stable cutting stage, and the exit stage, and the entry work W1, the stable cutting work W2, and the exit work W3 are calculated respectively.
[0010] The sharpness of the disc cutter is calculated based on the following parameters: the radius of the small wedge-shaped cutting edge R1 before cutting, the radius of the small wedge-shaped cutting edge R2 after cutting, the cutting power W1, the stable cutting power W2, the cutting power W3, the time t for each cutting stage, and the cutting length L for each cutting stage. The calculation formula is as follows:
[0011]
[0012] Where f is the sharpness of the disc cutter, G is the fracture toughness of the material being cut, t1 is the time from the start of cutting to the end of the infeed stage, t2 is the time from the start of cutting to the end of the stable cutting stage, t3 is the time from the start of cutting to the end of the cutout stage, L1 is the cutting length of the infeed stage, L2 is the cutting length of the stable cutting stage, L3 is the cutting length of the cutout stage, and H is the Shore hardness of the material being cut.
[0013] Furthermore, the calculation method for the cutting-in work W1 is as follows:
[0014]
[0015] because
[0016] Therefore, the entry point
[0017] The method for calculating the stable cutting work W2 is as follows:
[0018] The method for calculating the cut-out work W3 is as follows:
[0019] Where F is the magnitude of the force on the disc cutter, Fx is the magnitude of the force on the disc cutter in the X-axis direction, and Fy is the magnitude of the force on the disc cutter in the Y-axis direction; V is the feed rate of the disc cutter, and Vx is the feed rate of the disc cutter in the X-axis direction.
[0020] Furthermore, images of the cutting process are acquired to obtain the time points of the entry stage, the stable cutting stage, and the exit stage. The start time point of the entry stage is the time when the disc cutter contacts the material being cut, and the end time point of the entry stage is the time when the depth of cut of the disc cutter into the material being cut reaches a preset value. The start time point of the stable cutting stage is the end time point of the entry stage, and the end time point of the stable cutting stage is the time when the disc cutter begins to cut out of the material being cut along the cutting direction. The start time point of the exit stage is the end time point of the stable cutting stage, and the end time point of the exit stage is the time when Fx and Fy decrease to zero.
[0021] Furthermore, the rotational speed n of the disc cutter is 800-3000 rpm, and the feed speed V of the disc cutter is 3000-10000 mm / min.
[0022] Furthermore, a disc cutter sharpness measuring device employing any one of the above-described disc cutter sharpness measurement methods includes a loading platform and a disc cutter motion mechanism, a disc cutter clamping mechanism, a material-to-be-cut motion mechanism, and a material-to-be-cut clamping mechanism mounted on the loading platform. The disc cutter motion mechanism can drive the disc cutter clamping mechanism to move along the Z-axis. A disc cutter is mounted on the disc cutter clamping mechanism and can drive the disc cutter to rotate. The material-to-be-cut motion mechanism can drive the material-to-be-cut clamping mechanism to move along the X-axis and Y-axis. The material-to-be-cut clamping mechanism is equipped with a force gauge. The material-to-be-cut clamping mechanism is used to clamp the material to be cut and to measure the cutting force when the material is cut by the disc cutter using the force gauge. An industrial camera is used to record images of the cutting process. A control terminal is signal-connected to the force gauge and the industrial camera and is used to determine the sharpness of the disc cutter based on the cutting force.
[0023] Furthermore, the disc cutter motion mechanism includes a lifting drive unit mounted on the loading platform and a lifting screw connected to the drive rod of the lifting drive unit. The disc cutter clamping mechanism is mounted on the lifting screw via a slider to move along the lifting screw in the Z-axis direction.
[0024] Furthermore, the disc cutter clamping mechanism includes a rotary motor connected to the slider and a cutter handle connected to the rotary shaft of the rotary motor. The disc cutter is detachably mounted on the cutter handle, and the rotary motor is adapted to drive the disc cutter to rotate at high speed.
[0025] Furthermore, the material cutting motion mechanism includes an X-axis drive rod mounted on the loading platform and a Y-axis drive rod movably mounted on the X-axis drive rod, and a material cutting clamping mechanism is mounted on the Y-axis drive rod.
[0026] Furthermore, the material clamping mechanism includes a fixed seat mounted on the Y-axis drive rod, a rotating seat rotatably mounted on the fixed seat, and a turntable mounted on the rotating seat, with the force gauge mounted on the turntable.
[0027] Furthermore, the fixed base is provided with a Y-axis rotation mechanism suitable for driving the rotating base to rotate around the Y-axis, and the rotating base is provided with a Z-axis rotation mechanism suitable for driving the turntable to rotate around the Z-axis; the force measuring instrument is provided with a clamp, which is suitable for clamping the material to be cut.
[0028] The technical solution of this invention has the following advantages:
[0029] 1. The disc cutter sharpness measurement method provided by this invention calculates the cutting attenuation coefficient of the disc cutter edge by recording the small wedge angle radius of the disc cutter before and after cutting the material. By establishing the change curves of the force magnitude and force time of the disc cutter moving on the X and Y axes to cut the material, the process of the disc cutter cutting the material is divided into three stages. Then, the sharpness of the disc cutter is calculated based on the work done by the disc cutter in the three stages, the small wedge angle radius before and after cutting, the cutting time, the cutting length, and the hardness of the material being cut. Compared with the traditional test of the disc cutter in the static cutting process, this dynamic cutting test method can more accurately obtain the sharpness of the disc cutter.
[0030] 2. The disc cutter sharpness measuring device provided by the present invention places the material to be cut on the material clamping mechanism equipped with a force measuring instrument, drives the material to be cut to the cutting position through the drive mechanism on the material movement mechanism, installs the disc cutter on the disc cutter movement mechanism, and drives the disc cutter to perform lifting and lowering movements through the disc cutter movement mechanism to cut the material to be cut, thus ensuring the dynamic cutting state of the disc cutter.
[0031] 3. The disc cutter sharpness measurement method provided by the present invention includes a material clamping mechanism comprising a fixed base mounted on the Y-axis drive rod, a rotating base rotatably mounted on the fixed base, and a turntable mounted on the rotating base, wherein the force gauge is mounted on the turntable. This configuration allows adjustment of the position and angle of the material being cut, thereby meeting the requirements for cutting tests. Attached Figure Description
[0032] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0033] Figure 1 This is a side view of the disc cutter sharpness measuring device provided by the present invention;
[0034] Figure 2 A three-dimensional structural diagram of the disc cutter sharpness measuring device provided by the present invention;
[0035] Figure 3 This is a three-dimensional structural diagram of the material clamping mechanism in this invention;
[0036] Figure 4This is a schematic diagram showing the connection relationship between the disc cutter clamping mechanism and the disc cutter in this invention;
[0037] Figure 5 The pressure versus time curve in the disc cutter sharpness measurement method provided by the present invention;
[0038] Figure 6 This is a schematic diagram of the disc cutter cutting process provided in an embodiment of the present invention;
[0039] Figure 7 This is a schematic diagram of the force analysis of the disc cutter provided in an embodiment of the present invention;
[0040] Figure 8 This invention provides schematic diagrams of each stage of the disc cutter cutting process in an embodiment of the invention.
[0041] Explanation of reference numerals in the attached figures:
[0042] 1. Loading platform; 11. Mounting plate; 2. Disc cutter motion mechanism; 21. Lifting drive component; 22. Lifting screw; 23. Slide rod; 24. Sliding sleeve; 25. Mounting sleeve; 3. Disc cutter clamping mechanism; 31. Rotary motor; 32. Tool holder; 33. Tool bar; 34. Disc cutter; 4. Material to be cut motion mechanism; 41. X-axis drive rod; 42. Y-axis drive rod; 5. Material to be cut clamping mechanism; 51. Fixed seat; 52. Rotating seat; 53. Turntable; 54. Force gauge; 55. Fixture; 56. Aluminum plate; 57. Y-axis rotation mechanism; 58. Z-axis rotation mechanism; 6. Material to be cut. Detailed Implementation
[0043] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0044] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0045] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0046] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0047] like Figure 5-7 The method for measuring the sharpness of a disc cutter, as shown, includes the following steps:
[0048] During the process of the disc cutter cutting the material, the disc cutter is driven to cut the material at a uniform speed of rotation speed n and feed speed V; the small wedge angle cutting edge radius R1 before cutting and the small wedge angle cutting edge radius R2 after cutting are recorded.
[0049] During the cutting process, the magnitude of the force F on the disc cutter is measured in real time; the Fx-t curve is established based on the relationship between the magnitude of the force Fx on the disc cutter in the X-axis direction and time t, and the Fy-t curve is established based on the relationship between the magnitude of the force Fy on the disc cutter in the Y-axis direction and time t.
[0050] Based on the variation curves of Fx-t and Fy-t, the disc cutter cutting process is divided into the entry stage, the stable cutting stage, and the exit stage, and the entry work W1, the stable cutting work W2, and the exit work W3 are calculated respectively.
[0051] The sharpness of the disc cutter is calculated based on the following parameters: the radius of the small wedge-shaped cutting edge R1 before cutting, the radius of the small wedge-shaped cutting edge R2 after cutting, the cutting power W1, the stable cutting power W2, the cutting power W3, the time t for each cutting stage, and the cutting length L for each cutting stage. The calculation formula is as follows:
[0052]
[0053] Where f is the sharpness of the disc cutter, G is the fracture toughness of the material being cut, t1 is the time from the start of cutting to the end of the cutting phase, t2 is the time from the start of cutting to the end of the stable cutting phase, t3 is the time from the start of cutting to the end of the cutting phase, L1 is the cutting length of the cutting phase, L2 is the cutting length of the stable cutting phase, L3 is the cutting length of the cutting phase, and H is the Shore hardness of the material being cut.
[0054] This method for measuring the sharpness of a disc cutter calculates the cutting attenuation coefficient by recording the small wedge angle radius of the disc cutter before and after cutting the material. It establishes curves showing the change in force and time as the disc cutter moves along the X and Y axes while cutting the material, dividing the cutting process into three stages. The sharpness is then calculated based on the work done by the disc cutter in each stage, the small wedge angle radius before and after cutting, the cutting time, the cutting length, and the hardness of the material. Compared to traditional static cutting tests, this dynamic cutting test method can more accurately determine the sharpness of the disc cutter.
[0055] In this embodiment, the cutting work W1 is calculated as follows:
[0056]
[0057] because
[0058] Therefore, the entry point
[0059] The method for calculating the stable cutting work W2 is as follows:
[0060] The method for calculating the cut-out work W3 is as follows:
[0061] Where F is the magnitude of the force on the disc cutter, Fx is the magnitude of the force on the disc cutter in the X-axis direction, and Fy is the magnitude of the force on the disc cutter in the Y-axis direction; V is the feed rate of the disc cutter, and Vx is the feed rate of the disc cutter in the X-axis direction.
[0062] In this embodiment, as Figure 8 As shown, by acquiring images of the cutting process, the time points of the entry stage, the stable cutting stage, and the exit stage are obtained. The starting time point of the entry stage is the time point when the disc cutter contacts the material being cut (reference). Figure 8 (a) The end time of the cutting phase is the time when the depth of cut of the disc cutter into the material being cut reaches a preset value (refer to...). Figure 8 (b) The start time of the stable cutting stage is the end time of the cutting stage, and the end time of the stable cutting stage is the time when the disc cutter begins to cut out of the material along the cutting direction (see reference). Figure 8 c); the starting time of the cutting phase is the ending time of the stable cutting phase, and the ending time of the cutting phase is the time when Fx and Fy decrease to zero.
[0063] Specifically, the disc cutter rotates at a speed n of 800-3000 rpm, and the feed speed V of the disc cutter is 3000-10000 mm / min.
[0064] A disc cutter sharpness measuring device employing any one of the above-described disc cutter sharpness measuring methods, such as... Figure 1-4 As shown, the disc cutter sharpness measuring device includes a loading platform 1 and a disc cutter motion mechanism 2, a disc cutter clamping mechanism 3, a material-to-be-cutting motion mechanism 4, a material-to-be-cutting clamping mechanism 5, an industrial camera, and a control terminal mounted on the loading platform 1. The disc cutter motion mechanism 2 can drive the disc cutter clamping mechanism 3 to move along the Z-axis. A disc cutter 34 is mounted on the disc cutter clamping mechanism 3 and can drive the disc cutter 34 to rotate. The material-to-be-cutting motion mechanism 4 can drive the material-to-be-cutting clamping mechanism 5 to move along the X-axis and Y-axis. The material-to-be-cutting clamping mechanism 5 is equipped with a force gauge 54. The material-to-be-cutting clamping mechanism 5 is used to clamp the material 6 to be cut and measures the cutting force when the material 6 is cut by the disc cutter 34 using the force gauge. The industrial camera is used to record images of the cutting process. The control terminal is signal-connected to the force gauge 54 and the industrial camera and is used to determine the sharpness of the disc cutter 34 based on the cutting force. The control terminal can be a computer or other similar device.
[0065] In this embodiment, the disc cutter motion mechanism 2 includes a lifting drive 21 mounted on the loading platform 1 and a lifting screw 22 connected to the drive rod of the lifting drive 21. The disc cutter clamping mechanism 3 is mounted on the lifting screw 22 via a slider so as to move along the lifting screw 22 in the Z-axis direction.
[0066] In this embodiment, the disc cutter clamping mechanism 3 includes a rotary motor 31 connected to the slider and a cutter handle 32 connected to the rotating shaft of the rotary motor 31. The cutter handle 32 is connected to the rotating shaft of the rotary motor 31 by a pneumatic chuck. Specifically, a cutter bar 33 is connected to the disc cutter 34 by a fastening screw. The cutter bar 33 is detachably installed in the mounting hole of the cutter handle 32 and locked by a tightening bolt. The rotary motor 31 is adapted to drive the cutter handle 32 to rotate at high speed, thereby driving the cutter bar 33 and the disc cutter 34 on the cutter bar 33 to rotate at high speed.
[0067] Specifically, a mounting plate 11 is fixed on the loading platform 1, and two sliding rods 23 are fixed on the mounting plate 11. A lifting screw 22 is located between the two sliding rods 23, and a sliding sleeve 24 is fitted on each of the two sliding rods 23. A mounting sleeve 25 is fixed on each of the two sliding sleeves 24, and the rotating motor 31 is fixed inside the mounting sleeve 25 by fastening bolts. With this configuration, the two sliding rods 23 can guide the disc cutter 34 when it is lifted and lowered by the lifting drive component 21, and at the same time enhance the stability of the disc cutter 34 during lifting and lowering.
[0068] In this embodiment, the material cutting motion mechanism 4 includes an X-axis drive rod 41 mounted on the loading platform 1 and a Y-axis drive rod 42 movably mounted on the X-axis drive rod 41. The material cutting clamping mechanism 5 is mounted on the Y-axis drive rod 42.
[0069] In this embodiment, the material clamping mechanism 5 includes a fixed base 51 mounted on the Y-axis drive rod 42, a rotating base 52 rotatably mounted on the fixed base 51, and a turntable 53 mounted on the rotating base 52. A force gauge 54 is mounted on the turntable 53. This configuration allows for adjustment of the position and angle of the material 6 to be cut, thereby meeting the requirements of the cutting test. Specifically, the fixed base 51 is equipped with a Y-axis rotation mechanism 57 suitable for driving the rotating base 52 to rotate around the Y-axis, and the rotating base 52 is equipped with a Z-axis rotation mechanism 58 suitable for driving the turntable 53 to rotate around the Z-axis. A clamp 55 is bolted to the force gauge 54, and the clamp 55 is suitable for clamping the material 6 to be cut. Specifically, an aluminum plate 56 is bolted to the clamp 55, and the material 6 to be cut is fixed to the aluminum plate 56 with hot melt adhesive. The clamp 55 is then adjusted to hold the material 6 to be cut, further securing it and effectively preventing displacement or detachment of the material 6 from the clamp 55 during the cutting process. Specifically, the side of the aluminum plate 56 used to fix the material 6 is a smooth, flat surface.
[0070] Specifically, the Y-axis drive rod 42 moves 0-1000mm on the X-axis drive rod 41 with a movement accuracy of 0-0.1mm; the fixed base 51 moves 0-2000mm on the Y-axis drive rod 42 with a movement accuracy of 0-0.1mm.
[0071] In this embodiment, the material 6 to be cut is specifically a honeycomb material, and the disc cutter 34 is specifically a stainless steel disc cutter. In alternative embodiments, the shape and size of the honeycomb material can be adjusted according to requirements.
[0072] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. A method for measuring the sharpness of a disc cutter, characterized in that, Includes the following steps: During the process of the disc cutter cutting the material, the disc cutter is driven to cut the material at a uniform speed of rotation speed n and feed speed V. Record the small wedge angle cutting edge radius before the disc cutter cuts. and the radius of the small wedge-shaped cutting edge after cutting ; During the cutting process, the magnitude of the force F on the disc cutter is measured in real time; based on the magnitude of the force on the disc cutter in the X-axis direction... Establishing the relationship with time t The curve of -t variation depends on the magnitude of the force applied to the disc cutter in the Y-axis direction. Establishing the relationship with time t The curve of -t variation; according to The curve of -t change and The curve of -t divides the disc cutter cutting process into three stages: the entry stage, the stable cutting stage, and the exit stage, and calculates the entry work for each stage. Stable cutting function Cutting out ; Based on the small wedge angle and cutting edge radius of the disc cutter before cutting. The radius of the small wedge-shaped cutting edge after disc cutting. Entry point Stable cutting function Cutting out The sharpness of the disc cutter is calculated based on the time of each cutting stage, the cutting length L of each cutting stage, and the following formula: ; in, G represents the sharpness of the disc cutter, and G represents the fracture toughness of the material being cut. This refers to the time from the start of cutting to the end of the cutting phase. This refers to the time from the start of cutting to the end of the stable cutting phase. This refers to the time from the start of cutting to the end of the cutting stage. This refers to the cutting length during the entry phase. To stabilize the cutting length during the cutting phase, H represents the cutting length during the cutting stage, and H represents the Shore hardness of the material being cut.
2. The method for measuring the sharpness of a disc cutter according to claim 1, characterized in that, The cutting-in power The calculation method is as follows: Cutting in ; The stable cutting power The calculation method is as follows: ; The cutting work The calculation method is as follows: ; in, This represents the magnitude of the force acting on the disc cutter in the X-axis direction. This represents the magnitude of the force acting on the disc cutter in the Y-axis direction. This represents the feed rate of the disc cutter in the X-axis direction.
3. The method for measuring the sharpness of a disc cutter according to claim 1, characterized in that, Images of the cutting process are acquired to obtain the time points of the entry phase, the stable cutting phase, and the exit phase. The start time point of the entry phase is the time when the disc cutter contacts the material being cut, and the end time point of the entry phase is the time when the disc cutter reaches a preset cutting depth in the material. The start time point of the stable cutting phase is the end time point of the entry phase, and the end time point of the stable cutting phase is the time when the disc cutter begins to cut out of the material along the cutting direction. The start time point of the exit phase is the end time point of the stable cutting phase, and the end time point of the exit phase is... and The point in time when it decreases to zero.
4. The method for measuring the sharpness of a disc cutter according to claim 1, characterized in that, The rotational speed n of the disc cutter is 800-3000 rpm, and the feed speed V of the disc cutter is 3000-10000 mm / min.
5. A disc cutter sharpness measuring device employing the disc cutter sharpness measuring method according to any one of claims 1-4, characterized in that, The disc cutter sharpness measuring device includes a loading platform (1) and a disc cutter motion mechanism (2), a disc cutter clamping mechanism (3), a material to be cut motion mechanism (4), a material to be cut clamping mechanism (5), an industrial camera, and a control terminal mounted on the loading platform. The disc cutter motion mechanism (2) can drive the disc cutter clamping mechanism (3) to move along the Z-axis. A disc cutter (34) is mounted on the disc cutter clamping mechanism (3) and can drive the disc cutter (34) to rotate. The material to be cut motion mechanism (4) can drive the material to be cut to rotate. The material clamping mechanism (5) moves along the X-axis and Y-axis. The material clamping mechanism (5) is equipped with a force measuring instrument (54). The material clamping mechanism (5) is used to clamp the material to be cut (6) and measure the cutting force of the material to be cut (6) when it is cut by the disc cutter (34) through the force measuring instrument (54). The industrial camera is used to record the cutting process image. The control terminal is connected to the force measuring instrument (54) and the industrial camera and is used to determine the sharpness of the disc cutter (34) based on the cutting force.
6. The disc cutter sharpness measuring device according to claim 5, characterized in that, The disc cutter motion mechanism (2) includes a lifting drive (21) mounted on the loading platform (1) and a lifting screw (22) connected to the drive rod of the lifting drive (21). The disc cutter clamping mechanism (3) is mounted on the lifting screw (22) via a slider to move along the Z-axis direction of the lifting screw (22).
7. The disc cutter sharpness measuring device according to claim 6, characterized in that, The disc cutter clamping mechanism (3) includes a rotary motor (31) connected to the slider and a cutter handle (32) connected to the rotating shaft of the rotary motor (31). The disc cutter (34) is detachably mounted on the cutter handle (32), and the rotary motor (31) is adapted to drive the disc cutter (34) to rotate at high speed.
8. The disc cutter sharpness measuring device according to claim 5, characterized in that, The material cutting motion mechanism (4) includes an X-axis drive rod (41) mounted on the loading platform (1) and a Y-axis drive rod (42) movably mounted on the X-axis drive rod (41), and the material cutting clamping mechanism (5) is mounted on the Y-axis drive rod (42).
9. The disc cutter sharpness measuring device according to claim 8, characterized in that, The material clamping mechanism (5) includes a fixed seat (51) mounted on the Y-axis drive rod (42), a rotating seat (52) rotatably mounted on the fixed seat (51), and a turntable (53) mounted on the rotating seat (52). The force measuring instrument (54) is mounted on the turntable (53).
10. The disc cutter sharpness measuring device according to claim 9, characterized in that, The fixed base (51) is provided with a Y-axis rotation mechanism (57) suitable for driving the rotating base (52) to rotate around the Y-axis, and the rotating base (52) is provided with a Z-axis rotation mechanism (58) suitable for driving the turntable (53) to rotate around the Z-axis; the force measuring instrument (54) is provided with a clamp (55) suitable for clamping the material to be cut (6).
Citation Information
Patent Citations
Method and device for detecting ultrasonic cutting sharpness of cutting disc
CN116698654A