A recovery device with impurity removal structure
By designing a recycling device with a decompression structure, and using the cooperation of the rotating mechanism and the recycling component, the problem of difficult removal and recycling of iron filing impurities in carbon black in the prior art is solved, and efficient decompression and recycling effects are achieved.
Patent Information
- Application Number
- CN202310692898.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2043-06-13
AI Technical Summary
In the existing carbon black production, bag filters lack effective structure to remove iron filing impurities in carbon black, resulting in poor impurities removal and difficult to recover impurities.
A recycling device with a decompression structure is designed, including a rotating mechanism and a recycling assembly. The rotating mechanism drives the magnetic rod to rotate continuously through the cooperation of the turbofan and the bevel gear, adsorbing and removing the dropped iron filings; the recycling component uses the cooperation of the cam and the spring to make the filter plate vibrate up and down, screen out the carbon black fine powder and leave impurities.
Effectively remove iron filing impurities in carbon black and realize their recycling, improving the removal effect, avoiding bag damage and blockage, and facilitating the recycling and treatment of impurities.
Smart Images

Figure CN116712802B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of carbon black production, in particular to a recovery device with an impurity removal structure. Background Art
[0002] Carbon black is a black powdery substance formed by incomplete combustion or pyrolysis of hydrocarbons in the gas phase under strictly controlled process conditions. Its main component is elemental carbon, and it contains a small amount of oxygen, hydrogen and sulfur. Carbon black particles are approximately spherical, with a particle size between 10 and 500 μm. Many particles often fuse or agglomerate into three-dimensional bonded branches or fibrous aggregates. In rubber processing, it is added to rubber through mixing as a reinforcing agent and filler. Carbon black is one of the oldest industrial products.
[0003] There are three main methods for producing carbon black: furnace method, tank method and thermal cracking method. The most widely used is the furnace method. Air and fuel are burned in a reaction furnace. The raw materials are atomized and sprayed into the burning flame. Carbon black is generated through high-temperature pyrolysis. The carbon black is suspended in the residual gas to form flue gas. The flue gas is quickly cooled and sent to an air preheater and an oil preheater for further cooling. Finally, it is sent to a bag filter. The separated carbon black is sent to a granulator for granulation and then dried in a dryer. This type of carbon black is called furnace black, which is the type with the largest output and the most varieties among carbon black varieties.
[0004] Among them, bag filter separation is the key step. Bag filter is a kind of equipment for gas filtering and purification, which is often composed of several filter bags combined into a group, and several groups into one device. When the dust-containing gas passes through the filter bag, the dust particles in the gas are trapped on the bag, and the clean gas is discharged from the exhaust pipe through the filter bag. In the production of carbon black, the gas contains a large amount of iron filings. The current bag filter lacks an effective structure to remove iron filings impurities in carbon black. As time accumulates, it will damage and clog the bag, resulting in poor impurity removal effect and inconvenient impurity recovery. In view of this, we propose a recovery device with an impurity removal structure. Summary of the invention
[0005] The object of the present invention is to provide a recovery device with an impurity removal structure to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a recovery device with a debris removal structure, comprising a frame, a through air inlet pipe is fixedly installed at the bottom end of the right side wall of the frame, the top end of the right side wall of the frame is fixedly connected to the side wall of the bottom plate, a servo blower is fixedly installed on the top of the bottom plate, a through air outlet pipe is fixedly installed on the top side wall of the left top side wall of the frame, a top cover is clamped on the top of the frame, an air guide pipe is fixedly installed on the air outlet end of the servo blower, the air guide pipe is located at the top end inside the frame, the top side wall inside the frame is fixedly connected to the side wall of the partition, The arcuate inner wall of the partition is clamped with the arcuate outer wall at the top of the cloth bag, and a rotating mechanism and a recovery component are arranged at the bottom end of the frame, and the rotating mechanism includes a fixed block, and the inner wall of the bottom end of the left side of the frame is fixedly connected to the side wall of the fixed block, and the left and right ends of the bottom of the fixed block are respectively fixedly connected to the top of the connecting rod, and the arcuate outer wall of the left end of the rotating shaft is rotatably connected between the arcuate inner walls at the bottom ends of the two connecting rods, and the arcuate outer wall of the left end of the rotating shaft is fixedly connected to the arcuate inner wall of the turbofan, and the arcuate outer wall of the right end of the rotating shaft is fixedly connected to the arcuate inner wall of the active bevel gear, and a cross is fixedly installed on the side wall of the bottom end of the frame.
[0007] Preferably, the cloth bags are provided in multiple groups and are arranged in an equally spaced linear array on the arc-shaped inner wall of the partition, the turbofan is located between the bottom ends of the two connecting rods, and the central circular cross-section of the turbofan is coaxial with the circular cross-section of the intake pipe, so that the airflow introduced by the intake pipe can better drive the turbofan to rotate.
[0008] Preferably, a rotating rod is rotatably installed at the center of the top of the cross, and the rotating rod passes through the cross and extends out of both ends of the top and bottom of the cross. A fixing ring is fixedly installed on the arc-shaped outer wall of one end of the rotating rod extending out of the top of the cross, and the bottom of the fixing ring slides and fits the top of the cross. The fixing ring serves to limit and fix the rotating rod to prevent it from falling.
[0009] Preferably, the arc-shaped outer wall of the rotating rod extending out of one end of the top of the cross is fixedly connected to the arc-shaped inner wall of the driven bevel gear, and the driving bevel gear is meshedly connected to the driven bevel gear.
[0010] Preferably, the arc-shaped outer wall at the top of the rotating rod is fixedly connected to the arc-shaped inner wall of the round cap, and the arc-shaped outer wall of the round cap is clamped with magnetic rods. There are six magnetic rods in an equiangular circular array on the outside of the round cap. The magnetic rods are located directly below the cloth bag to better absorb the fallen iron filings.
[0011] Preferably, the recovery component includes a cam, the arc-shaped outer wall at the left end of the rotating shaft is fixedly connected to the arc-shaped inner wall at one end of the cam, the top of the cross is fixedly connected to the bottom of the spring, and the springs are provided in four groups, which are respectively arranged at the four corners of the top of the cross, and the number of springs in each group is several, so that the vibration effect of the filter plate is better.
[0012] Preferably, the top of the spring is fixedly connected to the bottom of the filter plate, the rotating rod passes through and rotates to connect the arc-shaped inner wall with a circular hole in the center of the filter plate, the arc-shaped outer wall at one end of the cam away from the rotating shaft slides and fits the top of the filter plate, baffles are fixedly installed around the top of the filter plate, and the topmost point of the circular motion trajectory of the cam is located below the bottom of the magnetic rod, so that there is no motion interference between the cam movement and the magnetic rod.
[0013] Preferably, a discharging assembly is arranged inside the frame, and the discharging assembly includes an auger rod, and the auger rod is fixedly mounted on one end of the rotating rod extending out of the bottom of the cross.
[0014] Preferably, the bottom of the frame is fixedly connected to the top of the discharge hopper, the bottom of the discharge hopper is threadedly connected with a round cover, and the auger rod is located inside the discharge hopper.
[0015] Compared with the prior art, the present invention provides a recovery device with an impurity removal structure, which has the following beneficial effects:
[0016] 1. In order to better remove and recycle iron filings in carbon black, the recovery device with impurity removal structure is provided with a rotating mechanism. When the carbon black gas enters the frame from the air intake pipe, the airflow drives the turbofan to rotate, thereby cooperating with the fixed block, the connecting rod and the rotating shaft to rotate the active bevel gear, thereby cooperating with the driven bevel gear and the fixed ring to make the rotating rod rotate inside the cross, thereby cooperating with the round cap to make the magnetic rod rotate continuously, thereby removing the iron filings in the carbon black ejected and dropped from the upper bag, and the recycling can be carried out by removing the magnetic rod.
[0017] 2. The recovery device with impurity removal structure is provided with a recovery component in order to better remove and recycle other impurities. When the rotating shaft rotates, the cam will be driven to rotate, so that the cam will intermittently push the filter plate downward away from one end of the rotating shaft, thereby cooperating with the cross and the spring to make the filter plate reciprocate up and down, achieving a vibration effect, so that the carbon black fine powder can be screened out while the impurities are left in the filter plate, and the baffle has the effect of preventing the impurities from rolling out.
[0018] 3. The recovery device with impurity removal structure is provided with a discharging assembly in order to better discharge the material. When the screened carbon black accumulates inside the discharging hopper, it prevents the carbon black from flowing out smoothly. The rotation of the rotating rod will drive the auger rod to rotate, thereby accelerating the outflow of the carbon black. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front schematic diagram of a structure of the present invention as a whole;
[0020] Figure 2 It is a front schematic diagram of a cross-section of a structural frame of the present invention as a whole;
[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the frame of the present invention;
[0022] Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0023] Figure 5 It is a top view schematic diagram of the internal structural connection of the frame of the present invention;
[0024] Figure 6 For the present invention Figure 5 Schematic diagram of the enlarged structure of area B in the middle.
[0025] In the figure: 1. frame; 2. air inlet pipe; 3. bottom plate; 4. servo blower; 5. air outlet pipe; 6. top cover; 7. air guide pipe; 8. partition; 9. cloth bag; 10. rotating mechanism; 1001. fixing block; 1002. connecting rod; 1003. rotating shaft; 1004. turbofan; 1005. driving bevel gear; 1006. cross; 1007. rotating rod; 1008. fixing ring; 1009. driven bevel gear; 1010. round cap; 1011. magnetic rod; 11. recovery assembly; 1101. cam; 1102. spring; 1103. filter plate; 1104. baffle; 12. discharging assembly; 1201. auger rod; 1202. discharging hopper; 1203. round cover. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-6 The present invention provides a technical solution: a recovery device with a debris removal structure, comprising a frame 1, a through air inlet pipe 2 is fixedly installed at the bottom end of the right side wall of the frame 1, the top end of the right side wall of the frame 1 is fixedly connected to the side wall of the bottom plate 3, a servo blower 4 is fixedly installed on the top of the bottom plate 3, a through air outlet pipe 5 is fixedly installed on the top side wall of the left side of the frame 1, a top cover 6 is clamped on the top of the frame 1, an air guide pipe 7 is fixedly installed on the air outlet end of the servo blower 4, the air guide pipe 7 is located at the top end inside the frame 1, the top side wall inside the frame 1 is fixedly connected to the side wall of the partition 8, the arc-shaped inner wall of the partition 8 is clamped to the arc-shaped outer wall of the top end of the cloth bag 9, and a rotating mechanism 10 and a recovery component 11 are arranged at the bottom end inside the frame 1.
[0028] In one embodiment of the present invention, the rotating mechanism 10 includes a fixed block 1001, the inner wall of the left bottom end of the frame 1 is fixedly connected to the side wall of the fixed block 1001, the left and right ends of the bottom of the fixed block 1001 are respectively fixedly connected to the top of the connecting rod 1002, the arc-shaped inner walls at the bottom ends of the two connecting rods 1002 are rotatably connected to the arc-shaped outer wall at the left end of the rotating shaft 1003, and the arc-shaped outer wall at the left end of the rotating shaft 1003 is fixedly connected to the arc-shaped inner wall of the turbofan 1004. When the carbon black gas enters the interior of the frame 1 from the intake pipe 2, the airflow will drive the turbofan 1004 to rotate, thereby cooperating with the fixed block 1001 to make the rotating shaft 1003 rotate between the bottom ends of the two connecting rods 1002, and the arc-shaped outer wall at the right end of the rotating shaft 1003 The arc-shaped inner wall of the active bevel gear 1005 is fixedly connected, so that the active bevel gear 1005 rotates. A cross 1006 is fixedly installed on the side wall of the bottom end of the frame 1. There are multiple groups of cloth bags 9, and the linear arrays are arranged at equal intervals on the arc-shaped inner wall of the partition 8. The turbofan 1004 is located between the bottom ends of the two connecting rods 1002. The central circular cross section of the turbofan 1004 is coaxial with the circular cross section of the intake pipe 2, so that the airflow introduced by the intake pipe 2 can better drive the turbofan 1004 to rotate. A rotating rod 1007 is rotatably installed at the top center of the cross 1006. The rotating rod 1007 runs through the cross 1006 and extends from the top and bottom ends of the cross 1006. The rotating rod 1007 extends The arc-shaped outer wall at one end of the top of the cross 1006 is fixedly installed with a fixing ring 1008, and the bottom of the fixing ring 1008 slides and fits the top of the cross 1006. The fixing ring 1008 plays a role in limiting and fixing the rotating rod 1007 to prevent the rotating rod 1007 from falling. The rotating rod 1007 extends out of the arc-shaped outer wall at one end of the top of the cross 1006 and is fixedly connected to the arc-shaped inner wall of the driven bevel gear 1009. The active bevel gear 1005 is meshed with the driven bevel gear 1009. When the active bevel gear 1005 rotates, it will cooperate with the driven bevel gear 1009 and the fixing ring 1008 to make the rotating rod 1007 rotate inside the cross 1006. The arc-shaped outer wall at the top of the rotating rod 1007 The outer wall is fixedly connected to the arc-shaped inner wall of the round cap 1010, and the arc-shaped outer wall of the round cap 1010 is fixedly installed with a magnetic rod 1011. There are six magnetic rods 1011, and an equi-angle circular array is arranged on the outside of the round cap 1010. The magnetic rod 1011 is located directly below the cloth bag 9 to better absorb the fallen iron filings, so that the round cap 1010 cooperates to make the magnetic rod 1011 rotate continuously. When the servo blower 4 is started, air will be intermittently blown into the cloth bag 9 through the air duct 7, so that the carbon black and impurities attached to the outside of the cloth bag 9 are ejected, thereby adsorbing and removing the iron filings in the carbon black ejected from the upper cloth bag 9, and the magnetic rod 1011 can be removed for recycling.
[0029] In one embodiment of the present invention, the recovery component 11 includes a cam 1101, and the arc-shaped outer wall at the left end of the rotating shaft 1003 is fixedly connected to the arc-shaped inner wall at one end of the cam 1101. When the rotating shaft 1003 rotates, the cam 1101 is driven to rotate. The top of the cross 1006 is fixedly connected to the bottom of the spring 1102. The spring 1102 is provided with four groups, which are respectively arranged at the four corners of the top of the cross 1006, and the number of springs 1102 in each group is several, so that the vibration effect of the filter plate 1103 is better. The top of the spring 1102 is fixedly connected to the bottom of the filter plate 1103, and the rotating rod 1007 penetrates and rotates to connect the arc-shaped inner wall with a circular hole in the center of the filter plate 1103, and the cam 1101 is away from the rotating shaft 1 The arc-shaped outer wall at one end of 003 slides and fits the top of the filter plate 1103, so that the cam 1101 is away from one end of the rotating shaft 1003 and intermittently pushes the filter plate 1103 downward, thereby cooperating with the cross 1006 and the spring 1102 to make the filter plate 1103 reciprocate up and down, thereby achieving a vibration effect, so that the carbon black fine powder can be screened out while the impurities are left in the filter plate 1103. Baffles 1104 are fixedly installed around the top of the filter plate 1103. The baffles 1104 have the effect of preventing impurities from rolling out. The top of the circular motion trajectory of the cam 1101 is located below the bottom of the magnetic rod 1011, so that there is no motion interference between the movement of the cam 1101 and the magnetic rod 1011.
[0030] In one embodiment of the present invention, a discharging assembly 12 is provided inside the frame 1, and the discharging assembly 12 includes a auger rod 1201. The rotating rod 1007 extends out of the bottom end of the cross 1006 and is fixedly installed with the auger rod 1201. The bottom of the frame 1 is fixedly connected to the top of the discharging hopper 1202. The bottom of the discharging hopper 1202 is threadedly connected with a round cover 1203. The auger rod 1201 is located inside the discharging hopper 1202. When the screened carbon black accumulates inside the discharging hopper 1202, the carbon black is prevented from flowing out smoothly. The rotation of the rotating rod 1007 will drive the auger rod 1201 to rotate, thereby accelerating the outflow of the carbon black, and finally the clean air will be discharged from the outlet pipe 5.
[0031] Working principle: When the carbon black gas enters the frame 1 from the air intake pipe 2, the airflow will drive the turbofan 1004 to rotate, thereby cooperating with the fixed block 1001 to make the rotating shaft 1003 rotate between the bottom ends of the two connecting rods 1002, so that the active bevel gear 1005 rotates, thereby cooperating with the driven bevel gear 1009 and the fixed ring 1008 to make the rotating rod 1007 rotate inside the cross 1006, thereby cooperating with the round cap 1010 to make the magnetic rod 1011 rotate continuously, and starting the servo blower 4 will intermittently blow air into the cloth bag 9 through the air guide pipe 7, so that the carbon black and impurities attached to the outside of the cloth bag 9 are ejected, so as to adsorb and remove the iron filings in the carbon black ejected from the upper cloth bag 9, and remove the magnetic rod 1011. It can be recycled. When the rotating shaft 1003 rotates, it will drive the cam 1101 to rotate, so that the cam 1101 is away from one end of the rotating shaft 1003 and intermittently pushes the filter plate 1103 downward, thereby cooperating with the cross 1006 and the spring 1102 to make the filter plate 1103 reciprocate up and down, thereby achieving a vibration effect, so that the carbon black fine powder can be screened out while the impurities are left in the filter plate 1103. The baffle 1104 has the effect of blocking the impurities from rolling out. When the screened carbon black accumulates inside the discharge hopper 1202, the carbon black is prevented from flowing out smoothly. The rotation of the rotating rod 1007 will drive the auger rod 1201 to rotate, thereby accelerating the outflow of carbon black, and finally the clean air will be discharged from the outlet pipe 5.
[0032] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A recycling device with a waste removal structure, comprising a frame (1), characterized in that: The bottom end of the right side wall of the frame (1) is fixedly provided with an air inlet pipe (2) passing through it. The top end of the right side wall of the frame (1) is fixedly connected to the side wall of the bottom plate (3). The top end of the bottom plate (3) is fixedly provided with a servo blower (4). The top end of the left side wall of the frame (1) is fixedly provided with an air outlet pipe (5) passing through it. The top of the frame (1) is clamped with a top cover (6). The air outlet end of the servo blower (4) is fixedly provided with an air guide pipe (7). The air guide pipe (7) is located at the top end inside the frame (1). The top end of the side wall inside the frame (1) is fixedly connected to the side wall of the partition (8). The arc-shaped inner wall of the partition (8) is clamped with the arc-shaped outer wall of the top end of the cloth bag (9). The bottom end of the inside of the frame (1) is provided with a rotating mechanism (10) and a recovery assembly (11). The rotating mechanism (10) comprises: A fixed block (1001), wherein the inner wall of the left bottom end of the frame (1) is fixedly connected to the side wall of the fixed block (1001), and the left and right ends of the bottom of the fixed block (1001) are respectively fixedly connected to the top of the connecting rod (1002); The rotating shaft (1003) is rotatably connected between the arc-shaped inner walls at the bottom ends of the two connecting rods (1002) and the arc-shaped outer wall at the left end of the rotating shaft (1003), and the arc-shaped outer wall at the left end of the rotating shaft (1003) is fixedly connected to the arc-shaped inner wall of the turbofan (1004); A driving bevel gear (1005), the arc-shaped outer wall at the right end of the rotating shaft (1003) is fixedly connected to the arc-shaped inner wall of the driving bevel gear (1005), and a cross (1006) is fixedly installed on the side wall of the bottom end of the frame (1); The cloth bags (9) are provided in multiple groups and are arranged in an evenly spaced linear array on the arc-shaped inner wall of the partition (8); the turbofan (1004) is located between the bottom ends of the two connecting rods (1002); and the central circular cross section of the turbofan (1004) is coaxial with the circular cross section of the air intake pipe (2); A rotating rod (1007) is rotatably mounted at the center of the top of the cross (1006), and the rotating rod (1007) passes through the cross (1006) and extends out of the top and bottom ends of the cross (1006). A fixing ring (1008) is fixedly mounted on the arc-shaped outer wall of one end of the rotating rod (1007) extending out of the top of the cross (1006), and the bottom of the fixing ring (1008) slides and fits the top of the cross (1006); The arc-shaped outer wall of the rotating rod (1007) extending out of the top end of the cross (1006) is fixedly connected to the arc-shaped inner wall of the driven bevel gear (1009), and the driving bevel gear (1005) is meshedly connected to the driven bevel gear (1009); The arc-shaped outer wall at the top of the rotating rod (1007) is fixedly connected to the arc-shaped inner wall of the round cap (1010), and the arc-shaped outer wall of the round cap (1010) is clamped with a magnetic rod (1011). The number of the magnetic rods (1011) is six, and the magnetic rods (1011) are arranged in an equiangular circular array outside the round cap (1010), and the magnetic rods (1011) are located directly below the cloth bag (9); The recovery component (11) comprises a cam (1101), the arc-shaped outer wall at the left end of the rotating shaft (1003) is fixedly connected to the arc-shaped inner wall at one end of the cam (1101), the top of the cross (1006) is fixedly connected to the bottom of the spring (1102), the spring (1102) is provided in four groups, which are respectively arranged at the four corners of the top of the cross (1006), and the number of springs (1102) in each group is a plurality; The top of the spring (1102) is fixedly connected to the bottom of the filter plate (1103); the rotating rod (1007) penetrates and rotates to connect the arc-shaped inner wall of the filter plate (1103) with a circular hole in the center; the arc-shaped outer wall of one end of the cam (1101) away from the rotating shaft (1003) slides and fits the top of the filter plate (1103); baffles (1104) are fixedly installed around the top of the filter plate (1103); and the topmost point of the circular motion trajectory of the cam (1101) is located below the bottom of the magnetic rod (1011).
2. A recycling device with impurity removal structure according to claim 1, characterized in that: A discharging assembly (12) is arranged inside the frame (1), and the discharging assembly (12) comprises an auger rod (1201). The rotating rod (1007) extends out of the bottom end of the cross (1006), and the auger rod (1201) is fixedly mounted thereon.
3. A recycling device with impurity removal structure according to claim 2, characterized in that: The bottom of the frame (1) is fixedly connected to the top of the discharge hopper (1202), the bottom of the discharge hopper (1202) is threadedly connected with a round cover (1203), and the auger rod (1201) is located inside the discharge hopper (1202).
Citation Information
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