Laser continuous marking device and method for angle steel
By combining a laser marking instrument with an electromagnet, the problems of damage to angle steel marking devices and oxidation of hot-dip galvanized layers have been solved, achieving a damage-free and environmentally friendly marking effect.
Patent Information
- Application Number
- CN202310917544.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-07-24
AI Technical Summary
Existing angle steel marking devices generate vibrations by striking with a pneumatic hammer, which can easily damage the angle steel. Furthermore, traditional laser marking can oxidize the hot-dip galvanized layer, affecting its corrosion resistance.
A laser marking instrument combined with an electromagnet and a buffer structure is used to achieve impact-free marking, and iron powder marks are formed on the hot-dip galvanized layer to prevent oxidation.
It achieves non-destructive marking without affecting the corrosion resistance of angle steel, and the printing process is environmentally friendly and the markings are highly visible.
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Figure CN116727872B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of auxiliary equipment for manufacturing iron towers, and particularly relates to a laser continuous marking device for angle steel. BACKGROUND
[0002] Angle steel is an important part for manufacturing iron towers. After the angle steel is cut by a certain device, it needs to be marked. The current marking device is shown in patent announcement document CN217595550U. This marking device relies on a pneumatic hammer to knock marks on the angle steel. This way of knocking marks by the pneumatic hammer has two problems. First, it produces a large vibration when marking. Second, it easily causes damage to the angle steel when marking. SUMMARY
[0003] The present application proposes a laser continuous marking device for angle steel to solve the above problems.
[0004] The technical scheme adopted by the present application is as follows:
[0005] A laser continuous marking device for angle steel comprises a base, a support assembly, a suspension bracket, a moving rack, a guide rail, a moving seat, a lifting rod, and a laser marker. The support assembly is arranged on the base. The suspension bracket is arranged above the base. The support assembly is located between the base and the suspension bracket. The guide rail and the moving rack are arranged on the suspension bracket. The moving seat is in sliding cooperation with the guide rail. The lifting rod is arranged on the moving seat in a sliding manner. The laser marker is arranged on the lifting rod. The lifting rod is provided with a lifting rack. The moving seat is provided with a moving motor and a lifting motor. The moving motor is directly or indirectly in cooperation with the moving rack. The lifting motor is directly or indirectly in cooperation with the lifting rack. The lifting rack and the moving rack are in a perpendicular state.
[0006] In the laser continuous marking device for angle steel, the support assembly on the base is used to place the angle steel. The guide rail and the moving rack are arranged on the suspension bracket. The moving seat is installed on the guide rail. The lifting rod is installed on the moving seat in a sliding manner. The lifting motor is in cooperation with the lifting rack on the lifting rod through a gear. The laser marker is arranged on the lifting rod. Therefore, when the lifting motor or the moving motor operates, the laser marker can be moved in a two-dimensional space, so as to mark the angle steel on the support assembly.
[0007] As described above, the marking device uses the laser marker to mark the angle steel. During the marking process, the angle steel is not impacted and is not damaged.
[0008] Optionally, the support assembly comprises a base block and support bars, the support bars are arranged on the base block, and the base block has two support bars in parallel, each support bar is provided with a contact surface, and the two contact surfaces are in perpendicular.
[0009] The two support surfaces in perpendicular are used to contact with the two inner planes of the angle steel, thereby stably supporting the angle steel.
[0010] Optionally, the support assembly further comprises a rotating shaft and a turnover arm, the rotating shaft is rotatably arranged on the base table, the turnover arm is fixed with the rotating shaft, the base block is fixed on the turnover arm, and the base block is provided with an electromagnet assembly.
[0011] The electromagnet assembly on the base block can adsorb the angle steel, and the rotating shaft and the turnover arm are used to drive the base block to rotate around the rotating shaft, when the electromagnet adsorbs the angle steel on the two support bars, the rotating shaft drives the base block to turn over, and the angle steel can be driven to rotate around the rotating shaft.
[0012] Optionally, the support assembly further comprises a shaft sleeve, the shaft sleeve is sleeved on the rotating shaft, and the turnover arm is arranged on the shaft sleeve.
[0013] The shaft sleeve is fixed on the rotating arm, the rotating arm and the shaft sleeve are detachably fixed together by bolts or screws, and the turnover arm is welded on the shaft sleeve.
[0014] Optionally, the base table is provided with a support bearing, and the rotating shaft is rotatably arranged on the support bearing.
[0015] Optionally, the support assembly further comprises a buffer support platform, the buffer support platform is arranged on the base table, and the buffer support platform is used to support the support assembly.
[0016] The buffer support platform is made of a material with certain flexibility, and the buffer support platform is used to buffer between the base block and the base table.
[0017] Optionally, the lifting rod is perpendicular to the guide rail.
[0018] Optionally, the moving rack is parallel to the guide rail.
[0019] The laser marking device has the advantages that the angle steel is marked by the laser marking device, and the angle steel is not impacted and damaged in the marking process. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a schematic diagram of the laser continuous marking device for the angle steel;
[0021] Figure 2 is Figure 1An enlarged schematic diagram at point A in the middle;
[0022] Figure 3 is Figure 1 An enlarged schematic diagram at point B in the middle;
[0023] Figure 4 is Figure 1 An enlarged schematic diagram at point C in the middle.
[0024] In the drawings, the reference signs are as follows: 1, a suspension support; 2, a support bearing; 3, a turnover motor; 4, a base; 5, a rotating shaft; 6, a lifting rod; 7, a lifting rack; 8, a moving motor; 9, a lifting motor; 10, a sliding seat; 11, a guide rail; 12, a moving rack; 13, a support bar; 1301, a support surface; 14, a base block; 15, a buffer support platform; 16, a turnover arm; 17, a shaft sleeve; 18, a support bearing; 19, a rotating shaft; 20, a laser marking instrument. DETAILED DESCRIPTION
[0025] The application will be described in detail below with reference to the drawings. Example 1
[0026] As shown in the accompanying Figure 1 ~ the accompanying Figure 4 A laser continuous marking device for angle steel includes a base 4, a support assembly, a suspension support 1, a moving rack 12, a guide rail 11, a moving seat, a lifting rod 6, and a laser marking instrument 20. The support assembly is arranged on the base 4, the suspension support 1 is arranged above the base 4, the support assembly is located between the base 4 and the suspension support 1, the guide rail 11 and the moving rack 12 are arranged on the suspension support 1, the moving seat and the guide rail 11 are in sliding fit together, the lifting rod 6 is slidingly arranged on the moving seat, the laser marking instrument 20 is arranged on the lifting rod 6, the lifting rack 7 is arranged on the lifting rod 6, the moving motor 8 and the lifting motor 9 are arranged on the moving seat, the moving motor 8 is directly or indirectly matched with the moving rack 12, the lifting motor 9 is directly or indirectly matched with the lifting rack 7, and the lifting rack 7 and the moving rack 12 are in a perpendicular state.
[0027] In the laser continuous marking device for angle steel, the support assembly on the base 4 is used for placing angle steel, the guide rail 11 and the moving rack 12 are arranged on the suspension support 1, the moving seat is installed on the guide rail 11, the lifting rod 6 is slidingly installed on the moving seat, the lifting motor 9 is matched with the lifting rack 7 on the lifting rod 6 through a gear, and the laser marking instrument 20 is arranged on the lifting rod 6. Therefore, when the lifting motor 9 or the moving motor 8 operates, the laser marking instrument 20 can be moved in a two-dimensional space, so as to realize marking on the angle steel on the support assembly.
[0028] In summary, the marking device uses a laser marker 20 to mark the angle steel, and no impact will be generated on the angle steel during the marking process, and the angle steel will not be damaged.
[0029] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state. Figure 1 Figure 4 The two support surfaces 1301 in the perpendicular state are used to contact the two inner planes of the angle steel, thereby stably supporting the angle steel.
[0030] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0031] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state. Figure 1 Figure 4 As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0032] The electromagnet assembly on the base block 14 can adsorb the angle steel, and the rotating shaft 19 and the turnover arm 16 can drive the base block 14 to rotate around the rotating shaft 19, and when the electromagnet adsorbs the angle steel on the two support bars 13, the rotating shaft 19 drives the base block 14 to turn, which can drive the angle steel to rotate around the rotating shaft 19.
[0033] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state. Figure 1 Figure 4 As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0034] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0035] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state. Figure 1 Figure 4 As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0036] As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state. Figure 1 Figure 4 As shown in the accompanying drawings, the support assembly includes a base block 14 and a support bar 13, the base block 14 is provided with the support bar 13, and the base block 14 has two support bars 13, and the two support bars 13 are in a parallel state, and each support bar 13 is provided with a contact surface, and the two contact surfaces are in a perpendicular state.
[0037] The specific buffer support 15 is made of a material with certain flexibility, and the buffer support 15 functions to provide certain buffering effect between the bottom block 14 and the bottom platform 4
[0038] As shown in the accompanying drawings, the lifting rod 6 is perpendicular to the guide rail 11. Figure 1 Figure 4 As shown in the accompanying drawings, the moving rack 12 is parallel to the guide rail 11.
[0039] As shown in the accompanying drawings, the moving rack 12 is parallel to the guide rail 11. Figure 1 Figure 4 As shown in the accompanying drawings, the moving rack 12 is parallel to the guide rail 11.
[0040] It should be noted that the marking device disclosed in the embodiment is upward when marking, and the suction port of the dust removal equipment matched with the laser marking instrument moves together with the laser marking instrument, so that the smoke absorption effect can be guaranteed, and the environmental protection requirement can be met. Embodiment 2
[0041] It should be further explained that the angle steel used to manufacture the iron tower at present is hot-dip galvanized angle steel, the hot-dip galvanized angle steel has good strength, and has good corrosion resistance before the surface hot-dip galvanized layer is damaged, but once the surface hot-dip galvanized layer is corroded, the angle steel is easily corroded.
[0042] The traditional laser printing is to use the high heat characteristics of laser to oxidize and corrode part of the material on the surface of the object to print out the mark, and this printing mark scheme will oxidize the hot-dip galvanized layer on the surface of the angle steel when printing the hot-dip galvanized angle steel, thereby reducing the corrosion resistance of the angle steel, and for the angle steel used to manufacture the iron tower, the reduction of the corrosion resistance will seriously affect the service life of the iron tower.
[0043] Based on the above, the application further provides a hot-dip galvanized angle steel laser marking method based on the device disclosed in embodiment 1.
[0044] Firstly, the angle steel is placed on the support strip 13, then the electromagnet on the bottom block 14 is turned on, so that the hot-dip galvanized angle steel becomes a magnet itself, then a layer of iron powder is evenly applied on the surface of the angle steel where the marking is needed, under the action of the electromagnet, the iron powder will be adsorbed on the surface of the angle steel, and the iron powder forms a printing layer on the surface of the angle steel, then the laser marking instrument 20 is turned on, and the laser is irradiated on the printing layer, and the iron powder irradiated by the laser is oxidized into magnetite and iron oxide due to high heat, and the magnetite and iron oxide generated by the laser irradiation will not volatilize due to the adsorption of the electromagnet, but will be adsorbed on the surface of the angle steel (i.e. on the hot-dip galvanized layer). At the same time, the hot-dip galvanizing at the laser irradiation position will undergo thermal melting due to the high heat of the laser during irradiation, and the magnetite and iron oxide generated by the laser irradiation will be bonded due to the adsorption of the electromagnet and the thermal melting of the hot-dip galvanizing, and after the printing is completed, the electromagnet stops working, and the magnetite and iron oxide will be bonded on the hot-dip galvanized layer, and the excess iron powder on the surface of the hot-dip galvanized layer is wiped off, thereby completing the entire marking operation. Such printing process will not corrode the hot-dip galvanized layer, and the printed mark will be blackish, and the blackish mark attached to the silver-white hot-dip galvanized surface will be more eye-catching, and the printing process will not affect the corrosion resistance of the angle steel.
[0045] The marking method provided by the embodiment is similar to the current 3D printing and belongs to additive printing, while the traditional laser marking belongs to subtractive printing. Embodiment 3
[0046] The content disclosed in Embodiment 2 is a marking method for hot-dip galvanized angle steel, and the embodiment further provides a marking method for angle steel before hot-dip galvanizing, wherein the angle steel is first placed on the support strip, and a laser marking instrument is used to print a mark on the angle steel, and then the angle steel is subjected to hot-dip galvanizing operation.
[0047] The above only describes the preferred embodiments of the present application, and does not limit the patent protection scope of the present application, and any equivalent transformation of the content of the present application specification, direct or indirect application in other related technical fields, are also included in the protection scope of the present application.
Claims
1. A method for laser continuous marking of an angle steel, characterized in that, The method uses an angle steel laser continuous marking device, which comprises a base, a support assembly, a suspension bracket, a moving rack, a guide rail, a moving seat, a lifting rod and a laser marker. The support assembly is arranged on the base, the suspension bracket is arranged above the base, the support assembly is located between the base and the suspension bracket, the guide rail and the moving rack are arranged on the suspension bracket, the moving seat is in sliding fit with the guide rail, the lifting rod is arranged in sliding fit on the moving seat, the laser marker is arranged on the lifting rod, a lifting rack is arranged on the lifting rod, a moving motor and a lifting motor are arranged on the moving seat, the moving motor is directly or indirectly matched with the moving rack, the lifting motor is directly or indirectly matched with the lifting rack, and the lifting rack and the moving rack are in a vertical state. The support assembly comprises a base block and a support strip, and an electromagnet assembly is arranged in the base block. The angle steel laser continuous marking method comprises the following steps, The angle steel is placed on the support strip, the electromagnet on the base block is turned on, the hot-dip galvanized angle steel becomes a magnet, iron powder is evenly applied on the surface of the angle steel to be marked, the iron powder is adsorbed on the surface of the angle steel under the action of the electromagnet, a printing layer is formed on the surface of the angle steel, the laser marker is turned on, the laser is irradiated on the printing layer, the iron powder is oxidized into magnetite and iron oxide due to high heat, the magnetite and iron oxide generated by the laser irradiation are adsorbed on the surface of the angle steel due to the adsorption of the electromagnet, the hot-dip galvanizing at the laser irradiation position is melted due to high heat, the magnetite and iron oxide generated by the laser irradiation are bonded to the hot-dip galvanizing due to the adsorption of the electromagnet and the bonding of the hot-dip galvanizing, the electromagnet stops working after printing is completed, the magnetite and iron oxide are bonded to the hot-dip galvanizing layer, the excess iron powder on the surface of the hot-dip galvanizing layer is wiped off, and the whole marking operation is completed.
2. The angle steel laser continuous marking method of claim 1, wherein, The base block is provided with two support strips in a parallel state, each support strip is provided with a contact surface, and the two contact surfaces are in a vertical state.
3. The angle laser continuous marking method of claim 1, wherein, A rotating shaft and a turnover arm are further arranged, the rotating shaft is rotatably arranged on the base, the turnover arm is fixedly connected with the rotating shaft, and the base block is fixedly arranged on the turnover arm.
4. The angle steel laser continuous marking method of claim 3, wherein, A shaft sleeve is further arranged, the shaft sleeve is sleeved on the rotating shaft, and the turnover arm is arranged on the shaft sleeve.
5. The angle steel laser continuous marking method of claim 3, wherein, A support bearing is arranged on the base, and the rotating shaft is rotatably arranged on the support bearing.
6. The angle laser continuous marking method of claim 1, wherein, A buffer support platform is further arranged on the base, and the buffer support platform is used for bearing the support assembly.
7. The angle laser continuous marking method of claim 1, wherein, The lifting rod is perpendicular to the guide rail.
8. The angle steel laser continuous marking method of claim 1, wherein, The moving rack is parallel to the guide rail.
Citation Information
Patent Citations
Angle steel double-needle pneumatic marking device
CN217595550U
Automatic angle steel unstacking and feeding device
CN114906626A
Full-automatic metal laser processing equipment
CN216097039U
Continuous angle steel laser marking device
CN220480568U
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