Intelligent yarn feeding device for core-spun yarn
By designing an intelligent wire feeding device for cored wires, the problems of automated transmission and accurate measurement were solved, realizing automated feeding and real-time speed adjustment of cored wires, and improving the automation level and quality of wire feeding.
Patent Information
- Application Number
- CN202310866135.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-14
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-07-14
AI Technical Summary
Existing technologies cannot achieve automated transmission and feeding of cored wires, cannot accurately measure the feeding length, and cannot adjust the feed speed in real time according to the thickness of the cored wires.
An intelligent wire feeding device for cored wire was designed, including a feeding production structure, a following metering structure, and a drive control structure. It achieves automated feeding and precise metering through components such as worm gears, gear discs, hydraulic cylinders, and electric motors. The feed speed is adjusted by pressure sensors and hydraulic cylinders to accommodate cored wires of different thicknesses.
It achieves automated feeding, precise metering, and real-time speed adjustment of cored wire, improving the automation level and quality of wire feeding.
Smart Images

Figure CN116732280B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of core-spun yarn production feeding technology, in particular to an intelligent feeding device for core-spun yarn. BACKGROUND
[0002] Core-spun yarn has been widely used in steel ladle refining process. A kind of linear material is formed by wrapping powdered additives (deoxidizing agent, desulfurizer, alloy) crushed to a certain particle size into continuous narrow steel strip, and it is wound into a coil. According to the different core powder, the function and purpose of the core-spun yarn are also different.
[0003] For example, the application number is CN202221974040.2, a kind of anti-oxidation alloy core-spun yarn feeding device, including feeding main body, the outer surface of the left side of feeding main body is fixedly connected with feeding pipe, the outer circular surface of feeding pipe is movably connected with protection pipe, the inner surface of protection pipe is movably connected with the pipe of going out, the outer surface of the left side of shell is fixedly connected with the outer shell of arch, the inner surface of the lower end of shell is rotatably connected with first roller, the inner surface of the upper end of shell is fixedly connected with spring.
[0004] However, the prior art still has some deficiencies, for example: during feeding, the automatic transmission feeding of core-spun yarn cannot be realized, the length of the fed core-spun yarn cannot be accurately measured, and the feeding speed cannot be adjusted in real time according to the thickness of the core-spun yarn during feeding. Therefore, an equipment needs to be improved for the above problems. SUMMARY
[0005] In view of the problems in the prior art, the present application provides an intelligent feeding device for core-spun yarn.
[0006] The technical scheme adopted by the present application to solve its technical problems is: an intelligent feeding device for core-spun yarn, comprising a feeding production structure, a following metering structure is installed at the center rear end of the feeding production structure, and a drive control structure is drivingly connected to the center upper part of the feeding production structure.
[0007] The feeding production structure comprises a second feeder, the second feeder comprises a worm gear, a first toothed disc is coaxially installed above the worm gear, a driving transmission wheel is coaxially installed below the worm gear, the second feeder further comprises a hydraulic oil cylinder, a driven transmission wheel adapted to the driving transmission wheel is assembled to the output end of the hydraulic oil cylinder, and a pressure sensor is fixedly assembled on the outer side wall of the driven transmission wheel.
[0008] The following metering structure comprises a rotational speed sensor adapted to the first toothed disc, and the following metering structure further comprises a controller.
[0009] The drive control structure comprises a motor, an output end of the motor and a worm assembly, the worm and the worm wheel are engaged.
[0010] Preferably, the feeding production structure comprises a first feeder, the first feeder is fixedly arranged at the left side of the inner end of the feeding production structure, the side end of the first feeder is fixedly connected with a combined connecting frame, and the second feeder is fixedly arranged on the combined connecting frame.
[0011] Preferably, the second feeder further comprises a first grid frame, the first grid frame is fixedly arranged at the left side of the inner end of the second feeder, the side end of the first grid frame is fixedly connected with a matching support frame, the front end of the matching support frame is fixedly connected with a butt joint frame, and the side end of the butt joint frame is fixedly connected with a second grid frame.
[0012] Preferably, the lower end of the first tooth disc and the worm wheel is rotatably connected with a first adaptive bearing ring, the first adaptive bearing ring is limitingly connected at the center of the first grid frame, the hydraulic oil cylinder is fixedly arranged at the front end of the first grid frame, the output end of the hydraulic oil cylinder is fixedly connected with a push derivation seat, the upper end of the push derivation seat is fixedly connected with a second adaptive bearing ring, the center upper portion of the second adaptive bearing ring is rotatably connected with a second tooth disc, and the bottom of the second tooth disc is fixedly connected with a driven transmission wheel.
[0013] Preferably, the following metering structure comprises a mounting plate, the mounting plate is arranged at the left side of the inner end of the following metering structure, the upper end of the mounting plate is fixedly connected with a limit sliding rod, the upper end of the limit sliding rod is slidingly connected with an adaptive displacement seat, the front end of the adaptive displacement seat is fixedly connected with a second articulated rod, the front end of the second articulated rod is hingedly connected with an articulated rod frame, the front end of the articulated rod frame is hingedly connected with a first articulated rod, the lower end of the first articulated rod is fixedly connected with a matching bearing disc, the center of the matching bearing disc is fixedly connected with a butt joint plug rod, and the rotational speed sensor is symmetrically arranged on the matching bearing disc.
[0014] Preferably, the drive control structure comprises a mounting support, the mounting support is arranged at the right side of the inner end of the drive control structure, the motor is fixedly arranged at the right end of the mounting support, the right end of the motor is drivingly connected with a driving wheel, the upper end of the driving wheel is drivingly connected with a synchronous belt, the front end of the synchronous belt is drivingly connected with a driven wheel, the side end of the driven wheel is fixedly connected with a worm, the side end of the worm is rotatably connected with a positioning shaft frame, and the lower end of the positioning shaft frame is fixedly connected with a positioning end frame.
[0015] Preferably, the second tooth disc is engagedly connected with the first tooth disc.
[0016] Preferably, the butt joint plug rod is sleeved on the upper portion of the first tooth disc, and the matching bearing disc is rotatably arranged opposite to the first tooth disc.
[0017] Preferably, the driving transmission wheel is correspondingly arranged with the driven transmission wheel.
[0018] Preferably, the bottom of the feeding production structure is fixedly connected with a first mounting plate, the center of the first mounting plate is fixedly provided with a feeding inlet pipe, the lower end of the first mounting plate is fixedly connected with a supporting bottom plate, the side away from the first mounting plate of the supporting bottom plate is fixedly connected with a second mounting plate, the center of the second mounting plate is fixedly provided with a feeding outlet pipe, the side end of the first mounting plate is fixedly connected with a combined partition, the center of the combined partition is rotatably connected with a threaded adjusting rod, the upper end of the threaded adjusting rod is threadedly connected with a threaded transmission frame, and the middle of the threaded transmission frame is fixedly connected with a butt joint conical pipe.
[0019] The beneficial effects of the present application are as follows:
[0020] Firstly, the combination of the feeding inlet pipe and the first mounting plate facilitates the feeding work of the core-spun yarn. The core-spun yarn passes through the feeding inlet pipe and the first mounting plate, and is continuously transmitted under the action of the feeding production structure, so as to drive the mechanical transmission of the core-spun yarn. Meanwhile, the structure of the driving control structure can drive the feeding production structure to run, realize power transmission, and the core-spun yarn is discharged through the feeding outlet pipe, so as to realize automatic feeding and transmission.
[0021] Secondly, the structure of the following metering structure can accurately meter and count, and facilitate the detection of the feeding amount. When the worm is driven, the worm gear can be driven to rotate, the rotation of the worm gear can drive the driving transmission wheel to rotate, so as to realize the transmission of the bottom core-spun yarn. Meanwhile, when the worm gear rotates, the first toothed disc can be synchronously driven to rotate, the first toothed disc is meshingly connected with the second toothed disc, the second toothed disc can be driven to rotate, so as to synchronously drive the lower fixed driven transmission wheel to rotate, realize the cooperation of the driven transmission wheel and the driving transmission wheel, and cooperatively transmit the core-spun yarn. Meanwhile, the butt joint plug rod is limitedly inserted into the upper part of the first toothed disc, the cooperating bearing disc and the butt joint plug rod can be limitedly arranged in the upper part of the first toothed disc. When it is necessary to adjust the position of the first toothed disc, the cooperating bearing disc and the butt joint plug rod can also be adjusted. The rotation speed sensor located in the upper part of the cooperating bearing disc can monitor the rotation speed of the first toothed disc, and cooperate with time to calculate the transmission amount, so as to accurately obtain the transmission amount value. BRIEF DESCRIPTION OF DRAWINGS
[0022] The present application will be further described below in combination with the drawings and examples.
[0023] Figure 1 It is a front perspective view of the main body in the present application.
[0024] Figure 2It is the rear perspective view schematic diagram of the main body in the application.
[0025] Figure 3 It is the front perspective view schematic diagram of the feeding production structure in the application.
[0026] Figure 4 It is the front perspective view schematic diagram of the second feeder in the application.
[0027] Figure 5 It is the exploded view of the second feeder in the application.
[0028] Figure 6 It is the front perspective view schematic diagram of the following metering structure in the application.
[0029] Figure 7 It is the enlarged view of A in the application. Figure 6
[0030] Figure 8 It is the front perspective view schematic diagram of the driving control structure in the application.
[0031] Figure 9 It is the front perspective view schematic diagram of the second embodiment of the main body in the application.
[0032] In the figure: 1, feeding production structure; 2, following metering structure; 3, driving control structure; 4, feeding inlet pipe; 5, first mounting plate; 6, supporting bottom plate; 7, second mounting plate; 8, feeding outlet pipe; 9, first feeder; 10, combined connecting frame; 11, second feeder; 12, first grid frame; 13, matching support frame; 14, butt joint frame; 15, second grid frame; 16, first toothed disc; 17, worm gear; 18, first adaptive bearing ring; 19, driving transmission wheel; 20, second toothed disc; 21, second adaptive bearing ring; 22, driven transmission wheel; 23, hydraulic oil cylinder; 24, push derivation seat; 25, mounting plate; 26, rotating speed sensor; 27, matching bearing disc; 28, butt joint plug rod; 29, first hinged rod; 30, hinged rod frame; 31, limiting sliding rod; 32, adaptive displacement seat; 33, second hinged rod; 34, positioning end frame; 35, positioning shaft frame; 36, worm; 37, driven wheel; 38, driving wheel; 39, synchronous belt; 40, electric motor; 41, mounting support; 42, combined partition frame; 43, threaded adjusting rod; 44, threaded transmission frame; 45, butt joint cone pipe. DETAILED DESCRIPTION
[0033] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present application.
[0034] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0035] The invention will be further described below with reference to the accompanying drawings. Example 1
[0036] like Figures 1-9 As shown, an intelligent wire feeding device for cored wires according to the present invention includes a feeding production structure 1, a following metering structure 2 installed at the center rear end of the feeding production structure 1, and a drive control structure 3 driven and connected to the center upper part of the feeding production structure 1.
[0037] The feeding production structure 1 includes a second feeder 11, which includes a worm gear 17. A first gear plate 16 is coaxially mounted above the worm gear 17, and a drive transmission wheel 19 is coaxially mounted below the worm gear 17. The second feeder 11 also includes a hydraulic cylinder 23, and a driven transmission wheel 22 adapted to the drive transmission wheel 19 is assembled at the output end of the hydraulic cylinder 23.
[0038] The following metering structure 2 includes a speed sensor 26 adapted to the first gear 16, and the following metering structure 2 also includes a controller.
[0039] The drive control structure 3 includes a motor 40, the output end of the motor 40 is assembled with a worm gear 36, and the worm gear 36 is meshed with a worm wheel 17.
[0040] The feeding production structure 1 includes a first feeder 9, which is fixedly installed on the left side of the inner end of the feeding production structure 1. A combined frame 10 is fixedly connected to the side end of the first feeder 9, and a second feeder 11 is fixed on the combined frame 10.
[0041] The second feeder 11 further comprises a first grid frame 12 fixed at the left side of the inner end of the second feeder 11, a matching support frame 13 fixedly connected to the side end of the first grid frame 12, a butt joint frame 14 fixedly connected to the front end of the matching support frame 13, and a second grid frame 15 fixedly connected to the side end of the butt joint frame 14.
[0042] The lower end of the first tooth disc 16 and the worm gear 17 is rotationally connected through a first adaptive bearing ring 18, which is limitingly connected to the center of the first grid frame 12. The hydraulic oil cylinder 23 is fixedly installed at the front end of the first grid frame 12, and the output end of the hydraulic oil cylinder 23 is fixedly assembled with a push derivation seat 24. The upper end of the push derivation seat 24 is fixedly connected with a second adaptive bearing ring 21, the center upper portion of which is rotationally connected with a second tooth disc 20. The bottom of the second tooth disc 20 is fixedly connected with a driven transmission wheel 22.
[0043] As shown in Figures 6-7 The following metering structure 2 comprises a mounting plate 25 arranged at the left side of the inner end of the following metering structure 2. The upper end of the mounting plate 25 is fixedly connected with a limit sliding rod 31, the upper end of which is slidingly connected with an adaptive displacement seat 32. The front end of the adaptive displacement seat 32 is fixedly connected with a second hinged rod 33, the front end of which is hingedly connected with a hinged rod frame 30. The front end of the hinged rod frame 30 is hingedly connected with a first hinged rod 29, the lower end of which is fixedly connected with a matching bearing disc 27. The center of the matching bearing disc 27 is fixedly connected with a butt joint plug rod 28. A rotational speed sensor 26 is symmetrically installed on the matching bearing disc 27.
[0044] Through the connection of the rotational speed sensor 26 with the external power supply, the driving operation of the rotational speed sensor 26 can be carried out, and the data information of the rotational speed sensor 26 can be transmitted through signals into the external computer for measuring the transmission amount. Meanwhile, the position of the matching bearing disc 27 can be adjusted. The first hinged rod 29 and the hinged rod frame 30 are hingedly arranged, and the adaptive displacement seat 32 and the second hinged rod 33 can be rotationally adjusted. Under the action of the rearward thrust, the lateral movement of the two groups of adaptive displacement seats 32 can be changed, so that the position of the adaptive displacement seat 32 on the limit sliding rod 31 is adjusted, thereby changing the position of the rotational speed sensor 26.
[0045] As shown in Figure 8As shown, the drive control structure 3 includes a mounting support 41 provided at the right side of the inner end of the drive control structure 3, and the motor 40 is fixed at the right end of the mounting support 41. The right end of the motor 40 is drivingly connected with a driving wheel 38, the upper end of the driving wheel 38 is drivingly connected with a synchronous belt 39, the front end of the synchronous belt 39 is drivingly connected with a driven wheel 37, the side end of the driven wheel 37 is fixedly connected with the worm 36, the side end of the worm 36 is rotatably connected with a positioning shaft support 35, and the lower end of the positioning shaft support 35 is fixedly connected with a positioning end support 34.
[0046] In actual use, the mounting support 41 inside the drive control structure 3 limits the installation of the motor 40. At this time, the motor 40 is started by control, driving the driving wheel 38 to rotate. The driving wheel 38 is provided with the synchronous belt 39, which is driven to rotate by the driving wheel 38, driving the synchronous belt 39 to rotate. The front end of the synchronous belt 39 is connected with the driven wheel 37, which can be driven to rotate, helping to transmit power. The side end of the driven wheel 37 is fixedly connected with the worm 36. When the driven wheel 37 rotates, the worm 36 is driven to rotate in cooperation. The other end of the worm 36 is limited by the positioning end support 34 and the positioning shaft support 35. The worm 36 can rotate on the positioning shaft support 35. With the rotation of the worm 36, the worm gear 17 can be driven to rotate in cooperation, thereby realizing power transmission control work and achieving the driving purpose of the overall structure.
[0047] The second toothed disc 20 is meshingly connected with the first toothed disc 16 and can drive the worm gear 17 through the worm 36. The meshing connection between the second toothed disc 20 and the first toothed disc 16 can drive the first toothed disc 16 to rotate when the worm gear 17 rotates, thereby realizing the driving task of the second toothed disc 20 and driving the driven transmission wheel 22 at the lower end of the second toothed disc 20 to rotate, cooperating with the rotation of the driving transmission wheel 19 to realize the transmission and arrangement of the core-spun yarn.
[0048] The docking rod 28 is sleeved on the upper part of the first toothed disc 16, and the bearing disc 27 is rotatably arranged opposite to the first toothed disc 16.
[0049] The driving transmission wheel 19 and the driven transmission wheel 22 are correspondingly arranged. The gap between the driving transmission wheel 19 and the driven transmission wheel 22 can be adjusted. Through the pushing of the hydraulic oil cylinder 23, the position of the driven transmission wheel 22 can be changed, thereby adjusting the gap between the driving transmission wheel 19 and the driven transmission wheel 22, so that the driving transmission wheel 19 and the driven transmission wheel 22 can conduct with the diameter of the core-spun yarn, helping to perform the cooperative regulation and control work.
[0050] The bottom of the feeding production structure 1 is fixedly connected with a first mounting plate 5, the center of the first mounting plate 5 is fixedly provided with a feeding inlet pipe 4, the lower end of the first mounting plate 5 is fixedly connected with a supporting bottom plate 6, the side away from the first mounting plate 5 of the supporting bottom plate 6 is fixedly connected with a second mounting plate 7, and the center of the second mounting plate 7 is fixedly provided with a feeding outlet pipe 8.
[0051] In use, the user combines the feeding production structure 1, the metering structure 2, the driving control structure 3, the feeding inlet pipe 4, the first mounting plate 5, the supporting bottom plate 6, the second mounting plate 7 and the feeding outlet pipe 8 as a whole, and the core-spun yarn enters through the feeding inlet pipe 4.
[0052] At this time, the driving control structure 3 can work, the mounting support 41 in the driving control structure 3 limits the installation of the motor 40, at this time, the motor 40 is started through control, drives the driving wheel 38 to rotate, at this time, the driving wheel 38 is provided with a synchronous belt 39, which is driven to rotate by the rotation of the driving wheel 38, the front end of the synchronous belt 39 is connected with the driven wheel 37, which can be driven to rotate, helping to transmit power, the front end of the driven wheel 37 is fixedly connected with the worm 36, which is driven to rotate by the rotation of the driven wheel 37, and the other end of the worm 36 is limited by the positioning end frame 34 and the positioning shaft frame 35, the worm 36 can rotate on the positioning shaft frame 35, and can drive the worm gear 17 to rotate synchronously by the rotation of the worm 36, the upper part of the worm gear 17 is fixed with the first tooth disc 16, the lower part is fixed with the driving transmission wheel 19, and the first adapter bearing ring 18 at the center position plays a supporting role, so that the first tooth disc 16, the worm gear 17 and the driving transmission wheel 19 can rotate on the first adapter bearing ring 18, the rotation of the worm gear 17 drives the first tooth disc 16 and the driving transmission wheel 19 to rotate synchronously, at this time, the user adjusts the position of the second tooth disc 20 through the hydraulic oil cylinder 23, the hydraulic oil cylinder 23 is controlled to extend and retract, driving the push derivation seat 24 to move on the first grid frame 12, so as to change the positions of the second tooth disc 20, the second adapter bearing ring 21, the driven transmission wheel 22 and the push derivation seat 24, at this time, the second tooth disc 20 is in contact with the first tooth disc 16, and the rotation of the first tooth disc 16 can drive the second tooth disc 20 to rotate in the opposite direction, while the second tooth disc 20 drives the driven transmission wheel 22 at the lower end to rotate synchronously, at this time, the driving transmission wheel 19 and the driven transmission wheel 22 rotate in opposite directions, driving the core-spun yarn at the center position to be transmitted.
[0053] After that, the core yarn is conducted to the first feeder 9 through the combined connecting frame 10, and continues to be conducted and finally transmitted through the feeding outlet pipe 8 on the second mounting plate 7 to help the production process, and when the first toothed disc 16 rotates, the rotation speed sensor 26 is fixed on the upper part of the matching bearing disc 27, and the lower end probe position of the rotation speed sensor 26 penetrates through the matching bearing disc 27 and the first toothed disc 16, which is used for the detection of the rotation speed of the first toothed disc 16. The rotation speed sensor 26 at the upper position can monitor and calculate the rotation speed of the first toothed disc 16. The rotation speed sensor 26 can detect the number of rotations per unit time when the first toothed disc 16 rotates through the photoelectric effect, so as to detect the speed. Through calculation and measurement, the amount of conduction can be calculated and processed, and the position of the rotation speed sensor 26 and the matching bearing disc 27 can be adjusted.
[0054] When speed calculation is not required, the user can manually adjust to cancel the contact between the butt plug rod 28 and the first toothed disc 16, and press the matching bearing disc 27 by pushing it with the user. The matching bearing disc 27, the butt plug rod 28 and the first hinged rod 29 are installed in position and set in position. When the matching bearing disc 27 moves backward, the upper butt plug rod 28 and the first hinged rod 29 can move backward to push the hinged rod frame 30, so that the hinged rod frame 30 pushes the adaptive displacement seat 32 to move on the limiting slide rod 31 through the second hinged rod 33, changes the distance between the symmetrically arranged adaptive displacement seats 32, and adjusts the position of the front and rear ends of the matching bearing disc 27. When the device is not counted, it can prevent false touch. Through the adjustment of the position, the space above can be expanded to facilitate personnel observation and complete the work.
[0055] Based on example 1, as shown in Figure 9 The side end of the first mounting plate 5 is fixedly connected with a combined partition 42, the center of the combined partition 42 is rotatably connected with a threaded adjusting rod 43, the upper end of the threaded adjusting rod 43 is threadedly connected with a threaded transmission frame 44, and the middle part of the threaded transmission frame 44 is fixedly connected with a butt cone pipe 45.
[0056] In the implementation of the embodiment, the combined partition 42 is connected at the side end of the first mounting plate 5, and the threaded adjusting rod 43 is rotatably connected to the combined partition 42. The threaded adjusting rod 43 can change the position of the threaded transmission frame 44 by rotating adjustment. The threaded transmission frame 44 can cooperate with the rotation of the threaded adjusting rod 43 to change the position, so as to adjust the position of the butt cone pipe 45. The core yarn can enter the feeding inlet pipe 4 and the first mounting plate 5 through the butt cone pipe 45. When the core yarn reaches the butt cone pipe 45, the impurities and dust on the upper part of the core yarn can be treated. Example 2
[0057] It is found in the process used in Embodiment 1 that the thickness of the core yarn directly determines the distance between the driving transmission wheel 19 and the driven transmission wheel 22, that is, the thickness of the core yarn determines the extension length of the hydraulic cylinder 23, and the thicker the core yarn, the more material is needed when wrapping the powdered additive layer on the outside of the core yarn, and the more time is needed to wrap the powdered additive layer, which means that the thicker the core yarn, the smaller the conveying amount of the core yarn per unit time, so as to ensure that the powdered additive layer can be smoothly and uniformly wrapped outside the core yarn. Therefore, the conveying feed amount of the core yarn needs to be adjusted according to the thickness of the core yarn. Based on this, the following improvement scheme is proposed in the present application:
[0058] A pressure sensor is fixedly assembled on the outer side wall of the driven transmission wheel 22. The diameter standard of the thickness of the core yarn is D1. Therefore, the standard distance that the driven transmission wheel 22 moves under the driving of the hydraulic cylinder 23 is L1. Therefore, when feeding the core yarn with different diameters, the pressure sensor is always ready to contact the core yarn during the movement of the driven transmission wheel 22 driven by the hydraulic cylinder 23. When the driven transmission wheel 22 contacts the core yarn, the pressure sensor will generate a pressure signal. At this time, the extension length L of the hydraulic cylinder 23 can be detected, and then the extension length L of the hydraulic cylinder 23 is compared with L1. If L is less than L1, it indicates that the diameter of the core yarn is greater than D1. At this time, the controller reduces the speed of the motor 40 to match the core yarn with larger thickness, so as to more uniformly wrap the powdered additive layer on the core yarn. When the motor 40 with larger thickness reduces the speed, the rotating speed of the first toothed disc 16 is indirectly reduced, so as to reduce the transmission speed of the core yarn between the driving transmission wheel 19 and the driven transmission wheel 22. This facilitates the powdered additive layer to be better wrapped on the core yarn, improves the uniformity and wrapping quality of the powdered additive layer, otherwise, the conveying feed amount of the core yarn can be adjusted according to the thickness of the core yarn. Embodiment 3
[0059] It is found in the process used in Embodiment 2 that the softness and hardness of the core yarn will directly affect the distance between the driving transmission wheel 19 and the driven transmission wheel 22, and the core yarn with different softness and hardness will deform during conveying, which easily leads to insufficient friction between the core yarn and the driving transmission wheel 19 and the driven transmission wheel 22, and cannot achieve the purpose of transmission feeding. In addition, when the core yarn is soft, the resilience of the core yarn is different, which leads to different plasticity. Therefore, when the powdered additive layer is wrapped on the outside of the core yarn, the core yarn and the powdered additive layer are not easily pressed and attached, which leads to the separation of the powdered additive layer. Therefore, the softness and hardness of the core yarn will affect the wrapping quality of the powdered additive layer. Based on this, the following improvement scheme is proposed in the present application:
[0060] When the driven transmission wheel 22 and the core yarn contact, the pressure sensor generates a pressure signal, at this time the pressure sensor sends a control signal to the controller to start feeding the yarn, at this time it indicates that the core yarn is in a transmission state, at this time the core yarn is transmitted by the friction between the driving transmission wheel 19 and the driven transmission wheel 22, and the transmission speed of the core yarn is the same as the rotation speed of the driving transmission wheel 19 in principle. When the transmission speed of the core yarn is less than the rotation speed of the driving transmission wheel 19, it indicates that there is a transmission speed difference between the driving transmission wheel 19 and the core yarn, which indicates that the softness of the outer side of the core yarn causes insufficient friction between the driving transmission wheel 19 and the core yarn, thereby affecting the normal transmission of the core yarn. At this time, the controller controls the hydraulic cylinder 23 to extend to reduce the distance between the driving transmission wheel 19 and the driven transmission wheel 22, thereby increasing the friction between the core yarn and the driving transmission wheel 19 and the driven transmission wheel 22, until the rotation speed of the driving transmission wheel 19 and the transmission speed of the core yarn are the same. At this time, the extension length of the hydraulic cylinder 23 is the softness of the core yarn. In this way, the speed ratio between the transmission speed of the core yarn and the rotation speed of the driving transmission wheel 19 is used to control the extension length of the hydraulic cylinder 23, and the extension length of the hydraulic cylinder 23 is used to detect the softness of the core yarn.
[0061] It is worth mentioning that two groups of first feeders 9 and second feeders 10 are symmetrically arranged in the application file, and there are four groups of driving transmission wheels 19 and driven transmission wheels 22 for conveying the core yarn. In actual use, the four groups of driving transmission wheels 19 and driven transmission wheels 22 are used to realize synchronous conveying of the core yarn, and the four groups of hydraulic cylinders 23 are extended synchronously until the pressure sensor generates a pressure signal. At this time, the extension length of the hydraulic cylinder 23 is recorded as L0, indicating that the core yarn is clamped between the driving transmission wheel 19 and the driven transmission wheel 22. During the conveying process, when the core yarn passes through the first group of driving transmission wheel 19 and driven transmission wheel 22, the hydraulic cylinder 23 at this position continues to extend at a constant speed. In the process of driving the driving transmission wheel 19 to rotate and drive the driven transmission wheel 22 to rotate, the extrusion force of the driven transmission wheel 22 on the core yarn is gradually increased by the extension of the hydraulic cylinder 23, until the pressure value on the pressure sensor reaches the maximum threshold value, and the time from when the pressure sensor receives the pressure signal to when the maximum threshold value is reached is recorded. Since the extension speed of the hydraulic cylinder 23 is constant, the extension length of the driven transmission wheel 22 driven by the hydraulic cylinder 23 can be intuitively obtained within this time period. At this time, the extension length L1 of the second group of hydraulic cylinders 23 is recorded, that is, the thickness of the compressed core yarn. By detecting the compressible thickness of the core yarn, the compressibility of the core yarn can be determined. Then the core yarn in the conveying process reaches between the second group of driving transmission wheel 19 and driven transmission wheel 22. Since the core yarn has been subjected to extreme extrusion by the first group of driving transmission wheel 19 and driven transmission wheel 22, the core yarn is in a compressed state. The second group of hydraulic cylinders 23 is extended to drive the second group of driven transmission wheels 22 to move until they contact the core yarn. At this time, the extension length L2 of the second group of hydraulic cylinders 23 is recorded. Similarly, the extension length L3 of the third group of hydraulic cylinders 23 and the extension length L4 of the fourth group of hydraulic cylinders 23 are recorded in turn. In this way, the resilience of the core yarn is obtained by L1, L2, L3 and L4, which is:
[0062] When L2, L3 and L4 are the same, it indicates that the resilience of the core-spun yarn is poor, and the resilience range is the difference between L1 and L2; when L1 is greater than L2 and greater than L3 and L4 and L3 and L4 are the same, it indicates that the resilience of the core-spun yarn is relatively good, and the resilience range is the difference between L1 and L3; when L1 is greater than L2, greater than L3, greater than L4 and greater than L0, it indicates that the resilience of the core-spun yarn is good, but it does not indicate that the resilience range of the core-spun yarn reaches the maximum, at this time the controller reduces the speed of the motor 40 to reduce the conveying speed of the core-spun yarn until L3 and L4 are the same, at this time it indicates that the core-spun yarn has reached the maximum resilience after being extruded by the first set of driving and driven transmission wheels 19 and 22 to the third set of driving and driven transmission wheels 19 and 22, at this time the difference between L1 and L3 is the resilience range of the core-spun yarn, if L3 is less than L0 at this time, it indicates that the core-spun yarn cannot fully rebound after being extruded, and the ratio of the difference between L1 and L3 to L0 is the resilience of the core-spun yarn.
[0063] In summary, the first feeder 9 and the second feeder 10 are used to detect the resilience of the core-spun yarn during conveying, and the conveying speed of the motor 40 can be adjusted by feedback to the controller, so as to ensure that the first feeder 9 and the second feeder 10 have high accuracy during resilience detection, and to provide feedback control for the resilience detection of the core-spun yarn, and when the resilience is less than the standard threshold, it indicates that the resilience of the batch of core-spun yarn is unqualified.
[0064] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A smart thread feeding device for a core-spun thread, characterized by: The feeding production structure comprises a following metering structure installed at the center rear end, and a driving control structure drivingly connected to the center upper portion of the feeding production structure; The feeding production structure comprises a second feeder, the second feeder comprises a worm gear, a first toothed disc coaxially installed above the worm gear, and a driving transmission wheel coaxially installed below the worm gear, the second feeder further comprises a hydraulic oil cylinder, an output end of the hydraulic oil cylinder is equipped with a driven transmission wheel matched with the driving transmission wheel, and a pressure sensor is fixedly installed on the outer side wall of the driven transmission wheel; The following metering structure comprises a rotating speed sensor matched with the first toothed disc, a controller, and a mounting plate installed at the inner left side of the following metering structure, a limiting slide rod is fixedly connected to the upper end of the mounting plate, a matched displacement seat is slidingly connected to the upper end of the limiting slide rod, a second articulated rod is fixedly connected to the front end of the matched displacement seat, a hinged rod holder is hinged to the front end of the second articulated rod, a first articulated rod is hinged to the front end of the hinged rod holder, a matched bearing disc is fixedly connected to the lower end of the first articulated rod, a butt joint plug rod is fixedly connected to the center of the matched bearing disc, and the rotating speed sensor is symmetrically installed on the matched bearing disc. The driving control structure comprises a motor, an output end of the motor is equipped with a worm, and the worm is meshingly equipped with the worm gear. The second feeder further comprises a first grid holder fixedly installed at the inner left side of the second feeder, a matched support holder fixedly connected to the side end of the first grid holder, a butt joint holder fixedly connected to the front end of the matched support holder, and a second grid holder fixedly connected to the side end of the butt joint holder. The lower end of the first toothed disc and the worm gear is rotatably connected with a first matched bearing ring, the first matched bearing ring is limitingly connected to the center of the first grid holder, the hydraulic oil cylinder is fixedly installed at the front end of the first grid holder, a push derivation seat is fixedly equipped to the output end of the hydraulic oil cylinder, a second matched bearing ring is fixedly connected to the upper end of the push derivation seat, a second toothed disc is rotatably connected to the center upper portion of the second matched bearing ring, and the bottom of the second toothed disc is fixedly connected with the driven transmission wheel. The diameter standard of the core-spun yarn is D1, the distance standard of the driven transmission wheel moved by the hydraulic oil cylinder is L1, when the driven transmission wheel contacts the core-spun yarn, the pressure sensor generates a pressure signal, the extended length L of the hydraulic oil cylinder is detected, the extended length L of the hydraulic oil cylinder is compared with L1, if L < L1, the controller reduces the rotating speed of the motor to reduce the rotating speed of the first toothed disc, and the core-spun yarn transmission speed of the driving transmission wheel and the driven transmission wheel is reduced, otherwise, the reverse is true.
2. The smart thread feeding device for a core-spun thread according to claim 1, characterized in that: The feeding production structure comprises a first feeder fixedly installed at the inner left side of the feeding production structure, a combined connecting holder fixedly connected to the side end of the first feeder, and a second feeder fixedly installed on the combined connecting holder.
3. The smart thread feeding device for core-spun threads according to claim 1, characterized in that: The driving control structure comprises a mounting support installed at the inner right side of the driving control structure, the motor is fixedly installed at the right end of the mounting support, a driving wheel is drivingly connected to the right end of the motor, a synchronous belt is drivingly connected to the upper end of the driving wheel, a driven wheel is drivingly connected to the front end of the synchronous belt, the side end of the driven wheel is fixedly connected with the worm, the side end of the worm is rotatably connected with a positioning shaft holder, and the lower end of the positioning shaft holder is fixedly connected with a positioning end holder.
4. The smart thread feeding device for core-spun threads according to claim 3, characterized in that: The second toothed disc is meshingly connected with the first toothed disc.
5. The smart thread feeding device for core-spun threads according to claim 4, characterized in that: The plug-in rod sleeve is arranged on the upper part of the first gear plate, and the bearing plate is arranged opposite to the first gear plate.
6. The smart thread feeding device for core-spun threads according to claim 4, characterized in that: The driving transmission wheel is arranged corresponding to the driven transmission wheel.
7. The intelligent thread feeding device for a core-spun thread according to claim 6, characterized in that: The bottom of the feeding production structure is fixedly connected with a first mounting plate, the center of the first mounting plate is fixedly provided with a feeding inlet pipe, the lower end of the first mounting plate is fixedly connected with a supporting bottom plate, the side, away from the first mounting plate, of the supporting bottom plate is fixedly connected with a second mounting plate, the center of the second mounting plate is fixedly provided with a feeding outlet pipe, the side end of the first mounting plate is fixedly connected with a combined partition frame, the center of the combined partition frame is rotatably connected with a threaded adjusting rod, the upper end of the threaded adjusting rod is threadedly connected with a threaded transmission frame, and the middle part of the threaded transmission frame is fixedly connected with a butt joint cone pipe.
Citation Information
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