Control methods, systems, and media for self-dyeing fiber batching equipment based on big data.

Abstract

This invention discloses a control method, system, and medium for a self-dyeing fiber batching device based on big data. The method includes: acquiring fiber information; obtaining the color and weight information of the corresponding fiber based on the fiber information; obtaining the type of dyeing agent and the corresponding proportion of the dyeing agent based on the fiber color and the color of a preset target fiber; obtaining the weight or volume value of the dyeing agent based on the weight of the fiber, the type of dyeing agent, and the proportion of the dyeing agent; and sequentially sending the dyeing agents to a preset dyeing container and stirring them evenly according to a preset order. This invention determines the fiber dyeing agent by comparing and analyzing the original color of the fiber and the color of the target fiber, as well as the corresponding dyeing process, and sequentially delivering the dyeing agents to the dyeing container according to a preset time sequence, thereby improving the accuracy of agent placement and ensuring the quality of fiber dyeing.

Description

Technical Field

[0001] This invention relates to the field of fiber dyeing, and more specifically, to a control method, system, and medium for self-dyeing fiber batching equipment based on big data. Background Technology

[0002] The ingredient preparation process is the most important part of fiber dyeing, playing a crucial role in achieving the target color. Therefore, the type of ingredients and the timing of their addition need to be precisely controlled.

[0003] Currently, the fiber dyeing industry is uneven in quality. The ingredient preparation process is mainly operated manually by skilled technicians, and the timing of ingredient addition is determined by experience, which is prone to errors. At the same time, harmful gases may be produced during the dyeing process, posing a hazard to the relevant technicians.

[0004] Therefore, existing technologies have shortcomings and urgently need improvement. Summary of the Invention

[0005] In view of the above problems, the purpose of this invention is to provide a control method, system and medium for self-dyeing fiber batching equipment based on big data, which can more effectively improve the accuracy of batching and placement.

[0006] The first aspect of this invention provides a control method for a self-dyeing fiber dispensing equipment based on big data, comprising:

[0007] Obtain fiber information;

[0008] Based on the fiber information, the color and weight information of the corresponding fiber are obtained;

[0009] Based on the color of the fiber and the color of the preset target fiber, the types of dyeing materials and the corresponding proportions of the materials are obtained;

[0010] The weight or volume value of the ingredients is obtained based on the weight of the fiber, the type of ingredients, and the proportion of the ingredients.

[0011] Based on a preset order, the ingredients are sequentially sent to a preset dyeing container and stirred evenly.

[0012] This plan also includes:

[0013] The ingredients are numbered in a preset order to obtain the corresponding ingredient number information;

[0014] Send the ingredients to the corresponding numbered temporary storage bins for temporary storage;

[0015] The temporary storage container is equipped with a weight sensor or a volume sensor.

[0016] This plan also includes:

[0017] Obtain the time information of fiber dyeing;

[0018] Based on the fiber dyeing time and the preset ingredient order, the time information of the ingredients being delivered to the dyeing container is obtained;

[0019] The time when the ingredients are delivered to the dyeing container is associated with the temporary storage tank number where the corresponding ingredients are located.

[0020] In this scheme, before the ingredients are sequentially sent to the preset dyeing container and stirred evenly, the following steps are included:

[0021] Obtain the pH value information of the staining solution in the staining container;

[0022] Match the standard pH range that the corresponding ingredients are suitable for based on the type of ingredients;

[0023] Determine whether the pH value of the dyeing solution in the dyeing container meets the standard pH range suitable for the corresponding ingredients. If yes, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0024] In this solution, before sequentially sending the ingredients to the preset dyeing container and stirring them evenly, the following steps are also included:

[0025] Obtain the temperature information of the staining solution in the staining container;

[0026] Match the standard temperature range that the ingredients are suitable for according to the type of ingredients;

[0027] Determine whether the temperature of the dyeing solution in the dyeing container meets the standard temperature range suitable for the corresponding ingredients. If so, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0028] In this solution, after sequentially sending the ingredients to the preset dyeing container and stirring them evenly, the process further includes:

[0029] Obtain the concentration information of the dyeing solution in the dyeing container;

[0030] Determine whether the concentration of the dyeing solution in the dyeing container meets the preset concentration range. If yes, it indicates that the corresponding ingredient is being added normally; otherwise, trigger an ingredient addition anomaly information.

[0031] An error message indicating an abnormal ingredient addition will be sent to a pre-set terminal for notification.

[0032] A second aspect of the present invention provides a control system for a self-dyeing fiber dispensing equipment based on big data, comprising a memory and a processor. The memory stores a control method program for the self-dyeing fiber dispensing equipment based on big data. When the control method program for the self-dyeing fiber dispensing equipment based on big data is executed by the processor, it performs the following steps:

[0033] Obtain fiber information;

[0034] Based on the fiber information, the color and weight information of the corresponding fiber are obtained;

[0035] Based on the color of the fiber and the color of the preset target fiber, the types of dyeing materials and the corresponding proportions of the materials are obtained;

[0036] The weight or volume value of the ingredients is obtained based on the weight of the fiber, the type of ingredients, and the proportion of the ingredients.

[0037] Based on a preset order, the ingredients are sequentially sent to a preset dyeing container and stirred evenly.

[0038] This plan also includes:

[0039] The ingredients are numbered in a preset order to obtain the corresponding ingredient number information;

[0040] Send the ingredients to the corresponding numbered temporary storage bins for temporary storage;

[0041] The temporary storage container is equipped with a weight sensor or a volume sensor.

[0042] This plan also includes:

[0043] Obtain the time information of fiber dyeing;

[0044] Based on the fiber dyeing time and the preset ingredient order, the time information of the ingredients being delivered to the dyeing container is obtained;

[0045] The time when the ingredients are delivered to the dyeing container is associated with the temporary storage tank number where the corresponding ingredients are located.

[0046] In this scheme, before the ingredients are sequentially sent to the preset dyeing container and stirred evenly, the following steps are included:

[0047] Obtain the pH value information of the staining solution in the staining container;

[0048] Match the standard pH range that the corresponding ingredients are suitable for based on the type of ingredients;

[0049] Determine whether the pH value of the dyeing solution in the dyeing container meets the standard pH range suitable for the corresponding ingredients. If yes, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0050] In this solution, before sequentially sending the ingredients to the preset dyeing container and stirring them evenly, the following steps are also included:

[0051] Obtain the temperature information of the staining solution in the staining container;

[0052] Match the standard temperature range that the ingredients are suitable for according to the type of ingredients;

[0053] Determine whether the temperature of the dyeing solution in the dyeing container meets the standard temperature range suitable for the corresponding ingredients. If so, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0054] In this solution, after sequentially sending the ingredients to the preset dyeing container and stirring them evenly, the process further includes:

[0055] Obtain the concentration information of the dyeing solution in the dyeing container;

[0056] Determine whether the concentration of the dyeing solution in the dyeing container meets the preset concentration range. If yes, it indicates that the corresponding ingredient is being added normally; otherwise, trigger an ingredient addition anomaly information.

[0057] An error message indicating an abnormal ingredient addition will be sent to a pre-set terminal for notification.

[0058] A third aspect of the present invention provides a computer medium storing a control method program for a self-dyeing fiber batching equipment based on big data. When the control method program for a self-dyeing fiber batching equipment based on big data is executed by a processor, it implements the steps of the control method for a self-dyeing fiber batching equipment based on big data as described in any of the preceding claims.

[0059] This invention discloses a control method, system, and medium for self-dyeing fiber batching equipment based on big data. By comparing and analyzing the original color of the fiber and the color of the target fiber, as well as the corresponding dyeing process, the fiber dyeing batching is determined. According to the preset time sequence, the dyeing batching is sequentially delivered to the dyeing container, which improves the accuracy of batching placement and thus ensures the quality of fiber dyeing. Attached Figure Description

[0060] Figure 1 A flowchart of the self-dyeing fiber batching equipment control method based on big data according to the present invention is shown;

[0061] Figure 2 A block diagram of the control system for the self-dyeing fiber dispensing equipment based on big data of the present invention is shown. Detailed Implementation

[0062] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0063] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and therefore the scope of protection of the invention is not limited to the specific embodiments disclosed below.

[0064] Figure 1 A flowchart of the self-dyeing fiber batching equipment control method based on big data of the present invention is shown.

[0065] like Figure 1 As shown, this invention discloses a control method for self-dyeing fiber dispensing equipment based on big data, including:

[0066] S102, Obtain fiber information;

[0067] S104, based on the fiber information, obtain the color and weight information of the corresponding fiber;

[0068] S106, Based on the color of the fiber and the color of the preset target fiber, obtain the types of ingredients for fiber dyeing and the corresponding proportions of the ingredients;

[0069] S108, based on the weight of the fiber, the type of ingredient, and the proportion of the ingredient, obtain the weight or volume value of the ingredient;

[0070] S110, based on a preset sequence, sends the ingredients sequentially to a preset dyeing container and mixes them evenly.

[0071] It should be noted that the fiber information refers to the fiber information of the same batch being dyed. The color and weight of the fibers in the corresponding batch are determined. Through color matching, the dye color is obtained based on the fiber color and the target fiber color. The type of dyeing agent is selected according to the dye color, and the proportions of each agent, as well as the order and timing of their placement in the dyeing container, are determined. The proportions of each agent include the ratio of the agent to the fiber; for example, the proportion of the agent weight to the weight of agent a to the weight of agent b is equal to... If the weight of the fiber to be dyed in the corresponding batch is 200 kg, then the weight of ingredient a is 2 kg and the weight of ingredient b is 4 kg. When the ingredient is liquid, the unit of measurement for the corresponding ingredient is volume value, such as liters or milliliters. For example, the volume value of the ingredient is 4 liters.

[0072] According to an embodiment of the present invention, it further includes:

[0073] The ingredients are numbered in a preset order to obtain the corresponding ingredient number information;

[0074] Send the ingredients to the corresponding numbered temporary storage bins for temporary storage;

[0075] The temporary storage container is equipped with a weight sensor or a volume sensor.

[0076] It should be noted that the preset sequence refers to the order in which the ingredients are delivered to the dyeing container. The corresponding ingredients are numbered and sent to corresponding numbered temporary storage containers for temporary storage. Specifically, when the ingredient is solid, it is sent to a temporary storage container equipped with a weight sensor; when the ingredient is liquid, it is sent to a temporary storage container equipped with a volume sensor. The weight or volume of the ingredients in the temporary storage containers is monitored in real time using the weight or volume sensor, thereby accurately determining the weight or volume of the ingredients to be placed into the dyeing container.

[0077] According to an embodiment of the present invention, it further includes:

[0078] Obtain the time information of fiber dyeing;

[0079] Based on the fiber dyeing time and the preset ingredient order, the time information of the ingredients being delivered to the dyeing container is obtained;

[0080] The time when the ingredients are delivered to the dyeing container is associated with the temporary storage tank number where the corresponding ingredients are located.

[0081] It should be noted that by using a preset fiber dyeing method, the time value for dyeing the corresponding fiber and the time point when the ingredients need to be added during the dyeing process are determined. The time point when the ingredients are added to the dyeing container is associated with the temporary storage bucket where the corresponding ingredients are located. When the fiber dyeing time reaches the time point when the corresponding ingredients are added to the dyeing container, the preset switch of the corresponding temporary storage bucket is triggered, and the ingredients are automatically sent into the dyeing container.

[0082] According to an embodiment of the present invention, before sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the process includes:

[0083] Obtain the pH value information of the staining solution in the staining container;

[0084] Match the standard pH range that the corresponding ingredients are suitable for based on the type of ingredients;

[0085] Determine whether the pH value of the dyeing solution in the dyeing container meets the standard pH range suitable for the corresponding ingredients. If yes, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0086] It should be noted that the pH value of the dyeing solution corresponds to the acidity or alkalinity of the dyeing solution. The reaction of the ingredients with the fiber and the dyeing solution varies under different pH conditions. For example, acid dye dyeing and alkaline dye dyeing require different pH values. The pH value of the dyeing solution for acid dye dyeing is less than 7, while the pH value of the dyeing solution for alkaline dye dyeing is higher than 7. For example, the standard pH value suitable for ingredient a is... If the pH value of the staining solution in the current staining container is less than 6 or greater than or equal to 7, it indicates that the environment of the staining solution in the corresponding staining container is not suitable for the current ingredients being added, triggering the corresponding pH warning message, and adjusting the pH of the staining solution to the preset pH level using the pH adjustment ingredients. The range is determined, and then the corresponding ingredients are sent to the dyeing container. The preset pH adjustment ingredients include acidic and alkaline adjustment ingredients. When the acidity is too high, alkaline adjustment ingredients are added; when the alkalinity is too high, acidic adjustment ingredients are added. The amount of acidic or alkaline adjustment ingredients added is determined by the difference between the pH of the dyeing solution and the standard pH that the ingredients are adapted to.

[0087] According to an embodiment of the present invention, before sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the method further includes:

[0088] Obtain the temperature information of the staining solution in the staining container;

[0089] Match the standard temperature range that the ingredients are suitable for according to the type of ingredients;

[0090] Determine whether the temperature of the dyeing solution in the dyeing container meets the standard temperature range suitable for the corresponding ingredients. If so, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0091] It should be noted that the temperature of the dyeing solution in the dyeing container is acquired in real time via a preset temperature sensor. Since the ingredients play different roles in the fiber dyeing process, the required temperature environment also varies. For example, the standard temperature range suitable for ingredient a is... Within a certain temperature range (°C), if the temperature of the dyeing solution in the current dyeing container is less than 60 degrees Celsius or greater than 70 degrees Celsius, a corresponding temperature warning message is triggered. The temperature of the dyeing solution is then adjusted using a preset temperature adjustment device. For example, if the temperature of the dyeing solution is below 60 degrees Celsius, it is heated using a preset heating device until the temperature exceeds 60 degrees Celsius. Afterward, ingredient a is sent to the dyeing container and stirred evenly. The temperature adjustment device includes a heating device and a cooling device.

[0092] According to an embodiment of the present invention, after sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the process further includes:

[0093] Obtain the concentration information of the dyeing solution in the dyeing container;

[0094] Determine whether the concentration of the dyeing solution in the dyeing container meets the preset concentration range. If yes, it indicates that the corresponding ingredient is being added normally; otherwise, trigger an ingredient addition anomaly information.

[0095] An error message indicating an abnormal ingredient addition will be sent to a pre-set terminal for notification.

[0096] It should be noted that after the dyeing ingredients are placed into the dyeing container, the concentration value of the dyeing solution in the corresponding dyeing container is obtained through a preset concentration detection device. For example, the preset concentration value range for ingredient a is 3 grams (g) to 6 grams per liter (L). If the concentration value of ingredient a is detected to be 4 g / L after it is added, it indicates that the addition of ingredient a is normal. If the concentration value of ingredient a in the dyeing solution is detected to be lower than 3 g / L or higher than 6 g / L after it is added, it indicates that the amount of ingredient a added is abnormal, and the corresponding adjustment should be made according to the concentration value of ingredient a in the dyeing solution.

[0097] According to an embodiment of the present invention, it further includes:

[0098] Obtain the weight or volume of ingredients added in history and the actual concentration of the corresponding ingredient in the staining solution after addition.

[0099] The concentration deviation is obtained by comparing the actual and theoretical concentrations of the ingredients in the dyeing solution.

[0100] The weight or volume of ingredients added is revised based on the concentration deviation of the corresponding ingredients in the dyeing solution.

[0101] It should be noted that impurities may inevitably be introduced into the ingredients during transportation or production. Therefore, the actual concentration of the ingredients in the dyeing solution should be set as... The theoretical concentration of the corresponding ingredients in the dyeing solution is set as follows: The corresponding concentration deviation of the ingredients is When the ingredients are solids, the corresponding increase in weight is: ,in This indicates the historical weight value of ingredients added. This indicates the volume of the dye solution after the ingredients are added; when the ingredients are liquid, the required additional volume is... ,in This indicates the historical volume value of ingredients added.

[0102] According to an embodiment of the present invention, it further includes:

[0103] Acquire information about the gases generated during fiber dyeing;

[0104] Determine whether the concentration of the gas meets the preset emission standard; if so, discharge it directly; otherwise, send the corresponding gas to the preset gas processing module for processing.

[0105] It should be noted that different gases, including harmful and harmless gases, will be generated during the dyeing process of the fibers, depending on the ingredients. These gases are detected by a preset gas sensing device. When a harmful gas is detected, it is collected and treated by a preset collection device. The harmful gas is released when it meets the emission standards. The preset emission standards are not lower than the national harmful gas emission standards and are specifically set according to those skilled in the art.

[0106] According to an embodiment of the present invention, it further includes:

[0107] Obtain cost information for ingredients and cost information for treating harmful gases generated by the corresponding ingredients;

[0108] Based on the cost information of the ingredients and the cost information of treating the harmful gases generated by the corresponding ingredients, the total cost value of the corresponding ingredients is obtained;

[0109] Determine whether the total cost of the ingredients is the minimum cost among the same type of ingredients. If so, the corresponding ingredients are reasonable; otherwise, the corresponding ingredients are unreasonable.

[0110] It should be noted that the cost of the ingredients includes transportation costs, operating costs, etc., and the cost of treating the harmful gases generated by the corresponding ingredients includes the cost of materials for treating the harmful gases, emission costs, etc. All costs generated by the ingredients are summed to obtain the total cost value of the corresponding ingredients. The same type of ingredients refers to ingredients that perform the same function in the fiber dyeing process. For example, ingredients a and ingredients b have the same function, and the total cost value of ingredients a is higher than that of ingredients b. In this case, ingredients b can replace ingredients a to achieve the corresponding fiber dyeing process.

[0111] Figure 2 A block diagram of the control system for the self-dyeing fiber dispensing equipment based on big data of the present invention is shown.

[0112] like Figure 2 As shown, a second aspect of the present invention provides a control system 2 for a self-dyeing fiber dispensing equipment based on big data, including a memory 21 and a processor 22. The memory stores a control method program for the self-dyeing fiber dispensing equipment based on big data. When the control method program for the self-dyeing fiber dispensing equipment based on big data is executed by the processor, it performs the following steps:

[0113] Obtain fiber information;

[0114] Based on the fiber information, the color and weight information of the corresponding fiber are obtained;

[0115] Based on the color of the fiber and the color of the preset target fiber, the types of dyeing materials and the corresponding proportions of the materials are obtained;

[0116] The weight or volume value of the ingredients is obtained based on the weight of the fiber, the type of ingredients, and the proportion of the ingredients.

[0117] Based on a preset order, the ingredients are sequentially sent to a preset dyeing container and stirred evenly.

[0118] It should be noted that the fiber information refers to the fiber information of the same batch being dyed. The color and weight of the fibers in the corresponding batch are determined. Through color matching, the dye color is obtained based on the fiber color and the target fiber color. The type of dyeing agent is selected according to the dye color, and the proportions of each agent, as well as the order and timing of their placement in the dyeing container, are determined. The proportions of each agent include the ratio of the agent to the fiber; for example, the proportion of the agent weight to the weight of agent a to the weight of agent b is equal to... If the weight of the fiber to be dyed in the corresponding batch is 200 kg, then the weight of ingredient a is 2 kg and the weight of ingredient b is 4 kg. When the ingredient is liquid, the unit of measurement for the corresponding ingredient is volume value, such as liters or milliliters. For example, the volume value of the ingredient is 4 liters.

[0119] According to an embodiment of the present invention, it further includes:

[0120] The ingredients are numbered in a preset order to obtain the corresponding ingredient number information;

[0121] Send the ingredients to the corresponding numbered temporary storage bins for temporary storage;

[0122] The temporary storage container is equipped with a weight sensor or a volume sensor.

[0123] It should be noted that the preset sequence refers to the order in which the ingredients are delivered to the dyeing container. The corresponding ingredients are numbered and sent to corresponding numbered temporary storage containers for temporary storage. Specifically, when the ingredient is solid, it is sent to a temporary storage container equipped with a weight sensor; when the ingredient is liquid, it is sent to a temporary storage container equipped with a volume sensor. The weight or volume of the ingredients in the temporary storage containers is monitored in real time using the weight or volume sensor, thereby accurately determining the weight or volume of the ingredients to be placed into the dyeing container.

[0124] According to an embodiment of the present invention, it further includes:

[0125] Obtain the time information of fiber dyeing;

[0126] Based on the fiber dyeing time and the preset ingredient order, the time information of the ingredients being delivered to the dyeing container is obtained;

[0127] The time when the ingredients are delivered to the dyeing container is associated with the temporary storage tank number where the corresponding ingredients are located.

[0128] It should be noted that by using a preset fiber dyeing method, the time value for dyeing the corresponding fiber and the time point when the ingredients need to be added during the dyeing process are determined. The time point when the ingredients are added to the dyeing container is associated with the temporary storage bucket where the corresponding ingredients are located. When the fiber dyeing time reaches the time point when the corresponding ingredients are added to the dyeing container, the preset switch of the corresponding temporary storage bucket is triggered, and the ingredients are automatically sent into the dyeing container.

[0129] According to an embodiment of the present invention, before sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the process includes:

[0130] Obtain the pH value information of the staining solution in the staining container;

[0131] Match the standard pH range that the corresponding ingredients are suitable for based on the type of ingredients;

[0132] Determine whether the pH value of the dyeing solution in the dyeing container meets the standard pH range suitable for the corresponding ingredients. If yes, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0133] It should be noted that the pH value of the dyeing solution corresponds to the acidity or alkalinity of the dyeing solution. The reaction of the ingredients with the fiber and the dyeing solution varies under different pH conditions. For example, acid dye dyeing and alkaline dye dyeing require different pH values. The pH value of the dyeing solution for acid dye dyeing is less than 7, while the pH value of the dyeing solution for alkaline dye dyeing is higher than 7. For example, the standard pH value suitable for ingredient a is... If the pH value of the staining solution in the current staining container is less than 6 or greater than or equal to 7, it indicates that the environment of the staining solution in the corresponding staining container is not suitable for the current ingredients being added, triggering the corresponding pH warning message, and adjusting the pH of the staining solution to the preset pH level using the pH adjustment ingredients. The range is determined, and then the corresponding ingredients are sent to the dyeing container. The preset pH adjustment ingredients include acidic and alkaline adjustment ingredients. When the acidity is too high, alkaline adjustment ingredients are added; when the alkalinity is too high, acidic adjustment ingredients are added. The amount of acidic or alkaline adjustment ingredients added is determined by the difference between the pH of the dyeing solution and the standard pH that the ingredients are adapted to.

[0134] According to an embodiment of the present invention, before sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the method further includes:

[0135] Obtain the temperature information of the staining solution in the staining container;

[0136] Match the standard temperature range that the ingredients are suitable for according to the type of ingredients;

[0137] Determine whether the temperature of the dyeing solution in the dyeing container meets the standard temperature range suitable for the corresponding ingredients. If so, the ingredients can be sent; otherwise, the ingredients cannot be sent.

[0138] It should be noted that the temperature of the dyeing solution in the dyeing container is acquired in real time via a preset temperature sensor. Since the ingredients play different roles in the fiber dyeing process, the required temperature environment also varies. For example, the standard temperature range suitable for ingredient a is... Within a certain temperature range (°C), if the temperature of the dyeing solution in the current dyeing container is less than 60 degrees Celsius or greater than 70 degrees Celsius, a corresponding temperature warning message is triggered. The temperature of the dyeing solution is then adjusted using a preset temperature adjustment device. For example, if the temperature of the dyeing solution is below 60 degrees Celsius, it is heated using a preset heating device until the temperature exceeds 60 degrees Celsius. Afterward, ingredient a is sent to the dyeing container and stirred evenly. The temperature adjustment device includes a heating device and a cooling device.

[0139] According to an embodiment of the present invention, after sequentially sending the ingredients to a preset dyeing container and stirring them evenly, the process further includes:

[0140] Obtain the concentration information of the dyeing solution in the dyeing container;

[0141] Determine whether the concentration of the dyeing solution in the dyeing container meets the preset concentration range. If yes, it indicates that the corresponding ingredient is being added normally; otherwise, trigger an ingredient addition anomaly information.

[0142] An error message indicating an abnormal ingredient addition will be sent to a pre-set terminal for notification.

[0143] It should be noted that after the dyeing ingredients are placed into the dyeing container, the concentration value of the dyeing solution in the corresponding dyeing container is obtained through a preset concentration detection device. For example, the preset concentration value range for ingredient a is 3 grams (g) to 6 grams per liter (L). If the concentration value of ingredient a is detected to be 4 g / L after it is added, it indicates that the addition of ingredient a is normal. If the concentration value of ingredient a in the dyeing solution is detected to be lower than 3 g / L or higher than 6 g / L after it is added, it indicates that the amount of ingredient a added is abnormal, and the corresponding adjustment should be made according to the concentration value of ingredient a in the dyeing solution.

[0144] According to an embodiment of the present invention, it further includes:

[0145] Obtain the weight or volume of ingredients added in history and the actual concentration of the corresponding ingredient in the staining solution after addition.

[0146] The concentration deviation is obtained by comparing the actual and theoretical concentrations of the ingredients in the dyeing solution.

[0147] The weight or volume of ingredients added is revised based on the concentration deviation of the corresponding ingredients in the dyeing solution.

[0148] It should be noted that impurities may inevitably be introduced into the ingredients during transportation or production. Therefore, the actual concentration of the ingredients in the dyeing solution should be set as... The theoretical concentration of the corresponding ingredients in the dyeing solution is set as follows: The corresponding concentration deviation of the ingredients is When the ingredients are solids, the corresponding increase in weight is: ,in This indicates the historical weight value of ingredients added. This indicates the volume of the dye solution after the ingredients are added; when the ingredients are liquid, the required additional volume is... ,in This indicates the historical volume value of ingredients added.

[0149] According to an embodiment of the present invention, it further includes:

[0150] Acquire information about the gases generated during fiber dyeing;

[0151] Determine whether the concentration of the gas meets the preset emission standard; if so, discharge it directly; otherwise, send the corresponding gas to the preset gas processing module for processing.

[0152] It should be noted that different gases, including harmful and harmless gases, will be generated during the dyeing process of the fibers, depending on the ingredients. These gases are detected by a preset gas sensing device. When a harmful gas is detected, it is collected and treated by a preset collection device. The harmful gas is released when it meets the emission standards. The preset emission standards are not lower than the national harmful gas emission standards and are specifically set according to those skilled in the art.

[0153] According to an embodiment of the present invention, it further includes:

[0154] Obtain cost information for ingredients and cost information for treating harmful gases generated by the corresponding ingredients;

[0155] Based on the cost information of the ingredients and the cost information of treating the harmful gases generated by the corresponding ingredients, the total cost value of the corresponding ingredients is obtained;

[0156] Determine whether the total cost of the ingredients is the minimum cost among the same type of ingredients. If so, the corresponding ingredients are reasonable; otherwise, the corresponding ingredients are unreasonable.

[0157] It should be noted that the cost of the ingredients includes transportation costs, operating costs, etc., and the cost of treating the harmful gases generated by the corresponding ingredients includes the cost of materials for treating the harmful gases, emission costs, etc. All costs generated by the ingredients are summed to obtain the total cost value of the corresponding ingredients. The same type of ingredients refers to ingredients that perform the same function in the fiber dyeing process. For example, ingredients a and ingredients b have the same function, and the total cost value of ingredients a is higher than that of ingredients b. In this case, ingredients b can replace ingredients a to achieve the corresponding fiber dyeing process.

[0158] A third aspect of the present invention provides a computer medium storing a control method program for a self-dyeing fiber batching equipment based on big data. When the control method program for a self-dyeing fiber batching equipment based on big data is executed by a processor, it implements the steps of the control method for a self-dyeing fiber batching equipment based on big data as described in any of the preceding claims.

[0159] This invention discloses a control method, system, and medium for a self-dyeing fiber batching device based on big data. The method includes: acquiring fiber information; obtaining the color and weight information of the corresponding fiber based on the fiber information; obtaining the type of dyeing agent and the corresponding proportion of the dyeing agent based on the fiber color and the color of a preset target fiber; obtaining the weight or volume value of the dyeing agent based on the weight of the fiber, the type of dyeing agent, and the proportion of the dyeing agent; and sequentially sending the dyeing agents to a preset dyeing container and stirring them evenly according to a preset order. This invention determines the fiber dyeing agent by comparing and analyzing the original color of the fiber and the color of the target fiber, as well as the corresponding dyeing process, and sequentially delivering the dyeing agents to the dyeing container according to a preset time sequence, thereby improving the accuracy of agent placement and ensuring the quality of fiber dyeing.

[0160] In the several embodiments provided in this application, it should be understood that the disclosed devices and methods can be implemented in other ways. The device embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods, such as: multiple units or components can be combined, or integrated into another system, or some features can be ignored or not executed. In addition, the coupling, direct coupling, or communication connection between the various components shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be electrical, mechanical, or other forms.

[0161] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units. They may be located in one place or distributed across multiple network units. Some or all of the units may be selected to achieve the purpose of this embodiment according to actual needs.

[0162] In addition, in the various embodiments of the present invention, each functional unit can be integrated into one processing unit, or each unit can be a separate unit, or two or more units can be integrated into one unit; the integrated unit can be implemented in hardware or in the form of hardware plus software functional units.

[0163] Those skilled in the art will understand that all or part of the steps of the above method embodiments can be implemented by hardware related to program instructions. The aforementioned program can be stored in a computer-readable storage medium. When the program is executed, it performs the steps of the above method embodiments. The aforementioned storage medium includes various media capable of storing program code, such as mobile storage devices, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0164] Alternatively, if the integrated units of this invention are implemented as software functional modules and sold or used as independent products, they can also be stored in a computer-readable storage medium. Based on this understanding, the technical solutions of the embodiments of this invention, or the parts that contribute to the prior art, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the methods described in the various embodiments of this invention. The aforementioned storage medium includes various media capable of storing program code, such as mobile storage devices, ROM, RAM, magnetic disks, or optical disks.

Claims

1. A big data based self-coloring fiber batching plant control method, characterized by, The method comprises the following steps: obtaining fiber information; obtaining color and weight information of the corresponding fiber according to the fiber information; obtaining the type of the dyeing material and the proportion of the corresponding dyeing material according to the color of the fiber and the color of the preset target fiber; obtaining the weight or volume value of the dyeing material according to the weight of the fiber, the type of the dyeing material and the proportion of the dyeing material; sending the dyeing material to the preset dyeing container in sequence based on a preset sequence and stirring the dyeing material uniformly; obtaining the weight or volume of the historical dyeing material and the actual concentration value of the corresponding dyeing material in the dyeing liquid after the dyeing material is sent; obtaining the concentration value deviation according to the actual concentration value and the theoretical concentration value of the dyeing material in the dyeing liquid; amending the weight or volume of the dyeing material according to the concentration value deviation of the dyeing material in the dyeing liquid; obtaining gas information generated in the process of dyeing the fiber; judging whether the concentration of the gas meets the preset emission standard; if yes, the gas is directly discharged; otherwise, the corresponding gas is sent to a preset gas treatment module for treatment.

2. The big data based self-coloring fiber recipe equipment control method of claim 1, wherein, The method further comprises the following steps: numbering the dyeing material according to a preset sequence to obtain the numbering information of the corresponding dyeing material; sending the dyeing material to the corresponding numbered temporary storage barrel for temporary storage; The temporary storage barrel is provided with a weight sensor or a volume sensor.

3. The big data based self-coloring fiber recipe equipment control method of claim 2, wherein, The method further comprises the following steps: obtaining time information of dyeing the fiber; obtaining time information of sending the dyeing material to the dyeing container according to the time of dyeing the fiber and the preset sequence of the dyeing material; associating the time of sending the dyeing material to the dyeing container with the number of the temporary storage barrel where the dyeing material is located.

4. The big data based self-coloring fiber recipe equipment control method of claim 1, wherein, Before the dyeing material is sent to the preset dyeing container in sequence and stirred uniformly, the method comprises the following steps: obtaining ph value information of the dyeing liquid in the dyeing container; matching the standard ph value range suitable for the corresponding dyeing material according to the type of the dyeing material; judging whether the ph value of the dyeing liquid in the dyeing container meets the standard ph value range suitable for the corresponding dyeing material; if yes, the dyeing material is allowed to be sent; otherwise, the dyeing material is not allowed to be sent.

5. The big data based self-coloring fiber recipe equipment control method of claim 4, wherein, Before the dyeing material is sent to the preset dyeing container in sequence and stirred uniformly, the method further comprises the following steps: obtaining temperature value information of the dyeing liquid in the dyeing container; matching the standard temperature value range suitable for the corresponding dyeing material according to the type of the dyeing material; judging whether the temperature value of the dyeing liquid in the dyeing container meets the standard temperature value range suitable for the corresponding dyeing material; if yes, the dyeing material is allowed to be sent; otherwise, the dyeing material is not allowed to be sent.

6. The big data based self-coloring fiber ingredient equipment control method according to claim 1, wherein, After the dyeing material is sent to the preset dyeing container in sequence and stirred uniformly, the method further comprises the following steps: obtaining the concentration value information of the dyeing material in the dyeing liquid in the dyeing container; judging whether the concentration value of the dyeing material in the dyeing liquid in the dyeing container meets the preset concentration value range of the dyeing material; if yes, it indicates that the sending of the dyeing material is normal; otherwise, an abnormal information of the sending of the dyeing material is triggered; sending the abnormal information of the sending of the dyeing material to a preset terminal for prompting.

7. A big data based self-coloring fiber batching plant control system characterized in that, The device comprises a memory and a processor, and the memory stores a big data-based self-dyeing fiber material equipment control method program, and the big data-based self-dyeing fiber material equipment control method program is executed by the processor to realize the following steps: obtaining fiber information; obtaining color and weight information of the corresponding fiber according to the fiber information; obtaining the type of the dyeing material and the proportion of the corresponding dyeing material according to the color of the fiber and the color of the preset target fiber; Obtaining weight or volume value of the ingredient according to weight of the fiber, type of the ingredient and proportion of the ingredient; Sending the ingredients to the preset dyeing container in sequence and stirring uniformly based on the preset sequence; Obtaining weight or volume of the historical ingredient dispensing and actual concentration value of the corresponding ingredient in the dyeing liquid after dispensing; Obtaining concentration value deviation according to the actual concentration value and the theoretical concentration value of the ingredient in the dyeing liquid; Revising weight or volume of the ingredient dispensing according to the concentration value deviation of the corresponding ingredient in the dyeing liquid; Obtaining gas information generated in the fiber dyeing process; Judging whether the concentration of the gas meets the preset emission standard; if yes, directly discharging; otherwise, sending the corresponding gas to the preset gas treatment module for treatment.

8. The big data based self-coloring fiber ingredient equipment control system of claim 7, wherein, Further comprising: Numbering the ingredients in the preset sequence to obtain numbering information of the corresponding ingredients; Sending the ingredients to the corresponding numbered temporary storage barrels for temporary storage; The temporary storage barrel is provided with a weight sensor or a volume sensor.

9. The big data based self-coloring fiber ingredient equipment control system of claim 8, wherein, Further comprising: Obtaining time information of the fiber dyeing; Obtaining time information of the ingredient delivery to the dyeing container according to the time of the fiber dyeing and the preset ingredient sequence; Associating the time of the ingredient delivery to the dyeing container with the number of the temporary storage barrel where the corresponding ingredient is located.

10. A computer medium, characterized by The computer medium stores a big data-based self-dyeing fiber ingredient equipment control method program, and the big data-based self-dyeing fiber ingredient equipment control method program is executed by the processor to realize the steps of the big data-based self-dyeing fiber ingredient equipment control method in any one of claims 1 to 6.

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