A portable verticality detector for a steel pipe of a column pile

Abstract

The present application relates to the verticality detection technical field of the stand column, specifically to a stand column steel pipe verticality detector convenient to carry, the lower positioning assembly includes an outer ring, a clamping clamp and a lower detection ring, the outer ring is connected on the upper positioning disc through a pull rope, the clamping clamp is fixedly sleeved on the lower end outer wall of the steel pipe column, and a receiving groove is arranged on the lower detection ring, beneficial effects are that: the upper and lower positioning assemblies are closed and connected through the pull rope, convenient transportation is realized by cooperating with the rollers, the rotary installation of the laser instrument is realized by using the upper positioning disc, the extrusion of the conical adjusting screw is cooperated, the center coincidence with the steel pipe column is achieved while being fixed, the purpose of accurate positioning is achieved, the symmetric pair of circular arc laser rotating tracks on the receiving plate are formed by cooperating the laser instrument with the receiving plate, and the verticality of the steel pipe column circumferential angle can be obtained by the offset of the circular arc laser rotating track on the center.

Description

Technical Field

[0001] This invention relates to the field of verticality testing technology for column piles, specifically a portable verticality testing instrument for steel pipe column piles. Background Technology

[0002] During the construction process, it is necessary to pre-embed steel pipes for building support.

[0003] After construction, the existing steel pipes for the column piles need to be tested for verticality using a verticality testing instrument to ensure that the steel pipes for the column piles are installed vertically and to avoid tilting that would reduce their load-bearing strength.

[0004] However, in the actual testing process of steel pipe columns, most existing verticality tests use laser instruments. However, laser instruments can only perform single tests of circumferential angles and cannot perform circumferential verticality tests, resulting in large errors in the test results. In addition, existing testing instruments have complex structures and large volumes, making them difficult to carry and transport at the construction site. Summary of the Invention

[0005] The purpose of this invention is to provide a portable verticality testing instrument for steel pipe columns, so as to solve the problems of portability and accurate testing of verticality testing instruments.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A portable verticality testing instrument for steel pipe columns, the instrument comprising:

[0008] The upper positioning plate has an upper screw tube at its upper middle end and a lower extension tube at its lower middle end. The upper screw tube and the lower extension tube are connected vertically. An adjusting screw with a cone at its lower end is threadedly inserted into the upper screw tube. The lower extension tube is inserted into the upper end cavity of the steel pipe column. A pair of interconnected inner arc plates and outer arc plates are symmetrically inserted into the lower extension tube. The inner arc plate fits against the outer wall of the cone at the lower end of the adjusting screw, and the outer arc plate is pressed against the inner wall of the steel pipe column.

[0009] A rotation detection assembly includes rotating blocks, a laser, and a motor-driven gear. A pair of rotating blocks, symmetrically arranged on the left and right, are rotatably mounted in an upper positioning disk. The laser is mounted on the lower end face of the rotating blocks. A lower collar is fixedly connected to the upper end of the rotating blocks. The lower collar is sleeved on the arcuate outer wall of the upper solenoid. An upper collar is provided at the upper end of the lower collar. A gear ring that meshes with the gear is provided on the outer wall of the upper collar.

[0010] The lower positioning component includes an outer ring, a clamping clamp, and a lower detection ring. The outer ring is telescopically connected to the upper positioning plate via a pull rope. The clamping clamp is fixedly sleeved on the lower outer wall of the steel pipe column. The lower detection ring is provided with a storage groove, and a roller is provided at the lower end of the lower detection ring. A receiving plate for receiving and recording the laser trajectory of the laser instrument is provided in the storage groove.

[0011] Preferably, the upper end of the upper positioning plate is provided with a pair of symmetrical arc-shaped rotating grooves, the rotating block is rotatably installed in the rotating grooves, and the outer wall of the lower collar is provided with a horizontally extending connecting rod, the end of the connecting rod being fixed to the upper end of the rotating block by screws.

[0012] Preferably, the lower collar and the upper collar are fixedly connected by connecting bolts distributed in a circumferential array, and the upper end of the upper screw tube is provided with an extension plate, on which the motor is fixedly mounted.

[0013] Preferably, the upper positioning plate is provided with a pair of symmetrical through holes arranged vertically, and a winch assembly is provided on the outer side of the upper end of the through hole. The lower end of the pull rope is fixed to the outer ring, and the upper end of the pull rope extends along the through hole to the upper end of the upper positioning plate. The upper end of the pull rope rotates and wraps around the winch assembly.

[0014] Preferably, the clamping clamp consists of a pair of symmetrical arc-shaped clamp components. The arc-shaped clamps are clamped onto the steel pipe column and connected by bolts. The clamping clamp, the lower detection ring, and the outer ring are connected by tie rods distributed in a circumferential array.

[0015] Preferably, the lower end of the lower detection ring is provided with a squeezing inner cavity, the roller is rotatably mounted on the lifting frame, the lifting frame is provided with a squeezing column, and a first spring is pressed between the lower end of the lifting frame and the inner wall of the squeezing inner cavity.

[0016] Preferably, the upper end of the extrusion cavity is provided with two sets of insertion holes, the upper end of the extrusion column is directly opposite the insertion holes, and the lower end of the rotating block is provided with a pair of extension rods directly opposite the insertion holes.

[0017] Preferably, the arcuate sidewall of the lower extension tube is provided with a pair of symmetrical through holes, and the inner arc plate and the outer arc plate are connected by a crossbar that slides through the through holes. A second spring is sleeved on the crossbar and is pressed between the inner arc plate and the inner wall of the lower extension tube.

[0018] Preferably, the upper outer edge of the upper positioning plate is provided with a pair of symmetrical hinge seats, and a pull handle is rotatably mounted on the hinge seats.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] This invention achieves a closed connection between the upper and lower positioning components through a pull rope, facilitates convenient transportation with the help of rollers, and enables the laser device to be rotated and installed using an upper positioning plate. With the compression of the conical adjusting screw, it is fixed and keeps the center of the laser device aligned with the steel pipe column, achieving precise positioning. By using the cooperation between the laser device and the receiving plate, a pair of symmetrical arc-shaped laser rotation trajectories are formed on the receiving plate. The perpendicularity of the steel pipe column's circumference angle can be obtained by measuring the offset of the arc-shaped laser rotation trajectory at the center. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the present invention;

[0022] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle;

[0023] Figure 3 for Figure 1 Enlarged view of the structure at point B in the middle;

[0024] Figure 4 This is a three-dimensional structural diagram of the upper positioning disk of the present invention;

[0025] Figure 5 This is a side view of the three-dimensional structure of the upper positioning disk of the present invention;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the upper and lower collar connection of the present invention;

[0027] Figure 7 This is a three-dimensional structural diagram of the lower positioning component of the present invention.

[0028] In the diagram: 1. Upper positioning plate; 2. Adjusting screw; 3. Pull handle; 4. Upper screw tube; 5. Lower extension tube; 6. Steel pipe column; 7. Rotating block; 8. Rotating groove; 9. Laser instrument; 10. Extension rod; 11. Inner arc plate; 12. Outer arc plate; 13. Pull rope; 14. Hoisting assembly; 15. Motor; 16. Hinge seat; 17. Lower positioning assembly; 18. Outer ring; 19. Clamping clamp; 20. Lower detection ring; 21. Gear; 22. Upper collar; 23. Lower collar; 24. Connecting bolt; 25. Connecting rod; 26. Gear ring; 27. Roller; 28. Extrusion cavity; 29. ​​Storage groove; 30. Receiving plate; 31. Extrusion column; 32. First spring; 33. Lifting frame; 34. Through hole; 35. Second spring. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figures 1 to 7 The present invention provides a technical solution:

[0031] Example 1:

[0032] A portable verticality testing instrument for steel pipe columns is provided. The verticality testing instrument includes an upper positioning plate 1, a rotation detection component, and a lower positioning component 17.

[0033] An upper screw tube 4 is provided at the upper middle end of the upper positioning plate 1, and a lower extension tube 5 is provided at the lower middle end of the upper positioning plate 1. The upper screw tube 4 and the lower extension tube 5 are connected vertically. An adjusting screw 2 with a cone at the lower end is inserted into the upper screw tube 4. The lower extension tube 5 is inserted into the upper end cavity of the steel pipe column 6. A pair of interconnected inner arc plates 11 and outer arc plates 12 are symmetrically inserted into the lower extension tube 5. The inner arc plate 11 fits against the outer wall of the cone at the lower end of the adjusting screw 2, and the outer arc plate 12 is pressed against the inner wall of the steel pipe column 6. A pair of symmetrical through holes 34 are provided on the arc side wall of the lower extension tube 5. The inner arc plate 11 and the outer arc plate 12 are connected by a horizontal bar that slides through the through holes 34. A second spring 35 is sleeved on the horizontal bar and is pressed between the inner arc plate 11 and the inner wall of the lower extension tube 5.

[0034] By adjusting the screw 2 to rotate and compress, a lateral compression is formed on the inner arc plate 11, which in turn pulls the outer arc plate 12 to extend outward, so as to achieve automatic center alignment between the upper positioning plate 1 and the upper end of the steel pipe column 6. Under the rotation and advancement of the adjusting screw 2, the outer arc plate 12 is pressed onto the inner wall of the steel pipe column 6, thereby fixing the upper positioning plate 1 and achieving precise position installation.

[0035] The rotation detection assembly includes a rotating block 7, a laser 9, and a gear 21 driven by a motor 15. A pair of symmetrical rotating blocks 7 are rotatably mounted in the upper positioning plate 1. The laser 9 is mounted on the lower end face of the rotating block 7. The upper end of the rotating block 7 is fixedly connected to a lower collar 23. The lower collar 23 is sleeved on the arc-shaped outer wall of the upper screw tube 4. An upper collar 22 is provided at the upper end of the lower collar 23. A gear ring 26 that meshes with the gear 21 is provided on the outer wall of the upper collar 22.

[0036] The motor 15 drives the gear 21 to rotate, and the gear 21 pulls the gear ring 26 to rotate circumferentially on the outer wall of the upper screw tube 4, so as to adjust the rotating block 7 and the laser instrument 9 and realize the rotational detection of the laser instrument 9.

[0037] The lower positioning component 17 includes an outer ring 18, a clamping clamp 19, and a lower detection ring 20. The outer ring 18 is telescopically connected to the upper positioning plate 1 via a pull rope 13. The clamping clamp 19 is fixedly sleeved on the lower outer wall of the steel pipe column 6. The lower detection ring 20 is provided with a storage groove 29, and a roller 27 is provided at the lower end of the lower detection ring 20. A receiving plate 30 for receiving and recording the laser trajectory of the laser instrument 9 is provided in the storage groove 29.

[0038] The upper positioning plate 1 and the lower positioning component 17 are closed and fixed by the pull rope 13, and the device is connected and transported by the roller 27. By using the cooperation of the laser instrument 9 and the receiving plate 30, a pair of symmetrical arc-shaped laser rotation trajectories are formed on the receiving plate 30. The verticality of the circumferential angle of the steel pipe column 6 can be obtained by the offset of the arc-shaped laser rotation trajectory at the center.

[0039] Example 2:

[0040] Based on embodiment 1, in order to achieve the limited rotation of the rotating block 7, a pair of symmetrical arc-shaped rotating grooves 8 are provided on the upper end of the upper positioning plate 1. The rotating block 7 is rotatably installed in the rotating grooves 8. A horizontally extending connecting rod 25 is provided on the outer wall of the lower collar 23. The end of the connecting rod 25 is fixed to the upper end of the rotating block 7 by screws. The lower collar 23 and the upper collar 22 are fixedly connected by connecting bolts 24 distributed in a circumferential array. An extension plate is provided at the upper end of the upper screw tube 4. The motor 15 is fixedly installed on the extension plate.

[0041] The rotation angle of the rotating block 7 is limited by setting the rotating slot 8, so as to cooperate with the receiving plate 30 at the lower end.

[0042] Example 3:

[0043] Based on embodiment 2, in order to achieve automatic closing and fixing of the upper and lower components, the upper positioning plate 1 is provided with a pair of symmetrical through holes arranged vertically. A winch assembly 14 is provided on the outer side of the upper end of the through hole. The lower end of the pull rope 13 is fixed on the outer ring 18, and the upper end of the pull rope 13 extends along the through hole to the upper end of the upper positioning plate 1. The upper end of the pull rope 13 rotates and wraps around the winch assembly 14.

[0044] The winch assembly 14 is used to wind up and extend the pull rope 13, thereby achieving the winding up of the pull rope 13 during the storage process, so that the upper positioning plate 1 and the lower positioning assembly 17 are closed, and the laser instrument 9 is placed in the storage slot 29 to protect the detection device.

[0045] The hoisting assembly 14 is a motor-driven rotating roller, which is a mature existing technology and will not be described in detail.

[0046] Example 4:

[0047] Based on embodiment 3, in order to avoid the roller 27 affecting the detection, the clamping clamp 19 is composed of a pair of symmetrical arc-shaped clamping assemblies. The arc-shaped clamps are clamped onto the steel pipe column 6 and are connected by bolts. The clamping clamp 19, the lower detection ring 20 and the outer ring 18 are connected by tie rods distributed in a circumferential array. The lower end of the lower detection ring 20 is provided with a compression cavity 28. The roller 27 is rotatably mounted on the lifting frame 33. The lifting frame 33 is provided with a compression column 31. The lower end of the lifting frame 33 is pressed against the inner wall of the compression cavity 28 with a first spring 32. The upper end of the compression cavity 28 is provided with two sets of insertion holes. The upper end of the compression column 31 is directly opposite the insertion holes. The lower end of the rotating block 7 is provided with a pair of extension rods 10 directly opposite the insertion holes.

[0048] By setting the first spring 32, during the detection process, the return force of the first spring 32 causes the roller 27 to be housed in the squeezing cavity 28. During the housing process, as the upper positioning plate 1 and the lower positioning component 17 close, the extension rod 10 is inserted into the insertion hole and presses down on the squeezing column 31, so that the first spring 32 is compressed and the roller 27 is squeezed to the outside of the lower detection ring 20, thus facilitating transportation after housing. The first spring 32 is used to buffer the vibration during transportation.

[0049] Example 5:

[0050] Based on embodiment 4, in order to further improve the convenience of transportation, a pair of symmetrical hinge seats 16 are provided on the upper outer edge of the upper positioning plate 1. A pull handle 3 is rotatably installed on the hinge seat 16. By setting the rotatably installed pull handle 3, the pull handle 3 can be rotated laterally during the detection process to avoid affecting the detection. After the detection is completed, the device can be conveniently handled or transported by resetting the pull handle 3.

[0051] The laser device 9 is an existing device, and the receiving board 30 is a laser receiving board that displays the trajectory of the laser emitted by the laser device 9 on the display. This is a mature technology in the field and will not be described in detail here.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A portable verticality testing instrument for steel pipe columns, characterized in that: The verticality measuring instrument includes: The upper positioning plate (1) has an upper screw tube (4) at its upper middle end and a lower extension tube (5) at its lower middle end. The upper screw tube (4) and the lower extension tube (5) are connected vertically. An adjusting screw (2) with a cone at its lower end is inserted into the upper screw tube (4) by a threaded rotation. The lower extension tube (5) is inserted into the upper end of the inner cavity of the steel pipe column (6). A pair of interconnected inner arc plates (11) and outer arc plates (12) are symmetrically inserted into the lower extension tube (5). The inner arc plate (11) fits against the outer wall of the cone at the lower end of the adjusting screw (2), and the outer arc plate (12) is pressed against the inner wall of the steel pipe column (6). The rotation detection assembly includes a rotating block (7), a laser (9), and a gear (21) driven by a motor (15). A pair of rotating blocks (7) symmetrically mounted on the upper positioning plate (1) are rotatably installed. The laser (9) is mounted on the lower end face of the rotating block (7). The upper end of the rotating block (7) is fixedly connected to a lower collar (23). The lower collar (23) is sleeved on the arc outer wall of the upper screw tube (4). An upper collar (22) is provided at the upper end of the lower collar (23). A gear ring (26) that meshes with the gear (21) is provided on the outer wall of the upper collar (22). The lower positioning component (17) includes an outer ring (18), a clamping clamp (19), and a lower detection ring (20). The outer ring (18) is telescopically connected to the upper positioning plate (1) via a pull rope (13). The clamping clamp (19) is fixedly sleeved on the lower outer wall of the steel pipe column (6). The lower detection ring (20) is provided with a storage groove (29). The lower end of the lower detection ring (20) is provided with a roller (27). The storage groove (29) is provided with a receiving plate (30) for receiving and recording the laser trajectory of the laser instrument (9). The upper positioning plate (1) is provided with a pair of through holes that are symmetrically arranged on the left and right sides and pass through each other vertically. A winch assembly (14) is provided on the outer side of the upper end of the through hole. The lower end of the pull rope (13) is fixed on the outer ring (18). The upper end of the pull rope (13) extends along the through hole to the upper end of the upper positioning plate (1). The upper end of the pull rope (13) rotates and wraps around the winch assembly (14).

2. The portable verticality testing instrument for steel pipe columns according to claim 1, characterized in that: The upper end of the upper positioning plate (1) is provided with a pair of symmetrical arc-shaped rotating grooves (8). The rotating block (7) is rotatably installed in the rotating grooves (8). The outer wall of the lower collar (23) is provided with a horizontally extending connecting rod (25). The end of the connecting rod (25) is fixed to the upper end of the rotating block (7) by screws.

3. The portable verticality testing instrument for steel pipe columns according to claim 2, characterized in that: The lower collar (23) and the upper collar (22) are fixedly connected by connecting bolts (24) distributed in a circular array. The upper end of the upper screw tube (4) is provided with an extension plate, and the motor (15) is fixedly installed on the extension plate.

4. The portable verticality testing instrument for steel pipe columns according to claim 1, characterized in that: The clamping clamp (19) is composed of a pair of symmetrical arc-shaped clamp components. The arc-shaped clamps are clamped onto the steel pipe column (6) and connected by bolts. The clamping clamp (19), the lower detection ring (20) and the outer ring (18) are connected by tie rods distributed in a circular array.

5. The portable verticality testing instrument for steel pipe columns according to claim 4, characterized in that: The lower end of the lower detection ring (20) is provided with a squeezing inner cavity (28), the roller (27) is rotatably mounted on the lifting frame (33), the lifting frame (33) is provided with a squeezing column (31), and a first spring (32) is pressed between the lower end of the lifting frame (33) and the inner wall of the squeezing inner cavity (28).

6. The portable verticality testing instrument for steel pipe columns according to claim 5, characterized in that: The upper end of the extrusion cavity (28) is provided with two sets of insertion holes, the upper end of the extrusion column (31) is directly opposite the insertion holes, and the lower end of the rotating block (7) is provided with a pair of extension rods (10) directly opposite the insertion holes.

7. The portable verticality testing instrument for steel pipe columns according to claim 1, characterized in that: The lower extension tube (5) has a pair of symmetrical through holes (34) on its arc sidewall. The inner arc plate (11) and the outer arc plate (12) are connected by a crossbar that slides through the through holes (34). A second spring (35) is sleeved on the crossbar and is pressed between the inner arc plate (11) and the inner wall of the lower extension tube (5).

8. The portable verticality testing instrument for steel pipe columns according to claim 1, characterized in that: The upper outer edge of the upper positioning plate (1) is provided with a pair of hinge seats (16) that are symmetrically arranged on the left and right, and a pull handle (3) is rotatably installed on the hinge seat (16).

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