Multi-round turntable type optical fiber side polishing device
Through the multi-wheel rotary disc fiber side polishing device, flexible coupling and fiber clamping device are used to solve the problems of frequent sandpaper replacement and unstable polishing, and stable and efficient fiber batch polishing is achieved, which improves processing quality and efficiency.
Patent Information
- Application Number
- CN202310820906.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-06
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-07-06
AI Technical Summary
During the polishing process, existing fiber side polishing devices have problems such as frequent sandpaper replacement, unstable fiber polishing, and inconsistent batch polishing effects, which affect processing quality and efficiency.
It adopts a multi-wheel rotary disc structure, including work-shaped double discs, polishing wheels, sandpaper rollers, rotating shafts, transmission shafts, hollow rubber rollers, optoelectronic doors, rotating motors and electric sliding tables. The polishing motor is connected through flexible couplings, combined with optical fiber clamping device and tension adjustment structure, the stable rotation of the polishing wheel and the need for frequent replacement of sandpapers, ensuring the stability and consistency of batch polishing.
The stable rotation of the polishing wheel is achieved, the sandpaper replacement frequency is reduced, the efficiency and quality of fiber polishing is improved, the uniformity and accuracy of batch polishing is ensured, and the risk of fiber breakage is reduced.
Smart Images

Figure CN116766013B_ABST
Abstract
Description
(1) Technical Field
[0001] The present invention relates to a multi-wheel turntable type optical fiber side polishing device, belonging to the field of optical fiber micro-processing devices. (2) Background Art
[0002] Optical fiber side polishing is an optical fiber micro-processing technology for side polishing optical fibers, which means polishing the optical fiber to a specified depth from the side of the optical fiber. When the optical fiber cladding or core is polished to a certain depth, the ability of the optical fiber to confine the optical field in the core will be weakened, so that the evanescent field can penetrate through the remaining cladding or directly interact strongly with the external environment behind the side polished surface, such as reflection, scattering, absorption, etc. Accordingly, secondary material addition and subtraction processing can be carried out on the side polished surface of the optical fiber, such as coating to produce the SPR effect, coating environment-sensitive materials to make sensors, fitting the side polished surfaces of two optical fibers to make couplers, and using two-photon polymerization technology or femtosecond laser processing technology to process high-precision optical structures on the side polished surface.
[0003] Precisely because side polished optical fibers are pre-devices for a large number of optical fiber devices and have very broad application prospects, realizing the stable, efficient and batch preparation of side polished optical fibers while ensuring processing accuracy is of extremely important significance for the commercial application of optical fiber devices based on side polished optical fibers.
[0004] Currently, the methods for side polishing optical fibers mainly fall into two categories. One is to fix both ends of the optical fiber and polish the side by attaching sandpaper to a roller. The other category is to fix the side polished section of the optical fiber, such as embedding it in a groove or fixing it with epoxy resin for side polishing. The first category of methods uses a polishing roller with a cantilever beam structure, such as patent CN111596407B. When the roller rotates, since the device does not have a buffer structure, during actual polishing, the motor jitter will inevitably be transmitted to the roller and the optical fiber, affecting the polishing quality, and the way of fixing the sandpaper to the polishing wheel is also an important factor affecting the side polishing quality of the optical fiber. The second category of methods uses a groove fixing method, such as patent 201920119607.X, which uses a wide groove for fixing and a cantilever beam type transmission grinding belt for side polishing. It has a great improvement compared with the traditional groove fixing side polishing method, but it is not easy to ensure the stability of the optical fiber in a wide groove. After the fixing glue solidifies, residual stress is likely to remain. When the optical fiber is side polished to break the cylindrical structure, the release of the residual stress will cause the side polished section of the optical fiber to break. Moreover, it is difficult to fix the sandpaper tightly with the transmission grinding belt. If the interface of the spliced sandpaper is uneven, it will affect the side polishing result. This method is also not suitable for batch side polishing of optical fibers. The undulation degree of the transmission grinding belt is relatively large, and it is difficult to simultaneously take into account the heights of the optical fibers in multiple micro-grooves, resulting in inconsistent side polishing depths of the optical fibers. To solve the above technical problems, there is an urgent need for an optical fiber side polishing device that solves the problems of frequent sandpaper replacement, batch polishing of optical fibers, and unstable rotation of the polishing wheel during the polishing process. (3) Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a multi-wheel turntable type optical fiber side polishing device that can achieve stable rotation of the polishing wheel, does not require frequent replacement of the sandpaper, and can polish optical fibers in batches, so as to stably and efficiently prepare side-polished optical fibers in batches.
[0006] To solve the above technical problems, the technical solution of the present invention is: a multi-wheel turntable type optical fiber side polishing device, including:
[0007] A main body frame, which is a direct or indirect installation base for the following devices;
[0008] A polishing device for achieving stable and efficient batch side polishing of optical fibers, including an I-shaped double disc, polishing wheels, sandpaper rollers, rotating shafts, transmission shafts, hollow rubber rollers, photoelectric switches, rotating motors, polishing motors, and electric slide table 1; a plurality of polishing wheels are evenly distributed around the I-shaped double disc, the I-shaped double disc is connected to the main body frame by a rotating shaft provided in the center, the lower part of the main body frame is fixed with a transmission shaft, and the tail handles of the polishing wheels and the transmission shaft are both sleeved with hollow rubber rollers; the photoelectric switch is arranged between the main body frame and the I-shaped double disc, the rotating motor is connected to the rotating shaft, the polishing motor is connected to the transmission shaft by a flexible coupling, and the electric slide table 1 bears the overall movement;
[0009] An optical fiber clamping device for achieving batch loading of multiple optical fibers and adjusting the optical fiber tension, including a substrate, two multi-fiber clamps, two V-groove wheel sets, two electric slide tables, a V-groove wheel set basket, and a counterweight; the multi-fiber clamp 1 is arranged on the left side of the substrate and on the left side of the polishing wheel, the V-groove wheel set 1 is arranged in the middle of the substrate and on the right side of the polishing wheel, the electric slide table 2 is arranged on the right side of the substrate, the V-groove wheel set 2 and the multi-fiber clamp 2 are arranged on the electric slide table 2, the V-groove wheel set basket is arranged between the two V-groove wheel sets, the counterweight is arranged in the V-groove wheel set basket, and the electric slide table 3 bears the overall movement.
[0010] As a preferred technical solution, the polishing wheel is a device with a tail handle embedded in the I-shaped double disc, a through groove provided on the side wall of the head, and a hollow column cavity; a one-way bearing is embedded at the bottom of the hollow column cavity of the polishing wheel, a cover plate is provided on the top of the bottom of the hollow column cavity, and the sandpaper roller is arranged between the one-way bearing and the cover plate.
[0011] As a preferred technical solution, abrasive sandpaper is wound around the side wall of the head of the polishing wheel, the abrasive sandpaper extends into the hollow column cavity through the through groove on the side wall of the head of the polishing wheel and is fixed on the sandpaper roller, and the sandpaper roller rotates through the one-way bearing, so that the abrasive sandpaper is tightly attached to the polishing wheel.
[0012] As a preferred technical solution, the polishing motor is connected to the transmission shaft by a flexible coupling, the hollow rubber roller is sleeved on the transmission shaft to form a driving rubber roller, the hollow rubber roller is sleeved on the tail handle of the polishing wheel to form a driven rubber roller, and the driving rubber roller and the driven rubber roller are in contact and cooperate to form a flexible transmission structure. The flexible coupling and the flexible transmission structure are used to prevent the vibration of the motor from affecting the rotation of the polishing wheel.
[0013] As a preferred technical solution, the I-shaped double disc is a polishing wheel fixing device including two discs and a middle rotating shaft sleeve. The polishing wheel is fixed by bearings correspondingly arranged on the two discs to improve the rotation accuracy.
[0014] As a preferred technical solution, the I-shaped double disc is driven to rotate by a rotating shaft connected to a rotating motor to change the driven rubber roller in contact with the driving rubber roller, and is used to switch the polishing wheels with different roughness sandpapers evenly distributed around the I-shaped double disc to contact the optical fiber.
[0015] As a preferred technical solution, the V-groove wheel set basket is a basket-shaped structure composed of X (X≥1) V-groove pulleys arranged coaxially at the handle and jointly with a tray for placing counterweights, and is used to evenly apply a downward pulling force to X optical fibers.
[0016] As a preferred technical solution, the electric slide table 1 carries the polishing device and moves along the axial direction of the optical fiber for polishing the optical fiber; the electric slide table 2 drives the V-groove wheel set 2 and the multi-fiber fixture 2 as a whole to move along the axial direction of the optical fiber to change the height of the V-groove wheel set basket, and is used to change the pulling force on the optical fiber and the polishing pressure between the optical fiber and the polishing wheel; the electric slide table 3 carries the optical fiber clamping device and moves along the radial direction of the optical fiber to change the relative position of the contact between the optical fiber and the polishing wheel.
[0017] As a preferred technical solution, the coordinated cooperation of the polishing device and the optical fiber clamping device realizes semi-automatic batch polishing of optical fibers.
[0018] The structure for specifically realizing the beneficial effects of the present invention is described as follows:
[0019] The multi-wheel turntable type optical fiber side polishing device is as Figures 1 to 12 As shown together, it includes a main body frame, a polishing device and an optical fiber clamping device; the main components in the polishing device are the sandpaper installation structure, the multi-wheel structure and the transmission structure; the main components in the optical fiber clamping device are the optical fiber loading structure and the optical fiber tension adjustment structure. The part arrangement structure of the multi-wheel turntable type optical fiber side polishing device is as follows: the polishing wheel 201 is sleeved into the bearing holes 302 and 306 by the polishing wheel tail handle 206 and is constrained on the I-shaped double disc 300. The driven rubber roller 207 is fixed on the polishing wheel tail handle 206. Multiple polishing wheels are fixed on the I-shaped double disc 300 in the same way. The driving rubber roller 308 is fixed on the transmission shaft 309. At this time, the polishing wheel part 200 is as Figure 8As shown in the figure; the rotating shaft 310 is inserted into the rotating shaft hole 303, and the I-shaped double disc 300 is constrained in the main body frame 100 by the main body frame one 101 and the main body frame three 103. The transmission shaft 309 is constrained in the main body frame 100 by the main body frame three 103 and the main body frame five 105; the rotating motor 402 is connected to the rotating shaft 310 by the coupling 405, and the polishing motor 403 is connected to the transmission shaft 309 by the flexible coupling 406; the optoelectronic switch 401 is fixed on the main body frame two 102; the above polishing device is installed on the electric slide table one 404. The multi-fiber fixture one 501 is arranged on the left side of the substrate 508 and the left side of the polishing wheel one 209. The V-groove wheel set one 502 is arranged in the middle of the substrate 508 and the right side of the polishing wheel one 209. The electric slide table two 507 is arranged on the right side of the substrate 508. The V-groove wheel set two 505 and the multi-fiber fixture two 506 are arranged on the electric slide table 507; the V-groove wheel set basket 503 is arranged in the middle of the V-groove wheel set one 502 and the V-groove wheel set two 505, and the counterweight 504 is arranged in the V-groove wheel set basket 503; the above fiber clamping devices are all installed on the electric slide table three 509. The computer 600 is connected to and controls the optoelectronic switch 401, the rotating motor 402, the polishing motor 403, the electric slide table one 404, the electric slide table two 507 and the electric slide table three 509.
[0020] The sandpaper installation structure is as Figure 6 shown. The one-way bearing 205 is embedded in the bottom of the hollow column cavity of the head of the polisher 201. One end of the sandpaper roller 203 is sleeved into the one-way bearing 205, and one end is constrained by the cover plate 202; both ends of the long strip sandpaper extend into the hollow column cavity of the polisher 201 along the sandpaper seam 204 and are pasted on the sandpaper roller 203. Rotating the sandpaper roller 203 can lock the sandpaper on the surface of the polishing wheel one 209. Since the sandpaper is not directly attached to the surface of the polishing wheel, it effectively solves the problem of the height difference of the sandpaper caused by different adhesive heights, incomplete or excessive surrounding of the polishing wheel surface by the sandpaper, and can avoid the problem of fiber jitter during polishing, which affects the polishing quality.
[0021] The multi-wheel structure is as Figure 7 and Figure 8 shown. The sandpapers are installed on the polishing wheel one 209 to the polishing wheel four 208 in decreasing order of roughness. When the I-shaped double disc 300 rotates one week, the sandpapers can sequentially complete the rough polishing, transitional polishing, fine polishing and polishing processes on the fiber, solving the problem of repeatedly lifting the polishing wheel to replace the sandpaper during the polishing process.
[0022] The transmission structure is as Figure 3 and Figure 8As shown, the polishing motor 403 drives the transmission shaft 309 to rotate through a flexible coupling 406. When the driving rubber roller 308 contacts the driven rubber roller III 207, the transmission shaft 309 drives the driven rubber roller III 207 to rotate, and the driven rubber roller III 207 drives the polishing wheel III 201 to rotate, realizing the polishing of the optical fiber. Since the polishing motor does not directly drive the polishing wheel, it can avoid the eccentric rotation of the polishing wheel caused by the non - coincidence of the central axes of the motor and the polishing wheel. In addition, the transmission structure uses the method of rubber roller fitting, which can also reduce the transmission of motor jitter to the polishing wheel and the optical fiber, thereby improving the polishing quality.
[0023] The optical fiber loading structure is as Figures 9 to 12 shown. One end of X multiple optical fibers 510 is installed in the multi - fiber fixture I 501, and the other ends of the multiple optical fibers 510 pass through the V - groove wheel set I 502, the V - groove wheel set basket 503, and the V - groove wheel set II 505 in sequence, and finally are installed in the multi - fiber fixture II 506. At this time, the V - groove wheel set basket 503 should be located on the substrate 508, and the electric slide II 507 should be located at the leftmost end. Specifically as Figure 10 shown. In the multi - fiber fixture I 501 and the multi - fiber fixture II 506, the multiple optical fibers 510 are placed in the optical fiber grooves 5012 on the groove base 5011, and the multiple optical fibers 510 are fastened in the optical fiber grooves 5012 using the magnetic cover plate 5013; as Figure 11 shown. In the V - groove wheel set I 502 and the V - groove wheel set II 505, each optical fiber separately occupies the V - groove of a V - groove pulley I 5022 on the pulley set base 5021; as Figure 12 shown, as Figure 12 shown. In the V - groove wheel set basket 503, the counterweight 504 is set in the basket main body 5031, and the multiple optical fibers 510 pass through the V - groove wheel set basket 503, and each optical fiber also separately occupies the V - groove of a V - groove pulley II 5032. The optical fiber loading structure of the two optical fiber fixtures and the three V - groove pulley sets can effectively load multiple optical fibers for batch polishing.
[0024] The optical fiber tension adjustment structure is as Figure 9 、 11 and shown in 12. After all the optical fibers are loaded, the V - groove wheel set basket 503 should be located on the substrate 508 and at the lowest height. When the electric slide II 507 slides to the right end, the multiple optical fibers 510 bent between the two V - groove wheel sets will start to straighten and lift the V - groove wheel set basket 503. Thereafter, when the V - groove wheel set basket 503 is stationary, when the resultant force of the tension F l of the multiple optical fibers 510 on the left side of the V - groove wheel set basket 503 and the tension F r of the multiple optical fibers 510 on the right side of the V - groove wheel set basket 503 balances the gravity G of the V - groove wheel set basket 503, F l can be calculated by Equation 1
[0025] Fl = G / cosθ (1)
[0026] Where θ is the angle by which the optical fiber deviates from the original axis, and θ can be calculated from Equation 2
[0027] θ = cos -1 (d0 / l) (2)
[0028] Where d0 is half of the distance between the two V-groove wheel sets, and l is half of the length of the optical fiber between the two V-groove wheel sets, then
[0029]
[0030] Moreover, when installing the optical fiber, the electric slide table II 507 is always located at the leftmost end, making the length of the optical fiber between the two V-groove wheel sets a fixed value. Therefore, the tension on multiple optical fibers 510 can be calculated from the moving distance d of the V-groove wheel set II 505, that is, the tension F on the optical fiber can be calculated from the moving distance d of the electric slide table II 507 l and the relative tension change amount F d .
[0031]
[0032] This optical fiber tension adjustment structure applies different tensions to the optical fiber according to different polishing stages to change the polishing pressure between the polishing wheel and the optical fiber, which can effectively balance the polishing quality and polishing efficiency.
[0033] Due to the above technical solution, when the device is working, the polishing wheel installed with the sandpaper having the highest roughness is driven to rotate by the I-shaped double disc and positioned to the lowest position by the photoelectric gate to contact the optical fiber. The driven rubber roller gradually contacts the driving rubber roller, driving the polishing wheel to start rotating to polish the optical fiber with a preset polishing pressure. After reaching the predetermined polishing depth, the polishing wheel installed with the sandpaper having the second highest roughness changes the polishing pressure to polish the optical fiber in the same way, and so on until the polishing wheel installed with the sandpaper having the lowest roughness polishes the optical fiber, and then the polishing process ends; The specific beneficial effects of the present invention are as follows
[0034] 1. Multiple polishing wheels are installed with sandpapers of different roughnesses and can be selected and used by installing a double disc, which can solve the problem of frequent sandpaper replacement during the polishing process, improve the optical fiber processing efficiency, and reduce sandpaper loss.
[0035] 2. Both ends of the sandpaper are fixed on the sandpaper roller and locked on the surface of the polishing wheel by a one-way bearing arranged at the bottom of the hollow column cavity at the head of the polishing wheel, avoiding the situation that the surface of the polishing wheel fluctuates greatly due to the sandpaper sticking, missing, or overlapping, resulting in high-frequency jitter of the optical fiber during polishing, affecting the polishing quality and even causing optical fiber breakage, and improving the yield rate.
[0036] 3. The polishing motor drives the driving rubber roller through a flexible coupling. The driving rubber roller drives the driven rubber roller through a hollow rubber roller, and the driven rubber roller drives the polishing wheel to rotate. The multi-stage shock-absorbing transmission method can effectively prevent the vibration of the polishing motor from being transmitted to the polishing wheel and the optical fiber, affecting the polishing accuracy.
[0037] 4. The optical fiber loading and optical fiber tension adjustment structure of two optical fiber clamps and a three-V-groove pulley group can effectively balance the polishing quality and polishing efficiency in the case of batch polishing. (IV) BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.
[0039] Among them:
[0040] Figure 1 is the overall structural schematic diagram of the embodiment of the present invention;
[0041] Figure 2 is the structural schematic diagram of the polishing device of the present invention;
[0042] Figure 3 is Figure 2 the left side view of
[0043] Figure 4 is the structural schematic diagram of the main frame of the present invention;
[0044] Figure 5 is the structural schematic diagram of the polishing wheel with a driven rubber roller of the present invention;
[0045] Figure 6 is Figure 5 the structural schematic diagram from another perspective;
[0046] Figure 7 is the structural schematic diagram of the I-shaped double disc of the present invention;
[0047] Figure 8 is the main schematic diagram of the multi-wheel structure and transmission structure of the present invention;
[0048] Figure 9 is the structural schematic diagram of the optical fiber clamping device of the present invention;
[0049] Figure 10 is the structural schematic diagram of the multi-optical fiber clamp of the present invention;
[0050] Figure 11 is the structural schematic diagram of the V-groove pulley group of the present invention
[0051] Figure 12 is the structural schematic diagram of the V-groove pulley group basket of the present invention;
[0052] Figure 13It is the polishing flowchart of the embodiment of the present invention;
[0053] In the figure:
[0054] 100 - Main body frame; 101 - Main body frame one; 102 - Main body frame two; 103 - Main body frame three; 104 - Main body frame four; 105 - Main body frame five;
[0055] 200 - Polishing wheel part; 201 - Polishing wheel three; 202 - Cover plate; 203 - Sandpaper roller; 204 - Sandpaper seam; 205 - One-way bearing; 206 - Tail handle of polishing wheel; 207 - Driven rubber roller three; 208 - Polishing wheel four; 209 - Polishing wheel one; 210 - Polishing wheel two; 211 - Driven rubber roller four; 212 - Driven rubber roller one; 213 - Driven rubber roller two;
[0056] 300 - I-shaped double disc; 301 - Front disc of I-shaped double disc; 302 - Bearing hole; 303 - Rotating shaft hole; 304 - Bearing sleeve; 305 - Rear disc of I-shaped double disc; 306 - Bearing hole; 307 - Photoelectric gate recognition seam one; 308 - Driving rubber roller; 309 - Transmission shaft; 310 - Rotating shaft; 311 - Photoelectric gate recognition seam two; 312 - Photoelectric gate recognition seam three; 313 - Photoelectric gate recognition seam four; 314 - Initialization recognition seam;
[0057] 400 - Electric control part of polishing device; 401 - Photoelectric gate; 402 - Rotating motor; 403 - Polishing motor; 404 - Electric slide table one; 405 - Coupling; 406 - Flexible coupling;
[0058] 500 - Optical fiber clamping device; 501 - Multi-fiber fixture one; 502 - V-groove wheel set one; 503 - V-groove wheel set basket; 504 - Counterweight; 505 - V-groove wheel set two; 506 - Multi-fiber fixture two; 507 - Electric slide table two; 508 - Substrate; 509 - Electric slide table three; 510 - Multiple optical fibers; 5011 - Groove base; 5012 - Optical fiber groove; 5013 - Magnetic cover plate; 5021 - Wheel set base; 5022 - V-groove pulley one; 5031 - Basket main body; 5032 - V-groove pulley two;
[0059] 600 - Computer. (V) Specific implementation manners
[0060] The present invention will be further elaborated below in conjunction with the drawings and embodiments. In the following detailed description, only some exemplary embodiments of the present invention are described by way of illustration. It is undoubted that those of ordinary skill in the art can recognize that the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not used to limit the protection scope of the claims.
[0061] In this embodiment, the present invention is described with the number of polishing wheels being 4.
[0062] The polishing process is as Figure 1 and Figure 13 shown. "Start optical fiber polishing". The computer 600 controls the electric slide table three 509 to drive the optical fiber clamping device 500 away from the polishing wheel 200, and controls the rotation of the rotation motor 402 and the polishing motor 403. The rotation motor 402 drives the I-shaped double disc 300 to rotate. When the photoelectric gate 401 obtains an excitation signal from the initialization recognition slit 314, it sends a stop signal to the computer 600, and the computer 600 controls the rotation motor 402 to stop rotating.
[0063] Wind the coarsest long strip sandpaper around the first polishing wheel 209, extend it through the sandpaper slit and paste it on the sandpaper roller 212, and rotate the sandpaper roller 212 to make the sandpaper closely adhere to the surface of the first polishing wheel 209; use the same method to sequentially adhere the sandpapers with decreasing roughness to the surfaces of the second polishing wheel 210, the third polishing wheel 201, and the fourth polishing wheel 208 to complete "device initialization".
[0064] Place the V-groove wheel group basket 503 on the substrate 508. The computer 600 controls the electric slide table two 507 to be placed at the leftmost end, and then install one end of multiple optical fibers 510 in the multi-fiber fixture one 501. The other ends of the multiple optical fibers 510 pass through the first V-groove wheel group 502, the V-groove wheel group basket 503, and the second V-groove wheel group 505 in sequence and are installed in the multi-fiber fixture two 506 in a state that is just not slack. At this time, "optical fiber installation" is completed.
[0065] The computer 600 controls the electric slide table three 509 to drive the optical fiber clamping device 500 to the lower part of the first polishing wheel 209, controls the electric slide table two 507 to move to the right by a preset distance d1, and controls the rotation motor 402 to rotate; the rotation motor 402 drives the I-shaped double disc 300 to rotate. When the first polishing wheel 209 rotates to the lowest point, it drives the rubber roller 308 and the driven rubber roller one 212 to contact and drives the first polishing wheel 209 to rotate. The first polishing wheel 209 contacts the multiple optical fibers 510; at this time, when the photoelectric gate 401 obtains an excitation signal from the first photoelectric gate recognition slit 307, it sends a stop signal to the computer 600, and the computer 600 controls the rotation motor 402 to stop rotating and makes the electric slide table one 404 start to reciprocate to drive the first polishing wheel 209 to polish the multiple optical fibers 510. According to the preset polishing time, "the first polishing wheel polishes the optical fiber" is completed, and rough polishing of the optical fiber is realized.
[0066] Subsequently, the computer 600 controls the first electric slide table 404 to stop moving, drives the I-shaped double disc 300 to rotate, and controls the second electric slide table 507 to move a preset distance d2. When the second polishing wheel 210 rotates to the lowest point, it drives the rubber roller 308 to contact the second driven rubber roller 213, and drives the second polishing wheel 210 to rotate. The second polishing wheel 210 contacts multiple optical fibers 510. At this time, when the photoelectric door 401 obtains an excitation signal from the second photoelectric door recognition slit 311, it sends a stop signal to the computer 600. The computer 600 controls the rotation motor 402 to stop rotating, and makes the first electric slide table 404 start to reciprocate to drive the second polishing wheel 210 to polish multiple optical fibers 510. According to the preset polishing time, the "second polishing wheel polishes optical fibers" is completed, realizing the transition polishing of optical fibers.
[0067] Subsequently, the computer 600 controls the first electric slide table 404 to stop moving, drives the I-shaped double disc 300 to rotate, and controls the second electric slide table 507 to move a preset distance d3. When the third polishing wheel 201 rotates to the lowest point, it drives the rubber roller 308 to contact the third driven rubber roller 207, and drives the third polishing wheel 201 to rotate. The third polishing wheel 201 contacts multiple optical fibers 510. At this time, when the photoelectric door 401 obtains an excitation signal from the third photoelectric door recognition slit 312, it sends a stop signal to the computer 600. The computer 600 controls the rotation motor 402 to stop rotating, and makes the first electric slide table 404 start to reciprocate to drive the third polishing wheel 201 to polish multiple optical fibers 510. According to the preset polishing time, the "third polishing wheel polishes optical fibers" is completed, realizing the fine polishing of optical fibers.
[0068] Subsequently, the computer 600 controls the first electric slide table 404 to stop moving, drives the I-shaped double disc 300 to rotate, and controls the second electric slide table 507 to move a preset distance d4. When the fourth polishing wheel 208 rotates to the lowest point, it drives the rubber roller 308 to contact the fourth driven rubber roller 211, and drives the fourth polishing wheel 208 to rotate. The fourth polishing wheel 208 contacts multiple optical fibers 510. At this time, when the photoelectric door 401 obtains an excitation signal from the fourth photoelectric door recognition slit 313, it sends a stop signal to the computer 600. The computer 600 controls the rotation motor 402 to stop rotating, and makes the first electric slide table 404 start to reciprocate to drive the fourth polishing wheel 208 to polish multiple optical fibers 510. According to the preset polishing time, the "fourth polishing wheel polishes optical fibers" is completed, realizing the polishing of optical fibers.
[0069] Subsequently, the computer 600 controls the polishing motor 403 to stop rotating, and controls the rotation motor to drive the I-shaped double disc 300 to rotate. When the photoelectric door 401 obtains an excitation signal from the initialization recognition slit 314, it sends a stop signal to the computer 600. The computer 600 controls the rotation motor 402 to stop rotating, and controls the third electric slide table 509 to drive the optical fiber clamping device 500 away from the polishing wheel 200, completing the "device reset".
[0070] Subsequently, the optical fiber is removed, and then the "optical fiber polishing can be ended", obtaining a batch of side-polished optical fibers with the same polishing depth and a flat side-polished surface.
[0071] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. Multi-wheel turntable type optical fiber side polishing device, characterized in that, Including: The main body frame, which serves as the direct or indirect installation base for the following devices; The polishing device, which is used to achieve stable, efficient and batch lateral polishing of optical fibers, including an I-shaped double disk, polishing wheels, sandpaper rollers, rotating shafts, transmission shafts, hollow rubber rollers, photoelectric switches, rotating motors, polishing motors and electric slide table 1; A plurality of polishing wheels are evenly distributed around the I-shaped double disk. The I-shaped double disk is connected to the main body frame through the rotating shaft arranged in the center. The transmission shaft is fixed at the lower part of the main body frame. The tail handles of the polishing wheels and the transmission shaft are both sleeved with hollow rubber rollers; The photoelectric switch is arranged between the main body frame and the I-shaped double disk. The rotating motor is connected to the rotating shaft. The polishing motor is connected to the transmission shaft using a flexible coupling. The electric slide table 1 carries the overall movement; The optical fiber clamping device, which is used to achieve batch loading of multiple optical fibers and adjustment of the optical fiber tension, including a substrate, two multi-fiber clamps, two V-groove wheel sets, two electric slide tables, a V-groove wheel set basket and a counterweight; The multi-fiber clamp 1 is arranged on the left side of the substrate and on the left side of the polishing wheel. The V-groove wheel set 1 is arranged in the middle of the substrate and on the right side of the polishing wheel. The electric slide table 2 is arranged on the right side of the substrate. The V-groove wheel set 2 and the multi-fiber clamp 2 are arranged on the electric slide table 2. The V-groove wheel set basket is arranged between the two V-groove wheel sets. The counterweight is arranged in the V-groove wheel set basket. The electric slide table 3 carries the overall movement.
2. The multi-wheel turntable type optical fiber side polishing device according to claim 1, characterized in that: The polishing wheel is a device with a tail handle embedded in the I-shaped double disk, a through groove arranged on the side wall of the head and a hollow column cavity; A one-way bearing is embedded at the bottom of the hollow column cavity of the polishing wheel, and a cover plate is arranged at the top of the hollow column cavity. The sandpaper roller is arranged between the one-way bearing and the cover plate.
3. The multi-wheel turntable type optical fiber side polishing device according to claim 1, wherein: The side wall of the head of the polishing wheel is surrounded by polishing sandpaper. The polishing sandpaper extends into the hollow column cavity through the through groove on the side wall of the head of the polishing wheel and is fixed on the sandpaper roller. The sandpaper roller rotates through the one-way bearing, so that the polishing sandpaper is closely attached to the polishing wheel.
4. The multi-wheel turntable type optical fiber side polishing device according to claim 1, characterized in that: The polishing motor is connected to the transmission shaft by a flexible coupling. The hollow rubber roller is sleeved on the transmission shaft to form a driving rubber roller. The hollow rubber roller is sleeved on the tail handle of the polishing wheel to form a driven rubber roller. The driving rubber roller and the driven rubber roller are in contact and cooperate to form a flexible transmission structure. The flexible coupling and the flexible transmission structure are used to prevent the vibration of the motor from affecting the rotation of the polishing wheel.
5. The multi-wheel turntable type optical fiber side polishing device according to claim 1, characterized in that: The I-shaped double disk is a polishing wheel fixing device including two disks and a middle rotating shaft sleeve. The polishing wheels are fixed through the bearings correspondingly arranged on the two disks to improve the rotation accuracy.
6. The multi-wheel turntable type optical fiber side polishing device according to claim 1, characterized in that: The I-shaped double disk is driven to rotate by the rotating shaft connected to the rotating motor, so as to change the driven rubber roller in contact with the driving rubber roller, and is used to switch the polishing wheels with different roughness sandpapers evenly distributed around the I-shaped double disk to contact the optical fiber.
7. The multi-wheel turntable type optical fiber side polishing device according to claim 1, characterized in that: 8. The multi-wheel turntable type optical fiber side polishing device according to claim 1, wherein: 9. The multi-wheel turntable type optical fiber side polishing device according to claim 1, wherein: The collaborative cooperation of the polishing device and the optical fiber clamping device realizes semi-automatic batch polishing of optical fibers.
Citation Information
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