Rust removal equipment for wind power tower drum
By designing rust removal equipment for wind turbine towers, including a mobile vehicle, adjustment components, and rotating components, the problems of low efficiency and high intensity of manual hand-held grinding equipment have been solved, achieving efficient and automated internal rust removal and reducing labor intensity.
Patent Information
- Application Number
- CN202311008669.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-10
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-08-10
AI Technical Summary
In existing technologies, rust removal of the inner wall of wind turbine towers is carried out manually using handheld grinding equipment, which has the problems of low work efficiency and high labor intensity.
Design a rust removal device for wind turbine towers, including a moving vehicle, an adjustment component, a rotating component, and a rust removal component. The adjustment component adjusts the position of the rotating component under the action of a first driving component, so that it abuts against the inner wall of the wind turbine tower. The rotating component rotates along the circumference of the wind turbine tower under the action of a second driving component. The grinding head moves along the circumference and axis during the rotation process to perform grinding.
It improves the efficiency of rust removal, reduces labor intensity, realizes an automated rust removal process, and reduces the need for manual hand-held grinding equipment.
Smart Images

Figure CN116766020B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wind power generation technology, and in particular to a rust removal device for wind turbine towers. Background Technology
[0002] The wind turbine tower is the support structure for wind power generation, primarily serving a supporting function within the wind turbine generator set, while also absorbing vibrations from the unit. Before installation, the internal structure of the wind turbine tower needs to be inspected to remove rust from the inner walls and a rust-proof coating needs to be applied.
[0003] In existing technology, when grinding the inner wall of a wind turbine tower, the wind turbine tower is in a horizontal position. The grinding equipment is carried into the wind turbine tower by a trolley. During the grinding process, a person needs to manually hold the grinding equipment and aim it at the rusted area to grind it.
[0004] However, the method of removing rust by manually grinding the inner wall of the wind turbine tower with hand-held grinding equipment has the problems of low work efficiency and high labor intensity. Summary of the Invention
[0005] This invention provides a rust removal device for wind turbine towers to solve the problems of low work efficiency and high labor intensity associated with manually grinding the inner wall of wind turbine towers with handheld grinding equipment.
[0006] This invention provides a rust removal device for wind turbine towers, applicable to wind turbine towers, comprising a moving vehicle, an adjusting assembly, a rotating assembly, and a rust removal assembly;
[0007] The mobile vehicle can move inside the wind turbine tower. The adjustment component is connected to the mobile vehicle, the rotating component is connected to the adjustment component, and the rust removal component is connected to the rotating component.
[0008] The adjustment component is equipped with a first driving member, and the adjustment component is configured to adjust the position of the rotating component under the action of the first driving member so that the rotating component abuts against the inner wall of the wind turbine tower.
[0009] The rotating assembly is equipped with a second driving member, and the rotating assembly is configured to rotate along the circumferential direction of the wind turbine tower under the action of the second driving member;
[0010] The rust removal component includes a grinding head connected to the rotating component. The grinding head can abut against the inner wall of the wind turbine tower. The grinding head is configured to rotate along the circumference of the wind turbine tower during the rotation of the rotating component, so as to grind the inner wall of the wind turbine tower.
[0011] In one possible implementation, the adjustment assembly includes a mounting tube and a bidirectional lead screw, the first drive member is mounted on the mounting tube, the bidirectional lead screw is rotatably inserted inside the mounting tube, the bidirectional lead screw has a positive thread section and a negative thread section, the positive thread section and the negative thread section are respectively located on both sides of the axial direction of the mounting tube, and a lead screw nut is fitted on both the positive thread section and the negative thread section.
[0012] The bidirectional lead screw is connected to the moving vehicle, and the rotating assembly is mounted on the lead screw nut.
[0013] In one possible implementation, the rotating assembly includes two rotating blocks and a plurality of connecting rod assemblies. The two rotating blocks are rotatably mounted on the two lead screw nuts, and the plurality of connecting rod assemblies are spaced apart along the circumferential direction of the mounting tube. Each connecting rod assembly is hinged to the two rotating blocks.
[0014] In one possible implementation, the linkage assembly includes a first link and a second link, which are respectively hinged to the two rotating blocks;
[0015] The rotating assembly further includes a mounting base and a roller. The mounting base is hinged to the first connecting rod and the second connecting rod respectively. The roller is rotatably mounted on the mounting base and is connected to the second driving component.
[0016] In one possible implementation, the rust removal assembly is configured with a third drive member, and the rust removal assembly further includes a movable base. The third drive member is mounted on the mounting base, and the movable base is connected to the third drive member. The grinding head is mounted on the movable base, and the third drive member can move the grinding head via the movable base.
[0017] In one possible implementation, the rust removal assembly is further configured with a fourth drive member, which is mounted on the movable base and connected to the grinding head, and the fourth drive member can drive the grinding head to rotate.
[0018] In one possible implementation, at least one guide rod is fixed at each of the two ends of the mounting tube along its axial direction. Each guide rod extends along the axial direction of the mounting tube. The rotating assembly also includes two moving blocks. One moving block is fixed on each lead screw nut. A rotating block is rotatably disposed on each moving block. Each moving block corresponds to at least one guide rod. The guide rod passes through the moving block, and the moving block can move along the guide rod.
[0019] In one possible implementation, a limiting block is provided at each of the two ends of the bidirectional lead screw along its axial direction. The limiting block is fixedly connected to the guide rod and abuts against the bidirectional lead screw.
[0020] In one possible implementation, the mobile vehicle is equipped with a magnetic box, an electromagnet is installed inside the magnetic box, and a contact plate is installed outside the magnetic box. The electromagnet can attract one of the limiting blocks to the contact plate.
[0021] In one possible implementation, the first drive member has a rotating shaft on which a first gear is disposed, and a second gear is disposed on the bidirectional lead screw, wherein the first gear meshes with the second gear.
[0022] This invention provides a rust removal device for wind turbine towers, including a moving vehicle, an adjusting component, a rotating component, and a rust removal component. The moving vehicle can move inside the wind turbine tower. The adjusting component is connected to the moving vehicle, the rotating component is connected to the adjusting component, and the rust removal component is connected to the rotating component. The adjusting component is equipped with a first driving member, and is configured to adjust the position of the rotating component under the action of the first driving member, so that the rotating component abuts against the inner wall of the wind turbine tower. The rotating component is equipped with a second driving member, and is configured to rotate along the circumference of the wind turbine tower under the action of the second driving member. The rust removal component includes a grinding head, which is connected to the rotating component and can abut against the inner wall of the wind turbine tower. The grinding head is configured to rotate along the circumference of the wind turbine tower during the rotation of the rotating component, so that the grinding head grinds the inner wall of the wind turbine tower. By adjusting the position of the rotating component under the action of the first driving component, the rotating component can be brought into contact with the inner wall of the wind turbine tower. Under the action of the second driving component, the rotating component rotates along the circumference of the wind turbine tower, allowing the grinding head to grind the inner wall of the wind turbine tower along the circumference. The moving vehicle can drive the adjusting component, rotating component, and rust removal component to move along the axial direction of the wind turbine tower inside the tower, allowing the grinding head to grind the inner wall of the tower along the axial direction. This avoids manual hand-held grinding equipment, thereby improving work efficiency and reducing labor intensity. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1This is a schematic diagram of the rust removal equipment for wind turbine towers and the wind turbine tower structure provided in an embodiment of the present invention;
[0025] Figure 2 for Figure 1 A front view schematic diagram of the rust removal equipment used in the wind turbine tower;
[0026] Figure 3 for Figure 2 An enlarged view of point A in the diagram;
[0027] Figure 4 for Figure 2 A partial schematic diagram of rust removal equipment used for wind turbine towers;
[0028] Figure 5 for Figure 4 Enlarged diagram of point B in the diagram;
[0029] Figure 6 for Figure 4 An enlarged diagram of point C in the diagram.
[0030] Explanation of reference numerals in the attached figures:
[0031] 10-Mobile cart; 11-Magnetic box;
[0032] 12-Contact plate; 20-Adjustment assembly;
[0033] 21-Installation tube; 22-Double-acting lead screw;
[0034] 221 - Positive thread section; 222 - Negative thread section;
[0035] 223 - Polished rod section; 224 - Second gear;
[0036] 23-Guide rod; 24-Limit block;
[0037] 30 - Rotating component; 31 - Rotating block;
[0038] 32 - Link assembly; 321 - First link;
[0039] 322 - Second link; 33 - Mounting bracket;
[0040] 34-Drum; 35-Moving block;
[0041] 40 - Rust removal components; 41 - Grinding head;
[0042] 42-Moving seat; 51-First driving component;
[0043] 511 - First gear; 52 - Second driving component;
[0044] 53 - Third drive component; 54 - Fourth drive component;
[0045] 100 - Wind turbine tower. Detailed Implementation
[0046] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0047] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0048] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "fixation," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between the components; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0049] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0050] In the above description, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0051] In existing technologies, when grinding the inner wall of wind turbine towers, the towers are horizontal, and the grinding equipment is carried into the towers by a trolley. During grinding, the equipment needs to be manually held and aimed at the rusted areas. However, this method of manually grinding the inner wall of wind turbine towers is inefficient and labor-intensive.
[0052] To address the aforementioned problems, this invention provides a rust removal device for wind turbine towers, comprising a moving vehicle, an adjusting component, a rotating component, and a rust removal component. The adjusting component, under the action of a first driving member, adjusts the position of the rotating component, allowing it to abut against the inner wall of the wind turbine tower. Under the action of a second driving member, the rotating component rotates along the circumference of the wind turbine tower, enabling the grinding head to grind the inner wall of the tower along its circumference. The moving vehicle can drive the adjusting component, rotating component, and rust removal component to move axially within the wind turbine tower, allowing the grinding head to grind the inner wall along its axial direction. This eliminates the need for manual hand-held grinding, thereby improving work efficiency and reducing labor intensity.
[0053] The rust removal equipment for wind turbine towers provided in this invention will be described in detail below with reference to specific embodiments.
[0054] like Figure 1 and Figure 2 As shown, this embodiment of the invention provides a rust removal device for wind turbine towers, applied to a wind turbine tower 100, including a moving vehicle 10, an adjusting component 20, a rotating component 30, and a rust removal component 40; the moving vehicle 10 can move inside the wind turbine tower 100, the adjusting component 20 is connected to the moving vehicle 10, the rotating component 30 is connected to the adjusting component 20, and the rust removal component 40 is connected to the rotating component 30.
[0055] The adjustment assembly 20 is equipped with a first drive member 51. The adjustment assembly 20 is configured to adjust the position of the rotating assembly 30 under the action of the first drive member 51 so that the rotating assembly 30 abuts against the inner wall of the wind turbine tower 100.
[0056] The rotating assembly 30 is equipped with a second drive member 52, and the rotating assembly 30 is configured to rotate along the circumference of the wind turbine tower 100 under the action of the second drive member 52.
[0057] like Figure 3 As shown, the rust removal assembly 40 includes a grinding head 41, which is connected to the rotating assembly 30. The grinding head 41 can abut against the inner wall of the wind turbine tower 100. The grinding head 41 is configured to rotate along the circumference of the wind turbine tower 100 during the rotation of the rotating assembly 30, so that the grinding head 41 grinds the inner wall of the wind turbine tower 100.
[0058] Among them, the wind turbine tower 100 is cylindrical in shape.
[0059] The mobile cart 10 can be moved manually or by a motor. The mobile cart 10 can move the adjustment component 20, the rotation component 30, and the rust removal component 40.
[0060] The grinding head 41 grinds the inner wall of the wind turbine tower 100, which can remove the rust on the inner wall of the wind turbine tower 100.
[0061] After the rust removal equipment enters the wind turbine tower 100, the position of the rotating component 30 is adjusted by the adjusting component 20. Then, the rotating component 30 rotates along the circumference of the wind turbine tower 100. After that, the moving carriage 10 moves inside the wind turbine tower 100. Driven by the moving carriage 10 and the rotating component 30, the grinding head 41 moves along the axial direction of the wind turbine tower 100 and rotates along the circumference of the wind turbine tower 100, so that the grinding head 41 can grind the inner wall of the wind turbine tower 100. Specifically, after the mobile vehicle 10 enters the interior of the wind turbine tower 100, under the action of the first drive component 51, the adjusting component 20 adjusts the position of the rotating component 30, so that the rotating component 30 abuts against the inner wall of the wind turbine tower 100. Then, the grinding head 41 abuts against the inner wall of the wind turbine tower 100. Then, under the action of the second drive component 52, the rotating component 30 rotates along the circumferential direction of the wind turbine tower 100. Then, the mobile vehicle 10 moves inside the wind turbine tower. Driven by the mobile vehicle 10 and the rotating component 30, the grinding head 41 moves along the axial direction of the wind turbine tower 100 and rotates along the circumferential direction of the wind turbine tower 100, so that the grinding head 41 can grind the inner wall of the wind turbine tower 100.
[0062] The rust removal equipment for wind turbine towers provided in this embodiment of the invention adjusts the position of the rotating component 30 under the action of the first driving component 51 by adjusting the component 20, so that the rotating component 30 abuts against the inner wall of the wind turbine tower 100. Under the action of the second driving component 52, the rotating component 30 rotates along the circumferential direction of the wind turbine tower 100, so that the grinding head 41 grinds the inner wall of the wind turbine tower 100 along the circumferential direction of the wind turbine tower 100. The moving carriage 10 can drive the adjusting component 20, the rotating component 30 and the rust removal component 40 to move inside the wind turbine tower, so that the grinding head 41 grinds the inner wall of the wind turbine tower 100 along the axial direction of the wind turbine tower 100. This can avoid manual hand-held grinding equipment, thereby improving work efficiency and reducing labor intensity.
[0063] In one possible implementation, such as Figures 4 to 6 As shown, the adjustment assembly 20 includes a mounting tube 21 and a bidirectional lead screw 22. The first drive member 51 is mounted on the mounting tube 21. The bidirectional lead screw 22 is rotatably inserted into the mounting tube 21. The bidirectional lead screw 22 has a positive thread section 221 and a negative thread section 222. The positive thread section 221 and the negative thread section 222 are located on both sides of the axial direction of the mounting tube 21, respectively. A lead screw nut (not shown in the figure) is fitted on both the positive thread section 221 and the negative thread section 222.
[0064] The mounting pipe 21 can be a cylindrical pipe, and the axis of the mounting pipe 21 can extend along the axial direction of the wind turbine tower 100.
[0065] The axis of the bidirectional lead screw 22 coincides with the axis of the mounting tube 21. The positive thread section 221 and the negative thread section 222 of the bidirectional lead screw 22 have opposite thread directions. A smooth rod section 223 is provided between the positive thread section 221 and the negative thread section 222, and the smooth rod section 223 is rotatably mounted on the mounting tube 21. The smooth rod section 223 has no threads.
[0066] The bidirectional lead screw 22 is connected to the moving carriage 10, and the rotating assembly 30 is mounted on the lead screw nut.
[0067] like Figure 5 As shown, the first driving component 51 can be a motor. The first driving component 51 has a rotating shaft, on which a first gear 511 is mounted, and on the double-acting lead screw 22 is a second gear 224, with the first gear 511 meshing with the second gear 224. When the rotating shaft of the first driving component 51 rotates clockwise, the double-acting lead screw 22 can rotate clockwise via the first gear 511 and the second gear 224; when the rotating shaft of the first driving component 51 rotates counterclockwise, the double-acting lead screw 22 can rotate counterclockwise via the first gear 511 and the second gear 224.
[0068] In one possible implementation, such as Figure 2 and Figure 6As shown, the rotating assembly 30 includes two rotating blocks 31 and multiple connecting rod assemblies 32. The two rotating blocks 31 are rotatably mounted on two lead screw nuts, and the multiple connecting rod assemblies 32 are spaced apart along the circumferential direction of the mounting tube 21. Each connecting rod assembly 32 is hinged to the two rotating blocks 31.
[0069] The number of link assemblies 32 can be set as needed. In some examples, such as... Figure 3 and Figure 4 As shown, the rotating assembly 30 includes four link assemblies 32, each link assembly 32 including a first link 321 and a second link 322, the first link 321 and the second link 322 being hinged to two rotating blocks 31 respectively.
[0070] The length of the first link 321 can be equal to the length of the second link 322.
[0071] like Figure 4 As shown, the rotating assembly 30 also includes a mounting base 33 and a roller 34. The mounting base 33 is hinged to the first connecting rod 321 and the second connecting rod 322, respectively. The roller 34 is rotatably mounted on the mounting base 33 and is connected to the second driving member 52. In some examples, the rotating assembly 30 includes four connecting rod assemblies 32, each corresponding to one mounting base 33, each mounting base 33 corresponding to one roller 34, and each roller 34 connected to one second driving member 52. When the four rollers 34 abut against the inner wall of the wind turbine tower 100, the centers of the four rollers 34 are located on the axis of the bidirectional lead screw 22, and the centers of the four mounting bases 33 are located on the axis of the bidirectional lead screw 22.
[0072] Mounting base 33 can be a flat plate. The extending direction of mounting base 33 is parallel to the extending direction of the axis of mounting tube 21. The axis of roller 34 extends along the extending direction of the axis of mounting tube 21.
[0073] Under the action of the first driving member 51, the bidirectional lead screw 22 rotates clockwise, causing the two lead screw nuts to move closer to each other. These nuts drive the two rotating blocks 31 to move closer to each other, and the ends of the first and second connecting rods 321 and 322 of the connecting rod assembly 32 connected to the two rotating blocks 31 move closer to each other. In a direction perpendicular to the axis of the mounting tube 21, this allows the mounting base 33 and the roller 34 to move away from the bidirectional lead screw 22. Under the action of the first driving member 51, the bidirectional lead screw 22 rotates counterclockwise, causing the two lead screw nuts to move further away from each other. These nuts drive the two rotating blocks 31 to move further away from each other, and the ends of the first and second connecting rods 321 and 322 of the connecting rod assembly 32 connected to the two rotating blocks 31 move further away from each other. In a direction perpendicular to the axis of the mounting tube 21, this allows the mounting base 33 and the roller 34 to move closer to the bidirectional lead screw 22. This configuration allows the rust removal equipment for wind turbine towers to adapt to wind turbine towers 100 of different diameters.
[0074] Before the rust removal equipment for wind turbine towers enters the wind turbine tower 100, the double-acting screw 22 rotates counterclockwise. In a direction perpendicular to the axis of the mounting pipe 21, the distance between the mounting base 33 and the double-acting screw 22 is adjusted so that the rust removal equipment for wind turbine towers can enter the wind turbine tower 100 and the rotating component 30 does not contact the wind turbine tower 100.
[0075] After the rust removal equipment for the wind turbine tower enters the wind turbine tower 100, the adjustment component 20 needs to be aligned, that is, the axis of the mounting pipe 21 needs to be aligned with the axis of the wind turbine tower 100. Specifically, after the rust removal equipment enters the wind turbine tower, the adjustment component 20 is removed from the moving vehicle 10. Then, under the action of the first drive component 51, the double-acting screw 22 rotates clockwise, adjusting the distance between the mounting base 33 and the double-acting screw 22, so that the four rollers 34 of the rotating component 30 abut against the inner wall of the wind turbine tower. At this time, the axis of the mounting pipe 21 is aligned with the axis of the wind turbine tower 100, thus achieving the alignment of the adjustment component 20. After the alignment of the adjustment component 20 is achieved, the adjustment component 20 is connected to the moving vehicle 10.
[0076] The second driving component 52 can be a motor. When the wind turbine tower is derusted using a derusting device, the four rollers 34 of the rotating assembly 30 are driven to rotate under the action of the second driving component 52. Under the action of the four rollers 34 against the inner wall of the wind turbine tower 100, the four rollers 34 and the four mounting seats 33 rotate along the axis of the bidirectional lead screw 22 through two rotating blocks 31, thereby enabling the rotating assembly 30 to rotate along the circumference of the wind turbine tower 100.
[0077] Furthermore, such as Figure 4 and Figure 6As shown, at least one guide rod 23 is fixed at each end of the axial direction of the mounting tube 21. Each guide rod 23 extends along the axial direction of the mounting tube 21. The rotating assembly 30 also includes two moving blocks 35. One moving block 35 is fixed on each lead screw nut. A rotating block 31 is rotatably provided on each moving block 35. Each moving block 35 corresponds to at least one guide rod 23. The guide rod 23 passes through the moving block 35, and the moving block 35 can move along the guide rod 23.
[0078] The guide rod 23 is a cylindrical rod. Each moving block 35 can correspond to two guide rods 23, and the two guide rods 23 are parallel to each other.
[0079] During the clockwise or counterclockwise rotation of the bidirectional lead screw 22, the lead screw nut drives the moving block 35 to move along the guide rod 23, and the moving block 35 drives the rotating block 31 to move.
[0080] In one possible implementation, such as Figure 3 As shown, the rust removal assembly 40 is equipped with a third drive component 53. The rust removal assembly 40 also includes a movable seat 42. The third drive component 53 is mounted on the mounting base 33. The movable seat 42 is connected to the third drive component 53. The grinding head 41 is mounted on the movable seat 42. The third drive component 53 can move the grinding head 41 through the movable seat 42.
[0081] The third driving component 53 can be a cylinder. The third driving component 53 can move the grinding head 41 radially along the mounting tube 21 via the movable seat 42.
[0082] When the four rollers 34 of the rotating assembly 30 abut against the inner wall of the wind turbine tower 100, the third drive component 53 moves the grinding head 41 through the moving seat 42, so that the grinding head 41 abuts against the inner wall of the wind turbine tower 100.
[0083] Furthermore, such as Figure 3 and Figure 4 As shown, the rust removal assembly 40 is also equipped with a fourth drive component 54, which is mounted on the movable base 42 and connected to the grinding head 41. The fourth drive component 54 can drive the grinding head to rotate.
[0084] The fourth driving component 54 can be a motor.
[0085] When the wind turbine tower is derusted using a derusting device, the grinding head 41 is driven to rotate under the action of the fourth driving component 54. The grinding head 41 contacts the inner wall of the wind turbine tower 100, which allows the grinding head 41 to grind the inner wall of the wind turbine tower 100.
[0086] In one possible implementation, such as Figure 4 and Figure 6As shown, a limiting block 24 is provided at each end of the axial direction of the bidirectional lead screw 22. The limiting block 24 is fixedly connected to the guide rod 23 and abuts against the bidirectional lead screw 22.
[0087] The limiting block 24 is made of metal.
[0088] When the bidirectional lead screw 22 rotates counterclockwise, the two lead screw nuts move away from each other. The two lead screw nuts drive the two moving blocks 35 to move away from each other along the guide rod 23. When the moving block 35 moves to the end of the guide rod 23 away from the mounting tube 21, the moving block 35 contacts the limiting block 24. The limiting block 24 can restrict the moving block 35 on the guide rod 23 to prevent the moving block 35 from detaching from the guide rod 23.
[0089] In one possible implementation, such as Figure 2 As shown, a magnetic box 11 is provided on the mobile vehicle 10. An electromagnet is provided inside the magnetic box 11, and a contact plate 12 is provided outside the magnetic box 11. The electromagnet can attract a limiting block 24 to the contact plate 12.
[0090] When the electromagnet is energized, the limiting block 24 can be attracted to the contact plate 12. When the electromagnet is de-energized, the limiting block 24 can detach from the contact plate 12.
[0091] When the rust removal equipment for the wind turbine tower enters the wind turbine tower 100 and before the centering adjustment of the adjustment component 20 is performed, the electromagnet is de-energized; after the centering adjustment of the adjustment component 20 is performed, the electromagnet is energized, so that the moving vehicle 10 can move the adjustment component 20, the rotating component 30 and the rust removal component 40 through the magnetic box 11.
[0092] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rust removal device for wind turbine towers, applied to wind turbine towers, characterized in that, Includes moving car, adjustment assembly, rotating assembly and rust removal assembly; The mobile vehicle can move inside the wind turbine tower. The adjustment component is connected to the mobile vehicle, the rotating component is connected to the adjustment component, and the rust removal component is connected to the rotating component. The adjustment component is equipped with a first driving member, and the adjustment component is configured to adjust the position of the rotating component under the action of the first driving member so that the rotating component abuts against the inner wall of the wind turbine tower. The rotating assembly is equipped with a second driving member, and the rotating assembly is configured to rotate along the circumferential direction of the wind turbine tower under the action of the second driving member; The rust removal component includes a grinding head connected to the rotating component. The grinding head can abut against the inner wall of the wind turbine tower. The grinding head is configured to rotate along the circumference of the wind turbine tower during the rotation of the rotating component, so that the grinding head grinds the inner wall of the wind turbine tower. The adjustment assembly includes a mounting tube and a bidirectional lead screw. The first drive component is mounted on the mounting tube, and the bidirectional lead screw is rotatably inserted inside the mounting tube. The bidirectional lead screw has a positive thread section and a negative thread section, which are located on opposite sides of the axial direction of the mounting tube. A lead screw nut is fitted on both the positive thread section and the negative thread section. The bidirectional lead screw is connected to the mobile vehicle, and the rotating assembly is mounted on the lead screw nut; The rotating assembly includes two rotating blocks and multiple connecting rod assemblies. The two rotating blocks are rotatably mounted on the two lead screw nuts, and the multiple connecting rod assemblies are spaced apart along the circumferential direction of the mounting tube. Each connecting rod assembly is hinged to the two rotating blocks. At least one guide rod is fixed at each end of the axial direction of the mounting tube. Each guide rod extends along the axial direction of the mounting tube. The rotating assembly also includes two moving blocks. One moving block is fixed on each lead screw nut. A rotating block is rotatably disposed on each moving block. Each moving block corresponds to at least one guide rod. The guide rod passes through the moving block, and the moving block can move along the guide rod. During the rotation of the bidirectional lead screw, the lead screw nut drives the moving block to move along the guide rod, and the moving block drives the rotating block to move. A limiting block is provided at each of the two ends of the bidirectional lead screw along its axial direction. The limiting block is fixedly connected to the guide rod and abuts against the bidirectional lead screw. The mobile vehicle is equipped with a magnetic box, an electromagnet is installed inside the magnetic box, and a contact plate is installed outside the magnetic box. The electromagnet can attract one of the limiting blocks to the contact plate. The first driving component has a rotating shaft, on which a first gear is disposed, and on which a second gear is disposed, and the first gear meshes with the second gear.
2. The rust removal equipment for wind turbine towers according to claim 1, characterized in that, The linkage assembly includes a first linkage and a second linkage, and the first linkage and the second linkage are respectively hinged to the two rotating blocks; The rotating assembly further includes a mounting base and a roller. The mounting base is hinged to the first connecting rod and the second connecting rod respectively. The roller is rotatably mounted on the mounting base and is connected to the second driving component.
3. The rust removal equipment for wind turbine towers according to claim 2, characterized in that, The rust removal assembly is equipped with a third driving component and also includes a movable base. The third driving component is mounted on the mounting base and connected to the movable base. The grinding head is mounted on the movable base, and the third driving component can move the grinding head through the movable base.
4. The rust removal equipment for wind turbine towers according to claim 3, characterized in that, The rust removal assembly is also equipped with a fourth driving component, which is mounted on the movable base and connected to the grinding head. The fourth driving component can drive the grinding head to rotate.
Citation Information
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