Steel wire pay-off compensation mechanism for steel wire rubber tube production
By using a wire tension feedback mechanism in the production of steel wire rubber hoses, the rotation speed of the wire reel is adjusted in real time, which solves the problem of mismatch between the rotation speed of the wire reel and the release speed, and improves production efficiency.
Patent Information
- Application Number
- CN202310917830.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-07-25
AI Technical Summary
In the existing steel wire rubber hose production process, the rotation speed of the steel wire reel is difficult to match with the steel wire release speed, resulting in problems such as steel wire accumulation or insufficient supply speed.
A wire tension feedback mechanism is adopted, which adjusts the speed of the drive mechanism by detecting the bending change of the wire to ensure that the speed of the wire reel is matched with the release speed. It includes a combination of resistance column, conductive unit and insulating wheel to adjust the rotation speed of the wire reel in real time.
This achieves a match between the wire feeding speed and the actual release speed of the wire reel, avoiding problems such as wire accumulation or insufficient supply speed, and improving production efficiency.
Smart Images

Figure CN116786627B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pipeline production equipment, in particular to a steel wire pay-off compensation mechanism for steel wire rubber pipe production. BACKGROUND
[0002] Steel wire rubber pipe refers to a kind of pipe combined by spiral steel wire and rubber, which has good flexibility, anti-collapse and bending advantages. In the production process, the cooperation of the steel wire pay-off mechanism is needed to release the steel wire from the steel wire reel, so as to complete the steel wire release and realize the spiral winding of the steel wire supply.
[0003] The existing patent with Chinese patent publication number CN212334203U, the name of which is "a steel wire pay-off device for steel wire reinforced hose production", the patent includes "a body, the outside of the body is provided with a protective shell, the right side of the protective shell is fixedly installed with a driving motor, the output shaft of the driving motor is fixedly installed with a winding reel, and the bottom of the winding reel is provided with a connecting block. The steel wire pay-off device for steel wire reinforced hose production drives the outer sleeve to rotate through the servo motor, so that the inner sleeve rod pushes the connecting rod to move upward, which facilitates lifting the winding reel upward, without manual lifting of the winding reel, and one person can complete the installation of the winding reel, saving manpower, and the left side of the bottom plate is designed into a bevel shape, which facilitates pushing the winding reel to the bottom plate, further reducing the difficulty of manual handling, and making the device more labor-saving and convenient to use".
[0004] However, although the existing technology can realize normal pay-off of the steel wire, it is known that the existing steel wire is wound on the steel wire reel, and the steel wire reel needs to rotate to release the steel wire in the use process. The actual rotation of the steel wire reel is usually uniform speed by driving equipment, and the existing problem of this mode is that the winding diameter of the steel wire on the steel wire reel becomes smaller and smaller due to the release of the steel wire, so the steel wire reel needs to gradually increase the rotating speed. If the steel wire reel is directly driven by the driving equipment with gradually increasing speed, it is difficult to ensure that the speed increased by the driving equipment can exactly meet the speed of the actual release of the steel wire, the rotating speed of the steel wire reel is too fast, which causes the accumulation of the steel wire, and the speed of the steel wire supply is too slow. In order to solve the above problems, we propose a steel wire pay-off compensation mechanism for steel wire rubber pipe production. SUMMARY
[0005] The purpose of the present application is to provide a steel wire pay-off compensation mechanism for steel wire rubber pipe production to solve the above-mentioned problems in the prior art.
[0006] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0007] The utility model provides a steel wire pay-off compensation mechanism for steel wire rubber tube production, including base plate, drive mechanism and steel wire tension feedback mechanism of drive steel wire reel rotation are installed on the base plate, the steel wire tension feedback mechanism includes the resistance column of vertical fixed setting, the conductive unit of sliding contact has on the resistance column, the bottom of conductive unit is equipped with the insulating wheel of rolling contact with the lowest place of steel wire line pressure bending, the resistance resistance value size of conductive time of steel wire tension feedback mechanism is inversely proportional to the straight angle size of steel wire line.
[0008] Preferably, the driving mechanism includes a driving motor, a first supporting roller and a second supporting roller, one end of the first supporting roller is fixed with the output shaft of the driving motor, and the first supporting roller and the second supporting roller constitute a supporting structure for supporting the rotation of the steel wire reel.
[0009] Preferably, the conductive unit includes a plug column movably connected with the insulating wheel at the bottom, a conductive column rotatably installed at the top of the plug column, a conductive sheet fixed on the conductive column and slidingly contacting with the resistance column, and a sleeve movably sleeved on the top of the plug column, and the top of the resistance column is rotatably connected with the inner top wall of the sleeve.
[0010] Preferably, the base plate is fixed with side plates on both sides, the steel wire tension feedback mechanism is provided with guide rail rods on both sides, and each guide rail rod is slidingly installed with a wire pressing wheel clamped with the steel wire.
[0011] Preferably, two parallel track rods are movably penetrated through the side surface of the sleeve, the end of each track rod is fixed perpendicularly with the side plate, and the track rod is parallel with each guide rail rod.
[0012] Preferably, an insulating tooth sleeve is fixedly sleeved on the column body of the resistance column, and a tooth groove section matching with the insulating tooth sleeve is formed on the side surface of the track rod.
[0013] Preferably, the conductive column and the plug column are connected through a torsion spring, so that the conductive sheet and the resistance column are always in close contact.
[0014] Preferably, the base plate is a stepped plate, the top of the base plate is composed of a low step surface and a high step surface, the driving mechanism is located on the low step surface, the base plate is provided with a passage structure communicating the low step surface and the high step surface, the passage structure is provided with a transmission mechanism in transmission connection with the second supporting roller, and the transmission mechanism can control whether the second supporting roller can form a supporting structure with the first supporting roller.
[0015] Preferably, the second supporting roller comprises a roller body, supporting ears extending into the channel structure are rotatably installed at both ends of the roller body, a rack column fixed with the two ears is arranged in parallel on one side of the roller body, a connecting rod movably penetrating the two ears is arranged between the rack column and the roller body, and both ends of the connecting rod are connected with the inner wall of the channel structure.
[0016] Preferably, the rack column is in the shape of a sector in cross section, the rack column is engaged with a transmission mechanism, and the transmission mechanism has a disengaging pressing unit for releasing the supporting effect of the second supporting roller and a resetting pressing unit for maintaining the supporting effect of the second supporting roller on the high-positioned step surface.
[0017] In the above technical solution, the steel wire pay-off compensation mechanism for steel wire rubber tube production provided by the application can realize timely compensation of the speed of the steel wire pay-off by arranging a tension feedback mechanism at the lowest position of the contact of the released steel wire, and the tension feedback mechanism can change the corresponding resistance value according to the bending change of the steel wire, so that the driving mechanism can timely change the rotating speed of the steel wire reel, the speed of the steel wire pay-off can be compensated in time, the speed of the steel wire pay-off can be adapted to the actual releasing speed of the steel wire from the steel wire reel, and the situation that the steel wire accumulates due to the excessively high rotating speed of the steel wire reel or the situation that the steel wire supply speed cannot keep up with the speed of the steel wire pay-off due to the excessively low rotating speed of the steel wire reel can be avoided. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0019] Figure 1 It is a whole schematic view of the steel wire pay-off compensation mechanism for steel wire rubber tube production of the present application.
[0020] Figure 2 It is a partial schematic view of the low-positioned step surface of the steel wire pay-off compensation mechanism for steel wire rubber tube production of the present application.
[0021] Figure 3 It is a schematic view of the driving mechanism of the steel wire pay-off compensation mechanism for steel wire rubber tube production of the present application.
[0022] Figure 4 It is a schematic view of the transmission mechanism of the steel wire pay-off compensation mechanism for steel wire rubber tube production of the present application.
[0023] Figure 5 It is a cross-sectional schematic view of the channel structure in the base plate of the steel wire pay-off compensation mechanism for steel wire rubber tube production of the present application.
[0024] Figure 6It is the steel wire line through steel wire tensioning feedback mechanism schematic view of steel wire rubber pipe production steel wire pay-off compensation mechanism of the application;
[0025] Figure 7 It is the sleeve sectional view schematic view of steel wire rubber pipe production steel wire pay-off compensation mechanism of the application.
[0026] Mark explanation:
[0027] 1, base plate; 1.1, side plate; 1.2, guide rail; 1.3, wire pressing wheel; 1.4, low step surface; 1.5, high step surface; 2, drive mechanism; 2.1, drive motor; 2.2, first supporting roller; 2.3, second supporting roller; 2.31, roller body; 2.32, support ear plate; 2.33, rack column; 2.34, connecting rod; 3, steel wire tensioning feedback mechanism; 3.1, resistance column; 3.11, insulation tooth sleeve; 3.12, tooth groove section; 3.2, conductive unit; 3.21, insertion column; 3.22, conductive column; 3.23, conductive sheet; 3.24, sleeve; 3.25, trajectory rod; 3.26, torsion spring; 3.3, insulation wheel; 4, channel structure; 4.1, first transverse rectangular space; 4.2, second transverse rectangular space; 4.3, vertical rectangular space; 5, transmission mechanism; 5.1, disengaging pressing unit; 5.2, reset pressing unit; 5.3, transverse transmission plate; 5.31, slot; 5.4, lever plate; 5.41, long slot; 5.42, slide column; 5.5, vertical transmission plate; 5.51, through slot; 6, shaft column rod; 7, lever shaft. DETAILED DESCRIPTION
[0028] In order for those skilled in the art to better understand the technical solutions of the present application, the present application will be further described in detail below with reference to the drawings.
[0029] Please refer to Figures 1-7 The steel wire rubber pipe production steel wire pay-off compensation mechanism provided by the embodiment of the application comprises a base plate 1, a drive mechanism 2 for driving a steel wire disc to rotate is installed on the base plate 1, and a steel wire tensioning feedback mechanism 3 is installed on the base plate 1, the steel wire tensioning feedback mechanism 3 comprises a resistance column 3.1 arranged vertically and fixedly, a conductive unit 3.2 is in sliding contact with the resistance column 3.1, the conductive unit 3.2 is provided with an insulation wheel 3.3 at the bottom end, which is in rolling contact with the lowest position of the steel wire line bent, and the resistance value of the steel wire tensioning feedback mechanism 3 when the conductive unit 3.2 is in contact with the steel wire line is inversely proportional to the straightening angle of the steel wire line.
[0030] In actual use, the driving mechanism 2 is electrically connected with the resistance column 3.1 and the conductive unit 3.2 slidingly contacting the resistance column 3.1, the driving mechanism 2 drives the steel wire reel to rotate to release the steel wire, and the released part of the steel wire is pressed downward to be in a bent state under the pressing of the conductive unit 3.2, when the releasing speed of the steel wire is lower than the required speed of the steel wire, the downward pressed steel wire is in a straightened state, the bending angle of the steel wire is increased, the resistance value of the steel wire tension feedback mechanism 3 is reduced, the conductivity of the driving mechanism 2 is increased, and the rotating speed of the steel wire reel is accelerated, and vice versa, when the releasing speed of the steel wire is higher than the required speed of the steel wire, the downward pressed steel wire is in a straightened state, the bending angle of the steel wire is reduced, the resistance value of the steel wire tension feedback mechanism 3 is reduced, and the rotating speed of the steel wire reel is reduced until the releasing speed of the steel wire is adapted to the required speed of the steel wire, which is beneficial to avoid the accumulation of the steel wire caused by the too fast rotating speed of the steel wire reel, or the situation that the steel wire supply speed cannot keep up with the steel wire reel.
[0031] In another embodiment provided by the application, the driving mechanism 2 comprises a driving motor 2.1, a first supporting roller 2.2 and a second supporting roller 2.3, one end of the first supporting roller 2.2 is fixed with the output shaft of the driving motor 2.1, the first supporting roller 2.2 and the second supporting roller 2.3 constitute a supporting structure supporting the rotation of the steel wire reel, the axis of the output shaft of the driving motor 2.1 is on the same straight line with the axis of the first supporting roller 2.2, the axis of the first supporting roller 2.2 is parallel to the second supporting roller 2.3, the driving motor 2.1 can drive the first supporting roller 2.2 to rotate, so that the steel wire reel rolls on the supporting structure to smoothly release the steel wire, preferably, anti-skid lines are arranged on the roller surfaces of the first supporting roller 2.2 and the second supporting roller 2.3, which is beneficial to prevent the steel wire reel from slipping during rotation.
[0032] In still another embodiment provided by the application, the conductive unit 3.2 comprises a plug column 3.21 movably connected with the insulating wheel 3.3 at the bottom end, the axis of the plug column 3.21 is in the vertical direction, the top of the plug column 3.21 is rotatably installed with a conductive column 3.22, the axis of the conductive column 3.22 is parallel to the axis of the plug column 3.21, the insulating wheel 3.3 is of the same structure as the pressure wheel, the conductive column 3.22 is fixed with a conductive sheet 3.23 which is in sliding contact with the resistance column 3.1, the top of the plug column 3.21 is movably sleeved with a sleeve 3.24, the top of the resistance column 3.1 is rotatably connected with the inner top wall of the sleeve 3.24, preferably, the cross sections of the sleeve 3.24 and the plug column 3.21 are both rectangular, the sleeve 3.24 and the plug column 3.21 are connected through a limiting line to prevent the sleeve 3.24 from completely separating from the plug column 3.21, the conductive column 3.22 and the resistance column 3.1 are respectively electrically connected with the driving mechanism 2 through wires, the closer the conductive sheet 3.23 is to the wire connection end of the resistance column 3.1, the smaller the resistance of the conductive unit 3.2 is when conducting electricity, and vice versa, the conductive sheet 3.23 and the resistance column 3.1 are always in contact with each other through the force, so that the conductive sheet 3.23 and the resistance column 3.1 are always in contact with each other.
[0033] In actual use, when the bending angle of the steel wire decreases, the plug column 3.21 extends out of the sleeve 3.24, the farther the conductive sheet 3.23 is from the wire connection end of the resistance column 3.1, the greater the resistance of the conductive unit 3.2 is when conducting electricity; when the bending angle of the steel wire increases, the plug column 3.21 is inserted into the sleeve 3.24, the closer the conductive sheet 3.23 is to the wire connection end of the resistance column 3.1, the smaller the resistance of the conductive unit 3.2 is when conducting electricity.
[0034] In still another embodiment provided by the application, the two sides of the base plate 1 are fixed with side plates 1.1, the two side plates 1.1 are parallel to each other, the two sides of the steel wire tensioning feedback mechanism 3 are provided with guide rail rods 1.2, the two guide rail rods 1.2 are parallel to each other, the axis of the guide rail rod 1.2 is perpendicular to the plate body of the side plate 1.1, each guide rail rod 1.2 is slidably installed with a pressure wheel 1.3 which is clamped with the steel wire, the pressure wheel 1.3 is clamped with the steel wire, the position of the steel wire on the steel wire reel changes when the steel wire is released, the pressure wheel 1.3 can freely slide on the guide rail rod 1.2 when the steel wire is released, and moves synchronously with the position of the steel wire when it is released, and provides support for the released steel wire when it is pressed by the conductive unit 3.2.
[0035] In still another embodiment of the present application, two parallel track rods 3.25 are movably arranged on the side of the sleeve 3.24, the ends of each track rod 3.25 are fixed perpendicularly to the side plate 1.1, the track rods 3.25 are parallel to each guide rod 1.2, and the sleeve 3.24 can slide along the track rods 3.25.
[0036] In still another embodiment of the present application, an insulating tooth sleeve 3.11 is fixedly sleeved on the column body of the resistance column 3.1, a tooth groove section 3.12 is arranged on the side of the track rod 3.25 and is matched with the insulating tooth sleeve 3.11, the side of the track rod 3.25 facing the insulating tooth sleeve 3.11 is a flat section, the tooth groove section 3.12 is a plurality of protrusions fixed on the flat section of the track rod 3.25 and matched with the insulating tooth sleeve 3.11, the plurality of protrusions are linearly arranged to form the tooth groove section 3.12, the insulating tooth sleeve 3.11 is engaged when passing through the tooth groove section 3.12, so that the insulating tooth sleeve 3.11 drives the resistance column 3.1 to deflect correspondingly, thereby avoiding the sliding track of the conductive sheet 3.23 on the resistance column 3.1 always at the same position on the surface of the resistance column 3.1 in actual use, preventing the resistance column 3.1 from being locally worn, and allowing the conductive sheet 3.23 to contact different surface conductive positions of the resistance column 3.1, which is beneficial to improve the service life of the resistance column 3.1. It should be particularly noted that the resistance column 3.1 and the wire are preferably sliding contact, and the deflection angle of the resistance column 3.1 caused by the insulating tooth sleeve 3.11 is not more than 360 degrees.
[0037] In still another embodiment of the present application, the base plate 1 is a stepped plate, the top of the base plate 1 is composed of a low step surface 1.4 and a high step surface 1.5, the driving mechanism 2 is located on the low step surface 1.4, the base plate 1 is provided with a passage structure 4 communicating the low step surface 1.4 and the high step surface 1.5, the passage structure 4 is provided with a transmission mechanism 5 in transmission connection with the second supporting roller 2.3, the transmission mechanism 5 controls whether the second supporting roller 2.3 can form the supporting structure with the first supporting roller 2.2, and the low step surface 1.4 and the high step surface 1.5 are parallel to the horizontal plane.
[0038] In still another embodiment of the present application, the second supporting roller 2.3 comprises a roller body 2.31, both ends of the roller body 2.31 are rotatably provided with supporting lugs 2.32 extending into the passage structure 4, a rack column 2.33 is arranged in parallel on one side of the roller body 2.31 and is fixed with the two lugs 2.32, the rack column 2.33 is parallel to the second supporting roller 2.3, a connecting rod 2.34 is movably arranged through the lugs 2.32 between the rack column 2.33 and the roller body 2.31, both ends of the connecting rod 2.34 are connected with the inner wall of the passage structure 4, and the lugs 2.32 can rotate around the connecting rod 2.34 as the center, so that the second supporting roller 2.3 moves in a direction away from the first supporting roller 2.2.
[0039] In still another embodiment of the present application, the rack column 2.33 has a cross section in the shape of a sector, which is a sector surface formed by an arc of a circle and a chord, the rack column 2.33 is engaged with the transmission mechanism 5, the length direction line of the tooth groove of the rack column 2.33 is parallel to the axial line of the rack column 2.33, and the transmission mechanism 5 has a disengaging pressing unit 5.1 for releasing the supporting action of the second supporting roller 2.3 and a resetting pressing unit 5.2 for maintaining the supporting action of the second supporting roller 2.3 on the high step surface 1.5.
[0040] In still another embodiment of the present application, the passage structure 4 has a z-shaped overall structure, which is composed of a first horizontal rectangular space 4.1, a second horizontal rectangular space 4.2 and a vertical rectangular space 4.3, the length direction of the first horizontal rectangular space 4.1 is consistent with that of the second horizontal rectangular space 4.2, the top wall surface of the first horizontal rectangular space 4.1 and that of the second horizontal rectangular space 4.2 are parallel to the top surface of the base plate 1, the second horizontal rectangular space 4.2 and the vertical rectangular space 4.3 are located directly below the high step surface 1.5, the first horizontal rectangular space 4.1 is located directly below the low step surface 1.4 and the high step surface 1.5, the height position of the first horizontal rectangular space 4.1 is lower than that of the second horizontal rectangular space 4.2, the first horizontal rectangular space 4.1 and the second horizontal rectangular space 4.2 are connected in series through the vertical rectangular space 4.3, the vertical direction of the vertical rectangular space 4.3 is perpendicular to the first horizontal rectangular space 4.1 and the second horizontal rectangular space 4.2, two openings are formed in the top of the second horizontal rectangular space 4.2 and are connected with the high step surface 1.5, and the two openings accommodate the disengaging pressing unit 5.1 for releasing the supporting action of the second supporting roller 2.3 and the resetting pressing unit 5.2 for maintaining the supporting action of the second supporting roller 2.3, respectively.
[0041] In still another embodiment of the present application, the transmission mechanism 5 includes a horizontal transmission plate 5.3 located in the first horizontal rectangular space 4.1, a lever plate 5.4 located in the second horizontal rectangular space 4.2 and a vertical transmission plate 5.5 located in the vertical rectangular space 4.3, the top of the vertical transmission plate 5.5 is located directly below the opening, the resetting pressing unit 5.2 is fixed to the top of the vertical transmission plate 5.5, the resetting pressing unit 5.2 can be a hard block extending out of the high step surface 1.5, a through groove 5.51 is formed in the side surface of the vertical transmission plate 5.5, and the included angle between the length direction line of the through groove 5.51 and that of the vertical transmission plate 5.5 is 45 degrees; preferably, the included angle between the length direction line of the through groove 5.51 and that of the vertical transmission plate 5.5 is 55 degrees, that is, the resistance when the horizontal transmission plate 5.3 extrudes the vertical transmission plate 5.5 is greater than that when the vertical transmission plate 5.5 extrudes the horizontal transmission plate 5.3.
[0042] The plate body of the transverse transmission plate 5.3 is provided with a toothed plate 5.4 engaged with the rack column 2.33, and the transverse transmission plate 5.3 can only reciprocate in the length direction of the first transverse rectangular space 4.1. When the transverse transmission plate 5.3 moves towards the vertical rectangular space 4.3, at this time, the second supporting roller 2.3 moves towards the direction of releasing the supporting action, that is, the second supporting roller 2.3 deflects away from the first supporting roller 2.2, the height of the second supporting roller 2.3 is lower than that of the first supporting roller 2.2, until the second supporting roller 2.3 is lower than the height of the low step surface 1.4, so as to facilitate the removal of the empty wire reel;
[0043] In addition, one end of the transverse transmission plate 5.3 towards the vertical rectangular space 4.3 is provided with a slot 5.31 matched with the vertical transmission plate 5.5, which ensures that the plate body of the transverse transmission plate 5.3 can normally move without being interfered by the vertical transmission plate 5.5 when the transverse transmission plate 5.3 moves horizontally. The inside of the through slot 5.51 is movably penetrated by a shaft column rod 6, and the two ends of the shaft column rod 6 are rotatably installed on the slot wall of the slot 5.31. When the vertical transmission plate 5.5 moves upwards, at this time, the transverse transmission plate 5.3 moves towards the vertical rectangular space 4.3, so that when the vertical transmission plate 5.5 moves downwards, the transverse transmission plate 5.3 moves away from the vertical rectangular space 4.3, and then the second supporting roller 2.3 returns to the same height as the first supporting roller 2.2, at this time, the second supporting roller 2.3 and the first supporting roller 2.2 reconstitute the supporting structure for the wire reel;
[0044] Further, the middle part of the lever plate 5.4 is hingedly connected with the second transverse rectangular space 4.2, one end side of the lever plate 5.4 is provided with a long slot 5.41, a lever shaft 7 is fixedly penetrated in the middle part of the lever plate 5.4, the lever shaft 7 is rotatably installed on the inner wall of the second transverse rectangular space 4.2, the length direction of the long slot 5.41 is consistent with the length direction of the lever plate 5.4, the long slot 5.41 is slidably connected with a slide column 5.42 fixedly connected with the vertical transmission plate 5.5, and the long slot 5.41 and the slide column 5.42 constitute a sliding hinge between the lever plate 5.4 and the vertical transmission plate 5.5. One end of the lever plate 5.4 away from the vertical transmission plate 5.5 is fixedly connected with the dismounting pressing unit 5.1, which can be a hard block protruding from the high step surface 1.5;
[0045] In actual use, when the steel wire on the steel wire disc located on the supporting structure of the second supporting roller 2.3 and the first supporting roller 2.2 is used up, the new steel wire disc is rolled from the high step surface 1.5 to the low step surface 1.4. When the new steel wire disc rolls and presses the unloading pressing unit 5.1, the vertical transmission plate 5.5 moves vertically upward under the action of the lever plate 5.4, the second supporting roller 2.3 no longer supports the old steel wire disc, so that the steel wire disc on the supporting structure can be separated from the low step surface 1.4. When the new steel wire disc rolls and presses the resetting pressing unit 5.2, the vertical transmission plate 5.5 moves vertically downward, the second supporting roller 2.3 and the first supporting roller 2.2 reconstitute the supporting structure of the steel wire disc, so as to realize the convenient replacement operation of the steel wire disc model and provide the working efficiency.
[0046] The above only describes some exemplary embodiments of the present application by way of illustration. It is needless to say that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of the claims of the present application.
Claims
1. A steel wire pay-off compensation mechanism for steel wire rubber hose production, comprising a base plate (1), characterized in that: The base plate (1) is provided with a driving mechanism (2) for driving the rotation of the steel wire reel and a steel wire tension feedback mechanism (3), the steel wire tension feedback mechanism (3) comprises a resistance column (3.1) fixed vertically, a conductive unit (3.2) is in sliding contact with the resistance column (3.1), the bottom end of the conductive unit (3.2) is provided with an insulating wheel (3.3) in rolling contact with the lowest point of the steel wire line pressure bending, and the resistance value of the conductive unit (3.2) is inversely proportional to the straightening angle of the steel wire line. The conductive unit (3.2) comprises an insertion column (3.21) movably connected with the insulating wheel (3.3) at the bottom end, a conductive column (3.22) is rotatably installed at the top of the insertion column (3.21), a conductive sheet (3.23) is fixed on the conductive column (3.22) and in sliding contact with the resistance column (3.1), a sleeve (3.24) is movably sleeved at the top of the insertion column (3.21), and the top of the resistance column (3.1) is rotatably connected with the inner top wall of the sleeve (3.24). Both sides of the base plate (1) are fixed with side plates (1.1), both sides of the steel wire tension feedback mechanism (3) are provided with guide rail rods (1.2), and each guide rail rod (1.2) is slidably provided with a wire pressing wheel (1.3) for clamping the steel wire. Two parallel track rods (3.25) are movably penetrated in the side surface of the sleeve (3.24), the end of each track rod (3.25) is fixed perpendicularly to the side plate (1.1), and the track rod (3.25) is parallel to each guide rail rod (1.2). An insulating tooth sleeve (3.11) is fixedly sleeved on the column body of the resistance column (3.1), a tooth groove section (3.12) is formed in the side surface of the track rod (3.25) and matched with the insulating tooth sleeve (3.11), and a torsion spring (3.26) is connected between the conductive column (3.22) and the insertion column (3.21), so that the conductive sheet (3.23) and the resistance column (3.1) are always in close contact.
2. The steel wire pay-off compensating mechanism for steel wire rubber tube production according to claim 1, characterized in that, The driving mechanism (2) comprises a driving motor (2.1), a first supporting roller (2.2) and a second supporting roller (2.3), one end of the first supporting roller (2.2) is fixed to the output shaft of the driving motor, and the first supporting roller (2.2) and the second supporting roller (2.3) constitute a supporting structure for supporting the rotation of the steel wire reel.
Citation Information
Patent Citations
Steel wire pay-off device for steel wire reinforced hose production
CN212334203U
Selvage tension control device of water-jet loom
CN111593466A
Steel coil loading trolley
CN203409030U