A mechanical machining swarf treatment apparatus
By designing a machining chip processing equipment consisting of a feeding trolley, a lifting platform, and a storage box, the problems of cutting fluid dripping onto the ground and chips jamming the conveyor belt were solved, achieving efficient collection of cutting fluid and processing of chips.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-27
- Publication Date
- 2026-04-14
AI Technical Summary
Existing metal scrap handling devices in machining workshops have problems such as cutting fluid dripping onto the ground and polluting the environment, and metal scrap getting stuck on the conveyor belt.
A machining chip processing device was designed, including a feeding trolley, a lifting platform system, a conveying support, and a storage box. A liquid receiving device is used to collect cutting fluid. The lifting platform and the feeding trolley drive device prevent the chips from getting stuck in the conveying device. The movement and flipping of the storage box achieves efficient chip processing.
It enables the collection and recycling of cutting fluid, avoids conveyor belt blockage and pollution, and improves the efficiency and reliability of iron filings handling.
Smart Images

Figure CN116788881B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of machining waste recycling devices, and in particular to a machining scrap processing equipment. Background Technology
[0002] Iron filings generated during production in machining workshops are typically collected by iron filing carts attached to the machine tools and then pushed to a designated area within the factory for storage. Once a certain amount has accumulated, they are loaded into transport vehicles manually or by loaders and transported away. However, this method of iron filings collection and disposal has the following problems:
[0003] 1. Piles of iron filings occupy a large area; 2. Residual cutting fluid in the iron filings drips onto the ground, causing environmental pollution; 3. Loading the piled iron filings into transport vehicles by hand or with a loader is labor-intensive and time-consuming.
[0004] Therefore, on June 15, 2015, our company applied for a patent entitled "A Centralized Processing Mechanism for Iron Scrap in a Machining Workshop," with patent number ZL201520409913.9, for the mechanized processing of iron scrap. However, the device in the patent still has the following problems:
[0005] 1. The iron filings storage box is composed of two symmetrical halves. Residual cutting fluid drips from the joint, polluting the environment. 2. A swing slide for guiding iron filings is installed under the conveyor belt inside the rain shelter. The swing rod connected to the swing slide is prone to bending and failure when the iron filings are tangled together. 3. When the conveyor belt transports the tangled iron filings, the iron filings roll like a snowball, getting bigger and bigger, eventually jamming the conveyor belt or damaging the guard plate.
[0006] Therefore, there is an urgent need for a chip handling device that can prevent residual cutting fluid from dripping onto the ground and prevent chip jamming on the conveyor belt during chip transport. Summary of the Invention
[0007] The purpose of this invention is to provide a machining chip processing device to solve the problems existing in the prior art, which can prevent cutting fluid from dripping onto the ground and prevent chips from getting stuck in the conveying device during the conveying process.
[0008] To achieve the above objectives, the present invention provides the following solution:
[0009] This invention provides a machining chip processing device, comprising a feeding trolley for conveying chips; a lifting platform system for controlling the up-and-down movement of the feeding trolley; a conveying bracket horizontally positioned on one side of the lifting platform system, capable of driving the feeding trolley horizontally via a feeding trolley drive device; a storage tank located at the end of the conveying bracket for receiving chips dumped by the feeding trolley; and a liquid receiving device slidably disposed at the lower end of the storage tank for receiving residual cutting fluid on the chips.
[0010] Optionally, the lifting platform system includes a lifting platform support, a conveying support horizontally positioned above one end of the lifting platform support, and a conveying guide rail on the conveying support; the lifting platform support is equipped with a lifting platform drive device, which is connected to a horizontally arranged lifting platform assembly for placing the feeding trolley.
[0011] Optionally, the lifting platform assembly includes a platform with symmetrically arranged lifting chain connectors at both ends. Platform roller assemblies are installed on the outer side of the lifting chain connectors. Platform guide rails are symmetrically arranged on the top of the platform, and the feeding trolley can be rotatably mounted on the platform guide rails. A stop pin bracket is fixedly arranged between the two platform guide rails. The height of the stop pin bracket is less than the height between the bottom of the feeding trolley and the platform. A trolley stop pin device is installed on the stop pin bracket. The trolley stop pin device includes a stop pin cylinder, and a stop pin is connected to the top of the stop pin cylinder. The stop pin can move upward to block the feeding trolley. The lifting platform drive device is connected to the platform for transmission.
[0012] Optionally, the lifting platform drive device includes a first lifting drive shaft and a second lifting drive shaft disposed on the top of the lifting platform. A sprocket is installed at one end of both the first and second lifting drive shafts. The two sprockets are connected by a first lifting drive chain. A lifting reducer is connected to the first lifting drive shaft by a second lifting drive chain. The lifting reducer is connected to a lifting motor. The first and second lifting drive shafts are fixedly connected to the lifting chain connector by a lifting chain.
[0013] Optionally, it also includes a feeding trolley storage device, which is located at the end of the lifting platform support away from the conveying support; the feeding trolley storage device includes a storage support arranged coaxially with the lifting platform, the storage support is provided with a horizontal storage guide rail, a column is provided on one side of the horizontal storage guide rail, and the trolley stop pin device is installed on the column.
[0014] Optionally, a movable guide rail assembly is installed on the lifting platform support. The movable guide rail assembly is located on both sides of the line connecting the storage support and the conveying support. The movable guide rail assembly includes a movable cylinder mounted on the lifting platform support, and the end of the movable cylinder is connected to a movable guide rail. The movable guide rail can dock with the conveying guide rail. Normally, the movable guide rail assembly is placed outside the lifting platform support, and the feeding trolley will not be interfered with by the movable guide rail assembly when it rises or falls. When the feeding trolley runs to the top of the lifting platform support, the movable guide rail of the movable guide rail assembly is controlled to move horizontally to the inside of the lifting platform support. At this time, one end of the movable guide rail of the movable guide rail assembly is horizontally docked with the conveying guide rail, and the other end is horizontally docked with the horizontal storage guide rail, thereby connecting the conveying guide rail and the horizontal storage guide rail. The feeding trolley can move horizontally between the conveying guide rail, the movable guide rail, and the horizontal storage guide rail.
[0015] Optionally, the feeding trolley drive device is located on one side of the conveying bracket and the storage bracket. The feeding trolley drive device includes a first conveying drive shaft located on one side of the storage bracket and a second conveying drive shaft located on the same side of the conveying bracket. The first conveying drive shaft is connected to a conveying reducer via a conveying drive chain, and the conveying reducer is mounted on a base plate of the conveying reducer. The first and second conveying drive shafts are connected via a trolley drive chain, and the trolley drive chain is located within a drive chain slide rail. A trolley guide rail is arranged between the first and second conveying drive shafts. Multiple push-pull trolleys are movably mounted on the trolley guide rail. Specifically, in one embodiment of the present invention, four push-pull trolleys are used as the optimal solution. Two conveyor transmission chains are symmetrically installed between the first and second conveyor transmission shafts. Two push-pull trolleys are mounted on one conveyor transmission chain, and two push-pull trolleys are mounted on the other conveyor transmission chain. A trolley drive chain is connected to one side of each push-pull trolley, and both ends of the trolley drive chain are connected to the first and second conveyor transmission shafts. A push shaft is fixedly provided inside each push-pull trolley, and the push shaft can push the feeding trolley to move horizontally on the conveyor guide rail and the horizontal storage guide rail.
[0016] Optionally, the push-pull trolley includes a trolley body, which is movably mounted on the trolley guide rail via a trolley guide wheel assembly. One end of the trolley body is connected to the trolley drive chain via a trolley chain connector. The push shaft is fixedly and horizontally mounted on one side of the trolley body.
[0017] Optionally, the feeding trolley includes a support frame with a support base plate at the bottom. A trolley roller assembly is installed at the bottom of the support base plate, and the trolley roller assembly can be rolled on the moving guide rail, conveying guide rail, or horizontal storage guide rail. A receiver is installed on the support base plate. A U-shaped box is located at the top of the support frame, and both ends of the U-shaped box are movably mounted on the support frame via connecting shafts. One end of the connecting shaft is connected to a tilting motor via a tilting reducer. After the feeding trolley reaches the preset position, the receiver is turned on, and the tilting motor and tilting reducer start working, causing the U-shaped box to tilt and dump the iron filings.
[0018] Optionally, the storage box is slidably installed on the storage box track of the storage box bracket at the end of the conveying bracket. The storage box includes a storage box body with a bottom opening. A storage box moving cylinder is externally connected to the storage box body. A movable guard plate assembly is provided at the bottom opening of the storage box body. The two ends of the movable guard plate assembly are slidably disposed on the storage box guide rail. The storage box guide rail is installed on the storage box bracket. A storage box opening and closing cylinder is connected to the end of the movable guard plate assembly away from the storage box body. Under the action of the two opening and closing cylinders, the movable guard plate assembly moves left and right to realize the closing and opening and closing of the movable guard plate assembly and the storage box body. When closed, it stores iron filings; when opened and closed, it unloads iron filings.
[0019] Optionally, a liquid receiving device bracket is fixedly provided at the bottom of the storage box bracket. The liquid receiving device is disposed on the liquid receiving device bracket at the bottom of the storage box body. The liquid receiving device includes a liquid receiving tank. A liquid receiving tank roller assembly is installed at the bottom of the liquid receiving tank. The liquid receiving tank roller assembly is rotatably disposed on a liquid receiving tank moving track. The liquid receiving tank moving track is horizontally disposed on the liquid receiving device bracket. A horizontally arranged liquid receiving moving cylinder assembly is installed on the liquid receiving device bracket. The end of the liquid receiving moving cylinder assembly is connected to the liquid receiving tank.
[0020] The present invention achieves the following technical effects compared to the prior art:
[0021] This invention features a liquid receiving tank at the bottom of the storage box, enabling the collection and recycling of residual cutting fluid. Once one end of the storage box is filled with iron filings, the entire box moves under the action of the opening and closing cylinder, allowing the other end to be filled, thus fully utilizing the storage box's space. The storage box moving system is reliable, capable of moving to the other end after one end is full to continue loading. During the iron filings conveying process, the iron filings do not come into contact with the conveying device; they remain within the feeding trolley throughout the process, avoiding blockage and interference with the conveying device. Two feeding trolleys are used, and through the installation of a lifting platform system, a feeding trolley storage device, and a moving guide rail device, the two feeding trolleys can be used cyclically, resulting in high efficiency. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 Main view of the machining chip handling equipment;
[0024] Figure 2 This is the main view of the feeding trolley;
[0025] Figure 3 This is the main view of the lifting platform assembly;
[0026] Figure 4 This is a top view of the lifting platform assembly;
[0027] Figure 5 A diagram illustrating the state of the feeding trolley being raised to the top;
[0028] Figure 6 This is a schematic diagram of a push-pull trolley.
[0029] Figure 7 A schematic diagram showing the tipping of iron filings onto a feeding trolley.
[0030] Figure 8 This is a schematic diagram showing the state where the moving guide rail assembly has not been moved out.
[0031] Figure 9 A schematic diagram showing the state of the moving guide rail assembly being moved out;
[0032] Figure 10 This is a schematic diagram showing the storage box located above the storage box support.
[0033] Figure 11 This is a schematic diagram showing the storage box located below the storage box bracket;
[0034] Figure 12 This is a diagram showing the storage box in a closed state.
[0035] Figure 13 A schematic diagram showing the opening and closing of the storage tank as the liquid receiving tank moves to the right and the movable guard plate assembly moves to the left.
[0036] Figure 14 This is the main view of the storage box itself;
[0037] Figure 15 Left view of the storage box body;
[0038] Figure 16 This is a sectional view of the storage box body;
[0039] Figure 17 This is the main view of the active guard plate assembly;
[0040] Figure 18 Top view of the active guard plate assembly;
[0041] Figure 19 This is a cross-sectional view of the active guard plate assembly;
[0042] Figure 20 Top view of the active guard plate assembly;
[0043] Figure 21 This is a cross-sectional view of the active guard plate assembly;
[0044] Figure 22 This is the front view of the lifting drive device;
[0045] Figure 23 This is a top view of the lifting drive device;
[0046] Figure 24 This is a top view of the lifting drive device;
[0047] Figure 25 Top view of the feeding trolley drive unit;
[0048] Figure 26 This is a sectional view of the feed trolley drive unit;
[0049] Figure 27 Top view of a machining chip processing equipment;
[0050] Explanation of reference numerals in the attached drawings: 1-First feeding trolley; 2-Lifting platform system; 3-Conveying bracket; 4-Storage box; 5-Liquid receiving device; 6-Lifting platform drive device; 7-Moving guide rail; 8-Lifting platform assembly; 9-Second feeding trolley; 10-Feeding trolley drive device; 11- 12-U-shaped box; 13-Tilting reducer; 14-Tilting motor; 15-Support frame; 16-Electrical receiver; 17-Trolley roller assembly; 18-Platform roller assembly; 19-Platform guide rail; 20-Trolley stop pin device; 21-Stop pin bracket; 22-Lifting chain connector; 23-Platform; 24-Push shaft; 25-Trolley body; 26-Trolley chain connector; 27-Moving guide rail assembly; 28-Lifting platform bracket; 29-Storage box bracket; 30-Storage box body; 31-Storage box opening and closing cylinder; 32-Movable guard plate assembly; 33-Liquid receiving tank; 34-Body crossbeam; 35-Storage box roller assembly; 36-Body vertical beam; 37-Body inclined beam Inner plate; 38-Longitudinal beam of the main body; 39-Longitudinal inner plate of the main body; 40-Guard plate roller assembly; 41-Guard plate crossbeam; 42-Upper connecting beam of the guard plate; 43-Diagonal beam of the guard plate; 44-Lower connecting beam of the guard plate; 45-Inner plate of the guard plate; 46-Lifting chain; 47-First lifting drive chain; 48-Lifting reducer; 49-Second lifting drive chain; 50-First lifting transmission shaft; 51-Second lifting transmission shaft; 52-Lifting roller assembly; 53-Conveyor reducer; 54-Conveyor drive chain; 55-First conveyor transmission shaft; 56-Push-pull trolley; 57-Second conveyor transmission shaft; 58-Trolley drive chain; 59-Drive chain slide rail; 60-Trolley guide rail; 61-Conveyor reducer base plate. Detailed Implementation
[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0052] The purpose of this invention is to provide a machining chip processing device to solve the problems existing in the prior art, which can prevent cutting fluid from dripping onto the ground and prevent chips from getting stuck in the conveying device during the conveying process.
[0053] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0054] This invention provides a machining chip processing device, see attached drawing. Figure 1 ~Appendix Figure 27As shown, the device includes a feeding trolley for conveying iron filings. The feeding trolley includes a support frame 14, with a support base plate at the bottom of the support frame 14. A trolley roller assembly 16 is installed at the bottom of the support base plate, and the trolley roller assembly 16 can roll on a moving guide rail, a conveying guide rail, or a horizontal storage guide rail. A receiver 15 is installed on the support base plate. A U-shaped box 11 is located on top of the support frame 14, with both ends of the U-shaped box 11 movably mounted on the support frame 14 via connecting shafts. One end of the connecting shaft is connected to a tilting motor 13 via a tilting reducer 12. In this embodiment, two feeding trolleys are provided, including a first feeding trolley 1 and a second feeding trolley 9. The two work together to improve conveying efficiency. The feeding trolleys are controlled to move up and down by a lifting platform system 2. A conveying bracket 3 is provided on the right side of the lifting platform system 2, which can drive the feeding trolley to move horizontally via a feeding trolley drive device 10. A storage box 4 is provided at the end of the conveying bracket 3, which is used to receive the iron filings dumped by the feeding trolley. Figure 16 , Figure 17 , Figure 18 , Figure 19 , Figure 20 , Figure 21 , Figure 22 , Figure 23 , Figure 24 , Figure 25 and Figure 26 As shown, the storage tank 4 is provided with a liquid receiving device 5 at the bottom, which is slidably disposed at the lower end of the storage tank 4 to receive residual cutting fluid from iron filings; the storage tank 4 is installed on the storage tank bracket 29 at the end of the conveying bracket 3. In different embodiments, the storage tank can be located above or below the storage tank bracket 29; the storage tank includes a storage tank body 30 with a bottom opening, and a movable guard plate assembly 32 is provided at the bottom opening of the storage tank body 30. The two ends of the movable guard plate assembly 32 are slidably disposed on the storage tank guide rail, which is installed on the storage tank bracket 29. The end of the movable guard plate assembly 32 away from the storage tank body 30 is connected to a storage tank opening and closing cylinder 31. A liquid receiving device bracket is fixedly provided at the bottom of the storage box bracket 29. The liquid receiving device 5 is set on the liquid receiving device bracket at the bottom of the storage box body. The liquid receiving device includes a liquid receiving tank 33. A liquid receiving tank roller assembly is installed at the bottom of the liquid receiving tank 33. The liquid receiving tank roller assembly is rotatably set on the liquid receiving tank moving track. The liquid receiving tank moving track is horizontally set on the liquid receiving device bracket. A horizontally arranged liquid receiving moving cylinder assembly is installed on the liquid receiving device bracket. The end of the liquid receiving moving cylinder assembly is connected to the liquid receiving tank 33.
[0055] In a further preferred embodiment, the storage box body 30 includes a body crossbeam 34, a body longitudinal beam 38, and a body vertical beam 36 fixedly connected. A body longitudinal inner plate 39 is fixedly provided at the body longitudinal beam 38, and corresponding inner plates are provided at other beam positions, thus forming the storage box body. The bottom of the body vertical beam 36 is provided with a body inclined inner plate 37, which serves as the bottom opening of the storage box for sealing contact with the movable guard plate assembly. Storage box roller assemblies 35 are provided on the outer sides of both ends of the body crossbeam, which are rolled on the guide rails on the storage box support to facilitate the movement of the storage box. The movable guard plate assembly includes a guard plate crossbeam 41, a guard plate upper connecting beam 42, a guard plate inclined beam 43, and a guard plate lower connecting beam 44 fixedly connected in sequence. A guard plate inner plate 45 is provided on the inner side of the guard plate inclined beam 43, and a guard plate bottom plate is provided on the guard plate lower connecting beam 44. A guard plate roller assembly 40 is installed on the guard plate crossbeam 41 for sliding on the storage box guide rail.
[0056] Specifically, the lifting platform system includes a lifting platform support 28, a conveying support 3 horizontally positioned above one end of the lifting platform support 28, and a conveying guide rail on the conveying support 3; a lifting platform drive device 6 is mounted on the lifting platform support 28, and the lifting platform drive device 6 is connected to a horizontally arranged lifting platform assembly 8, which is used to hold the feeding trolley; a lifting roller assembly 52 is mounted on the lifting platform support for rolling connection with the lifting platform assembly 8. Figure 4 As shown, the lifting platform assembly 8 includes a platform 22. Lifting chain connectors 21 are symmetrically arranged at both ends of the platform 22. Platform roller assemblies 17 are installed on the outer side of the lifting chain connectors 21. Platform guide rails 18 are symmetrically arranged on the top of the platform 22. The feeding trolley can be rolled on the platform guide rails 18. A stop pin bracket 20 is fixed between the two platform guide rails 18. The height of the stop pin bracket 20 is less than the height between the bottom of the feeding trolley and the platform. A trolley stop pin device 19 is installed on the stop pin bracket 20. The trolley stop pin device 19 includes a stop pin cylinder. A stop pin is connected to the top of the stop pin cylinder. The stop pin can move upward to block the feeding trolley. The lifting platform drive device 6 is connected to the platform drive. The lifting platform drive device 6 includes a first lifting drive shaft 50 and a second lifting drive shaft 51 disposed on the top of the lifting platform. A sprocket is installed at one end of both the first lifting drive shaft 50 and the second lifting drive shaft 51. The two sprockets are connected by a first lifting drive chain 47. The first lifting drive shaft is connected to a lifting reducer 48 by a second lifting drive chain 49. The lifting reducer 48 is connected to a lifting motor. The first lifting drive shaft and the second lifting drive shaft are fixedly connected to the lifting chain connector 21 by a lifting chain 46.
[0057] To ensure the two feeding trolleys work together without interfering with each other, this embodiment includes a feeding trolley storage device. The feeding trolley storage device is located at the end of the lifting platform support away from the conveying support. The feeding trolley storage device includes a storage bracket coaxially arranged with the lifting platform. The storage bracket has a horizontal storage guide rail, and a column is located on one side of the horizontal storage guide rail. A trolley stop pin device is installed on the column. A movable guide rail assembly 27 is installed on the lifting platform support, such as... Figure 8 As shown, the movable guide rail assembly 27 is disposed on both sides of the line connecting the storage bracket and the conveying bracket. The movable guide rail assembly 27 includes a movable cylinder disposed on the lifting platform bracket. The end of the movable cylinder is connected to the movable guide rail 7, which can dock with the conveying guide rail.
[0058] The feeding trolley drive unit is located on one side of the conveying support and the storage support. The drive unit includes a first conveying drive shaft 55 located on one side of the storage support and a second conveying drive shaft 57 located on the same side of the conveying support. The first conveying drive shaft 55 is connected to a conveying reducer 53 via a conveying drive chain 54, and the reducer 53 is mounted on a base plate 61. The first and second conveying drive shafts are connected by a trolley drive chain 58, which is located within a drive chain slide rail 59. A guide rail 58 is provided between the first and second conveying drive shafts. A trolley guide rail 60 is provided, on which two push-pull trolleys 56 are movably mounted. A trolley drive chain 58 is connected to one side of each push-pull trolley 56, and both ends of the trolley drive chain 58 are connected to a first conveying drive shaft and a second conveying drive shaft. A push shaft 24 is fixedly mounted inside each push-pull trolley 56, which can push the feeding trolley to move horizontally on the conveying guide rail and the horizontal storage guide rail. To facilitate control of the feeding trolley's movement, in this embodiment, the track length of the feeding trolley drive device is greater than the distance between the end of the conveying guide rail near the storage box and the end of the horizontal storage guide rail away from the storage box, thus allowing the push-pull trolley to participate in controlling the horizontal movement of the feeding trolley throughout the entire process. The push-pull trolley includes a trolley body 25, which is movably mounted on the trolley guide rail via a trolley guide wheel assembly 23. One end of the trolley body 25 is connected to the trolley drive chain via a trolley chain connector 26. The push shaft 24 is fixedly and horizontally mounted on one side of the trolley body 25.
[0059] In operation, the lifting platform assembly is initially positioned below the lifting platform support 28. The second feeding trolley 9 is located on the guide rail of the lifting platform assembly. Four sets of trolley stop pin devices are installed on the lifting platform assembly. The stop pins extend to prevent the second feeding trolley 9 from rolling off the rail. At this time, the first feeding trolley 1 is located in the feeding trolley storage device. (See lifting platform assembly for details.) Figure 3 , Figure 4 .
[0060] Iron filings generated in the machining workshop are collected by the machine tool operator and poured into the U-shaped box of the second feeding trolley 9. When the U-shaped box is full of iron filings, the operator presses the control button, and the lifting motor, lifting reducer, lifting drive chain, lifting transmission shaft, and lifting chain on the lifting platform system begin to operate. The second feeding trolley 9, along with the lifting platform assembly, is lifted upwards to the preset position. The platform guide rail on the lifting platform assembly is then connected with the conveyor guide rail on the conveyor support. Figure 5 .
[0061] Subsequently, the proximity switch receives a signal, activating the trolley stop device on the lifting platform assembly and the feeding trolley storage device. The stop retracts, and simultaneously, an electrical signal is sent, initiating operation of the motor, reducer, conveyor drive chain, transmission shaft, and trolley drive chain of the feeding trolley drive unit. The push-pull trolley 56, connected to the trolley drive chain, moves to the right. (The last sentence appears to be incomplete and possibly refers to a different event or sequence.) Figure 6 Under the thrust of the push shaft 24 on the push-pull trolley 56, the first feeding trolley 1 moves to the right on the guide rail. After contacting and colliding with the second feeding trolley 9, it pushes the second feeding trolley 9 to move to the right together.
[0062] When the first feeding trolley 1 pushes the second feeding trolley 9 to the right and reaches the preset position, the first feeding trolley 1 is located on the platform guide rail 18 of the lifting platform assembly. This triggers the proximity switch, stopping the feeding trolley drive. The trolley stop pin on the lifting platform assembly extends, activating the lifting drive of the lifting platform system. The lifting platform assembly and the first feeding trolley 1 descend together, stopping at the preset position at the lower end of the lifting platform support. Simultaneously, the feeding trolley drive activates, and under the thrust of the push-pull trolley 56, the second feeding trolley 9 moves to the right. Upon reaching the right end of the conveying support, the feeding trolley drive stops, and the receiver installed under the second feeding trolley 9 automatically closes, connecting the circuit. The motor on the second feeding trolley 9 drives the reducer, causing the U-shaped box to flip and the iron filings inside to be poured into the storage box 4. Figure 7 The push-pull trolley is located outside the conveying support and will not interfere with the feeding trolley. The push-pull trolley relies on the horizontally extended push shaft to push the feeding trolley to move horizontally.
[0063] After the U-shaped box rotates to the preset position and stops, the iron filings are completely dumped. The motor and reducer on the second feeding trolley 9 drive the U-shaped box to rotate in the opposite direction and stop when it reaches the preset position. At the same time, a proximity switch is triggered, starting the feeding trolley drive device. Under the action of the push-pull trolley assembly, the second feeding trolley 9 moves to the left and starts the moving guide rail assembly 27. The moving guide rails on both sides of the moving guide rail assembly 27 move towards the middle simultaneously. When the moving guide rail on the moving guide rail assembly 27 aligns with the conveying guide rail on the conveying bracket, the moving guide rail assembly 27 stops. Figure 9The second feeding trolley 9, moving to the left, passes the moving guide rail on the moving guide rail assembly 27 and reaches the feeding trolley storage device at the left end. The feeding trolley drive device stops, and two stop pins in the feeding trolley storage device extend to block the second feeding trolley 9 at the left end of the support system, preventing it from rolling back to the right. After the feeding trolley drive device stops for a delay, it restarts, and the trolley drive chain carries the push-pull trolley to the right, stopping at a preset position, waiting for the first feeding trolley 1 located at the lower end of the lifting platform support to rise. Thus, the second feeding trolley 9 completes one work cycle.
[0064] When one end of storage box 4 is filled with iron filings, an electrical signal is triggered, and storage box 4 moves under the action of a hydraulic cylinder. Once it reaches a preset position, the hydraulic cylinder stops working, and the other end of storage box 4 awaits the iron filings to be poured in. (See...) Figure 10 , Figure 11 .
[0065] When the entire storage box 4 is full, the worker drives the scrap metal transport truck under the storage box 4, activates the control button, and the hydraulic cylinder for the liquid receiving tank 33 begins to operate. The piston rod extends, pushing the liquid receiving tank 33 to the right, away from the center position under the storage box 4. After reaching the position, an electrical signal is triggered, and the piston rod of the storage box opening and closing cylinder extends, pushing the movable guard plate assembly to the left. An opening appears under the storage box 4, and the scrap metal falls into the truck's cargo box. See Figure 12 , Figure 13 , Figure 14 , Figure 15 .
[0066] After the metal scrap is loaded, the operator presses the start button. The piston rod of the storage box opening and closing cylinder retracts, pulling the movable guard plate assembly to the right until it closes with the storage box body. Simultaneously, an electrical signal is triggered, and the fluid receiving tank moving cylinder starts working. The piston rod retracts, pulling the fluid receiving tank 33 to the left, reaching the middle position below the storage box 4. Residual cutting fluid from the metal scrap in the storage box 4 drips down, is collected, and flows into a recovery bucket through a water pipe. This completes one working cycle of the machining metal scrap processing equipment provided by this invention.
[0067] In the description of this invention, it should be noted that the terms "center," "top," "bottom," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0068] Specific examples have been used to illustrate the principles and implementation methods of this invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this invention. Furthermore, those skilled in the art will recognize that, based on the ideas of this invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this invention.
Claims
1. A machining chip processing device, characterized in that: The device includes a feeding trolley for conveying iron filings; a lifting platform system for controlling the up-and-down movement of the feeding trolley; a conveying bracket horizontally positioned on one side of the lifting platform system, capable of driving the feeding trolley horizontally via a feeding trolley drive device; a storage tank located at the end of the conveying bracket for receiving iron filings dumped by the feeding trolley; and a liquid receiving device slidably disposed at the lower end of the storage tank for receiving residual cutting fluid from the iron filings. The storage box is mounted on a storage box bracket at the end of the conveying support. The storage box includes a storage box body with an open bottom. A movable guard plate assembly is provided at the bottom opening of the storage box body. Both ends of the movable guard plate assembly are slidably mounted on storage box guide rails. The storage box guide rails are mounted on the storage box bracket. A storage box opening and closing cylinder is connected to the end of the movable guard plate assembly away from the storage box body. A liquid receiving device bracket is fixedly provided at the bottom of the storage box bracket. The liquid receiving device is mounted on the liquid receiving device bracket at the bottom of the storage box body. The liquid receiving device includes a liquid receiving tank. A liquid receiving tank roller assembly is installed at the bottom of the liquid receiving tank. The liquid receiving tank roller assembly is rotatably mounted on a liquid receiving tank moving track. The liquid receiving tank moving track is horizontally mounted on the liquid receiving device bracket. A horizontally arranged liquid receiving moving cylinder assembly is mounted on the liquid receiving device bracket. The end of the liquid receiving moving cylinder assembly is connected to the liquid receiving tank. After one end of the storage box is filled with iron filings, the storage box moves as a whole under the action of the storage box opening and closing cylinder to fill the other end. The lifting platform system includes a lifting platform support, a conveying support horizontally positioned above one end of the lifting platform support, and a conveying guide rail on the conveying support; a lifting platform drive device is mounted on the lifting platform support, and the lifting platform drive device is driven to a horizontally arranged lifting platform assembly, which is used to place the feeding trolley; the lifting platform assembly includes a platform, and platform guide rails are symmetrically arranged on the top of the platform, with a stop pin bracket fixed between the two platform guide rails, and a trolley stop pin device installed on the stop pin bracket; It also includes a feeding trolley storage device, which is located at the end of the lifting platform support away from the conveying support; The feeding trolley includes a first feeding trolley and a second feeding trolley. The first feeding trolley is located in a feeding trolley storage device. Iron filings generated in the machining workshop are poured into the second feeding trolley. Under the pushing force of the push shaft on the push-pull trolley, the first feeding trolley moves to the right on the guide rail. After contacting and colliding with the second feeding trolley, it simultaneously pushes the second feeding trolley to the right as well. After reaching the preset position, the first feeding trolley is located on the platform guide rail of the lifting platform assembly. The lifting platform assembly and the first feeding trolley then descend together. The first feeding trolley descends and stops at the preset position at the lower end of the lifting platform support. At the same time, the second feeding trolley moves to the right, and the iron filings are poured into the storage box. After the iron filings are emptied, the second feeding trolley moves to the left and reaches the feeding trolley storage device at the left end. The feeding trolley drive device stops. After the delay of the feeding trolley drive device stopping, the feeding trolley drive device restarts. The trolley drive chain drives the push-pull trolley to the right and stops at the preset position, waiting for the first feeding trolley located at the lower end of the lifting platform support to rise.
2. The machining chip processing equipment according to claim 1, characterized in that: The platform is symmetrically equipped with lifting chain connectors at both ends, and platform roller assemblies are installed on the outer side of the lifting chain connectors. The feeding trolley can be rolled on the platform guide rail. The height of the stop pin bracket is less than the height between the bottom of the feeding trolley and the platform. The trolley stop pin device includes a stop pin cylinder, and a stop pin is connected to the top of the stop pin cylinder. The stop pin can move upward to block the feeding trolley. The lifting platform drive device is connected to the platform drive.
3. The machining chip processing equipment according to claim 2, characterized in that: The lifting platform drive device includes a first lifting drive shaft and a second lifting drive shaft disposed on the top of the lifting platform. A sprocket is installed at one end of both the first and second lifting drive shafts. The two sprockets are connected by a first lifting drive chain. A lifting reducer is connected to the first lifting drive shaft by a second lifting drive chain. The lifting reducer is connected to a lifting motor. The first and second lifting drive shafts are fixedly connected to the lifting chain connector by a lifting chain.
4. The machining chip processing equipment according to claim 2, characterized in that: The feeding trolley storage device includes a storage bracket arranged coaxially with the lifting platform. The storage bracket is provided with a horizontal storage guide rail, and a column is provided on one side of the horizontal storage guide rail. The trolley stop pin device is installed on the column.
5. The machining chip processing equipment according to claim 4, characterized in that: The lifting platform support is equipped with a movable guide rail assembly, which is located on both sides of the line connecting the storage support and the conveying support. The movable guide rail assembly includes a movable cylinder mounted on the lifting platform support, and the end of the movable cylinder is connected to the movable guide rail, which can dock with the conveying guide rail.
6. The machining chip processing equipment according to claim 4, characterized in that: The feeding trolley drive device is located on one side of the conveying bracket and the storage bracket. The feeding trolley drive device includes a first conveying drive shaft located on one side of the storage bracket and a second conveying drive shaft located on the same side of the conveying bracket. The first conveying drive shaft is connected to a conveying reducer via a conveying drive chain, and the conveying reducer is mounted on a base plate of the conveying reducer. The first and second conveying drive shafts are connected via a trolley drive chain, which is located within a drive chain slide rail. A trolley guide rail is arranged between the first and second conveying drive shafts, and multiple push-pull trolleys are movably mounted on the trolley guide rail. A trolley drive chain is connected to one side of each push-pull trolley, and both ends of the trolley drive chain are connected to the first and second conveying drive shafts. A push shaft is fixedly provided inside each push-pull trolley, and the push shaft can push the feeding trolley to move horizontally on the conveying guide rail and the horizontal storage guide rail.
7. The machining chip processing equipment according to claim 6, characterized in that: The push-pull trolley includes a trolley body, which is movably mounted on the trolley guide rail via a trolley guide wheel assembly. One end of the trolley body is connected to the trolley drive chain via a trolley chain connector. The push shaft is fixedly and horizontally mounted on one side of the trolley body.
8. The machining chip processing equipment according to claim 5, characterized in that: The feeding trolley includes a support frame, a support base plate at the bottom of the support frame, and a trolley roller assembly mounted on the bottom of the support base plate. The trolley roller assembly can be rolled on the moving guide rail, conveying guide rail, or horizontal storage guide rail. A receiver is mounted on the support base plate. A U-shaped box is located at the top of the support frame, and both ends of the U-shaped box are movably mounted on the support frame via connecting shafts. One end of the connecting shaft is connected to a tilting motor via a tilting reducer.
Citation Information
Patent Citations
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