Automatic boiler blowdown mechanism

Abstract

The application discloses a boiler automatic blowdown mechanism, which comprises a boiler body, a water inlet pipe is arranged on the upper end of the boiler body, a funnel-shaped bottom is arranged on the lower end of the boiler body, a water outlet pipe is arranged on the lower end of the funnel-shaped bottom, and an electric control valve is arranged on the water outlet pipe; a plurality of support frames are arranged on the slope of the funnel-shaped bottom, a detection chamber is fixed on the support frames, the detection chamber is suspendedly fixed in the boiler body, and the detection chamber is located above the funnel-shaped bottom; when dirt on the side wall of the boiler body is cleaned, the water in the boiler body becomes turbid gradually, the inner detector and the outer detector are set as turbidity detectors, the turbidity of the water can be determined by the loss degree of the emitted signal and the received signal, when the water is very turbid, the inner detector and the outer detector are controlled by the controller to open the electric control valve, and the cleaned sewage is directly discharged to the outside, so that the automatic blowdown function of the boiler is realized.

Description

Technical Field

[0001] The present invention relates to the technical fields of detection and sewage discharge in boiler equipment, and in particular to an automatic sewage discharge mechanism for a boiler. Background Art

[0002] In the prior art, if the boiler boils water for too long, a lot of dirt will form inside the boiler over time. The method to remove this dirt is to add chemicals into the boiler and remove all the dirt on the boiler body through a series of chemical reactions.

[0003] For example, the patent document with publication (announcement) number: CN 215446416 U discloses "an automatic sewage discharge system for a steam boiler". In this technical solution, a transmission mechanism and an annular scraper structure are installed inside the boiler body. The annular scraper is used to scrape off scale on the inner wall of the boiler, thereby cleaning the boiler.

[0004] The above technical solution only uses a mechanical mechanism to remove the dirt on the inner wall of the boiler. The above technical solution cannot timely know the condition of the water inside the boiler, nor can it realize the automatic sewage discharge of the boiler, and cannot discharge the sewage inside the boiler in time.

[0005] Therefore, in order to solve the above problems, it is necessary to develop a boiler automatic sewage discharge mechanism with reasonable structure and easy use. Summary of the Invention

[0006] The purpose of the present invention is to provide a boiler automatic blowdown mechanism to address the deficiencies in the prior art. The technical solution is as follows:

[0007] A boiler automatic sewage discharge mechanism comprises a boiler body, an inlet pipe is installed at the upper end of the boiler body, a funnel-shaped bottom is provided at the lower end of the boiler body, a water outlet pipe is installed at the lower end of the funnel-shaped bottom, and an electric control valve is installed on the water outlet pipe;

[0008] The slope of the funnel-shaped bottom is also equipped with evenly spaced support frames, which are fixedly supported by a detection chamber. The detection chamber is suspended and fixed in the boiler body. The detection chamber is located above the funnel-shaped bottom, and a plurality of internal detectors are horizontally installed in the detection chamber. External detectors corresponding to the positions of the internal detectors are provided on the side walls of the boiler body. The internal and external detectors are used in conjunction to detect data of the water body between the internal and external detectors.

[0009] The device also includes a controller, which is connected to the internal detector and the external detector and can correspondingly control the opening and closing of the electric control valve on the water outlet pipe.

[0010] Furthermore, a stirring motor is installed at the upper end of the boiler body. The main shaft of the stirring motor extends downward into the boiler body, and a plurality of stirring rods evenly spaced up and down are installed on the main shaft.

[0011] Furthermore, a sensor is installed on the side wall of the boiler body. The sensor is correspondingly installed between the upper and lower adjacent stirring rods, and the sensor is correspondingly connected to the controller.

[0012] Furthermore, the internal detector and the external detector are both configured as turbidity detectors; the principle of the turbidity detector is that the internal detector corresponds to the emission signal, while the external detector corresponds to the reception signal. If the water body is very turbid, the emitted signal will be refracted by the particles in the water body, and the amount of signal received by the external detector will be reduced, thereby judging the turbidity in the detection chamber, and the structure is reasonable.

[0013] Furthermore, the lower end of the main shaft of the stirring motor is installed on the upper end of the detection chamber through a bearing seat, and the main shaft and stirring rod above are correspondingly supported by the detection chamber.

[0014] Furthermore, the sensor is a probe-type sensor that can detect the temperature, pH value, dissolved oxygen content, hardness and total alkali content of the water in the boiler.

[0015] Furthermore, there are three internal detectors in the detection chamber that are evenly spaced, and there are three external detectors on the boiler body that are correspondingly evenly spaced.

[0016] Furthermore, the funnel-shaped bottom is provided with three corresponding support frames; the number and position of the support frames are reasonably set, so that the stirring mechanism can be supported and fixed more stably, and the structure is reasonable.

[0017] Beneficial effects: The present invention has the following beneficial effects:

[0018] 1) This device mainly sets up a suspended detection chamber inside the boiler, installs an internal detector in the detection chamber, and installs an external detector compatible with the internal detector on the side wall of the boiler body. The detection chamber is located inside the boiler body. When cleaning and draining, it is necessary to place the cleaning medicine into the boiler body. After the dirt on the side wall of the boiler body is cleaned, the internal water body will gradually become turbid. The internal and external detectors are set as turbidity detectors, which can judge the turbidity of the water body by the loss degree of the transmitted and received signals. When the water body is very turbid, the internal and external detectors can control the electric control valve to open through the controller accordingly, and the cleaned sewage is directly discharged to the outside, thereby realizing the automatic drainage function of the boiler cleaning;

[0019] 2) When the boiler body of the device is being cleaned, the cleaning efficiency, quality and effect can be improved by means of the stirring motor provided. The detection chamber of the device not only has the function of installing the internal detector, but also serves as a mounting seat for the main shaft of the stirring motor. The main shaft of the stirring motor is installed correspondingly through the bearing seat, which is more reasonable in structure and can improve the cleaning efficiency and quality.

[0020] 3) In this device, not only is a detection chamber set up inside the boiler body for detecting turbidity, but sensors are also installed to detect data such as temperature and pH value inside the boiler body. The structure is very reasonable, and the positions and numbers of sensors and detectors are set accordingly, making the measurement data more accurate and reliable, and convenient and safe to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the present invention;

[0022] Figure 2 for Figure 1 Middle AA section view;

[0023] Figure 3 for Figure 1 Middle BB cross-section view. DETAILED DESCRIPTION

[0024] The present invention will be further illustrated below with reference to the accompanying drawings and specific embodiments. These embodiments are implemented based on the technical solutions of the present invention. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0025] like Figure 1 、 Figure 2 and Figure 3 As shown, a boiler automatic sewage discharge mechanism includes a boiler body 1, an inlet pipe 2 is installed at the upper end of the boiler body 1, a funnel-shaped bottom 3 is provided at the lower end of the boiler body 1, and a water outlet pipe 4 is installed at the lower end of the funnel-shaped bottom 3, and an electric control valve 5 is installed on the water outlet pipe 4.

[0026] Evenly spaced support frames 6 are installed on the slope of the funnel-shaped bottom 3, and a detection chamber 7 is fixedly supported by the support frames 6. The detection chamber 7 is suspended and fixed in the boiler body 1. The detection chamber 7 is located above the funnel-shaped bottom 3, and several internal detectors 8 are installed horizontally in the detection chamber 7. External detectors 9 corresponding to the positions of the internal detectors 8 are provided on the side walls of the boiler body 1. The internal detectors 8 and the external detectors 9 are used in combination to detect the data of the water body between the internal and external detectors 9.

[0027] The device further comprises a controller, which is connected to the internal detector 8 and the external detector 9 and can correspondingly control the opening and closing of the electric control valve 5 on the water outlet pipe 4 .

[0028] The device mainly sets a suspended detection chamber in the boiler, installs an inner detector in the detection chamber, and installs an outer detector matched with the inner detector on the side wall of the boiler body, the detection chamber is located in the inside of the boiler body, when cleaning and discharging sewage, the cleaning medicine is placed in the boiler body, after the dirt on the side wall of the boiler body is cleaned, the internal water body will gradually become turbid, the inner detector and the outer detector are set as turbidity detectors, the turbidity degree of the water body can be judged by the loss degree of the emitted signal and the received signal, when the water body is very turbid, the inner and outer detectors can be controlled by the controller to open the electric control valve, and the cleaned sewage is directly discharged to the outside, so that the automatic cleaning and sewage discharge function of the boiler is realized.

[0029] In the application, the inner detector is arranged on the inner side, and the outer detector is arranged on the outer side, so that the turbidity degree of the internal water body can be accurately judged, the detection chamber is only suspended, the funnel-shaped bottom is directly provided with a water outlet pipe and is provided with an electric control valve, so that the automatic sewage discharge of the water body can be realized by directly opening the electric control valve, the structure design is reasonable, the turbidity degree of the water body is accurately judged, and the application is very convenient to use.

[0030] The upper end of the boiler body 1 is also provided with a stirring motor 10, the main shaft 11 of the stirring motor 10 extends downward into the boiler body 1, and a plurality of groups of stirring rods 12 are uniformly arranged on the main shaft 11.

[0031] The lower end of the main shaft 11 of the stirring motor 10 is installed on the upper end of the detection chamber 7 through the bearing seat 14, and the main shaft 11 and the stirring rods 12 on the upper side are supported through the detection chamber 7.

[0032] In the device, the boiler body can also accelerate the cleaning efficiency, the cleaning quality and the cleaning effect through the stirring motor when cleaning, the detection chamber of the device not only has the function of installing the inner detector, but also can be used as the mounting seat of the main shaft of the stirring motor, the main shaft of the stirring motor is correspondingly installed through the bearing seat, the mechanism is more reasonable, and the cleaning efficiency and quality can be improved.

[0033] The side wall of the boiler body 1 is also provided with a sensor 13, the sensor 13 is correspondingly installed between the adjacent stirring rods 12, and the sensor 13 is correspondingly connected with the controller.

[0034] The inner detector 8 and the outer detector 9 are both set as turbidity detectors.

[0035] The sensor 13 is a probe type sensor, which can correspondingly detect the temperature, PH value, dissolved oxygen content, hardness and total alkali content of the water body in the boiler.

[0036] There are three evenly spaced internal detectors 8 in the detection chamber 7 , and there are three evenly spaced external detectors 9 on the boiler body 1 .

[0037] The funnel-shaped bottom 3 is provided with three corresponding support frames 6 .

[0038] In this device, not only is a detection chamber provided in the boiler body for detecting turbidity, but sensors are also installed to detect data such as temperature and pH value in the boiler body. The structure is very reasonable, and the positions and numbers of sensors and detectors are set accordingly, making the measurement data more accurate and reliable, and convenient and safe to use.

[0039] The above specific implementation method is only a preferred embodiment of the present invention and is not intended to limit the implementation of the present invention and the scope of the claims. All equivalent changes and modifications made based on the content of the patent protection scope of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A boiler automatic blowdown mechanism, characterized by: The boiler body (1) comprises a water inlet pipe (2) installed at the upper end of the boiler body (1), a funnel-shaped bottom (3) provided at the lower end of the boiler body (1), a water outlet pipe (4) correspondingly installed at the lower end of the funnel-shaped bottom (3), and an electric control valve (5) installed on the water outlet pipe (4); A support frame (6) with uniform spacing is also installed on the slope of the funnel-shaped bottom (3), and a detection chamber (7) is fixedly supported by the support frame (6). The detection chamber (7) is suspended and fixed in the boiler body (1). The detection chamber (7) is located above the funnel-shaped bottom (3), and a plurality of internal detectors (8) are horizontally installed in the detection chamber (7). External detectors (9) corresponding to the positions of the internal detectors (8) are provided on the side wall of the boiler body (1). The internal detectors (8) and the external detectors (9) are used in conjunction with each other to detect data of water bodies between the internal and external detectors (9); It also includes a controller, which is connected to the internal detector (8) and the external detector (9) and can correspondingly control the opening and closing of the electric control valve (5) on the water outlet pipe (4); A stirring motor (10) is also installed at the upper end of the boiler body (1), and the main shaft (11) of the stirring motor (10) extends downward into the boiler body (1), and a plurality of stirring rods (12) are installed on the main shaft (11) with even spacing between the upper and lower parts; The lower end of the main shaft (11) of the stirring motor (10) is mounted on the upper end of the detection chamber (7) via a bearing seat (14), and the main shaft (11) and the stirring rod (12) above are supported by the detection chamber (7).

2. The automatic boiler blowdown mechanism according to claim 1, characterized in that: A sensor (13) is also installed on the side wall of the boiler body (1). The sensor (13) is correspondingly installed between the upper and lower adjacent stirring rods (12), and the sensor (13) is correspondingly connected to the controller.

3. The automatic boiler blowdown mechanism according to claim 1 is characterized in that: The inner detector (8) and the outer detector (9) are both configured as turbidity detectors.

4. The automatic boiler blowdown mechanism according to claim 2 is characterized in that: The sensor (13) is a probe-type sensor that can detect the temperature, pH value, dissolved oxygen content, hardness and total alkali content of the water in the boiler.

5. The automatic boiler blowdown mechanism according to claim 1 is characterized in that: There are three evenly spaced internal detectors (8) in the detection chamber (7), and three evenly spaced external detectors (9) on the boiler body (1) are correspondingly provided.

6. The automatic boiler blowdown mechanism according to claim 1 is characterized in that: The funnel-shaped bottom (3) is provided with three corresponding support frames (6).

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