Gypsum board self-adaptive regulation weighing system and control method

Abstract

The application discloses a gypsum board self-adaptive regulation and control weighing system and a control method, wherein the system is provided with a weighing element, a supporting and correcting assembly and a connecting driving assembly; the top end of the supporting and correcting assembly is formed with a supporting sleeve; a translation seat is movably arranged on the supporting sleeve; a first supporting roller and a second supporting roller are installed on the upper end face corner position of the translation seat; the connecting driving assembly drives the first supporting roller and the second supporting roller to move upwards, and drives the gypsum board to be lifted; the first supporting roller and the second supporting roller drive the gypsum board to adjust the position along the length direction and the width direction; the lifting driving assembly drives the lifting platform to lift and drives the supporting and correcting assembly to lift in the opposite direction. According to the length of the gypsum board, the number of the weighing sensors for controlling the lifting and weighing is controlled, so that the gypsum board to be measured can be fully supported and detected, and the position of the gypsum board can be corrected; in the case that the gypsum board is completely supported, the overall measurement precision is improved.

Description

Technical Field

[0001] This invention relates to the field of gypsum board production technology, specifically to an adaptive control weighing system and control method for gypsum board. Background Technology

[0002] In the current gypsum board production process, the weight of the wet board after molding is an important indicator, as it significantly impacts the quality of the gypsum board. To effectively monitor and measure the performance parameters of the wet board, a sample board needs to be taken after the second-stage cutting process. After measuring various data, it is weighed on an electronic scale to calculate the unit weight of the wet gypsum board, which serves as a reference value for the unit weight of the finished board. The second-stage operators regularly take samples for measurement and feed the data back to the first-stage operator. The first-stage operator then adjusts various parameters in real time based on this data to ensure the good quality of the gypsum board.

[0003] Manual sampling and weighing not only increases the labor intensity of employees, increases the probability of human error, and increases the cost of subsequent waste disposal, but also cannot accurately reflect the weight of the entire gypsum board. Therefore, existing technology usually uses a weighing sensor to lift the gypsum board slightly when it arrives, and weighs the entire gypsum board.

[0004] However, the size of the gypsum board that the weighing sensor can measure is fixed, while the size of the gypsum board on the gypsum board production line is not fixed. If the length of the gypsum board to be measured is too long, the weighing sensor itself is too small to support and perform the weight measurement of the entire gypsum board. Summary of the Invention

[0005] To address this issue, the present invention provides an adaptive control weighing system and method for gypsum board, which effectively solves the problem in the prior art where the size of the gypsum board does not match the size of the weighing device, resulting in the inability to support the gypsum board and perform the weight measurement of the entire gypsum board.

[0006] To solve the above-mentioned technical problems, the present invention specifically provides the following technical solution: a gypsum board adaptive control weighing system, comprising:

[0007] Weighing elements are arranged at equal intervals on the gypsum board production line. Each set of weighing elements contains two weighing sensors, and the two weighing sensors are positioned in the same position along the length of the gypsum board production line. A lifting structure is provided at the bottom of the weighing elements.

[0008] A support and correction assembly is disposed at the top of the lifting structure. A support sleeve is formed at the top of the support and correction assembly. A translation seat is movably disposed on the support sleeve. A first support roller and a second support roller are installed at the corner of the upper end face of the translation seat. The first support roller is disposed along the length direction of the gypsum board, and the second support roller is disposed along the width direction of the gypsum board. The first support roller and the second support roller abut against the gypsum board.

[0009] A connecting drive assembly is disposed on the first support roller and the second support roller. The connecting drive assembly is used to drive the first support roller and the second support roller to move upward and lift the gypsum board, and to drive the gypsum board to adjust its position along the length direction and the width direction through the first support roller and the second support roller.

[0010] The lifting structure is provided with a lifting platform at its top, the weighing element is provided on the lifting platform, and a lifting drive assembly is provided between the lifting platform and the support and correction assembly. The lifting drive assembly drives the lifting platform to rise and fall and drives the support and correction assembly to rise and fall in the opposite direction.

[0011] The weighing element is electrically connected to a control module. Several photoelectric sensors are evenly spaced on the gypsum board production line. The photoelectric sensors are used to monitor the length and position of the gypsum board. The control module controls the number of weighing sensors that are raised and weighed based on the length of the gypsum board.

[0012] Furthermore, both the first support roller and the second support roller are provided with a rotating shaft, which is offset from the center of the first support roller and the second support roller.

[0013] The upper surface of the translation seat is higher than the highest point of the transport roller on the gypsum board production line, and the highest points of the first support roller and the second support roller are higher than the upper surface of the translation seat.

[0014] Furthermore, the translation seats are configured as two, and are symmetrically arranged between the support sleeves, with a through gap formed between the translation seats, through which the lifting platform passes, and the width of the lifting platform is the same as the width of the through gap;

[0015] The support sleeve is provided with a through groove, the size of which is the same as the size of the lifting platform.

[0016] Furthermore, the support and correction assembly includes a sliding cavity and a side groove disposed in the support sleeve, a drive threaded rod disposed in the sliding cavity, a drive worm gear rotatably disposed in the side groove, and a drive worm meshing with the side of the drive worm gear;

[0017] Two sliding cavities are provided and symmetrically arranged within the support sleeve. The side groove is provided on the side of the sliding cavity. A rotating rod is provided at the end of the drive threaded rod. The rotating rod passes through the side wall of the sliding cavity and extends into the side groove. The rotating rod rotates coaxially with the drive worm gear. The drive worm is rotatably arranged in the side groove. A first drive motor is provided at the end of the drive worm. The drive worm is connected to the output end of the first drive motor.

[0018] Furthermore, the connection drive assembly includes a drive cavity disposed within the translation seat and a second drive motor disposed within the drive cavity;

[0019] The rotating shaft is connected to the output end of the second drive motor.

[0020] Furthermore, the first support roller and the second support roller have a rotating ring groove on their inner circumference, and a rotating ring is rotatably disposed in the rotating ring groove, with the outer wall of the rotating ring protruding out of the rotating ring groove.

[0021] Furthermore, the outer walls of the first support roller and the second support roller are provided with connecting chambers, which are located on the extension line of the connecting line where the distance between the rotating shaft and the outer periphery of the first support roller and the second support roller is the smallest;

[0022] The connecting chamber has an opening on the side near the first support roller and the second support roller. A connecting gear is provided inside the connecting chamber and passes through the opening. At least part of the outer wall of the rotating ring is provided with transmission teeth, which mesh with the connecting gear.

[0023] Furthermore, the lifting structure includes a lifting frame and a lifting cylinder mounted on the lifting frame;

[0024] The lifting frame is located at the output end of the lifting cylinder, the inner wall of the support sleeve is provided with a lifting groove, the upper end of the lifting frame is slidably located in the lifting groove, and the lifting platform is lifted and lowered within the lifting frame.

[0025] Furthermore, the lifting drive assembly includes a connecting cavity disposed within the lifting frame, a connecting shaft disposed within the connecting cavity, and a drive gear disposed on the connecting shaft;

[0026] The lifting groove is provided with first toothed grooves at equal intervals, and the outer wall of the lifting platform is provided with second toothed grooves at equal intervals. The driving gear is movably connected to both the first toothed groove and the second toothed groove. A transmission belt is provided on the connecting shaft. A driving rod is provided inside the lifting frame. The transmission belt is connected to the driving rod. A connecting motor is provided on the driving rod.

[0027] To solve the above-mentioned technical problems, the present invention further provides the following technical solution: a control method for an adaptive control weighing system for gypsum board, comprising the following steps:

[0028] Step 100: Measure the length and position of the plasterboard;

[0029] Step 200: Control the number of lifting frames to rise based on the length of the gypsum board, and control the corresponding lifting frames to rise.

[0030] Step 300: Based on the position of the gypsum board, the translation seat is moved to adjust the position of the gypsum board in the length direction;

[0031] Step 400: Control the first support roller and the second support roller to rotate and drive the gypsum board to correct its position in the length and width directions, so as to adjust the weighing position of the load cell corresponding to the bottom surface of the gypsum board;

[0032] Step 500: Control the lifting platform to descend, the weighing sensor to rise, and the plasterboard to approach and be supported on the weighing sensor for weighing.

[0033] Step 600: The lifting frame resets, and the gypsum board continues to be conveyed.

[0034] Compared with the prior art, the present invention has the following advantages:

[0035] This invention sets up multiple sets of weighing elements on a gypsum board production line. Each set of weighing elements includes two weighing sensors. The length and position of the gypsum board are monitored by photoelectric sensors. The control module controls the number of weighing sensors that are raised and weighed according to the length of the gypsum board. This ensures that the gypsum board to be measured can be fully supported and tested. Furthermore, the relative position of the gypsum board and the weighing sensors is corrected by the support correction component and the connection drive component, so that the center position of the gypsum board is aligned with the center position of the weighing area formed by all the weighing sensors. This improves the overall measurement accuracy while ensuring complete support for the gypsum board. Attached Figure Description

[0036] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0037] Figure 1 This is a schematic diagram of the side structure of a gypsum board adaptive control weighing system that lifts the gypsum board using a translation seat, provided in an embodiment of the present invention.

[0038] Figure 2A schematic diagram of the side structure of the first and second support rollers lifting the gypsum board in an adaptive control weighing system for gypsum board provided in an embodiment of the present invention;

[0039] Figure 3 This is a side view of a gypsum board adaptive control weighing system provided in an embodiment of the present invention, showing the weighing element lifting and weighing the gypsum board.

[0040] Figure 4 This is a schematic diagram of the front structure of a gypsum board adaptive control weighing system provided in an embodiment of the present invention, showing the gypsum board being lifted by a translation seat.

[0041] Figure 5 A schematic diagram of the front structure of a gypsum board adaptive control weighing system provided in an embodiment of the present invention, showing the first and second support rollers lifting the gypsum board.

[0042] Figure 6 A front view of a gypsum board adaptive control weighing system provided in an embodiment of the present invention, showing the weighing element lifting and weighing the gypsum board.

[0043] Figure 7 This is a schematic diagram of the connection structure of the first support roller inside the translation seat in an embodiment of the present invention;

[0044] Figure 8 This is a top view of the support sleeve structure in an embodiment of the present invention;

[0045] Figure 9 This is a front structural diagram of the support sleeve in an embodiment of the present invention;

[0046] Figure 10 This is a schematic diagram of the structure of the first support roller in an embodiment of the present invention;

[0047] Figure 11 This is a schematic diagram of the structure of the first support roller and the rotating ring in an embodiment of the present invention;

[0048] Figure 12 for Figure 4 A magnified structural diagram of A in the middle;

[0049] Figure 13 This is a top view of a gypsum board adaptive control weighing system provided in an embodiment of the present invention.

[0050] The labels in the diagram represent the following:

[0051] 1-Weighing element; 2-Support and correction assembly; 3-Connection and drive assembly; 4-Gypsum board production line; 5-Weighing sensor; 6-Lifting structure; 7-Gypsum board; 8-Lifting platform; 9-Lifting drive assembly; 10-Photoelectric sensor;

[0052] 21-Support sleeve; 22-Transfer seat; 23-First support roller; 24-Second support roller; 25-Rotating shaft; 26-Through gap; 27-Through groove; 28-Sliding cavity; 29-Side groove; 210-Drive threaded rod; 211-Drive worm gear; 212-Drive worm; 213-Rotating rod; 214-First drive motor;

[0053] 31-Drive cavity; 32-Second drive motor; 33-Rotating ring groove; 34-Rotating ring; 35-Connecting compartment; 36-Opening; 37-Connecting gear; 38-Transmission gear;

[0054] 61-Lifting frame; 62-Lifting cylinder; 63-Lifting trough;

[0055] 91-Connecting cavity; 92-Connecting shaft; 93-Drive gear; 94-First tooth groove; 95-Second tooth groove; 96-Transmission belt; 97-Drive rod; 98-Connecting motor. Detailed Implementation

[0056] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0057] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 13 As shown, the present invention provides an adaptive control weighing system for gypsum board, comprising a weighing element 1, a support and correction assembly 2, and a connection and drive assembly 3, the specific structure of which is as follows:

[0058] Weighing elements 1 are arranged at equal intervals on the gypsum board production line 4. Each set of weighing elements 1 contains two weighing sensors 5, and the two weighing sensors 5 are in the same position along the length of the gypsum board production line 4. A lifting structure 6 is provided at the bottom of the weighing elements 1.

[0059] The support and correction component 2 is set at the top of the lifting structure 6. A support sleeve 21 is formed at the top of the support and correction component 2. A translation seat 22 is movably arranged on the support sleeve 21. A first support roller 23 and a second support roller 24 are installed at the corner of the upper end face of the translation seat 22. The first support roller 23 is arranged along the length direction of the gypsum board 7, and the second support roller 24 is arranged along the width direction of the gypsum board. The first support roller 23 and the second support roller 24 abut against the gypsum board 7.

[0060] The connecting drive assembly 3 is disposed on the first support roller 23 and the second support roller 24. The connecting drive assembly 3 is used to drive the first support roller 23 and the second support roller 24 to move upward and lift the gypsum board 7, and to drive the gypsum board 7 to adjust its position along the length and width directions through the first support roller 23 and the second support roller 24.

[0061] The top of the lifting structure 6 is provided with a lifting platform 8, the weighing element 1 is provided on the lifting platform 8, and a lifting drive assembly 9 is provided between the lifting platform 8 and the support and correction assembly 2. The lifting drive assembly 9 drives the lifting platform 8 to rise and fall and drives the support and correction assembly 2 to rise and fall in the opposite direction.

[0062] The weighing element 1 is electrically connected to the control module. Several photoelectric sensors 10 are evenly spaced on the gypsum board production line 4. The photoelectric sensors 10 are used to monitor the length and position of the gypsum board 7. The control module controls the number of weighing sensors 5 that are raised and weighed based on the length of the gypsum board 7.

[0063] In this embodiment of the invention, multiple sets of weighing elements 1 are set on the gypsum board production line 4. Each set of weighing elements 1 includes two weighing sensors 5. The length and position of the gypsum board 7 are monitored by a photoelectric sensor 10. The control module controls the number of weighing sensors 5 that are raised and weighed according to the length of the gypsum board 7, thereby ensuring that the gypsum board 7 to be measured can be fully supported and tested. Furthermore, the relative position of the gypsum board 7 and the weighing sensors 5 is corrected by the support correction component 2 and the connection drive component 3, so that the center position of the gypsum board 7 is aligned with the center position of the weighing area formed by all the weighing sensors 7. This improves the overall measurement accuracy while ensuring complete support for the gypsum board 7.

[0064] In this invention, when the plasterboard 7 reaches the weighing position, the number of weighing sensors 5 for weighing is determined according to the length of the plasterboard 7. When the length of the plasterboard 7 is 6 meters, the first six weighing elements 1 (12 weighing sensors 5) rise and lift the plasterboard 7 to perform the weighing operation. When the length of the plasterboard 7 is 7 meters, the first seven weighing elements 1 (14 weighing sensors 5) rise and lift the plasterboard 7 to perform the weighing operation, and so on.

[0065] The first support roller 23 and the second support roller 24 in this invention are used to raise the gypsum board 7 and correct its position. To ensure that the first support roller 23 and the second support roller 24 can rise and raise the gypsum board 7 before correction, this invention is designed as follows: Figure 7As shown, a rotating shaft 25 is provided on both the first support roller 23 and the second support roller 24. The rotating shaft 25 is offset from the center of the first support roller 23 and the second support roller 24. The upper end face of the translation seat 22 is higher than the highest point of the transport roller on the gypsum board production line 4, and the highest point of the first support roller 23 and the second support roller 24 is higher than the height of the upper end face of the translation seat 22.

[0066] In the initial state, the highest points of the first support roller 23 and the second support roller 24 are inside the translation seat 22 and do not protrude outside the translation seat 22. At this time, the first support roller 23 and the second support roller 24 have not been lifted and corrected. Rotating the rotating shaft 25 drives the first support roller 23 and the second support roller 24 to rotate. Since the rotating shaft 25 is eccentrically set, when rotating, it gradually drives the highest points of the first support roller 23 and the second support roller 24 to move up, gradually approach the bottom surface of the gypsum board 7 and lift the gypsum board 7.

[0067] The translation seat 22 in this invention can lift the plasterboard 7 and move it to adjust the relative position of the plasterboard 7 and the weighing sensor 5. To prevent the translation seat 22 from interfering with the lifting platform 8 and the lifting sensor 5 during movement, this invention, as follows... Figure 4 and Figure 8 As shown, there are two translation seats 22, which are symmetrically arranged between the support sleeve 21. A through gap 26 is formed between the translation seats 22. The lifting platform 8 passes through the through gap 26. The width of the lifting platform 8 is the same as the width of the through gap 26. A through groove 27 is provided on the support sleeve 21. The size of the through groove 27 is the same as the size of the lifting platform 8.

[0068] During the movement of the translation seat 22, the lifting platform 8 is always positioned within the passage gap 26 and will not obstruct the translation movement of the translation seat 22.

[0069] In order to move the gypsum board 7 along its length, the translation seat 22 needs to be translated. Therefore, the support and correction assembly 2 of the present invention adopts the following preferred embodiment, such as... Figure 8 and Figure 9 As shown, the support and correction assembly 2 includes a sliding cavity 28 and a side groove 29 disposed within the support sleeve 21, a drive threaded rod 210 disposed within the sliding cavity 28, a drive worm gear 211 rotatably disposed within the side groove 29, and a drive worm 212 meshing with the side of the drive worm gear 211. Two sliding cavities 28 are provided and symmetrically disposed within the support sleeve 21. The side groove 29 is disposed on the side of the sliding cavity 28. A rotating rod 213 is provided at the end of the drive threaded rod 210. The rotating rod 213 penetrates the side wall of the sliding cavity 28 and extends into the side groove 29. The rotating rod 213 rotates coaxially with the drive worm gear 211. The drive worm 212 is rotatably disposed within the side groove 29. A first drive motor 214 is provided at the end of the drive worm 212, and the drive worm 212 is connected to the output end of the first drive motor 214.

[0070] The first drive motor 214 drives the drive worm 212 to rotate, which in turn drives the drive worm wheel 211 to rotate, causing the rotating rod 213 and the drive threaded rod 210 to rotate simultaneously. Under the rotation of the drive threaded rod 210, the translation seat 22 gradually moves within the sliding cavity 28, causing the gypsum board 7 at its upper end to adjust its position in the length direction.

[0071] In this invention, the connecting drive assembly 3 is used to drive the first support roller 23 and the second support roller 24 to move upward and lift the plasterboard 7. It also drives the plasterboard 7 to adjust its position along the length and width directions through the first support roller 23 and the second support roller 24. In other words, the connecting drive assembly 3 is used to correct the position of the plasterboard 7 after the translation seat 22 drives it to adjust its position. In addition to the position adjustment in the length direction, the position adjustment in the width direction is also realized.

[0072] The connection driving component 3 of the present invention adopts the following preferred embodiments, such as... Figure 10 As shown, the connecting drive assembly 3 includes a drive cavity 31 disposed in the translation seat 22, a second drive motor 32 disposed in the drive cavity 31, and a rotating shaft 25 connected to the output end of the second drive motor 32.

[0073] like Figure 7 and Figure 11 As shown, a rotating ring groove 33 is provided on the inner circumference of the first support roller 23 and the second support roller 24. A rotating ring 34 is rotatably arranged in the rotating ring groove 33. The outer wall of the rotating ring 34 protrudes out of the rotating ring groove 33. A connecting chamber 35 is provided on the outer wall of the first support roller 23 and the second support roller 24. The connecting chamber 35 is located on the extension line of the connecting line where the distance between the rotating shaft 25 and the outer circumference of the first support roller 23 and the second support roller 24 is the smallest. An opening 36 is provided on the side of the connecting chamber 35 near the first support roller 23 and the second support roller 24. A connecting gear 37 is provided in the connecting chamber 35 and passes through the opening 36. At least part of the outer wall of the rotating ring 34 is provided with transmission teeth 38, which mesh with the connecting gear 37.

[0074] A stepper motor is connected to the connecting gear 37, which drives the connecting gear 37 to rotate.

[0075] In the above embodiment, the second drive motor 32 drives the rotating shaft 25 to rotate, which in turn drives the first support roller 23 and the second support roller 24 to rotate to the protruding translation seat 22, gradually raising the gypsum board 7. Then, the connecting gear 37 is driven to rotate, which in turn drives the transmission gear 38 to rotate, and drives the rotating ring 34 to rotate. Since the gypsum board 7 is supported on the rotating ring 34, the rotation of the rotating ring 34 can drive the gypsum board 7 to move along the length or width direction.

[0076] This invention uses a lifting structure 6 to drive the weighing element 1 to rise and fall. The lifting structure 6 in this invention adopts the following preferred embodiments, such as... Figure 1 As shown, the lifting structure 6 includes a lifting frame 61 and a lifting cylinder 62 mounted on the lifting frame 61. The lifting frame 61 is located at the output end of the lifting cylinder 62. The inner wall of the support sleeve 21 is provided with a lifting groove 63. The upper end of the lifting frame 61 is slidably mounted in the lifting groove 63. The lifting platform 8 is lifted and lowered within the lifting frame 61.

[0077] The lifting cylinder 62 drives the lifting frame 61 to move upward, thereby causing the support sleeve 21 and the lifting platform 8 to move upward. During the upward or downward movement, the lifting frame 61, the support sleeve 21 and the lifting platform 8 are in a relatively stationary state.

[0078] In addition, in this invention, the lifting drive assembly 9 drives the lifting platform 8 to rise and fall, and drives the support and correction assembly 2 to rise and fall in the opposite direction, so that the lifting platform 8 moves upward to lift the plasterboard 7 and to weigh it. The lifting drive assembly 9 of this invention adopts the following preferred embodiments, such as... Figure 12 As shown, the lifting drive assembly 9 includes a connecting cavity 91 disposed within the lifting frame 61, a connecting shaft 92 disposed within the connecting cavity 91, and a drive gear 93 disposed on the connecting shaft 92; the lifting groove 63 is provided with first tooth grooves 94 at equal intervals, and the outer wall of the lifting platform 8 is provided with second tooth grooves 95 at equal intervals; the drive gear 93 is movably connected to both the first tooth grooves 94 and the second tooth grooves 95; a transmission belt 96 is disposed on the connecting shaft 92; a drive rod 97 is disposed within the lifting frame 61; the transmission belt 96 is connected to the drive rod 97; and a connecting motor 98 is disposed on the drive rod 97.

[0079] The connecting motor 98 drives the drive rod 97 to rotate, which in turn drives the transmission belt 96 to rotate, thereby driving the connecting shaft 92 to rotate and the drive gear 93 to rotate. Under the rotation of the drive gear 93, the first tooth groove 94 gradually moves down and the second tooth groove 95 gradually moves up, causing the support sleeve 21 to gradually move down and the lifting platform 8 to gradually move up. The weighing element 1 raises the gypsum board 7 and weighs the gypsum board 7.

[0080] In summary, the main implementation process of this invention is as follows:

[0081] Photoelectric sensor 10 monitors the position of gypsum board 7, gypsum board production line 4 transports gypsum board 7 to the designated weighing position, and photoelectric sensor 10 monitors the length of gypsum board 7.

[0082] The control module controls the number of weighing sensors 5 that rise and weigh based on the length of the gypsum board 7. The lifting cylinder 62 drives the lifting frame 61 to move upward, thereby causing the support sleeve 21 and the lifting platform 8 to move upward.

[0083] After moving to a certain height, the connecting motor 98 drives the drive rod 97 to rotate, which in turn drives the transmission belt 96, thereby driving the connecting shaft 92 to rotate and the drive gear 93 to rotate. The support sleeve 21 and the sliding seat 22 gradually move upwards, the lifting platform 8 gradually descends, and the sliding seat 22 gradually raises the gypsum board (e.g., Figure 1 and Figure 4 (as shown);

[0084] The first drive motor 214 drives the drive worm 212 to rotate, which in turn drives the drive worm wheel 211 to rotate, and drives the rotating rod 213 and the drive threaded rod 210 to rotate simultaneously. Under the rotation of the drive threaded rod 210, the translation seat 22 gradually moves within the sliding cavity 28, causing the gypsum board 7 at its upper end to adjust its position in the length direction.

[0085] After that, as Figure 2 and Figure 5 As shown, rotating the rotating shaft 25 drives the first support roller 23 and the second support roller 24 to rotate. During rotation, the highest points of the first support roller 23 and the second support roller 24 are gradually moved upward, gradually approaching the bottom surface of the gypsum board 7 and lifting the gypsum board 7 upward. This drives the connecting gear 37 to rotate, which in turn drives the rotating ring 34 to rotate, causing the gypsum board 7 to be corrected in position along the length or width direction. After the above position adjustment and correction, the gypsum board 7 can be aligned with the center position of the weighing area formed by the weighing sensor 5. The uniform distribution of the weighing sensor 5 can further ensure the accuracy of the final result.

[0086] After the position correction is completed, the connecting motor 98 drives the drive rod 97 to rotate, which in turn drives the transmission belt 96, thereby driving the connecting shaft 92 to rotate and the drive gear 93 to rotate. Under the rotation of the drive gear 93, the first tooth groove 94 gradually moves down, the second tooth groove 95 gradually moves up, the support sleeve 21 gradually moves down, and the lifting platform 8 and the weighing element 1 move up. The weighing element 1 gradually contacts and lifts the gypsum board 7, as shown. Figure 3 and Figure 6 As shown, the weighing element 1 weighs the supported gypsum board 7.

[0087] In addition, the present invention also provides a control method for an adaptive weighing system for gypsum board, comprising the following steps:

[0088] Step 100: Measure the length and position of plasterboard 7;

[0089] Step 200: Control the number of lifting frames 61 that rise based on the length of the gypsum board 7, and control the corresponding lifting frames 61 to rise.

[0090] Step 300: Based on the position of the gypsum board 7, the translation seat 22 is moved to adjust the position of the gypsum board 7 in the length direction;

[0091] Step 400: Control the first support roller 23 and the second support roller 24 to rotate and drive the gypsum board 7 to correct its position in the length and width directions, so as to adjust the weighing position of the weighing sensor 5 corresponding to the bottom surface of the gypsum board 7.

[0092] Step 500: Control the lifting platform 8 to descend, the weighing sensor 5 to rise, and the plasterboard 7 to approach and support the weighing sensor 5 for weighing.

[0093] Step 600: The lifting frame 61 resets, and the gypsum board 7 continues to be conveyed.

[0094] The above embodiments are merely exemplary embodiments of this application and are not intended to limit this application. The scope of protection of this application is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to this application within its substance and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of this application.

Claims

1. A gypsum board adaptive control weighing system, characterized in that, have: Weighing elements (1) are arranged at equal intervals on the gypsum board production line (4). Each set of weighing elements (1) contains two weighing sensors (5), and the two weighing sensors (5) are in the same position along the length of the gypsum board production line (4). A lifting structure (6) is provided at the bottom of the weighing elements (1). A support and correction assembly (2) is provided at the top of the lifting structure (6). A support sleeve (21) is formed at the top of the support and correction assembly (2). A translation seat (22) is movably provided on the support sleeve (21). A first support roller (23) and a second support roller (24) are installed at the corner of the upper end face of the translation seat (22). The first support roller (23) is arranged along the length direction of the gypsum board (7), and the second support roller (24) is arranged along the width direction of the gypsum board. The first support roller (23) and the second support roller (24) abut against the gypsum board (7). A connecting drive assembly (3) is disposed on the first support roller (23) and the second support roller (24). The connecting drive assembly (3) is used to drive the first support roller (23) and the second support roller (24) to move upward and lift the gypsum board (7), and to drive the gypsum board (7) to adjust its position along the length and width directions through the first support roller (23) and the second support roller (24). The lifting structure (6) is provided with a lifting platform (8) at the top, the weighing element (1) is provided on the lifting platform (8), and a lifting drive assembly (9) is provided between the lifting platform (8) and the support correction assembly (2). The lifting drive assembly (9) drives the lifting platform (8) to rise and fall and drives the support correction assembly (2) to rise and fall in the opposite direction. The weighing element (1) is electrically connected to a control module. Several photoelectric sensors (10) are equally spaced on the gypsum board production line (4). The photoelectric sensors (10) are used to monitor the length and position of the gypsum board (7). The control module controls the number of weighing sensors (5) that are raised and weighed based on the length of the gypsum board (7).

2. The gypsum board adaptive control weighing system according to claim 1, characterized in that, Both the first support roller (23) and the second support roller (24) are provided with a rotating shaft (25), and the rotating shaft (25) is offset from the center of the first support roller (23) and the second support roller (24); The upper surface of the translation seat (22) is higher than the highest point of the transport roller on the gypsum board production line (4), and the highest points of the first support roller (23) and the second support roller (24) are higher than the height of the upper surface of the translation seat (22).

3. The gypsum board adaptive control weighing system according to claim 2, characterized in that, The translation seats (22) are configured as two and symmetrically arranged between the support sleeves (21). A through gap (26) is formed between the translation seats (22). The lifting platform (8) passes through the through gap (26). The width of the lifting platform (8) is the same as the width of the through gap (26). The support sleeve (21) is provided with a through groove (27), the size of which is the same as the size of the lifting platform (8).

4. The gypsum board adaptive control weighing system according to claim 3, characterized in that, The support and correction assembly (2) includes a sliding cavity (28) and a side groove (29) disposed in the support sleeve (21), a drive threaded rod (210) disposed in the sliding cavity (28), a drive worm wheel (211) rotatably disposed in the side groove (29), and a drive worm (212) meshing with the side of the drive worm wheel (211). Two sliding cavities (28) are provided and symmetrically arranged in the support sleeve (21). The side groove (29) is provided on the side of the sliding cavity (28). The end of the drive threaded rod (210) is provided with a rotating rod (213). The rotating rod (213) passes through the side wall of the sliding cavity (28) and extends into the side groove (29). The rotating rod (213) rotates coaxially with the drive worm gear (211). The drive worm (212) is rotatably arranged in the side groove (29). The end of the drive worm (212) is provided with a first drive motor (214). The drive worm (212) is connected to the output end of the first drive motor (214).

5. The gypsum board adaptive control weighing system according to claim 4, characterized in that, The connection drive assembly (3) includes a drive cavity (31) disposed in the translation seat (22) and a second drive motor (32) disposed in the drive cavity (31); The rotating shaft (25) is connected to the output end of the second drive motor (32).

6. The gypsum board adaptive control weighing system according to claim 5, characterized in that, The first support roller (23) and the second support roller (24) have a rotating ring groove (33) on their inner circumference. A rotating ring (34) is rotatably arranged in the rotating ring groove (33), and the outer wall of the rotating ring (34) protrudes out of the rotating ring groove (33).

7. The gypsum board adaptive control weighing system according to claim 6, characterized in that, The outer walls of the first support roller (23) and the second support roller (24) are provided with connecting chambers (35), which are located on the extension line of the connecting line between the rotating shaft (25) and the outer periphery of the first support roller (23) and the second support roller (24) with the smallest distance; The connecting chamber (35) has an opening (36) on the side near the first support roller (23) and the second support roller (24). A connecting gear (37) is provided inside the connecting chamber (35). The connecting gear (37) passes through the opening (36). At least part of the outer wall of the rotating ring (34) is provided with transmission teeth (38). The transmission teeth (38) mesh with the connecting gear (37).

8. The gypsum board adaptive control weighing system according to claim 7, characterized in that, The lifting structure (6) includes a lifting frame (61) and a lifting cylinder (62) mounted on the lifting frame (61). The lifting frame (61) is located at the output end of the lifting cylinder (62), and the inner wall of the support sleeve (21) is provided with a lifting groove (63). The upper end of the lifting frame (61) is slidably located in the lifting groove (63), and the lifting platform (8) is lifted and lowered within the lifting frame (61).

9. The gypsum board adaptive control weighing system according to claim 8, characterized in that, The lifting drive assembly (9) includes a connecting cavity (91) disposed in the lifting frame (61), a connecting shaft (92) disposed in the connecting cavity (91), and a drive gear (93) disposed on the connecting shaft (92). The lifting groove (63) is provided with first toothed grooves (94) at equal intervals, and the outer wall of the lifting platform (8) is provided with second toothed grooves (95) at equal intervals. The driving gear (93) is movably connected to the first toothed groove (94) and the second toothed groove (95). A transmission belt (96) is provided on the connecting shaft (92). A driving rod (97) is provided in the lifting frame (61). The transmission belt (96) is connected to the driving rod (97). A connecting motor (98) is provided on the driving rod (97).

10. A control method for a gypsum board adaptive control weighing system according to any one of claims 1 to 9, characterized in that, Includes the following steps: Step 100: Measure the length and position of the plasterboard; Step 200: Control the number of lifting frames to rise based on the length of the gypsum board, and control the corresponding lifting frames to rise. Step 300: Based on the position of the gypsum board, the translation seat is moved to adjust the position of the gypsum board in the length direction; Step 400: Control the first support roller and the second support roller to rotate and drive the gypsum board to correct its position in the length and width directions, so as to adjust the weighing position of the load cell corresponding to the bottom surface of the gypsum board; Step 500: Control the lifting platform and the weighing sensor to rise, so that the plasterboard is close to and supported on the weighing sensor for weighing; Step 600: The lifting frame resets, and the gypsum board continues to be conveyed.

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