A flange type electric heating tube assembly equipment
By designing flange-type electric heating tube assembly equipment and using the jacking device and straightening device to position, lock, straighten and jack up the heating tube, the problem of inaccurate insertion of large square flange electric heating tubes is solved, and the insertion efficiency and aesthetics are improved.
Patent Information
- Application Number
- CN202310935099.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-27
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-07-27
AI Technical Summary
The existing technology is difficult to efficiently and accurately insert large square flange electric heating tubes, especially when the heating tubes are long and the insertion positions are inconsistent, resulting in low insertion efficiency and affecting the appearance and use effect.
A flanged electric heating tube assembly device has been designed, consisting of an assembly base, a sliding support plate, a position adjustment plate, a lifting and straightening device. These components work together to position, lock, straighten, and lift the heating tube, ensuring it is precisely inserted into the pre-set hole in the square flange.
It realizes the precise insertion and placement of heating tubes of different models, improves assembly efficiency, ensures the aesthetics and stability of the heating tubes, and solves the problems of inconsistent position and low efficiency caused by manual insertion.
Smart Images

Figure CN116833951B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of heating tube assembly, in particular to flange type electric heating tube assembly equipment. Background Art
[0002] Flange-type electric heating pipes are usually used to heat liquids and are also called immersion heat pipes. They are mainly used in the field of industrial electric heating. Flange-type electric heating pipes are often used for heating water tanks, oil tanks, and boilers due to their high thermal efficiency and easy installation. In different application scenarios, flange-type electric heating pipes will be designed and customized into different structures. The more commonly used flange-type electric heating pipes are round flange heating pipes and square flange heating pipes. In square flange electric heating pipes, the heating pipes are arranged in a square manner and inserted into the preset holes of the square flange. See the attached figure in the manual. Figure 9 .
[0003] When assembling a square flange electric heating tube, you first need to lock the square flange, and then manually insert the heating tube onto the square flange. This assembly method is suitable for small square flange electric heating tubes, but is obviously not applicable to large square flange electric heating tubes. In addition, the manual insertion of heating tubes has the following problems: First, the heating tubes in large square flange electric heating tubes are longer, and manual insertion cannot be accurately aligned. In addition, the insertion depth of the heating tubes at different positions will be different, affecting the appearance of the electric heating tubes and their later use, and the manual insertion efficiency of the heating tubes is low; secondly, the heating tubes are bent when stacked, so the heating tubes need to be straightened before insertion, which further reduces the insertion efficiency of the heating tubes, and the straightening effect of the heating tubes is poor. Summary of the Invention
[0004] The present invention adopts the following technical solution to solve the above-mentioned technical problems. A flange-type electric heating tube assembly device includes an assembly base, a sliding support plate, a position adjustment plate, a jacking device and a straightening device. The assembly base is an L-shaped structure. A sliding support plate is slidably arranged on the assembly base, and a position adjustment plate is slidably arranged on the sliding support plate. The sliding direction of the position adjustment plate is perpendicular to the sliding direction of the sliding support plate. A jacking device is installed on the upper end of the position adjustment plate, and a straightening device for limiting and straightening the heating tube is installed on the end of the sliding support plate away from the jacking device.
[0005] The extending device includes an L-shaped extending bracket installed on a position adjustment plate, a sleeve plate is installed on the transverse section of the extending bracket, and an extending plate is provided on the side of the longitudinal section of the extending bracket close to the sleeve plate. Elastic columns are symmetrically installed on the extending plate, and the elastic columns are connected to the longitudinal section of the extending bracket. The extending plate is also provided with a retraction part for controlling the elastic columns to be in a contracted state.
[0006] The straightening device includes an L-shaped straightening frame slidably mounted on the sliding support plate, and the upper and lower sides of the longitudinal section of the straightening frame are connected to the fitting plates, and the side of the fitting plate away from the straightening frame is provided with a T-shaped slide along its length direction, and the sliding fitting frame is evenly slidably connected in the T-shaped slide, and the sliding fitting frame is provided with an arc groove for positioning the heating tube, and the sliding fitting frame is locked in the T-shaped slide by a locking piece. An external card pressure plate is distributed on the side of each fitting plate away from the straightening frame, and the end of the external card pressure plate close to the transverse section of the straightening frame is installed on the longitudinal section of the straightening frame through an elastic telescopic plate, and a guide rod is installed on the telescopic end of the elastic telescopic plate, and a guide bracket cooperating with the guide rod is provided on the sliding support plate, so that when the guide rod moves to the guide bracket, the elastic telescopic plate is driven to contract through the guide rod.
[0007] The end of the longitudinal section of the plywood is provided with a plug-in column, and the assembly base is provided with a plug-in mechanism for supporting the plug-in column.
[0008] Preferably, the plug-in mechanism includes a plug-in support installed on the assembly base, the upper end of the plug-in support is a frame-type structure, and a plug-in slider is slidably provided in the plug-in support for the plug-in column to be inserted; a positioning groove is provided on the upper side of the assembly base, and a positioning locking block inserted in the positioning groove is provided on the sliding support plate, and the positioning locking block is installed in the sliding support plate through a compression spring.
[0009] Preferably, the longitudinal section of the straightening frame is a hollow structure, and a rebound telescopic column is provided on the side of the longitudinal section of the straightening frame corresponding to the bonding plate, the fixed end of the rebound telescopic column is installed on the side wall of the hollow structure of the straightening frame, and a trapezoidal transmission body is provided on the side of the telescopic end of the rebound telescopic column located in the straightening frame, and an extrusion column is provided in the hollow structure of the straightening frame, and a pushing body is provided on the extrusion column for cooperating with the trapezoidal transmission body and pushing the rebound telescopic column to extend, one end of the extrusion column is installed on the end wall of the hollow structure of the straightening frame through a reset spring, and the other end of the extrusion column passes through the straightening frame and extends into the plug-in column, and the plug-in column is correspondingly set to a hollow structure.
[0010] Preferably, the side wall of the plug-in slider away from the plug-in column is connected to an extrusion screw by threaded engagement, and an extrusion disk for pushing the extrusion column is provided at one end of the extrusion screw located in the plug-in slider.
[0011] Preferably, the locking member includes a U-shaped rod arranged in the sliding fitting frame, a U-shaped slide groove matching the U-shaped rod is provided in the sliding fitting frame, the U-shaped rod is connected to the U-shaped slide groove through a locking spring, and the lower end side wall of the T-shaped slide groove is evenly provided with locking holes along its length direction, and one end of the U-shaped rod located in the T-shaped slide groove is locked in the locking hole.
[0012] Preferably, an external pressure fitting plate is installed on the lower side of the external clamping plate through an external pressure elastic column, and the opposite sides of the guide rod and the guide bracket are provided with mutually matching inclined surfaces.
[0013] Preferably, the position adjustment plate is symmetrically provided with positioning slides, one end of which is connected to the side of the sliding support plate, and the position adjustment stud is connected to the position adjustment plate by threaded fitting, and one end of the position adjustment stud is rotatably connected to the side of the sliding support plate.
[0014] Preferably, the side of the sleeve plate close to the top extension plate is an arc-shaped surface, the axis of the arc-shaped surface of the sleeve plate is located in the horizontal plane in the middle of the longitudinal section of the straightening frame, and the side of the sleeve plate away from the top extension plate is provided with an internal support member for internally supporting the heating tube.
[0015] Preferably, the internal support member includes an internal support frame that is symmetrical in the upper and lower parts and is slidably arranged on the side of the sleeve plate. An internal support stud is arranged between the internal support frames. One end of the internal support stud is rotatably connected to the side of the sleeve plate. The middle part of the internal support stud is connected to the internal support nut through threaded cooperation. The upper and lower sides of the internal support nut are connected to the internal support frame by a hinge with an internal support rotating rod.
[0016] Preferably, the extending plate is symmetrically provided with extending blocks on the side surface close to the sleeve plate, and the extending blocks are symmetrically arranged with the horizontal plane of the axis where the arc-shaped surface of the sleeve plate is located as the symmetry plane.
[0017] The beneficial effects of the present invention are: 1. The present invention can position and lock heating tubes with different insertion spacings, and straighten the heating tubes during the insertion process. The present invention positions the insertion positions of heating tubes of different models before they are inserted, so that the heating tubes can be accurately inserted into the preset holes of the square flange. The present invention will synchronously extend the locked heating tubes so that the insertion degree of the heating tubes is the same.
[0018] 2. The extending device of the present invention is used to support the heating tube, wherein the arc-shaped surface of the sleeve plate can play a role in aligning the heating tube so that the middle position of the heating tube corresponds to the middle position of the sleeve plate. The internal support member supports the heating tube when adjusting its position, thereby increasing the stability of the heating tube after the position adjustment.
[0019] 3. The present invention drives the inner support frame to move synchronously inward and outward by rotating the inner support stud, so that the two inner support frames can support the upper and lower sides of the heating tubes of different models, thereby the inner support frames can increase the stability of the heating tube after the position is adjusted.
[0020] Fourth, the straightening device of the present invention can straighten the heating tube to prevent the rear end of the heating tube from being misaligned and causing the heating tube to be unable to be inserted. The straightening device can also position the heating tube before insertion, thereby increasing the insertion accuracy of the heating tube.
[0021] 5. The present invention uses a sliding laminating frame and an external pressure laminating plate to be attached to the inner and outer sides of the heating tube respectively, thereby increasing the accuracy of straightening and positioning the heating tube.
[0022] 6. The plug-in mechanism of the present invention supports the right end of the laminating plate, which can increase the supporting effect of the straightening device on the heating tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described below with reference to the accompanying drawings and examples.
[0024] Figure 1 It is a main structural schematic diagram of the present invention.
[0025] Figure 2 It is a left-side structural schematic diagram of the present invention.
[0026] Figure 3 It is a right-side structural schematic diagram of the present invention.
[0027] Figure 4 It is a structural schematic diagram of the jacking device of the present invention.
[0028] Figure 5 It is a structural diagram of the assembly base, sliding support plate, straightening device and plug-in mechanism of the present invention.
[0029] Figure 6 It is a cross-sectional view of the straightening device and the plug-in mechanism of the present invention after vertical cutting.
[0030] Figure 7 It is a right side cross-sectional view of the assembly base, the sliding support plate and the straightening device of the present invention.
[0031] Figure 8 yes Figure 7 Enlarged view of point H in the middle.
[0032] Figure 9 It is a structural diagram of a square flange electric heating tube.
[0033] In the figure: 1. Assembling base; 2. Sliding support plate; 3. Position adjustment plate; 4. Elevating device; 5. Straightening device; 6. Inserting mechanism; 11. Positioning groove; 12. Positioning locking block; 31. Positioning slide column; 32. Adjusting stud; 41. Elevating bracket; 42. Sleeve plate; 43. Elevating plate; 44. Elastic column; 45. Retracting member; 51. Straightening frame; 52. Laminating plate; 53. T-shaped slide; 54. Sliding laminating frame; 55. External clamping plate; 56. Elastic expansion plate; 57. Guide rod; 58. Guide Bracket; 59, plug-in column; 61, plug-in support; 62, plug-in slider; 63, extrusion screw; 64, extrusion plate; 421, internal support frame; 422, internal support stud; 423, internal support nut; 424, internal support rotating rod; 431, top extension block; 521, rebound telescopic column; 522, trapezoidal transmission body; 523, extrusion column; 524, pushing body; 525, return spring; 541, U-shaped rod; 542, locking spring; 543, locking socket; 551, external pressure elastic column; 552, external pressure bonding plate. DETAILED DESCRIPTION
[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] like Figure 1-Figure 3 The bracket 3 is an L-shaped bracket which is provided on the bottom of the bracket 3 and is fixed on the bottom of the bracket 3. The bracket 3 is a L-shaped bracket which is provided on the bottom of the bracket 3 and is fixed on the bottom of the bracket 3.
[0036] like Figure 2As shown, the position adjustment plate 3 is symmetrically provided with a positioning slide 31, one end of the positioning slide 31 is connected to the side of the sliding support plate 2, and the position adjustment plate 3 is connected with an adjusting stud 32 by threaded fitting. One end of the adjusting stud 32 is rotatably connected to the side of the sliding support plate 2, and the position adjustment plate 3 is driven to adjust the front and rear position by rotating the adjusting stud 32. The positioning slide 31 is used to limit the moving position of the position adjustment plate 3. In this embodiment, a turntable is provided at the front end of the adjusting stud 32, and the adjusting stud 32 is driven to rotate by manually rotating the turntable.
[0037] like Figure 1 and Figure 4 As shown, the extending device 4 includes an L-shaped extending bracket 41 installed on the position adjustment plate 3, and a sleeve plate 42 is installed on the transverse section of the extending bracket 41, and an extending plate 43 is provided on the longitudinal section of the extending bracket 41 close to the sleeve plate 42. Elastic columns 44 are symmetrically installed on the extending plate 43, and the elastic columns 44 are connected to the longitudinal section of the extending bracket 41. A retraction member 45 for controlling the elastic column 44 to be in a retracted state is also provided on the extending plate 43. The extending device 4 is used to support the heating pipe and extend the heating pipe backward so that the heating pipe is inserted into the preset hole of the square flange. Specifically, the retraction member 45 is first pulled forward to put the extending plate 43 in a retracted state, and then the U-shaped heating pipe is sleeved on the sleeve plate 42 from right to left, and its position is adjusted according to the preset spacing of the heating pipe. After the position adjustment of the heating pipe is completed, the retraction action of the retraction member 45 is released, so that the extending plate 43 squeezes the heating pipe backward under the action of the elastic column 44.
[0038] like Figure 3 and Figure 4 As shown, the side surface of the sleeve plate 42 close to the top extension plate 43 is an arc-shaped surface, and the axis of the arc-shaped surface of the sleeve plate 42 is located in the horizontal plane of the middle part of the longitudinal section of the straightening frame 51. The side surface of the sleeve plate 42 away from the top extension plate 43 is provided with an internal support member for internally supporting the heating tube. The arc-shaped surface of the sleeve plate 42 can play a role in aligning the heating tube so that the middle position of the heating tube corresponds to the middle position of the sleeve plate 42. The internal support member supports the heating tube when adjusting its position, thereby increasing the stability of the heating tube after the position adjustment.
[0039] like Figure 4As shown, the internal support member includes an internal support frame 421 that is symmetrical in the upper and lower parts and is slidably arranged on the side of the sleeve plate 42. An internal support stud 422 is arranged between the internal support frames 421. One end of the internal support stud 422 is rotatably connected to the side of the sleeve plate 42. The middle part of the internal support stud 422 is connected to the internal support nut 423 by threaded fitting. The upper and lower sides of the internal support nut 423 are connected to the internal support frame 421 by a hinge with an internal support rotating rod 424. By rotating the internal support stud 422, the internal support frame 421 is driven to move synchronously inward and outward, so that the two internal support frames 421 can support the upper and lower sides of the heating pipes of different models, so that the internal support frame 421 can increase the stability of the heating pipe after position adjustment.
[0040] like Figure 1 and Figure 4 As shown, the side of the top extension plate 43 close to the sleeve plate 42 is symmetrically provided with a top extension block 431, and the top extension block 431 is symmetrically arranged with the horizontal plane of the axis of the arc surface of the sleeve plate 42 as the symmetry plane. The side of the top extension block 431 corresponding to the sleeve plate 42 is an arc surface. The top extension block 431 is made of rubber. The retracting member 45 is rotatably connected to the top extension plate 43. The retracting member 45 is provided with a straight slider, and the top extension bracket 41 is provided with a straight slot that cooperates with the straight slider. By pulling the retracting member 45 forward, the straight slider The block is separated from the I-shaped slide groove, and then the retraction member 45 is rotated so that the I-shaped slider abuts the front side of the extension bracket 41, so that the retraction member 45 is in a retracted state. When the retraction state of the retraction member 45 needs to be released, the retraction member 45 is rotated so that the I-shaped slider is opposite to the I-shaped slide groove, and the retraction member 45 moves forward under the action of the elastic column 44, so that the extension block 431 on the extension plate 43 abuts the upper and lower sides of the front end of the heating tube. The extension block 431 is used to increase its contact area with the heating tube, thereby increasing the stability of the heating tube.
[0041] like Figure 5As shown, the straightening device 5 includes an L-shaped straightening frame 51 slidably mounted on the sliding support plate 2, and the upper and lower sides of the longitudinal section of the straightening frame 51 are connected with a fitting plate 52, and the side of the fitting plate 52 away from the straightening frame 51 is provided with a T-shaped slide groove 53 along its length direction, and a sliding fitting frame 54 is evenly slidably connected in the T-shaped slide groove 53, and the sliding fitting frame 54 is provided with an arc groove for positioning the heating tube, and the sliding fitting frame 54 is locked in the T-shaped slide groove 53 by a locking piece, and an external clamping plate 55 is distributed on the side of each fitting plate 52 away from the straightening frame 51, and the end of the external clamping plate 55 close to the transverse section of the straightening frame 51 is installed on the longitudinal section of the straightening frame 51 through an elastic telescopic plate 56, and a guide rod 57 is installed on the telescopic end of the elastic telescopic plate 56, and a guide bracket 58 cooperating with the guide rod 57 is provided on the sliding support plate 2, so that the guide rod 57 moves When it moves to the guide bracket 58, the guide rod 57 drives the elastic expansion plate 56 to contract, and the straightening device 5 can straighten the heating tube to prevent the rear end of the heating tube from being incorrectly inserted and placed. First, the position of the sliding fitting frame 54 is adjusted according to the preset spacing of the heating tube, so that the sliding fitting frame 54 corresponds to the position of the heating tube one by one, and then the position of the sliding fitting frame 54 is locked by the locking piece. When the heating tube needs to be inserted and placed, the height of the fitting plate 52 is adjusted so that the sliding fitting frame 54 is attached to the inner upper and lower ends of the heating tube, and then the straightening frame 51 is pushed to move backward. When the guide rod 57 contacts the guide bracket 58, it drives the elastic expansion plate 56 to move to one side of the fitting plate 52 so that the outer clamping plate 55 clamps the outer upper and lower ends of the heating tube, and then controls the position adjustment plate 3 to move backward, so that the heating tube can be inserted into the square flange.
[0042] like Figure 5 and Figure 7 As shown, the lower side of the external clamping plate 55 is installed with an external pressure bonding plate 552 through an external pressure spring column 551, and the opposite sides of the guide rod 57 and the guide bracket 58 are provided with mutually matching inclined surfaces. The external pressure bonding plate 552 can perform external clamping for different types of heating tubes under the action of the external pressure spring column 551, and the inclined surface setting of the guide rod 57 and the guide bracket 58 can increase their degree of fit.
[0043] like Figure 6 As shown, a plug-in column 59 is provided at the end of the longitudinal section of the bonding plate 52, and a plug-in mechanism 6 for supporting the plug-in column 59 is provided on the assembly base 1. By supporting the right end of the bonding plate 52, the supporting effect of the straightening device 5 on the heating tube can be increased.
[0044] like Figure 3 and Figure 6As shown, the plug-in mechanism 6 includes a plug-in support 61 installed on the assembly base 1, and the upper end of the plug-in support 61 is a frame-type structure. A plug-in slider 62 is slidingly provided in the plug-in support 61 for the plug-in column 59 to be inserted; the upper side surface of the assembly base 1 is provided with a positioning groove 11, and the sliding support plate 2 is provided with a positioning locking block 12 inserted in the positioning groove 11. The positioning locking block 12 is installed in the sliding support plate 2 through a compression spring. When the heating tube is adjusted to the position of the extension device 4 and is extended by the extension plate 43, the sliding support plate 2 is pushed to the right so that the positioning locking block 12 is inserted into the positioning groove 11, so that the position of the sliding support plate 2 is positioned, and at this time the plug-in column 59 is inserted into the plug-in slider 62.
[0045] like Figure 5 、 Figure 6 、 Figure 7 and Figure 8 As shown, the longitudinal section of the straightening frame 51 is a hollow structure, and a rebound telescopic column 521 is provided on the side of the longitudinal section of the straightening frame 51 corresponding to the bonding plate 52. The fixed end of the rebound telescopic column 521 is installed on the side wall of the hollow structure of the straightening frame 51, and a trapezoidal transmission body 522 is provided on the side of the telescopic end of the rebound telescopic column 521 located in the straightening frame 51. An extrusion column 523 is provided in the hollow structure of the straightening frame 51, and a pushing body 524 is provided on the extrusion column 523 for cooperating with the trapezoidal transmission body 522 and pushing the rebound telescopic column 521 to extend. One end of the extrusion column 523 is installed on the end wall of the hollow structure of the straightening frame 51 through a reset spring 525. The other end of 23 passes through the straightening frame 51 and extends into the plug-in column 59, and the plug-in column 59 is correspondingly set to a hollow structure; the side wall of the plug-in slider 62 away from the plug-in column 59 is connected to the extrusion screw 63 by threaded fitting, and the extrusion screw 63 is located in the plug-in slider 62. One end is provided with an extrusion disk 64 for pushing the extrusion column 523. When the plug-in column 59 is inserted into the plug-in slider 62, rotating the extrusion screw 63 can drive the extrusion column 523 to move to the left, and the pushing body 524 on the extrusion column 523 pushes the telescopic end of the rebound telescopic column 521 to extend, so that the sliding bonding frame 54 on the bonding plate 52 is attached to the upper and lower ends of the inner side of the heating tube.
[0046] It should be noted that in other embodiments, in order to increase the stability of the sliding support plate 2, the elastic positioning method of the positioning groove 11 and the positioning locking block 12 can be replaced with other existing rigid locking connection methods, such as bolt and nut locking, hook locking, etc.
[0047] like Figure 7 and Figure 8As shown, the locking part includes a U-shaped rod 541 arranged in the sliding fitting frame 54, and a U-shaped slide matching the U-shaped rod 541 is provided in the sliding fitting frame 54. The U-shaped rod 541 is connected to the U-shaped slide by a locking spring 542, and the lower end side wall of the T-shaped slide 53 is evenly provided with locking holes 543 along its length direction. One end of the U-shaped rod 541 located in the T-shaped slide 53 is locked in the locking hole 543. By pressing the U-shaped rod 541 inward, the U-shaped rod 541 is moved out of the locking hole 543, and then the sliding fitting frame 54 is adjusted to a suitable position, and the U-shaped rod 541 is re-locked in the corresponding locking hole 543.
[0048] The corresponding assembly steps of the flange-type electric heating tube assembly equipment are: the first step is to pull the sliding support plate 2 to the left to facilitate the placement of the heating tube sleeve on the sleeve plate 42, and adjust the position of the sliding fitting frame 54 according to the preset spacing of the heating tube so that the sliding fitting frame 54 is at a suitable spacing, and then adjust the position of the inner support frame 421 according to the model of the heating tube so that the two inner support frames 421 can support the upper and lower sides of the inside of heating tubes of different models, and then adjust the position of the position adjustment plate 3 forward and backward according to the length of the heating tube.
[0049] In the second step, pull the retracting part 45 forward so that the top extension plate 43 is in a retracted state, and then put the U-shaped heating tube on the sleeve plate 42 from right to left, and adjust its position according to the preset spacing of the heating tube. The inner support frame 421 supports the heating tube when adjusting its position, thereby increasing the stability of the heating tube after the position adjustment.
[0050] In the third step, the retracting member 45 is rotated so that the I-shaped slider is opposite to the I-shaped groove. The retracting member 45 moves forward under the action of the elastic column 44, so that the top extension block 431 on the top extension plate 43 abuts against the upper and lower sides of the front end of the heating tube.
[0051] In the fourth step, the sliding support plate 2 is pushed to the right so that the positioning locking block 12 is inserted into the positioning groove 11, so that the position of the sliding support plate 2 is positioned. At this time, the plug-in column 59 is inserted into the plug-in slider 62, and the rotation of the extrusion screw 63 can drive the extrusion column 523 to move to the left. The pushing body 524 on the extrusion column 523 pushes the telescopic end of the rebound telescopic column 521 to extend, so that the sliding bonding frame 54 on the bonding plate 52 is attached to the upper and lower ends of the inner side of the heating tube.
[0052] The fifth step is to push the straightening frame 51 to move backward. When the guide rod 57 contacts the guide bracket 58, it drives the elastic telescopic plate 56 to move to one side of the bonding plate 52, so that the external clamping plate 55 can clamp the upper and lower ends of the outer side of the heating tube. The straightening frame 51 is continued to be pushed backward to straighten the heating tube, and the sliding bonding frame 54 and the external pressure bonding plate 552 are respectively attached to the inner and outer sides of the rear end of the heating tube.
[0053] In the sixth step, the position adjustment plate 3 is controlled to move backward so that the heating tube can be inserted into the square flange, and then the end of the heating tube is locked on the square flange. Then, the retraction part 45 is pulled forward and the straightening frame 51 is pushed to the initial position. After that, the sliding support plate 2 is pulled to the left as a whole to separate the heating tube from the present invention. Finally, the square flange is controlled to move upward so that the present invention can install the next group of heating tubes.
[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and alterations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A flange type electric heating tube assembly device, comprising an assembly base (1), a sliding support plate (2), a position adjustment plate (3), a jacking device (4) and a straightening device (5), characterized in that: The assembly base (1) is an L-shaped structure, a sliding support plate (2) is slidably provided on the assembly base (1), a position adjustment plate (3) is slidably provided on the sliding support plate (2), the sliding direction of the position adjustment plate (3) is perpendicular to the sliding direction of the sliding support plate (2), a top extension device (4) is installed on the upper end of the position adjustment plate (3), and a straightening device (5) for limiting and straightening the heating tube is installed on the end of the sliding support plate (2) away from the top extension device (4); The jacking device (4) comprises an L-shaped jacking bracket (41) mounted on the position adjustment plate (3); a sleeve plate (42) is mounted on the transverse section of the jacking bracket (41); a jacking plate (43) is arranged on the longitudinal section of the jacking bracket (41) near the sleeve plate (42); elastic columns (44) are symmetrically mounted on the jacking plate (43); the elastic columns (44) are connected to the longitudinal section of the jacking bracket (41); and a retracting member (45) for controlling the elastic columns (44) to be in a contracted state is further arranged on the jacking plate (43); The straightening device (5) comprises an L-shaped straightening frame (51) slidably mounted on a sliding support plate (2), the upper and lower sides of the longitudinal section of the straightening frame (51) are connected with a laminating plate (52), the side of the laminating plate (52) away from the straightening frame (51) is provided with a T-shaped sliding groove (53) along its length direction, the T-shaped sliding groove (53) is evenly slidably connected with a sliding laminating frame (54), the sliding laminating frame (54) is provided with an arc groove for positioning the heating tube, the sliding laminating frame (54) is locked in the T-shaped sliding groove (53) by a locking piece, and an external clamping plate (54) is distributed on the side of each laminating plate (52) away from the straightening frame (51). 5), one end of the outer clamping plate (55) close to the transverse section of the straightening frame (51) is installed on the longitudinal section of the straightening frame (51) through an elastic telescopic plate (56), a guide rod (57) is installed on the telescopic end of the elastic telescopic plate (56), and a guide bracket (58) matched with the guide rod (57) is provided on the sliding support plate (2), so that when the guide rod (57) moves to the guide bracket (58), the elastic telescopic plate (56) is driven to contract through the guide rod (57); a plug-in column (59) is provided at the end of the longitudinal section of the bonding plate (52), and a plug-in mechanism (6) for supporting the plug-in column (59) is provided on the assembly base (1).
2. The flange type electric heating tube assembly equipment according to claim 1, characterized in that: The plug-in mechanism (6) comprises a plug-in support (61) mounted on the assembly base (1); the upper end of the plug-in support (61) is a frame-shaped structure; a plug-in slider (62) is slidably provided in the plug-in support (61) for the plug-in column (59) to be inserted; a positioning groove (11) is provided on the upper side surface of the assembly base (1); a positioning locking block (12) inserted in the positioning groove (11) is provided on the sliding support plate (2); and the positioning locking block (12) is installed in the sliding support plate (2) via a compression spring.
3. The flange type electric heating tube assembly equipment according to claim 2, characterized in that: The longitudinal section of the straightening frame (51) is a hollow structure. A side surface of the laminating plate (52) corresponding to the longitudinal section of the straightening frame (51) is provided with a rebound telescopic column (521). The fixed end of the rebound telescopic column (521) is installed on the side wall of the hollow structure of the straightening frame (51). A trapezoidal transmission body (522) is provided on the side surface of the telescopic end of the rebound telescopic column (521) located in the straightening frame (51). An extrusion column (523) is provided in the hollow structure of the straightening frame (51). A pushing body (524) is provided on the extrusion column (523) for cooperating with the trapezoidal transmission body (522) and pushing the rebound telescopic column (521) to extend. One end of the extrusion column (523) is installed on the end wall of the hollow structure of the straightening frame (51) through a reset spring (525). The other end of the extrusion column (523) passes through the straightening frame (51) and extends into the plug-in column (59). The plug-in column (59) is correspondingly provided with a hollow structure.
4. The flange type electric heating tube assembly equipment according to claim 3, characterized in that: The side wall of the plug-in slider (62) away from the plug-in column (59) is connected to an extrusion screw (63) through threaded engagement, and an extrusion disk (64) for pushing the extrusion column (523) is provided at one end of the extrusion screw (63) located inside the plug-in slider (62).
5. The flange type electric heating tube assembly equipment according to claim 1, characterized in that: The locking member comprises a U-shaped rod (541) arranged in the sliding fitting frame (54); a U-shaped chute matched with the U-shaped rod (541) is arranged in the sliding fitting frame (54); the U-shaped rod (541) is connected to the U-shaped chute via a locking spring (542); locking sockets (543) are evenly arranged on the side wall of the lower end of the T-shaped chute (53) along its length direction; one end of the U-shaped rod (541) located in the T-shaped chute (53) is locked in the locking socket (543).
6. The flange type electric heating tube assembly equipment according to claim 5, characterized in that: The lower side of the external clamping plate (55) is installed with an external pressure laminating plate (552) through an external pressure elastic column (551), and the opposite sides of the guide rod (57) and the guide bracket (58) are both provided with mutually matching inclined surfaces.
7. The flange type electric heating tube assembly equipment according to claim 1, characterized in that: A positioning slide (31) is symmetrically provided on the position adjustment plate (3), one end of the positioning slide (31) is connected to the side of the sliding support plate (2), and a position adjustment stud (32) is connected to the position adjustment plate (3) by threaded engagement, and one end of the position adjustment stud (32) is rotatably connected to the side of the sliding support plate (2).
8. The flange type electric heating tube assembly equipment according to claim 1, characterized in that: The side surface of the sleeve plate (42) close to the top extension plate (43) is an arc surface, the axis of the arc surface of the sleeve plate (42) is located in the horizontal plane of the middle part of the longitudinal section of the straightening frame (51), and the side surface of the sleeve plate (42) away from the top extension plate (43) is provided with an internal support member for internally supporting the heating pipe.
9. The flange type electric heating tube assembly equipment according to claim 8, characterized in that: The inner support member includes an inner support frame (421) that is symmetrical in upper and lower directions and is slidably arranged on the side of the sleeve plate (42), an inner support stud (422) is arranged between the inner support frames (421), one end of the inner support stud (422) is rotatably connected to the side of the sleeve plate (42), the middle part of the inner support stud (422) is connected to the inner support nut (423) by threaded engagement, and an inner support rotating rod (424) is connected between the upper and lower side surfaces of the inner support nut (423) and the inner support frame (421) by a hinge.
10. The flange type electric heating tube assembly equipment according to claim 1, characterized in that: The top extending plate (43) is symmetrically provided with a top extending block (431) on the side surface close to the sleeve plate (42), and the top extending block (431) is symmetrically arranged with the horizontal plane of the axis where the arc surface of the sleeve plate (42) is located as the symmetry plane.
Citation Information
Patent Citations
Pipe inserting device for heat exchanger assembling
CN107953094A
Shell-and-tube heat exchanger production and assembly system and production and assembly method
CN115890232A