A production equipment for double-sided polyester fabric
By combining the twisting component with the jacking component, the problem of uneven twisting force of the fabric is solved, the strength and production efficiency of the polyester fabric are improved, and the weaving quality is ensured.
Patent Information
- Application Number
- CN202310732900.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-20
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-06-20
AI Technical Summary
When existing fabric production equipment produces polyester fabric, the uneven twist force of the fabric thread leads to a decrease in strength, affecting the weaving quality and production efficiency.
The twisting assembly and the lifting assembly are used to twist and arrange the fabric line through the twister, and steam is used to set the shape. The height and angle of the fabric line are adjusted in combination with the lifting assembly to ensure the uniformity of the fabric line tension.
The strength of the fabric line is improved, the fabric line breakage and breakage during the weaving process are avoided, and the production efficiency is improved.
Smart Images

Figure CN116837531B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fabric production equipment, and more particularly, to a production equipment for double-sided polyester fabric. Background Art
[0002] Polyester fabric is a widely used synthetic fiber clothing fabric in daily life. Its greatest advantages are its excellent wrinkle resistance and shape retention, making it suitable for outerwear, various bags, tents, and other outdoor products. However, when producing polyester fabric, current fabric production equipment on the market directly feeds the fabric yarn through a wire feed mechanism to the weaving mechanism for weaving. Due to the high strength required for polyester fabric, if the fabric yarn lacks twist during the wire feed process, it will cause uneven twist force on the fabric yarn. If the fabric yarn has uneven twist force, the fabric yarn will have a reduced breaking strength, which not only affects the quality of the finished fabric, but also increases the number of warp and weft yarn breakage during the weaving process, affecting production efficiency. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the object of the present invention is to provide a production equipment for double-sided polyester fabrics.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A production equipment for double-sided polyester fabrics, comprising a main body component, a jacking component is provided on the top of the main body component, the end of the jacking component is clamped with the main body component, a twisting component is provided on the top of the jacking component and located inside the main body component, the twisting component is connected to the main body component, the twisting component includes a hose, a tee, a pressure gauge and a twister, the hose is connected to the main body component, there are multiple tees, and the multiple tees are installed at intervals on the outer wall of the hose, there are multiple pressure gauges and twisters, and the number of the two is the same, the multiple pressure gauges and the multiple twisters are arranged at intervals on the outer walls of the multiple tees, the outer wall of the hose is connected to the air pipe, and a cloth supporting mechanism is installed at the bottom of the main body component.
[0005] The present invention is further configured as follows: the main body assembly includes a frame, a wire feeding mechanism and a weaving mechanism are installed on the top of the frame, and the wire feeding mechanism is located above the weaving mechanism.
[0006] The present invention is further configured as follows: the wire feeding mechanism includes three connecting frames, the three connecting frames are all installed on the top of the frame, a connecting plate is installed on the top of the connecting frame, two brackets are installed on the top of each connecting plate, and a support ring is installed on the top of the two brackets, and the outer wall of the support ring is evenly installed with a yarn storage device.
[0007] The present invention is further configured as follows: the jacking assembly includes a base plate, the base plate is installed on the top of the frame, a push plate is provided on the top of the base plate, a limit frame is evenly installed on the bottom of the push plate, the limit frame is provided corresponding to the connecting plate, the limit frame is clamped on the top of the connecting plate, a driving mechanism is installed in the middle position of the bottom surface of the base plate, and the top of the driving mechanism extends to above the push plate.
[0008] The present invention is further configured as follows: the driving mechanism includes a motor and a groove, the groove is opened in the middle of the bottom surface of the substrate, the motor is installed inside the groove, the output end of the motor is passed through the middle of the bottom surface of the substrate and is connected to a screw rod, the top end of the screw rod is passed through the axial center position of the push plate and is connected to a connecting block, and the screw rod is threadedly connected to the push plate.
[0009] The present invention is further configured such that: the diameter of the push plate is greater than the diameter of the base plate, and the side wall of the push plate is provided with an arc portion.
[0010] The present invention is further configured as follows: a limit rod is evenly hinged between the top of the base plate and the bottom of the push plate, the limit rod is divided into a horizontal part and an inclined part, the horizontal part is hinged to the top of the base plate, and the inclined part is hinged to the bottom of the push plate.
[0011] The present invention is further configured as follows: the cloth-supporting mechanism comprises a cloth-supporting frame and a connecting rod, the cloth-supporting frame is rotatably connected to the bottom of the frame, and the connecting rod is installed inside the cloth-supporting frame.
[0012] The present invention is further configured as follows: a protective net is evenly hingedly installed on the outer side wall of the rack, and a control module for controlling the overall operation of the equipment is installed on one side of the rack.
[0013] The advantages of the present invention are:
[0014] (1) By setting up a twisting component, the twister is used to twist and arrange the fabric line, thereby increasing the strength of the fabric line during the twisting process. At the same time, steam is input into the hose, and the steam is used to steam-shape the conveyed fabric line during the process of twisting the fabric line by the twister, thereby achieving the purpose of adjusting and stabilizing the tension of multiple fabric lines.
[0015] (2) If the fabric line is loose, the overall height of the twisting assembly is adjusted by the lifting assembly, that is, the motor drives the screw to rotate, causing the push plate to move up and down. During the up and down movement, the push plate drives the limit frame and the twisting assembly installed on its top to move up. After the twisting assembly moves up as a whole, the fabric line on the twister is pulled upward, and the angle of the fabric line changes, thereby achieving the purpose of tensioning the fabric line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 It is a front structural schematic diagram of the present invention;
[0018] Figure 3 yes Figure 2 Cross-sectional view cut along the AA direction;
[0019] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle;
[0020] Figure 5 This is a schematic diagram of the connection structure of the base plate, the limiting rod and the push plate of the present invention;
[0021] Figure 6 It is a bottom view structural schematic diagram of the present invention;
[0022] In the figure: 1. Main assembly; 11. Frame; 12. Protective net; 13. Control module; 14. Wire feeding mechanism; 141. Bracket; 142. Support ring; 143. Yarn storage device; 144. Connecting frame; 145. Connecting plate; 15. Weaving mechanism; 2. Lifting assembly; 21. Base plate; 22. Driving mechanism; 221. Motor; 222. Groove; 223. Screw rod; 224. Connecting block; 23. Push plate; 24. Limiting frame; 25. Arc-shaped part; 3. Limiting rod; 4. Twisting assembly; 41. Hose; 42. Tee; 43. Pressure gauge; 44. Twister; 45. Air pipe; 5. Cloth supporting mechanism; 51. Cloth supporting frame; 52. Connecting rod. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, directions such as "up" and "down" are generally used with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" are generally used with respect to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0026] See also Figure 1-6 , the present invention provides the following technical solutions:
[0027] Example 1
[0028] like Figure 1-2 As shown, a production equipment for double-sided polyester fabrics includes a main component 1, and the main component 1 includes a frame 11. A wire feeding mechanism 14 and a weaving mechanism 15 are installed on the top of the frame 11. The wire feeding mechanism 14 is located above the weaving mechanism 15. The frame 11 is used to support the wire feeding mechanism 14 and the weaving mechanism 15. The wire feeding mechanism 14 is used to feed the external multi-strand fabric wire to the position of the weaving mechanism 15. The weaving mechanism 15 is used to weave the multi-strand fabric wire. The outer wall of the frame 11 is evenly hinged with a protective net 12. A control module 13 is installed on one side of the frame 11. The control module 13 is used to control the overall operation of the equipment. When the weaving mechanism 15 weaves the fabric wire into fabric and transports it downward, the protective net 12 is used to isolate and close the fabric discharge position to prevent staff from accidentally entering this position and causing danger. After the fabric weaving is completed, the staff will open the protective net 12 and take out the fabric.
[0029] The wire feeding mechanism 14 includes three connecting frames 144, and the three connecting frames 144 are all installed on the top of the frame 11. A connecting plate 145 is installed on the top of the connecting frame 144, and two brackets 141 are installed on the top of each connecting plate 145. A support ring 142 is installed on the top of the two brackets 141, and yarn storage devices 143 are evenly installed on the outer wall of the support ring 142. The connecting frame 144, the connecting plate 145 and the bracket 141 cooperate to form a supporting mechanism, which is used to support the support ring 142. There are two support rings 142, and the two support rings 142 are used to support the yarn storage devices 143. The yarn storage devices 143 are evenly arranged on the two support rings 142 to adjust and stabilize the feeding tension of multiple fabric lines.
[0030] A lifting component 2 is provided on the top of the main component 1, and the end of the lifting component 2 is clamped with the main component 1. A twisting component 4 is provided on the top of the lifting component 2 and located inside the main component 1. The twisting component 4 is connected to the main component 1. The lifting component 2 is used to adjust the overall height of the twisting component 4, and the twisting component 4 is used to adjust the twist force of the fabric, thereby improving the strength of the fabric.
[0031] The twisting assembly 4 includes a hose 41, a tee 42, a pressure gauge 43 and a twister 44. The hose 41 is connected to the main assembly 1. The outer wall of the hose 41 is connected to the air pipe 45. The air pipe 45 is used to inject steam into the hose 41 so that the steam is accumulated in the hose 41. There are multiple tee pipes 42, and the multiple tee pipes 42 are installed at intervals on the outer wall of the hose 41. There are multiple pressure gauges 43 and twisters 44, and the number of the two is the same. The multiple pressure gauges 43 and the multiple twisters 44 are installed at intervals on the outer walls of the multiple tee pipes 42. The pressure gauge 43 measures the steam pressure in the hose 41. The detection is carried out to check the steam pressure at each position of the hose 41 in real time. The twister 44 is used to twist the fabric line. During the twisting process, the steam steam-shapes the transported fabric line. The fibers in the fabric line are subjected to tension and are elongated and deformed. The outer fibers of the fabric line are subjected to tension and are greatly elongated. The centripetal pressure generated by the outer fibers on the inner fibers in the center of the fabric line increases the strength of the fabric line. A cloth-supporting mechanism 5 is installed at the bottom of the main component 1. The fabric woven by the weaving mechanism 15 is supported by the cloth-supporting mechanism 5 to avoid entanglement of the weaved fabric.
[0032] Specifically, the staff will wind the multiple fabric lines that need to be woven onto the yarn storage 143 respectively, and pass the fabric lines on the yarn storage 143 through the inside of the twister 44 and extend them to the weaving mechanism 15. The yarn storage 143 is used to adjust and stabilize the feeding tension of multiple strands of fabric lines. The control module 13 is used to control the overall start-up of the equipment. The weaving mechanism 15 continuously winds and weaves the fed fabric lines. The fabric woven by the weaving mechanism 15 is supported by the cloth-supporting mechanism 5 to avoid the woven fabric from being entangled. The protective net 12 is used to isolate and close the fabric discharge position to avoid danger to the staff who accidentally enter this position. After completing the fabric weaving, the staff will open the protective net 12 and take out the fabric. The fabric line is in the process of feeding. In the process, the air pipe 45 injects steam into the hose 41, so that the steam accumulates in the hose 41, and the pressure gauge 43 detects the steam pressure in the hose 41, so as to view the steam pressure at each position of the hose 41 in real time. When the fabric line is transmitted in the twister 44, the twister 44 twists the fabric line. During the twisting process, the fibers in the fabric line are subjected to tension and elongated and deformed. The outer fibers of the fabric line are subjected to tension and elongated to a large extent. The outer fibers exert centripetal pressure on the inner fibers in the center of the fabric line, thereby increasing the strength of the fabric line. If the fabric line is loose, the overall height of the twisting component 4 is adjusted by the jacking component 2, so that the twisting component 4 pulls the loose fabric line, thereby achieving the purpose of tensioning the fabric line.
[0033] Example 2
[0034] according to Figure 3-6As shown, the second embodiment makes the following improvements based on the first embodiment:
[0035] The lifting assembly 2 includes a base plate 21, which is installed on the top of the frame 11. A push plate 23 is provided on the top of the base plate 21. The diameter of the push plate 23 is larger than the diameter of the base plate 21. When the lifting assembly 2 drives the twisting assembly 4 to move upward, the angle of the fabric line changes. An arc-shaped portion 25 is provided on the side wall of the push plate 23. When the fabric line contacts the side wall of the push plate 23, it first fits with the arc-shaped portion 25 to avoid the fabric line being worn due to contact with the side wall of the push plate 23.
[0036] A limit rod 3 is evenly hinged between the top of the base plate 21 and the bottom of the push plate 23. The limit rod 3 is divided into a horizontal part and an inclined part. The horizontal part is hinged to the top of the base plate 21, and the inclined part is hinged to the bottom of the push plate 23. The limit rod 3 is arranged between the base plate 21 and the push plate 23, and the limit rod 3 supports the base plate 21. Since there is an angle between the two parts of the limit rod 3, the distance between the base plate 21 and the push plate 23 is increased, and since the two ends of the limit rod 3 are respectively hinged to the base plate 21 and the push plate 23, the base plate 21 and the push plate 23 are limited in the axial direction by the limit rod 3.
[0037] The bottom of the push plate 23 is evenly installed with a limit frame 24, and the limit frame 24 is set corresponding to the connecting plate 145. The limit frame 24 is clamped on the top of the connecting plate 145. A driving mechanism 22 is installed in the middle position of the bottom surface of the base plate 21. The top of the driving mechanism 22 extends to the top of the push plate 23. The driving mechanism 22 is used to drive the push plate 23 to move up and down. When the push plate 23 moves down to the lowest point, it is limited by the limit frame 24 and the corresponding connecting plate 145. When the push plate 23 moves up, the limit frame 24 is separated from the connecting plate 145. At this time, the push plate 23 can be axially limited by the limit rod 3.
[0038] The driving mechanism 22 includes a motor 221 and a groove 222. The groove 222 is opened in the middle of the bottom surface of the substrate 21, and the motor 221 is installed inside the groove 222. The groove 222 is used to position the motor 221. The output end of the motor 221 is passed through the middle of the bottom surface of the substrate 21 and is connected to a screw rod 223. The top end of the screw rod 223 is passed through the axial position of the push plate 23 and is connected to a connecting block 224. The screw rod 223 is threadedly connected to the push plate 23. The motor 221 is used to drive the screw rod 223 to rotate. Since the screw rod 223 and the push plate 23 are threadedly connected, and the push plate 23 is axially limited by the limit rod 3, when the screw rod 223 rotates, the push plate 23 can only move up and down in the vertical direction of the screw rod 223. The connecting block 224 is used to block the push plate 23 to prevent the push plate 23 from being separated from the screw rod 223.
[0039] The cloth supporting mechanism 5 includes a cloth supporting frame 51 and a connecting rod 52. The cloth supporting frame 51 is rotatably connected to the bottom of the frame 11, and the connecting rod 52 is installed inside the cloth supporting frame 51. The cloth supporting frame 51 is used to support the woven fabric, not only to prevent the fabric from being entangled, but also to adjust the stroke of the cloth falling.
[0040] Specifically, when the height of the twisting assembly 4 needs to be adjusted, the operation steps of the lifting assembly 2 are as follows:
[0041] The motor 221 is controlled to operate by the control module 13, and the motor 221 drives the screw rod 223 to rotate. Since the screw rod 223 and the push plate 23 are threadedly connected, and the push plate 23 is axially limited by the limit rod 3, when the screw rod 223 rotates, the push plate 23 can only move up and down in the vertical direction of the screw rod 223. The connecting block 224 is used to block the push plate 23 to prevent the push plate 23 from being separated from the screw rod 223.
[0042] During the up and down movement of the push plate 23, the limit frame 24 and the twisting assembly 4 installed on the top thereof are driven to move upward. After the twisting assembly 4 is moved upward as a whole, the fabric line on the twister 44 is pulled upward, and the angle of the fabric line changes. If the angle of the fabric line swings to a position that interferes with the push plate 23, the fabric line fits with the arc portion 25 when it contacts the side wall of the push plate 23, avoiding the fabric line from being worn due to contact with the side wall of the push plate 23. After being woven by the weaving mechanism 15, the fabric line is stretched and passed through the cloth support frame 51 to support the woven fabric, which not only avoids the fabric from being entangled, but also cooperates to adjust the stroke of the cloth drop.
[0043] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.
[0045] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.
[0046] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
[0047] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A production device for double-sided polyester fabrics, comprising a main component (1), characterized in that: A lifting assembly (2) is provided on the top of the main assembly (1), and an end of the lifting assembly (2) is snap-connected with the main assembly (1). A twisting assembly (4) is provided on the top of the lifting assembly (2) and located inside the main assembly (1). The twisting assembly (4) is connected to the main assembly (1). The twisting assembly (4) includes a hose (41), a three-way pipe (42), a pressure gauge (43) and a twister (44). The hose (41) is connected to the main assembly (1). There are multiple three-way pipes (42), and the multiple three-way pipes (42) are installed at intervals on the outer wall of the hose (41). There are multiple pressure gauges (43) and twisters (44), and the number of the two is the same. The multiple pressure gauges (43) and the multiple twisters (44) are installed at intervals on the outer walls of the multiple three-way pipes (42). The outer wall of the hose (41) is connected to an air pipe (45). A cloth supporting mechanism (5) is installed at the bottom of the main assembly (1). The main assembly (1) comprises a frame (11), a wire feeding mechanism (14) and a braiding mechanism (15) are mounted on the top of the frame (11), and the wire feeding mechanism (14) is located above the braiding mechanism (15); The wire feeding mechanism (14) includes three connecting frames (144), the three connecting frames (144) are all installed on the top of the frame (11), a connecting plate (145) is installed on the top of each connecting frame (144), two brackets (141) are installed on the top of each connecting plate (145), a support ring (142) is installed on the top of each of the two brackets (141), and a yarn storage device (143) is evenly installed on the outer wall of the support ring (142); The lifting assembly (2) includes a base plate (21), the base plate (21) is mounted on the top of the frame (11), a push plate (23) is provided on the top of the base plate (21), a limit frame (24) is evenly installed on the bottom of the push plate (23), the limit frame (24) is arranged corresponding to the connecting plate (145), the limit frame (24) is clamped on the top of the connecting plate (145), a driving mechanism (22) is installed in the middle of the bottom surface of the base plate (21), and the top of the driving mechanism (22) extends to the top of the push plate (23); A limit rod (3) is evenly hinged between the top of the base plate (21) and the bottom of the push plate (23), and the limit rod (3) is divided into a horizontal portion and an inclined portion, the horizontal portion is hinged to the top of the base plate (21), and the inclined portion is hinged to the bottom of the push plate (23); The diameter of the push plate (23) is greater than the diameter of the base plate (21), and the side wall of the push plate (23) is provided with an arc portion (25); The push plate (23) drives the limit frame (24) and the twisting assembly (4) installed on the top thereof to move upward during the upward and downward movement. After the twisting assembly (4) moves upward as a whole, the fabric line on the twister (44) is pulled upward, and the angle of the fabric line changes. If the angle of the fabric line swings to a position that interferes with the push plate (23), the fabric line contacts the side wall of the push plate (23) and fits with the arc portion (25), thereby avoiding the situation in which the fabric line is worn due to the contact between the fabric line and the side wall of the push plate (23).
2. The production equipment for double-sided polyester fabric according to claim 1, characterized in that: The driving mechanism (22) comprises a motor (221) and a groove (222), wherein the groove (222) is provided in the middle of the bottom surface of the base plate (21), and the motor (221) is mounted inside the groove (222). The output end of the motor (221) is provided through the middle of the bottom surface of the base plate (21) and is connected to a screw rod (223), the top end of the screw rod (223) is provided through the axis center position of the push plate (23) and is connected to a connecting block (224), and the screw rod (223) is threadedly connected to the push plate (23).
3. The production equipment for double-sided polyester fabric according to claim 1, characterized in that: The cloth-supporting mechanism (5) comprises a cloth-supporting frame (51) and a connecting rod (52); the cloth-supporting frame (51) is rotatably connected to the bottom of the frame (11); and the connecting rod (52) is installed inside the cloth-supporting frame (51).
4. The production equipment for double-sided polyester fabric according to claim 1, characterized in that: A protective net (12) is evenly hingedly mounted on the outer side wall of the frame (11), and a control module (13) for controlling the overall operation of the device is mounted on one side of the frame (11).
Citation Information
Patent Citations
Method and equipment for pairing or cabling two or more threads when entering extile machines used for knitting goods, hosiery and similar
CN1340115A
Thread twisting device for glass fiber cloth processing
CN216891379U