A steel plate receiving and welding platform for steel towers

By designing a steel plate receiving and welding platform for steel towers, and using hydraulic cylinders and motors to drive the continuous turning of steel plates, the deformation problem during the welding of ultra-large and ultra-thick steel plates was solved, and the turning efficiency was improved.

CN116852021BActive Publication Date: 2026-03-06ZHONGTIE SHANQIAO(NANTONG)HEAVY IND CO LTD
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Patent Information

Application Number
CN202310998101.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-09
Publication Date
2026-03-06
Estimated Expiration
2043-08-09

AI Technical Summary

Technical Problem

It is difficult to continuously flip over the ultra-large and ultra-thick steel plates during welding, which leads to welding deformation problems.

Method used

Design a steel plate receiving and welding platform for steel towers, including a platform frame, a translation baffle, a tilting and lifting module, a tilting and leveling module, and a drive module. The tilting operation of the steel plate is achieved by hydraulic cylinders and motor drive.

Benefits of technology

It improved the efficiency of turning over ultra-large and ultra-thick steel plates and solved the problem of welding deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to a steel plate receiving and welding platform for steel towers, which can be configured in several flat positions. Its features include a platform frame, a sliding baffle, a tilting and lifting module, a tilting and leveling module, and a drive module. The steel plate is placed on the welding platform, and a lifting hydraulic cylinder drives the lifting plate to rotate around a hinged lug, lifting the steel plate from a horizontal state to a vertical state, where it is tightly adhered to the sliding baffle. Then, a drive motor moves the sliding baffle from one end of the base to the other. A leveling hydraulic cylinder drives the leveling plate to rotate around the hinged lug, tightly adhering to the back of the steel plate. The sliding baffle then moves to the other end, and a leveling hydraulic cylinder lowers it, turning the steel plate over. This device greatly improves the turning efficiency of ultra-large and ultra-thick steel plates.
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Description

Technical Field

[0001] This invention relates to the field of steel plate turning technology for steel towers, and more particularly to a steel plate receiving and welding platform for steel towers. Background Technology

[0002] During the receiving process of ultra-thick and ultra-large geometric dimensions of steel plates, continuous flipping welding should be performed to prevent large deformation from unilateral welding. However, due to the excessive size of the steel plates, flipping is difficult. Therefore, it is necessary to design a steel tower plate receiving and welding platform to realize the continuous flipping operation of steel plates used for steel towers. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a steel plate receiving and welding platform for steel towers, which can solve the problem that it is inconvenient to continuously turn over the ultra-large and ultra-thick steel plates used for general steel towers during welding.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is: a steel plate receiving and welding platform for steel towers, which can be laid out in several flat positions; its innovation lies in: including a platform frame, a translation baffle, a tilting and lifting module, a tilting and leveling module, and a drive module;

[0005] The platform frame includes a base and guide rails; the base is a plate-shaped structure, and a guide rail is respectively provided on the upper surface near both sides in the width direction of the base, and gear seats are provided at both ends of the guide rails, and reversing gears are provided on the gear seats; a pair of hinged ear plates are respectively provided on the upper surface of both ends in the length direction of the base, and a gap is left between the hinged ear plates located at the same end, and the hinged ear plates at both ends are staggered.

[0006] The translation baffle is vertically mounted on the guide rail along the vertical direction, and the bottom end of the translation baffle is engaged with the guide rail by a slider and can be driven by the drive module to move back and forth along the extension direction of the guide rail.

[0007] The overturning and lifting module includes a lifting plate and a lifting hydraulic cylinder; the lifting plate is a pair, and the lifting plate is hinged to the hinge ear plate at one end of the base by a pin; the lifting hydraulic cylinder is disposed on the base and located below the lifting plate, the output end of the lifting hydraulic cylinder is hinged to the back of the lifting plate, and the tail end of the lifting hydraulic cylinder is hinged to the base.

[0008] The turning and leveling module includes a leveling plate and a leveling hydraulic cylinder; the leveling plate is a pair, and the leveling plate is hinged to the hinged ear plate at the other end of the base by a pin; the leveling plate and the lifting plate are staggered on the base; the leveling hydraulic cylinder is set on the base and located below the leveling plate, the output end of the leveling hydraulic cylinder is hinged to the back of the leveling plate, and the tail end of the leveling hydraulic cylinder is hinged to the base.

[0009] Furthermore, the drive module includes a drive motor and a transmission chain; the drive motor has a pair and is respectively disposed at one end of two guide rails on the base; the output end of the drive motor is provided with a transmission gear; the transmission chain has a pair and is respectively disposed on the two drive motors; the transmission chain is wound around the transmission gear at the output end of the drive motor and the reversing gears at both ends of the guide rails, and the two ends of the transmission chain are respectively connected to the slider at the bottom end of the translation baffle.

[0010] Furthermore, several magnetic blocks are provided along the extension direction on the translation baffle, the lifting plate, and the lowering plate.

[0011] Furthermore, one end of the base is provided with a stop post parallel to the translation baffle.

[0012] The advantages of this invention are:

[0013] 1) In this invention, the plate is placed on the welding platform. The lifting plate is driven by the lifting hydraulic cylinder to rotate around the hinge ear plate, lifting the steel plate from a horizontal state to a vertical state and adhering it tightly to the translation baffle. Then, the translation baffle is driven by the drive motor to move from one end of the base to the other end. The lowering plate is driven by the leveling hydraulic cylinder to rotate around the hinge ear plate and adhering it tightly to the back of the steel plate. The translation baffle is then moved to the other end, and the steel plate is turned over by the lowering hydraulic cylinder. This device greatly improves the turning efficiency of ultra-large and ultra-thick steel plates. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0015] Figure 1 This is a structural schematic diagram of a steel plate receiving platform for steel towers according to the present invention.

[0016] Figures 2 to 7 A schematic diagram of the structural steel plate flipping state of a steel plate receiving platform for steel towers according to the present invention. Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0019] like Figures 1 to 7 The above describes a steel plate receiving and welding platform for steel towers. The steel plate receiving and welding platform can be laid out in several flat configurations. It includes a platform frame 1, a translation baffle 2, a tilting and lifting module 3, a tilting and leveling module 4, and a drive module 5.

[0020] The platform frame 1 includes a base 11 and a guide rail 12. The base 11 is a plate-shaped structure. A guide rail 12 is respectively provided on the upper surface of the base 11 near both sides in the width direction. Gear seats are provided at both ends of the guide rail 12, and reversing gears are provided on the gear seats 13. A pair of hinged ear plates are respectively provided on the upper surface of both ends in the length direction of the base 11. A gap is left between the hinged ear plates at the same end, and the hinged ear plates at both ends are staggered.

[0021] The translation baffle 2 is vertically mounted on the guide rail 12 along the vertical direction, and the bottom end of the translation baffle 2 is engaged with the guide rail 12 through a slider and can be driven by the drive module 5 to move back and forth along the extension direction of the guide rail.

[0022] The tilting and lifting module 3 includes a lifting plate 31 and a lifting hydraulic cylinder 32; the lifting plate 31 is a pair, and the lifting plate 31 is hinged to the hinge ear plate at one end of the base 11 by a pin; the lifting hydraulic cylinder 32 is disposed on the base and located below the lifting plate 31, the output end of the lifting hydraulic cylinder 32 is hinged to the back of the lifting plate 31, and the tail end of the lifting hydraulic cylinder 32 is hinged to the base 11.

[0023] The turning and leveling module 4 includes a leveling plate 41 and a leveling hydraulic cylinder 42; the leveling plate 41 is a pair, and the leveling plate 41 is hinged to the hinge ear plate at the other end of the base 11 by a pin; the leveling plate 41 and the lifting plate 31 are staggered on the base; the leveling hydraulic cylinder 42 is set on the base and located below the leveling plate 41, the output end of the leveling hydraulic cylinder 42 is hinged to the back of the leveling plate 41, and the tail end of the leveling hydraulic cylinder 42 is hinged to the base 11.

[0024] The drive module 5 includes a drive motor 51 and a transmission chain 52. The drive motor 51 has a pair of transmission gears, which are respectively disposed at one end of two guide rails 12 on the base. The output end of the drive motor 51 is provided with a transmission gear. The transmission chain 52 has a pair of transmission gears, which are respectively disposed on the two drive motors 51. The transmission chain 52 is wound around the transmission gear at the output end of the drive motor and the reversing gears at both ends of the guide rails 12. The two ends of the transmission chain 52 are respectively connected to the slider at the bottom end of the translation baffle 2.

[0025] Several magnetic blocks are provided along the extension direction on the translation baffle 2, the lifting plate 31, and the lowering plate 41.

[0026] One end of the base 11 is provided with a stop post 14 parallel to the translation baffle 2.

[0027] The working principle of this invention is as follows: The plate is placed on the welding platform, and the lifting plate is driven by the lifting hydraulic cylinder to rotate around the hinge ear plate, lifting the steel plate from a horizontal state to a vertical state and adhering it tightly to the translation baffle. Then, the translation baffle is driven by the drive motor to move from one end of the base to the other end. The lowering hydraulic cylinder drives the lowering plate to rotate around the hinge ear plate and adhering it tightly to the back of the steel plate. The translation baffle is then moved to the other end, and the lowering hydraulic cylinder lowers it to achieve the flipping of the steel plate. This device greatly improves the flipping efficiency of ultra-large and ultra-thick steel plates.

[0028] Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A steel sheet receiving and welding platform for steel towers, which is capable of being laid out in several sections; characterized in that: The platform frame, the translation baffle, the turning-up lifting module, the turning-down falling module and the driving module are included. The platform frame includes a base and guide rails; the base is a plate structure, and a guide rail is arranged on the upper surface of each of the two sides of the base in the width direction; gear housings are arranged at the two ends of the guide rails, and reversing gears are arranged on the gear housings; a pair of hinged lug plates are arranged on the upper surface of each of the two ends of the base in the length direction, and a gap is left between the hinged lug plates on the same end; and the hinged lug plates on the two ends are arranged alternately. The translation baffle is arranged vertically on the guide rails in the vertical direction, and the bottom end of the translation baffle is driven to move back and forth along the extension direction of the guide rails by the driving module through the cooperation of the sliding block and the guide rail. The turning-up lifting module includes lifting plates and lifting hydraulic cylinders; the lifting plates are arranged alternately on the base; the lifting plates are hinged to the hinged lug plates on one end of the base through pin shafts; the lifting hydraulic cylinders are arranged on the base below the lifting plates; the output ends of the lifting hydraulic cylinders are hinged to the back surfaces of the lifting plates; and the tail ends of the lifting hydraulic cylinders are hinged to the base. The turning-down falling module includes falling plates and falling hydraulic cylinders; the falling plates are arranged alternately on the base; the falling plates are hinged to the hinged lug plates on the other end of the base through pin shafts; the falling plates and the lifting plates are arranged alternately on the base; the falling hydraulic cylinders are arranged on the base below the falling plates; the output ends of the falling hydraulic cylinders are hinged to the back surfaces of the falling plates; and the tail ends of the falling hydraulic cylinders are hinged to the base.

2. The steel tower steel plate receiving and welding platform according to claim 1, characterized in that: The driving module includes driving motors and transmission chains; the driving motors are arranged on one end of each of the two guide rails of the base; the output ends of the driving motors are provided with transmission gears; the transmission chains are arranged on the two driving motors correspondingly; the transmission chains are wound around the transmission gears on the output ends of the driving motors and the reversing gears on the two ends of the guide rails; and the two ends of the transmission chains are connected to the sliding blocks on the bottom end of the translation baffle.

3. The steel tower steel plate receiving and welding platform according to claim 1, characterized in that: A plurality of magnetic suction blocks are arranged on the translation baffle, the lifting plates and the falling plates in the extension direction.

4. The steel plate splicing and welding platform for steel towers according to claim 1, characterized in that: A blocking column parallel to the translation baffle is arranged on one end of the base.

Citation Information

Patent Citations

  • Overturning platform and overturning method

    CN113603035A