A method of preparing an enhanced printed base film
By stretching, coating, and heat-treating the material during the preparation of PET printing film, a nanoscale coating is formed, which solves the problem of reduced printing layer strength during high-temperature lamination of PET printing film and improves ink adhesion and production efficiency.
Patent Information
- Application Number
- CN202310831882.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-06
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-07-06
AI Technical Summary
Existing PET printed films exhibit problems such as decreased printing layer strength and insufficient adhesion during high-temperature lamination. In particular, the decrease in adhesion strength caused by internal stress generated during the curing process of two-component adhesives is difficult to resolve through corona treatment.
The process involves material stretching, coating, and heat treatment. The material is first stretched longitudinally, then coated, and then stretched laterally and dried to form a nanoscale coating, which enhances the adhesion of the base film.
It improves the ink adhesion of the base film, especially the adhesion of thermosetting and UV curing inks, and increases production efficiency, with better light transmittance than corona-cured printing substrates.
Smart Images

Figure CN116852745B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of base film production, and particularly relates to a preparation method of a reinforced printing base film. BACKGROUND
[0002] Various forms of PET printing films and aluminum-coated films are widely applied to the fields of soft packaging, hard packaging, decorative materials and the like. When applied, these PET printing films or aluminum-coated films often need to be bonded and compounded with another substrate through an adhesive, which involves the bonding among three interfaces: PET film-ink layer or aluminum-coated layer-adhesive layer-second substrate, and a high adhesion between the ink layer or aluminum-coated layer and the PET film is required.
[0003] With the gradual expansion of the application range of the PET printing film and the diversity of the inks and adhesives used, the adhesion of the ink layer to the surface of the film is required to be higher and higher. In particular, some PET printing films that need to be compounded at high temperatures have the problem of strength reduction of the printing layer after compounding; and the two-component adhesive used for compounding has a certain degree of shrinkage stress during curing, which causes the adhesion strength of the printing layer to be reduced after the curing of the compounded film. The causes of these problems are that the internal stress of the ink layer is generated due to the deformation of the ink layer during compounding or curing, which reduces the adhesion of the ink layer. This problem is difficult to solve by means of corona treatment. Therefore, we specially design a preparation method of a reinforced printing base film. SUMMARY
[0004] The purpose of the present application is to provide a preparation method of a reinforced printing base film to enhance the performance of the base film.
[0005] Therefore, the present application provides a preparation method of a reinforced printing base film, and the forming process comprises the following steps.
[0006] Step 1: material stretching, which can stretch the base film to a suitable size;
[0007] Step 2: coating treatment, which forms a nanoscale coating on the surface of the base film;
[0008] Step 3: material heat treatment, which dries the coating after forming the coating on the surface of the base film;
[0009] In the present application, the coating treatment is performed after the longitudinal stretching and before the transverse stretching of the base film, and the subsequent drying is performed by using the oven for transverse stretching, and a nanoscale coating is formed.
[0010] In the present application, the base film is stretched and subjected to coating treatment (after longitudinal stretching and before transverse stretching) during the base film production process, and is then dried (during transverse stretching), and finally a nanoscale coating is formed.
[0011] In the above technical solution, further, a production equipment suitable for the preparation method of the enhanced printing base film, the equipment comprises:
[0012] a feeding part;
[0013] a receiving part;
[0014] a modification part, the modification part comprises a stretching roller set and a modification pool, the stretching roller set is arranged in the modification pool and stretches the base film;
[0015] a cleaning part, the cleaning part comprises a guide roller set and a cleaning pool, the guide roller set guides the base film to pass through the cleaning pool;
[0016] a film coating part, the film coating part is arranged between the modification part and the cleaning part, the film coating part comprises an outer shell, a workbench and a film coating device, and the workbench and the film coating device are both arranged in the outer shell;
[0017] wherein, the feeding part, the modification part, the cleaning part, the film coating part and the receiving part are sequentially arranged.
[0018] In the technical solution, the base film sequentially passes through the feeding part, the modification part (the stretching roller set and the modification pool), the film coating part (the workbench and the film coating device), the cleaning part (the guide roller set and the cleaning pool) and the receiving part, and is subjected to stretching, coating and heat treatment, so that the production efficiency can be effectively improved.
[0019] In the above technical solution, further, the stretching roller set comprises:
[0020] a fixed roller, the fixed roller is equally spaced in the modification pool;
[0021] a movable roller, the movable roller is connected with a mounting bracket, the mounting bracket is arranged on the upper side of the modification pool and is connected with a slide rail assembly, the movable roller is arranged on the slide rail assembly and is oppositely and staggeredly arranged with the fixed roller;
[0022] a material grabber, the material grabber is arranged on the mounting bracket and is located at one side of the modification pool discharge, the material grabber comprises a winding device and a clamping plate, the winding device is connected with the clamping plate, and the clamping plate extends through the gap between the fixed roller and the movable roller to the feeding part to grab the base film.
[0023] In the technical solution, the material grabber comprises the winding device and the clamping plate, the winding device is fixedly installed on the mounting bracket, a wire rope is connected to the winding device, and the clamping plate is fixed with the wire rope. A worker controls the clamping plate to extend through the gap between the movable roller and the fixed roller to the feeding part, and controls the clamping plate to hold the base film, and then starts the winding device to wind the wire rope, so that the base film is held through the modification pool under the action of the clamping plate and the wire rope, which can effectively prevent the base film from stacking and causing damage to the base film.
[0024] In the above technical solution, further, the modification pool comprises:
[0025] The first pool body is internally provided with a modified liquid, and the fixing roller is mounted on the first pool body;
[0026] The stirrer is arranged in the first pool body, and the stirrer stirs the fluid in the first pool body;
[0027] The pre-mixing kettle is arranged on one side of the first pool body, and the modifier raw material is placed in the pre-mixing kettle; a communication pipe is arranged between the pre-mixing kettle and the first pool body, and the communication pipe is connected with the first water pump;
[0028] The stretching roller group is arranged in the first pool body.
[0029] In the technical solution, the first pool body is placed with a modifier which can react with the base film, and the stirrer continuously stirs the modified liquid in the first pool body, so that the concentration of the modified liquid in the first pool body is uniform, and the reaction effect between the modifier and the base film is good, which effectively improves the strength of the base film. Further, the pre-mixing kettle arranged on one side of the first pool body can pre-mix and store the modifier raw material, so that it can be directly used during use, and the replacement of the modifier is carried out in the pre-mixing kettle, thereby improving the production efficiency.
[0030] In the above technical solution, further, the guide roller group comprises:
[0031] The cooperating roller is equidistantly arranged in the cleaning pool;
[0032] The tensioning roller is connected with the elastic assembly, the elastic assembly is arranged on the cleaning pool wall surface, and the tensioning roller and the cooperating roller are relatively staggered;
[0033] The cooperating roller is provided with a guard on both sides, and the guard limits the movement of the base film on the cooperating roller.
[0034] In the technical solution, the worker lifts the movable support by the handle, the movable support leaves the fixed support, so that the tensioning roller is taken out, and the movable support is connected to the fixed support after the base film passes through, so that the tensioning roller can press down the base film from the gap between the cooperating rollers, thereby achieving the purpose of tensioning.
[0035] In the above technical solution, further, the cleaning pool comprises:
[0036] The second pool body is internally provided with a cleaning liquid, the cleaning liquid is mixed by water and a cleaning agent, and the guide roller group is mounted in the second pool body;
[0037] The circulating device comprises a purification tank, a purifier and a circulating water pipe, the purification tank is arranged on one side of the second pool body, the circulating water pipe is connected with the second water pump and communicates the purification tank and the second pool body;
[0038] The drying box is arranged between the second pool body and the winding part.
[0039] The matching roller is arranged in the second pool body.
[0040] In the technical solution, the cleaning pool can clean the base film, the circulating device can recycle and purify the cleaning liquid to realize water resource recycling, effectively saving cost, and the drying box can dry the cleaned base film, thereby facilitating winding of the winding part.
[0041] In the above technical solution, further, the workbench further comprises:
[0042] The guide roller is arranged at two ends of the workbench.
[0043] The heating device is arranged in the workbench.
[0044] The workbench is provided with a cavity, and the heating device is arranged in the cavity.
[0045] In the technical solution, the guide roller is arranged to guide the base film into the workbench, thereby facilitating coating treatment of the coating device, and the heating device arranged in the workbench can increase the temperature in the outer shell to facilitate rapid drying of the coating.
[0046] In the above technical solution, further, the coating device comprises:
[0047] The coating push knife comprises a knife body and a flow guide pipe, the knife body is provided with a flow channel, a plurality of hole channels are arranged on the end face of the knife body, and the plurality of hole channels are communicated with the first flow channel.
[0048] The feeding pump comprises a tank body and a connector, and the connector is connected with the flow guide pipe.
[0049] The telescopic device is arranged on the top surface of the outer shell and fixed with the coating push knife.
[0050] In the technical solution, the telescopic device controls the coating push knife to contact the base film and apply coating material to the surface of the base film through the hole channels.
[0051] In the above technical solution, further, the feeding part and the material collecting part each comprise:
[0052] The stand is provided with a connecting groove at the upper end.
[0053] The winding roller is movably connected with the connecting groove.
[0054] The stand of the material collecting part is provided with a mounting platform, the mounting platform is connected with a winding motor, and the winding motor drives the winding roller to wind the base film.
[0055] In the technical solution, the winding motor of the material receiving part is started to wind the base film by the winding roller pair, and the winding roller of the material feeding part is discharged after being subjected to tension.
[0056] In the above technical solution, further comprising:
[0057] The trimming device comprises a cutting blade and a blade holder, the cutting blade comprises a rotating shaft and blade pieces, the blade pieces are arranged at both ends of the rotating shaft, a press roller is arranged between the blade pieces, the press roller presses the base film on the workbench, and the blade holder is connected to both ends of the workbench and fixes the cutting blade to the workbench.
[0058] In the technical solution, the cutting blade can be conveniently controlled by the blade holder, so that the base film can pass conveniently, and the press roller can stretch the base film again and uniformly spread the coating raw material on the base film.
[0059] The present application has the following advantages:
[0060] 1. The base film is coated after longitudinal stretching and before transverse stretching, and then dried during subsequent transverse stretching, so that a nano-level coating is finally formed, which endows the base film with good ink adhesion; compared with a corona printing substrate, the enhanced printing substrate has excellent adhesion to various thermosetting inks and UV-curable inks, and the product has better light transmittance than the corona printing substrate.
[0061] 2. The base film sequentially passes through the material feeding part, the modification part (stretching roller group and modification tank), the coating part (workbench and coating device), the cleaning part (guide roller group and cleaning tank) and the material receiving part, and is subjected to stretching, coating and heat treatment, so that the production efficiency can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0062] Figure 1 is a structural schematic diagram of the present application;
[0063] Figure 2 is a cross-sectional view of the coating part of the present application;
[0064] Figure 3 is a cross-sectional view of the present application;
[0065] Figure 4 is a partial schematic view of the present application;
[0066] The marks in the figure are indicated as: 1, feeding part; 2, receiving part; 21, mounting platform; 22, winding motor; 3, stretching roller group; 31, fixed roller; 32, movable roller; 33, material grabber; 331, line winder; 332, clamping plate; 4, modification pool; 41, first pool body; 42, stirrer; 43, pre-mixing kettle; 5, guide roller group; 51, matching roller; 511, edge protection; 52, tensioning roller; 6, cleaning pool; 61, second pool body; 62, circulating device; 621, purification box; 6211, sedimentation tank; 6212, mounting cavity; 6213, backflow pool; 622, purifier; 623, circulating water pipe; 63, drying box; 7, outer shell; 8, workbench; 81, guide roller; 82, heating device; 9, film coating device; 91, film coating push knife; 911, knife body; 912, flow guide pipe; 92, feed tank; 921, tank body; 922, joint; 923, third water pump; 93, telescopic device; 10, slide rail assembly; 11, elastic assembly; 111, fixed support; 112, movable support; 1121, connecting head; 113, handle; 12, edge cutting device; 121, rotating shaft; 122, cutting edge; 123, pressure roller; 124, knife holder; 13, stand; 14, winding roller. DETAILED DESCRIPTION
[0067] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art belong to the scope of protection of the present application.
[0068] Embodiment 1:
[0069] The embodiment provides a preparation method of an enhanced printed base film, and a forming process includes:
[0070] One: material stretching, the material stretching can stretch the base film to a suitable size;
[0071] Two: coating treatment, the coating treatment forms a nanoscale coating on the surface of the base film;
[0072] Three: material heat treatment, the material heat treatment dries the coating after forming the coating on the surface of the base film;
[0073] Among them, after the base film is stretched in the longitudinal direction, the coating treatment is performed before the base film is stretched in the transverse direction, the drying is performed by using the oven for transverse stretching in the subsequent process, and the nanoscale coating is formed.
[0074] It can be seen from the embodiment that in the base film manufacturing process, the material stretching is performed, the coating treatment is performed (after the longitudinal stretching and before the transverse stretching), the drying is performed in the subsequent process (in the transverse stretching process), and finally the nanoscale coating is formed.
[0075] The nanoscale coating endows the base film with good ink adhesion; compared with a corona type printing base material, the enhanced printing base material has excellent adhesion to various thermosetting inks and also has excellent adhesion to UV-cured inks; and the light transmittance of the product is better than that of the corona type printing base material.
[0076] Embodiment 2:
[0077] The embodiment provides a production device suitable for a preparation method of an enhanced printing base film, in addition to the technical solutions in the above embodiments, and has the following technical features.
[0078] The device comprises:
[0079] a feeding part 1;
[0080] a collecting part 2;
[0081] a modification part, the modification part comprising a stretching roller set 3 and a modification pool 4, the stretching roller set 3 being arranged in the modification pool 4 and stretching the base film;
[0082] a cleaning part, the cleaning part comprising a guide roller set 5 and a cleaning pool 6, the guide roller set 5 guiding the base film to pass through the cleaning pool 6;
[0083] a film coating part, the film coating part being arranged between the modification part and the cleaning part, the film coating part comprising an outer casing 7, a workbench 8 and a film coating device 9, the workbench 8 and the film coating device 9 both being arranged in the outer casing 7;
[0084] The feeding part 1, the modification part, the cleaning part, the film coating part and the collecting part 2 are sequentially arranged.
[0085] The embodiment can be seen as a production device suitable for a preparation method of an enhanced printing base film, which comprises a feeding part 1, a collecting part 2, a modification part, a cleaning part and a film coating part;
[0086] The feeding part 1 and the collecting part 2 are responsible for supplying the base film and winding the base film;
[0087] The modification part comprises a stretching roller set 3 and a modification pool 4, the stretching roller set 3 being installed in the modification pool 4, the modification pool 4 softening the base film and the stretching roller set 3 stretching the base film, so that the base film is stretched for the first time before entering the film coating device 9, the first stretching being longitudinal stretching, and the modification pool 4 and the stretching roller set 3 can cooperate with each other to clean the surface of the base film, thereby facilitating the film coating part to perform coating treatment;
[0088] The cleaning part comprises a guide roller set 5 and a cleaning pool 6, the guide roller set 5 being installed in the cleaning pool 6, the guide roller set 5 guiding the base film material to pass through the cleaning pool 6, the cleaning pool 6 cleaning the base film material and drying the surface of the base film, thereby facilitating the winding part in the subsequent process to wind the base film;
[0089] The coating film part is installed between the modification part and the cleaning part, and includes an outer shell 7, a workbench 8, and a coating film device 9. The outer shell 7 is arranged outside the workbench 8 and the coating film device 9, and further protects the coating film device 9. An inlet is arranged on the end face of the outer shell 7 towards the modification part, and an outlet is arranged on the end face of the outer shell 7 towards the cleaning part. The base film material enters the outer shell 7 through the inlet, and is coated by the coating film device 9 in cooperation with the workbench 8, and then enters the cleaning part through the outlet.
[0090] The base film sequentially passes through the feeding part 1, the modification part (the stretching roller group 3 and the modification pool 4), the coating film part (the workbench 8 and the coating film device 9), the cleaning part (the guide roller group 5 and the cleaning pool 6), and the collecting part 2, and is stretched, coated, and heat treated, which can effectively improve the production efficiency.
[0091] Embodiment 3
[0092] The embodiment provides a production equipment for a method for preparing a printed base film. In addition to the technical solutions of the above embodiments, the embodiment has the following technical features.
[0093] The stretching roller group 3 includes:
[0094] The fixed roller 31 is equally spaced in the modification pool 4.
[0095] The movable roller 32 is connected with a mounting bracket, the mounting bracket is arranged on the upper side of the modification pool 4 and is connected with a slide rail assembly 10, the movable roller 32 is arranged on the slide rail assembly 10 and is oppositely and staggeredly arranged with the fixed roller 31.
[0096] The material grabber 33 is arranged on the mounting bracket and is located on the side of the modification pool 4 out of the material. The material grabber 33 includes a winding device 331 and a clamping plate 332. The winding device 331 is connected with the clamping plate 332. The clamping plate 332 extends through the gap between the fixed roller 31 and the movable roller 32 to the feeding part 1 to grab the base film.
[0097] As can be seen from the embodiment, the stretching roller group 3 includes the fixed roller 31, the movable roller 32, and the material grabber 33.
[0098] The fixed roller 31 and the movable roller 32 are both installed in the modification pool 4.
[0099] The fixed roller 31 is equally spaced in the modification pool 4.
[0100] The movable roller 32 is arranged in the modification tank 4 and is arranged between the adjacent fixed rollers 31 in an interlaced manner with the fixed rollers 31. The movable roller 32 is connected with the mounting frame at both ends, the mounting frame is fixed on the upper end face of the side of the modification tank 4, the wall surface of the mounting frame is provided with the slide rail assembly 10, and the two ends of the movable roller 32 are connected with the slide rail assembly 10, so as to realize the vertical movement of the movable roller 32 in the modification tank 4 along the slide rail assembly 10.
[0101] The base film is interlaced through the movable roller 32 and the fixed roller 31, and the distance between the movable roller 32 and the fixed roller 31 is adjusted through the slide rail assembly 10, so as to realize the tensioning effect of the base film. During the adjustment process, the movable roller 32 can be moved up and down to stretch the base film, and the base film can be installed on the equipment through the gap between the movable roller 32 and the fixed roller 31 after the adjustment of the movable roller 32 and the fixed roller 31, so as to facilitate the installation and improve the production efficiency.
[0102] The material grabbing device 33 includes a winding device 331 and a clamping plate 332. The winding device 331 is fixedly installed on the mounting frame, the winding device 331 is connected with a wire rope, and the clamping plate 332 is fixed with the wire rope. The staff controls the clamping plate 332 to extend to the feeding part 1 through the gap between the movable roller 32 and the fixed roller 31, and controls the clamping plate 332 to clamp the base film, and then starts the winding device 331 to wind the wire rope, so that the base film is held through the modification tank 4 under the action of the clamping plate 332 and the wire rope. The base film can be effectively prevented from being stacked and damaged.
[0103] Embodiment 4:
[0104] The embodiment provides a production equipment for enhancing the preparation method of the printed base film. In addition to the technical solutions of the above-mentioned embodiments, the embodiment also has the following technical features.
[0105] The modification tank 4 comprises:
[0106] The first tank body 41 is provided with a modification liquid in the first tank body 41, and the fixed roller 31 is installed on the first tank body 41.
[0107] The stirrer 42 is arranged in the first tank body 41, and the stirrer 42 stirs the fluid in the first tank body 41.
[0108] The pre-mixing kettle 43 is arranged on one side of the first tank body 41, and the pre-mixing kettle 43 is arranged on one side of the first tank body 41. The pre-mixing kettle 43 is provided with a communication pipe between the pre-mixing kettle 43 and the first tank body 41, and the communication pipe is connected with the first water pump.
[0109] The stretching roller group 3 is arranged in the first tank body 41.
[0110] It can be seen from the embodiment that the modification tank 4 comprises the first tank body 41, the stirrer 42 and the pre-mixing kettle 43.
[0111] The first pool body 41 is filled with a modified liquid made by mixing water and a modifier, and the fixed roller 31 and the stirrer 42 are both installed in the first pool body 41, wherein the fixed roller 31 is installed equidistantly along the length direction of the first pool body 41, and the stirrer 42 is installed at the bottom end and in the gap between the fixed roller 31 and the bottom surface of the first pool body 41;
[0112] The premixing kettle 43 is installed on one side of the first pool body 41, and after the premixing kettle 43 stirs and mixes the modifier raw material, the first water pump is controlled to deliver the modifier raw material to the first pool body 41 through the communication pipe, and the base film reacts with it when passing through;
[0113] The first pool body 41 is placed with the modifier which can react with the base film, and the stirrer 42 continuously stirs the modified liquid in the first pool body 41, so that the concentration of the modified liquid in the first pool body 41 is uniform, and the reaction effect between the modifier and the base film is good, which effectively improves the strength of the base film. Further, the premixing kettle installed on one side of the first pool body 41 can store the premixed modifier raw material, so that it can be directly used during use, and the replacement of the modifier is carried out in the premixing kettle 43, thereby improving the production efficiency.
[0114] Embodiment 5:
[0115] The embodiment provides a production equipment for preparing a printing base film, in addition to the technical solutions of the above-mentioned embodiments, further having the following technical features.
[0116] The guide roller set 5 comprises:
[0117] The matching roller 51 is equidistantly arranged in the cleaning pool 6;
[0118] The tensioning roller 52 is connected with the elastic assembly 11 arranged on the wall surface of the cleaning pool 6, and the tensioning roller 52 is oppositely staggered between the matching rollers 51.
[0119] The matching roller 51 is provided with a guard 511 on both sides, and the guard 511 limits the movement of the base film on the matching roller 51.
[0120] As can be seen from the embodiment, the guide roller set 5 comprises the matching roller 51 and the tensioning roller 52;
[0121] The matching roller 51 is equidistantly installed in the cleaning pool 6, and the tensioning roller 52 is installed in the cleaning pool 6 through the elastic assembly 11, and the tensioning roller 52 is between adjacent matching rollers 51, and the base film is staggered between the tensioning roller 52 and the matching roller 51;
[0122] The elastic assembly 11 comprises a fixed support 111 and a movable support 112, the movable support 112 is fixedly connected with the fixed support 111, the movable support 112 is a telescopic rod, one end of the movable support 112 is provided with a connecting head 1121, a hole is formed in the connecting head 1121, the other end of the movable support 112 is formed with a handle 113, and the two ends of the tension roller 52 are respectively fixed with the connecting heads 1121 on the two movable supports 112 and then connected into the cleaning pool 6;
[0123] In use, the staff member lifts the movable support 112 through the handle 113, the movable support 112 is separated from the fixed support 111, the tension roller 52 is taken out, the movable support 112 is connected to the fixed support 111 after the base film passes, and the tension roller 52 can be pressed down from the gap between the cooperating rollers 51 to the base film, so that the tensioning purpose is achieved.
[0124] Embodiment 6:
[0125] The embodiment provides a production equipment for a method for preparing a printed base film, in addition to the technical solutions in the above embodiments, the production equipment has the following technical features.
[0126] The cleaning pool 6 comprises:
[0127] The second pool body 61 is provided with a cleaning liquid, the cleaning liquid is mixed by water and a cleaning agent, and the guide roller set 5 is installed in the second pool body 61;
[0128] The circulating device 62 comprises a purification box 621, a purifier 622 and a circulating water pipe 623, the purification box 621 is arranged on one side of the second pool body 61, the circulating water pipe 623 is connected with a second water pump and communicates the purification box 621 and the second pool body 61;
[0129] The drying box 63 is arranged between the second pool body 61 and the winding part;
[0130] The cooperating roller 51 is arranged in the second pool body 61.
[0131] It can be seen from the embodiment that the cleaning pool 6 comprises the second pool body 61 and the circulating device 62;
[0132] The second pool body 61 is filled with the cleaning liquid, the cleaning liquid is mixed by water and a cleaning agent, and the guide roller set 5 is installed in the second pool body 61;
[0133] The circulating device 62 comprises a purifying tank 621 and a purifier 622, the purifying tank 621 is installed on one side of the second pool body 61, the purifying tank 621 is provided with a sedimentation tank 6211, a mounting cavity 6212 and a reflux tank 6213 arranged in sequence on the purifying tank 621, the purifier 622 is arranged in the mounting cavity 6212, the sedimentation tank 6211 and the reflux tank 6213 are both connected with a circulating water pipe 623, the second water pump arranged in the second pool body 61 is arranged in a section of the circulating water pipe 623 communicated with the sedimentation tank 6211, and the second water pump is used for conveying the cleaning liquid in the second pool body 61 to the sedimentation tank 6211 for sedimentation, the second water pump arranged in the reflux tank 6213 is arranged in a section of the circulating water pipe 623 communicated with the reflux tank 6213, and the second water pump is used for conveying the water purified by the purifier 622 back to the second pool body 61 for recycling, so that the water resource can be effectively saved;
[0134] The drying box 63 is installed between the second pool body 61 and the winding part, the base film enters the drying box 63 for drying after passing through the cleaning pool 6, and is wound by the winding part;
[0135] The cleaning pool 6 can clean the base film, the circulating device 62 can recycle and purify the cleaning liquid, and the water resource can be recycled and used, the cost is effectively saved, and the drying box 63 is used for drying the cleaned base film, so that the winding part is convenient for winding.
[0136] Embodiment 7:
[0137] The embodiment provides a production equipment for the preparation method of the enhanced printing base film, in addition to the technical solutions of the above-mentioned embodiments, the production equipment has the following technical features.
[0138] The workbench 8 further comprises:
[0139] The guide roller 81 is arranged at two ends of the workbench 8.
[0140] The heating device 82 is arranged in the workbench 8.
[0141] The workbench 8 is provided with a cavity, and the heating device 82 is arranged in the cavity.
[0142] It can be seen that the workbench 8 is further provided with the guide roller 81 and the heating device 82.
[0143] The guide roller 81 is arranged at two ends of the workbench 8, so that when the base film passes through, the base film directly cooperates with the guide roller 81, and the base film is prevented from being broken due to touching the corners of the workbench 8.
[0144] The workbench 8 is provided with a cavity, and the heating device 82 is installed in the cavity and heats the workbench 8, so that the temperature in the outer shell 7 is high, and then after the coating film device 9 performs coating treatment on the base film, the coating layer can be quickly dried, and the two sides of the cavity are provided with heat dissipation holes, and the top surface of the cavity is provided with a movable flap, and the inner side wall surface of the movable flap is attached with heat insulation cloth, so that the high temperature of the top surface of the workbench 8 due to heat transfer can be effectively prevented, and the melting of the base film is avoided.
[0145] The guide roller 81 is arranged to guide the base film to enter the workbench 8, so that the coating film device 9 can conveniently perform coating treatment, and the heating device 82 arranged in the workbench 8 can increase the temperature in the outer shell 7, thereby helping to quickly dry the coating layer.
[0146] Embodiment 8:
[0147] The embodiment provides a production equipment for enhancing the preparation method of the printed base film, in addition to the technical solutions of the above-mentioned embodiments, the production equipment has the following technical features.
[0148] The coating film device 9 comprises:
[0149] The coating film pusher 91 comprises a cutter body 911 and a flow guide pipe 912, the cutter body 911 is provided with a flow channel, and a plurality of hole channels are arranged on the end surface of the cutter body 911 and penetrate the first flow channel;
[0150] The feeding tank comprises a tank body 921 and a joint, and the joint is connected with the flow guide pipe 912;
[0151] The telescopic device 93 is arranged on the top surface of the outer shell 7 and is fixed with the coating film pusher 91.
[0152] It can be seen from the embodiment that the coating film device 9 comprises the coating film pusher 91, the feeding tank 92 and the telescopic device 93;
[0153] The coating film pusher 91 comprises the cutter body 911 and the flow guide pipe 912, the cutter body 911 is formed with the flow channel, a plurality of hole channels are arranged on the cutter body 911 from the outside to the inside, the plurality of hole channels penetrate into the flow channel, and the flow guide pipe 912 is connected with the feeding tank;
[0154] The feeding tank comprises the tank body 921 and the joint, and the joint is connected with the flow guide pipe 912 and transports the coating material from the flow guide pipe 912 into the flow channel and out of the hole channels;
[0155] The telescopic device 93 is arranged on the top surface of the outer shell 7 and is fixed with the coating film pusher 91.
[0156] The telescopic device 93 controls the coating film pusher 91 to abut against the base film and coats the coating material on the surface of the base film through the hole channels.
[0157] Embodiment 9:
[0158] The embodiment provides a production device for a preparation method of a printed base film, and in addition to the technical solutions of the above-mentioned embodiments, the embodiment has the following technical features.
[0159] The feeding part 1 and the collecting part 2 each include:
[0160] The stand 13 is formed with a connecting groove at an upper end of the stand 13;
[0161] and a winding roller 14 is movably connected with the connecting groove;
[0162] The stand 13 of the collecting part 2 is formed with a mounting platform 21, and the mounting platform 21 is connected with a winding motor 22, and the winding motor 22 drives the winding roller 14 to wind the base film.
[0163] The embodiment can be seen that the feeding part 1 and the collecting part 2 each include the stand 13 and the winding roller 14;
[0164] The stand 13 is formed with the connecting groove, and the two ends of the winding roller 14 are connected with the connecting grooves on the two sides, so that the winding roller 14 is conveniently disassembled up and down, thereby facilitating feeding and discharging, and further, the stand 13 of the collecting part 2 is formed with the mounting platform 21, and the mounting platform 21 is mounted with the winding motor 22, and the winding motor 22 is directly connected with the winding roller 14;
[0165] The winding motor 22 of the collecting part 2 is started, and then the winding roller 14 winds the base film, and the winding roller 14 of the feeding part 1 is discharged after being subjected to a pulling force.
[0166] Embodiment 10:
[0167] The embodiment provides a production device for a preparation method of a printed base film, and in addition to the technical solutions of the above-mentioned embodiments, the embodiment has the following technical features.
[0168] The edge cutting device 12 includes a cutting blade 122 and a blade holder 124, the cutting blade 122 includes a rotating shaft 121 and blade pieces, the blade pieces are arranged at two ends of the rotating shaft 121, a pressing roller 123 is arranged between the blade pieces, the pressing roller 123 presses the base film on the workbench 8, and the blade holder 124 is connected at two ends of the workbench 8 and fixes the cutting blade 122 to the workbench 8.
[0169] The embodiment can be seen that the cutting device includes the cutting blade 122 and the blade holder 124;
[0170] The cutting blade 122 comprises a rotating shaft 121 and blade pieces mounted at both ends of the rotating shaft 121, and a pressure roller 123 is mounted between the blade pieces, the pressure roller 123 can tightly press the base film on the workbench 8, and the pressure roller 123 is provided with transversely stretched lines, and the workbench 8 is formed with a knife groove corresponding to the blade pieces, the blade pieces are matched into the knife groove to cut the base film;
[0171] The tool rest 124 is a telescopic tool rest 124, so that the cutting blade 122 can be controlled to move up and down to facilitate cutting and passing of the base film;
[0172] The staff can control the cutting blade 122 through the tool rest 124, so as to facilitate the passing of the base film, and the pressure roller 123 can perform secondary stretching on the base film, and has the effect of uniformly spreading the coating raw material on the base film.
[0173] The embodiments of the application are described above in combination with the drawings, the embodiments in the application and the features in the embodiments can be combined with each other without conflict, the application is not limited to the above specific embodiments, the above specific embodiments are only illustrative but not restrictive, and those skilled in the art can make many forms under the inspiration of the application without departing from the scope of the application, and all the forms are within the protection scope of the application.
Claims
1. A method for preparing a reinforced printed base film, characterized by, The forming process comprises: I: material stretching, which can stretch the base film to a suitable size; II: coating treatment, which forms a nanoscale coating on the surface of the base film; III: material heat treatment, which dries the coating after forming the coating on the surface of the base film; wherein the coating treatment is performed after longitudinal stretching and before transverse stretching of the base film, and the subsequent drying is performed by using a transverse stretching oven to form a nanoscale coating; wherein the production equipment for the preparation method of the enhanced printing base film comprises: a feeding part (1); a receiving part (2); a modification part, which comprises a stretching roller group (3) and a modification tank (4), the stretching roller group (3) is arranged in the modification tank (4) and stretches the base film; a cleaning part, which comprises a guide roller group (5) and a cleaning tank (6), the guide roller group (5) guides the base film to pass through the cleaning tank (6); a coating part, which is arranged between the modification part and the cleaning part, the coating part comprises an outer shell (7), a workbench (8) and a coating device (9), the workbench (8) and the coating device (9) are both arranged in the outer shell (7); wherein the stretching roller group (3) comprises: fixed rollers (31), which are equidistantly arranged in the modification tank (4); movable rollers (32), which are connected with a mounting frame, the mounting frame is arranged on the upper side of the modification tank (4) and is connected with a slide rail assembly (10), the movable rollers (32) are arranged on the slide rail assembly (10) and are oppositely and staggeredly arranged with the fixed rollers (31); a material grabber (33), which is arranged on the mounting frame and is located on the side of the modification tank (4) where the material is discharged, the material grabber (33) comprises a line winder (331) and a clamping plate (332), the line winder (331) is connected with the clamping plate (332), and the clamping plate (332) extends through the gap between the fixed rollers (31) and the movable rollers (32) to the feeding part (1) to grab the base film; wherein the modification tank (4) comprises: a first tank body (41), which is provided with a modification liquid, the modification liquid is mixed with water and a modifier, and the fixed rollers (31) are mounted on the first tank body (41); a stirrer (42), which is arranged in the first tank body (41) and stirs the fluid in the first tank body (41); a pre-mixing kettle (43), which is arranged on one side of the first tank body (41), the pre-mixing kettle (43) is provided with a raw material of the modifier, and a communication pipe is arranged between the pre-mixing kettle (43) and the first tank body (41), and the communication pipe is connected with a first water pump; wherein the stretching roller group (3) is arranged in the first tank body (41); wherein the stirrer (42) continuously stirs the modification liquid in the first tank body (41), so that the concentration of the modification liquid in the first tank body (41) is uniform, and the reaction effect between the modifier and the base film is good, thereby effectively improving the strength of the base film.
2. The production apparatus for the preparation method of a reinforced printed base film according to claim 1, characterized by, The guide roller set (5) comprises: a matching roller (51) equidistantly arranged in the cleaning pool (6); a tensioning roller (52) connected with an elastic assembly (11) arranged on the wall of the cleaning pool (6), and oppositely staggered with the matching roller (51); wherein the matching roller (51) is provided with a guard edge (511) on both sides to limit the movement of the base film on the matching roller (51).
3. The production apparatus for the preparation method of a reinforced printed base film according to claim 2, characterized by, The cleaning pool (6) comprises: a second pool body (61) provided with a cleaning liquid, and the guide roller set (5) is installed in the second pool body (61); a circulating device (62) comprising a purification tank (621), a purifier (622) and a circulating water pipe (623), the purification tank (621) is arranged on one side of the second pool body (61), the circulating water pipe (623) is connected with a second water pump (624) and communicates the purification tank (621) and the second pool body (61); a drying box (63) arranged between the second pool body (61) and the winding part; wherein the matching roller (51) is arranged in the second pool body (61).
4. The production apparatus for the preparation method of a reinforced printed base film according to claim 1, characterized by, The workbench (8) further comprises: a guide roller (81) arranged at both ends of the workbench (8); a heating device (82) arranged in the workbench (8); wherein the workbench (8) is provided with a cavity, and the heating device (82) is installed in the cavity.
5. The production apparatus for the preparation method of a reinforced printed base film according to claim 4, characterized by, The film coating device (9) comprises: a film coating push knife (91) comprising a knife body (911) and a flow guide pipe (912), the knife body (911) is provided with a flow channel, and the end face of the knife body (911) is provided with a plurality of hole channels, and the plurality of hole channels penetrate the first flow channel; a feeding pump comprising a tank body (921) and a connector connected with the flow guide pipe (912); a telescopic device (93) arranged on the top surface of the outer shell (7) and fixed with the film coating push knife (91).
6. The production apparatus for the preparation method of a reinforced printed base film according to claim 5, characterized by, The feeding part (1) and the material collecting part (2) each comprise: an upright stand (13) with a connecting groove formed at the upper end; a winding roller (14) movably connected with the connecting groove; wherein the upright stand (13) of the material collecting part (2) is formed with a mounting platform (21), the mounting platform (21) is connected with a winding motor (22), and the winding motor (22) drives the winding roller (14) to wind the base film.
7. The production apparatus for the preparation method of a reinforced printed base film according to claim 6, characterized by further comprising comprises: The trimming device (12) comprises a cutting blade (122) and a blade holder (124), the cutting blade (122) comprises a rotating shaft (121) and blade pieces, the blade pieces are arranged at both ends of the rotating shaft (121), a press roller (123) is arranged between the blade pieces, the press roller (123) presses the base film on the workbench (8), and the blade holder (124) is connected at both ends of the workbench (8) and fixes the cutting blade (122) to the workbench (8).
Citation Information
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