Variable multipole micro-eddy current method water softening device
By using a variable multi-pole micro-eddy current electrostatic hardening device in an industrial circulating cooling water system, a micro-eddy turbulent state is formed, combined with low voltage and micro-current pole reversal, which solves the problems of low carbonate hardness removal rate and high energy consumption of existing equipment, and achieves efficient descaling and low-cost operation.
Patent Information
- Application Number
- CN202311035852.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-16
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2043-08-16
AI Technical Summary
Existing electrochemical descaling equipment has a low removal rate of carbonate hardness and high energy consumption, resulting in high operating costs for industrial circulating cooling water systems and secondary pollution problems.
A variable multi-pole micro-eddy current electrostatic hardening device is adopted. By setting a central anode and a minor interference current electrode plate inside the shell, a micro-eddy turbulence state is formed. Combined with low voltage micro-current reversal and circulating flushing, the efficiency of carbonate hardness removal and descaling is improved.
It achieves efficient descaling, reduces energy consumption, simplifies installation and maintenance costs, facilitates fully automated operation, improves descaling efficiency, and reduces the risk of secondary pollution.
Smart Images

Figure CN116854263B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of electrochemical descaling water treatment, and relates to a variable multi-pole micro-vortex electric descaling device. BACKGROUND
[0002] Industrial enterprises have a huge amount of circulating cooling water, such as power plants, steel plants and other large enterprises. During the production process, part of the heat cannot be utilized, and this part of heat needs to be cooled by circulating water. In order to improve the concentration ratio of circulating water to achieve the purpose of water saving and emission reduction, and considering the corrosion and scaling risks of the cooling system pipe material, the circulating cooling water system of such industrial enterprises is usually maintained by adding various scale inhibitors and corrosion inhibitors to keep the water quality stable. This makes the operation cost of the industrial circulating water system relatively high, and the added chemical agents cause secondary pollution to the circulating water quality.
[0003] The electrochemical descaling water treatment technology is used to reduce the carbonate hardness in water by electrolysis principle to prevent scaling, and to generate oxidizing substances to kill bacteria and algae, without causing secondary pollution to the treated water sample. At present, there are various types of domestic electrochemical descaling equipment, but the removal rate of carbonate hardness of most of the equipment is generally low, and the energy consumption is high and the descaling efficiency is low. At present, there is a lack of a high-efficiency, energy-saving and high-efficiency descaling device. SUMMARY
[0004] The purpose of the present application is to overcome the shortcomings of the prior art, and to provide a variable multi-pole micro-vortex electric descaling device, which has the characteristics of high descaling efficiency and low energy consumption.
[0005] In order to achieve the above purpose, the present application discloses a variable multi-pole micro-vortex electric descaling device, which comprises a shell and a direct current power supply.
[0006] The bottom of the shell is open, and the center anode and a plurality of disturbance pole plates are arranged in the shell from inside to outside. A plurality of flow grooves are arranged on each disturbance pole plate. The center anode and each disturbance pole plate are connected with the direct current power supply. A water production cofferdam is arranged on the side of the top opening of the shell, and a water outlet is arranged on the water production cofferdam.
[0007] It also comprises a raw water pump, a pipeline mixer, an air compressor, a compressed air inlet valve and a raw water inlet valve.
[0008] The outlet of the raw water pump is connected with the raw water inlet of the pipeline mixer. The outlet of the air compressor is connected with the compressed air inlet of the pipeline mixer through the compressed air inlet valve. The outlet of the pipeline mixer is connected with the opening of the bottom of the shell through the raw water inlet valve.
[0009] A vibrator is arranged on the outer wall of the shell.
[0010] The circulating flushing water pump inlet valve, the blowdown outlet, the backwashing waste water discharge valve and the circulating water flushing water pump are further included.
[0011] The bottom opening of the shell is connected with the blowdown outlet, the blowdown outlet is connected with the inlet of the circulating flushing water pump inlet valve and the inlet of the backwashing waste water discharge valve, the outlet of the circulating flushing water pump inlet valve is connected with the opening at the top of the shell through the circulating water flushing water pump, and the outlet of the backwashing waste water discharge valve is connected with the waste water pool outside.
[0012] The upper and lower polar plate supports are arranged in the shell, the center anode and the turbulence polar plates are fixed on the upper side of the shell through the upper polar plate support, and the center anode and the turbulence polar plates are fixed on the lower side of the shell through the lower polar plate support.
[0013] The micro-vortex turbulence device is arranged in the shell and located below the center anode and the turbulence polar plates.
[0014] Some of the turbulence polar plates are connected with the positive pole of the direct current power supply as anode plates, and the other turbulence polar plates are connected with the negative pole of the direct current power supply as cathode plates.
[0015] The number of the cathode plates between the center anode and the innermost anode plate is 1-3.
[0016] The number of the cathode plates between the adjacent anode plates is 1-3.
[0017] The upper and lower polar plate supports are both cross circular ring structures, and the installation grooves for inserting the turbulence polar plates are arranged on the upper and lower polar plate supports.
[0018] The application has the following beneficial effects:
[0019] The variable multi-polar micro-vortex electric water descaling device has the following advantages: the water descaling device adopts the multi-layer electrode water permeable tank design, that is, the center anode and the turbulence polar plates are arranged in the shell from inside to outside, the flow-through groove holes are arranged on each turbulence polar plate, the water flow entering the shell forms the micro-vortex turbulent flow state mainly in the form of laminar flow, the problem of low removal efficiency of carbonate hardness in the electrochemical treatment of circulating water is effectively solved, the descaling efficiency is high, the energy consumption is low, the installation and use are simple, the operation and maintenance cost is low, and the unattended full-automatic operation is facilitated.
[0020] Further, the circulating flushing and the vibrator are arranged, the problem of difficult scale removal is effectively solved, and the descaling efficiency is improved.
[0021] Further, the air compressor, that is, the aeration device, is arranged to improve the removal rate of calcium ions in the circulating water. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a structural diagram of the present application;
[0023] Figure 2 is a structural diagram of the inside of the middle shell;
[0024] Figure 3 is a structural diagram of the spoiler plate;
[0025] Figure 4 is a distribution diagram of the spoiler plate.
[0026] Wherein, 1 is the shell, 2 is the water production cofferdam, 3 is the raw water inlet, 4 is the compressed air inlet, 5 is the pipeline mixer, 6 is the sewage outlet, 7 is the micro-vortex spoiler device, 8 is the water outlet, 9 is the lower support of the plate, 10 is the upper support of the plate, 11 is the air compressor, 12 is the vibrator, 13 is the spoiler plate, 14 is the central anode, 15 is the raw water pump, 16 is the circulating water flushing water pump, 17 is the compressed air inlet valve, 18 is the raw water inlet valve, 19 is the circulating flushing water pump inlet valve, 20 is the backwash waste water discharge valve, 21 is the direct current power supply. DETAILED DESCRIPTION
[0027] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments, and are not intended to limit the scope of the present application. In addition, in the following description, the description of the known structures and technologies is omitted to avoid unnecessary confusion of the concepts disclosed in the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts should belong to the scope of protection of the present application.
[0028] The structural schematic diagrams according to the disclosed embodiments of the present application are shown in the drawings. These diagrams are not drawn to scale, in which some details are exaggerated for the purpose of clear expression, and some details can be omitted. The shapes of various regions, layers and their relative size and positional relationship shown in the diagrams are only exemplary, and in actuality, there can be deviations due to manufacturing tolerances or technical limitations, and the regions / layers with different shapes, sizes and relative positions can be additionally designed by those skilled in the art according to actual needs.
[0029] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The variable multi-pole micro eddy current method hard device comprises a shell 1, a water production cofferdam 2, a pipeline mixer 5, a micro eddy disturbance device 7, an upper polar plate support 9, a lower polar plate support 10, an air compressor 11, a vibrator 12, a raw water pump 15, a circulating water flushing water pump 16, a compressed air inlet valve 17, a raw water inlet valve 18, a circulating flushing water pump inlet valve 19, a backwashing waste water discharge valve 20 and a direct current power supply 21.
[0030] The outlet of the raw water pump 15 is communicated with the raw water inlet 3 of the pipeline mixer 5, the outlet of the air compressor 11 is communicated with the compressed air inlet 4 of the pipeline mixer 5 through the compressed air inlet valve 17, the outlet of the pipeline mixer 5 is communicated with the opening at the bottom of the shell 1 through the raw water inlet valve 18, and the center anode 14 and a plurality of disturbance polar plates 13 are arranged in the shell 1 from inside to outside.
[0031] The water production cofferdam 2 is arranged on the side of the opening at the top of the shell 1, and the water production opening 8 is arranged on the water production cofferdam 2.
[0032] In the embodiment, a plurality of flow grooves are arranged on each disturbance polar plate 13.
[0033] In the embodiment, the vibrator 12 is arranged on the outer wall of the shell 1.
[0034] In the embodiment, the opening at the bottom of the shell 1 is communicated with the sewage outlet 6, the sewage outlet 6 is communicated with the inlet of the circulating flushing water pump inlet valve 19 and the inlet of the backwashing waste water discharge valve 20, the outlet of the circulating flushing water pump inlet valve 19 is communicated with the opening at the top of the shell 1 through the circulating water flushing water pump 16, and the outlet of the backwashing waste water discharge valve 20 is communicated with the waste water pool outside.
[0035] In the embodiment, the upper polar plate support 10 and the lower polar plate support 9 are arranged in the shell 1, wherein the center anode 14 and each disturbance polar plate 13 are fixed to the upper side of the shell 1 through the upper polar plate support 10, and the center anode 14 and each disturbance polar plate 13 are fixed to the lower side of the shell 1 through the lower polar plate support 9.
[0036] In the embodiment, the micro eddy disturbance device 7 is arranged in the shell 1, and the micro eddy disturbance device 7 is located below the center anode 14 and the disturbance polar plate 13.
[0037] In the embodiment, the positive pole of the direct current power supply 21 is connected with the center anode 14, and some of the turbulence electrode plates 13 are connected with the positive pole of the direct current power supply 21 as anode plates, and the other turbulence electrode plates 13 are connected with the negative pole of the direct current power supply 21 as cathode plates, wherein it is to be noted that the number of the cathode plates between the center anode 14 and the innermost anode plate is 1-3, and the number of the cathode plates between the adjacent anode plates is 1-3.
[0038] In the embodiment, the material of the center anode 14 is solid graphite or hollow ruthenium iridium titanium, titanium-based metal oxide, conductive plastic or graphene oxide, with a diameter of 50-200 mm and a height of 1300-2000 mm.
[0039] In the embodiment, the turbulence electrode plate 13 is a hollow structure, with a diameter of 600-1500 mm, a height of 1300-2000 mm, a thickness of 3-5 mm, a width of the through-flow groove hole of 3-5 mm, a distance between the adjacent through-flow groove holes of 50-200 mm, and the material of the turbulence electrode plate 13 as a cathode plate being ordinary carbon steel or stainless steel. The material of the turbulence electrode plate 13 as an anode plate is ruthenium iridium titanium, titanium-based metal oxide, conductive plastic or graphene oxide. The distance between the adjacent turbulence electrode plates 13 is 10-50 mm.
[0040] In the embodiment, the direct current power supply 21 is a direct current constant voltage, direct current cross-flow or direct current pulse power supply, and the output voltage of the direct current power supply 21 is 3-5 V.
[0041] In the embodiment, the upper electrode plate support 10 and the lower electrode plate support 9 are both cross-ring structures, and the upper electrode plate support 10 and the lower electrode plate support 9 are both provided with mounting grooves for inserting the turbulence electrode plates 13.
[0042] In the embodiment, the lower side of the shell 1 is a vertebral body structure, and the upper side of the shell 1 is a cylindrical structure with a height of 1500-2200 mm.
[0043] In the embodiment, the material of the micro-vortex turbulence device 7 is ordinary carbon steel, stainless steel or engineering plastic, and the material of the water production cofferdam 2 is ordinary carbon steel or stainless steel.
[0044] The principle of the application is as follows:
[0045] The industrial circulating water enters the shell 1 from the bottom, and flows through the micro-vortex turbulence device 7 and the water guide grooves of the turbulence electrode plates 13 to form a micro-vortex turbulent state mainly in the form of laminar flow. After being electrified, a strong alkaline environment is formed in the cathode area to generate OH - , and OH - The HCO3 -Convert to CO3 2- Under the action of the micro-vortex flow field, Ca 2+ CaCO3 is generated near the cathode and deposited on the surface of the cathode; a strong acid environment is formed in the anode area and Cl - is converted into Cl2, which is further converted into HClO to play a sterilization role, while consuming CO3 2- Further reduces the carbonate hardness of circulating water, and the water produced by the hardness removal module is acidic with a pH of 6-7.
[0046] The present application adopts low-voltage micro-current reverse-pole descaling, and during the reverse-pole process, the electrode is flushed by using a circulating flushing water pump to improve the descaling efficiency. If hard scale is generated during the production process, a vibrator 12 can be started to enhance the descaling effect during the reverse-pole descaling process.
[0047] The working process of the present application is as follows:
[0048] The process for treating circulating water is as follows: open the raw water inlet valve 18, close the circulating flushing water pump inlet valve 19, and close the backwash wastewater discharge valve 20. The industrial circulating water is lifted by the raw water pump 15, enters the shell 1 through the pipeline mixer 5, and the produced water is collected to the produced water outlet 8 and then flows to the industrial circulating water pool. During the production process, when it is necessary to improve the calcium hardness removal rate of the circulating water, the compressed air inlet valve 17 is opened, and the air compressor 11 is started for micro-aeration.
[0049] The cathode descaling process is as follows: close the raw water inlet valve 18, close the backwash wastewater discharge valve 20, open the circulating flushing water pump inlet valve 19, start the circulating water flushing water pump 16, switch the direct current power supply 21 to the reverse-pole mode, and when hard scale is generated on the cathode due to improper operation, the vibrator 12 can be started for strong descaling during the reverse-pole process. After the descaling is completed, the circulating flushing water pump inlet valve 19 is closed, and the backwash wastewater discharge valve 20 is opened to discharge the dirt.
[0050] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application and not to limit it. Although the present application has been described in detail with reference to the above examples, those skilled in the art should understand that the specific embodiments of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the present application, and any modification or equivalent replacement without departing from the spirit and scope of the present application should be covered in the protection scope of the claims of the present application.
Claims
1. A variable multipole micro-eddy current method water conditioning device, comprising: It comprises a shell (1) and a direct current power supply (21); The bottom of the shell (1) is open, and the shell (1) is provided with a central anode (14) and a plurality of turbulence electrode plates (13) distributed from inside to outside. Each turbulence electrode plate (13) is provided with a plurality of flow grooves, and the central anode (14) and each turbulence electrode plate (13) are connected with the direct current power supply (21); the top of the shell (1) is provided with a water production cofferdam (2) on the side, and the water production cofferdam (2) is provided with a water outlet (8); The shell (1) is provided with an upper electrode plate support (10) and a lower electrode plate support (9), wherein the central anode (14) and each turbulence electrode plate (13) are fixed to the upper side of the shell (1) through the upper electrode plate support (10), and the central anode (14) and each turbulence electrode plate (13) are fixed to the lower side of the shell (1) through the lower electrode plate support (9); The shell (1) is provided with a micro-vortex turbulence device (7), which is located below the central anode (14) and the turbulence electrode plate (13); A plurality of turbulence electrode plates (13) among the turbulence electrode plates (13) are connected with the positive electrode of the direct current power supply (21) as anode plates, and the other turbulence electrode plates (13) among the turbulence electrode plates (13) are connected with the negative electrode of the direct current power supply (21) as cathode plates. The upper electrode plate support (10) and the lower electrode plate support (9) are both cross-ring structures, and the upper electrode plate support (10) and the lower electrode plate support (9) are both provided with mounting grooves for inserting the turbulence electrode plates (13).
2. The variable multipole micro-eddy current method hard deposit removal device according to claim 1, characterized by, It also comprises a raw water pump (15), a pipeline mixer (5), an air compressor (11), a compressed air inlet valve (17), and a raw water inlet valve (18); The outlet of the raw water pump (15) is connected with the raw water inlet (3) of the pipeline mixer (5), the outlet of the air compressor (11) is connected with the compressed air inlet (4) of the pipeline mixer (5) through the compressed air inlet valve (17), and the outlet of the pipeline mixer (5) is connected with the opening at the bottom of the shell (1) through the raw water inlet valve (18).
3. The variable multipole micro-eddy current method hard deposit removal device according to claim 1, characterized by, The outer wall of the shell (1) is provided with a vibrator (12).
4. The variable multipole micro-eddy current method hard deposit removal device according to claim 1, characterized by, It also comprises a circulating washing water pump inlet valve (19), a sewage outlet (6), a backwashing wastewater discharge valve (20), and a circulating water washing water pump (16); The bottom opening of the shell (1) is connected with the sewage outlet (6), the sewage outlet (6) is connected with the inlet of the circulating washing water pump inlet valve (19) and the inlet of the backwashing wastewater discharge valve (20), the outlet of the circulating washing water pump inlet valve (19) is connected with the opening at the top of the shell (1) through the circulating water washing water pump (16), and the outlet of the backwashing wastewater discharge valve (20) is connected with the wastewater pool outside.
5. The variable multipole micro-eddy current method hard deposit removal device according to claim 1, characterized by, The number of cathode plates between the central anode (14) and the innermost anode plate is 1-3.
6. The variable multipole micro-eddy current method hard deposit removal device according to claim 1, characterized by, The number of cathode plates between adjacent anode plates is 1-3.
Citation Information
Patent Citations
Electrochemical method and device for softening water and with alternating current
CN107879488A
Laboratory wastewater treatment device
CN205710222U
Electrolysis assembly for efficient descaling equipment for cooling circulating water
CN211688499U
Electrochemical hardness removal device based on vibration-enhanced reverse-pole descaling
CN213932197U