A slag hopper structure capable of reducing water content of gasified slag

By setting up baffles to separate the chambers, conversion plates, and dewatering components in the slag hopper structure, continuous dewatering and efficient discharge of gasification slag are achieved, solving the problem of high moisture content in coal gasification slag and improving the utilization efficiency and working efficiency of gasification slag.

CN116855282BActive Publication Date: 2026-04-07LINGGU CHEM CO LTD +1
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-26
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, the moisture content of coal gasification slag is higher than 35%, which seriously restricts the efficiency of secondary utilization of gasification slag.

Method used

Design a slag hopper structure, including an internal partition dividing it into two chambers, and setting a conversion plate, a dewatering component and a discharge screen. The conversion plate and dewatering roller are driven by a motor to squeeze the gasification slag, and the discharge is controlled by a vibrating plate and a pressure sensor to achieve continuous dewatering and discharge of the gasification slag.

Benefits of technology

It effectively reduced the moisture content of gasification slag, improved the utilization efficiency of gasification slag, reduced the intensity of manual operation, and improved work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116855282B_ABST
    Figure CN116855282B_ABST
Patent Text Reader

Abstract

This invention discloses a slag hopper structure that can reduce the water content of gasification slag, including a slag hopper body, a conversion material plate disposed within the slag hopper body, a first dewatering component, and a discharge screen plate disposed at the lower end of the slag hopper body; one end of the conversion material plate is rotatably engaged with the slag hopper body, and a conversion motor providing power to the conversion material plate is provided on the side wall of the slag hopper body; the first dewatering component includes a connecting frame, a dewatering pressure roller disposed within the connecting frame, and a dewatering motor provided on the side wall of the slag hopper body and providing power to the dewatering pressure roller; the discharge screen plate is engaged with the lower end of the slag hopper body via a mounting seat, and a water receiving tray is provided at the lower end of the discharge screen plate; the structure of this invention is reasonably designed, effectively prolonging the falling time of gasification slag inside the slag hopper body, thereby reducing the water content of the gasification slag, and is suitable for widespread use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of gasification furnace equipment technology, and specifically to a slag hopper structure that can reduce the water content of gasification slag. Background Technology

[0002] With the large-scale promotion of coal gasification technology, the amount of coal gasification slag stockpiled and generated is increasing, causing serious environmental pollution and waste of land resources, which has an adverse impact on the sustainable development of coal chemical enterprises. The treatment of coal gasification slag is imminent.

[0003] Coal gasification slag is mainly composed of silicon dioxide, aluminum oxide, calcium oxide, ferric oxide and carbon. The residual carbon content of fine gasification slag is higher than that of coarse gasification slag. The main mineral phase of coal gasification slag is amorphous aluminum silicate, mixed with crystalline phases such as quartz and calcite. The chemical composition characteristics and special mineral phase composition of coal gasification slag, which are rich in silicon, aluminum and carbon resources, are the basis for the recycling and utilization of coal gasification slag.

[0004] However, in existing technologies, the water content of gasification slag is generally higher than 35%, which seriously restricts the efficiency of secondary utilization of gasification slag. Summary of the Invention

[0005] To address the aforementioned technical problems, this invention provides a slag hopper structure that can reduce the water content of gasification slag.

[0006] The technical solution of the present invention is as follows: a slag hopper structure that can reduce the water content of gasification slag, comprising a slag hopper body with a partition at its internal center, a conversion material plate movably disposed inside the slag hopper body and whose end abuts against the top of the partition, a first dewatering component disposed inside the slag hopper body, and a discharge screen plate disposed at the lower end of the slag hopper body; the interior of the slag hopper body is divided into a first cavity and a second cavity by the partition; both the lower ends of the first cavity and the second cavity are provided with discharge ports.

[0007] One end of the conversion plate is rotatably clamped to the slag hopper body via a rotating shaft. One end of the rotating shaft passes through the slag hopper body and is equipped with a conversion gear. A conversion motor is installed on the side wall of the slag hopper body through a motor housing. The output shaft of the conversion motor passes through the motor housing and is equipped with a small gear that meshes with the conversion gear.

[0008] There are two first dewatering components, which are respectively installed at the upper openings of the first and second chambers. Each first dewatering component includes a connecting frame, several dewatering rollers equidistantly distributed inside the connecting frame, and a dewatering motor installed on the side wall of the slag hopper body to provide power to the dewatering rollers. Each dewatering roller is rotatably engaged with the connecting frame via a connecting shaft. Both ends of each connecting shaft pass through the connecting frame and the slag hopper body, and each connecting shaft has a meshing connecting gear at the same end. The output shaft of the dewatering motor is fixedly connected to one of the connecting shafts.

[0009] There are two unloading screens, which are respectively installed at the lower end of the two discharge ports through mounting bases. The two unloading screens are movably connected to the mounting bases at the corresponding positions, and the bottom surface of both unloading screens is provided with a water receiving tray.

[0010] Furthermore, both the upper and lower ends of the conversion plate are slidably engaged with vibrating plates, and reset springs are provided at the connection points between the two vibrating plates and the conversion plate. Inside the conversion plate, a first vibrating motor is provided, with the two vibrating plates respectively abutting against one end of each vibrating plate.

[0011] Note: By installing a vibrating plate on the conversion feed plate, the smoothness of the gasification slag falling on the conversion feed plate is improved, while avoiding the gasification slag from sticking to the surface of the conversion feed plate and affecting the feeding efficiency.

[0012] Furthermore, the connecting shaft is hollow inside, and the dewatering roller is equipped with a capillary tube that communicates with the inside of the connecting shaft;

[0013] Explanation: By setting capillary tubes on the dewatering pressure roller, the water in the gasification slag enters the connecting shaft through the capillary tubes and is discharged from the slag hopper body during the process of the dewatering pressure roller squeezing the gasification slag, which helps to reduce the moisture content of the gasification slag.

[0014] Furthermore, the outer wall of the dewatering roller is provided with an extrusion groove;

[0015] Explanation: By setting extrusion grooves on the dewatering rollers, the gasified slag falling onto the dewatering rollers can be quickly squeezed between two adjacent dewatering rollers.

[0016] Furthermore, the mounting base is movably engaged with the discharge port, and a pressure sensor is installed at the connection between the mounting base and the discharge port. A PLC controller electrically connected to the pressure sensor is installed on the side wall of the slag hopper body.

[0017] Explanation: When the gasified slag accumulates to a certain height inside the first or second chamber, the mounting base contacts the pressure sensor under the pressure of the gasified slag, thereby starting the motor through the controller to switch the material plate, thus realizing the switching of the feeding area, which helps to improve the continuity of gasified slag processing.

[0018] Furthermore, each of the two mounting bases is equipped with a push screw that is threadedly connected to the discharge screen plate at the corresponding position. The ends of the two push screws pass through the mounting base at the corresponding position and are equipped with mating gears. The lower end of the side wall of the slag hopper body is slidably connected to the discharge motor via a sliding seat. The output shaft of the discharge motor is equipped with a drive gear that can mesh with the mating gear. An electric push rod connected to the discharge motor is installed inside the sliding seat.

[0019] Explanation: When the gasified slag inside the first or second chamber needs to be discharged, the electric push rod drives the unloading motor to move inside the mounting base, so that the drive gear meshes with the corresponding gear. This causes the push screw at the corresponding position to drive the unloading screen plate to move on the mounting base and open the discharge port, thereby reducing the workload of manual operation and improving the reliability of slag hopper body during discharge.

[0020] Furthermore, both the first and second chambers are movably connected to dewatering plates, and the side wall of the slag hopper body is equipped with electric cylinders that provide power to the two dewatering plates respectively.

[0021] Explanation: An electric cylinder is used to move the dewatering plate inside the first or second chamber to perform secondary compression and dewatering on the gasification slag, further reducing the moisture content of the gasification slag.

[0022] Furthermore, both the first and second cavities are equipped with positioning guide rods that slide and engage with the dehydration plates at corresponding positions;

[0023] Note: Setting a positioning guide rod helps improve the stability of the dehydration plate when it moves inside the first or second cavity.

[0024] Furthermore, a second vibration motor is installed at the connection between the electric cylinder and the dehydration plate;

[0025] Note: By setting a second vibration motor, the problem of compacted gasification slag accumulating inside the slag hopper body and causing difficulty in material discharge can be avoided.

[0026] Furthermore, a guide trough is provided on the vibrating plate;

[0027] Note: By setting a guide chute on the vibrating plate, the smoothness of the gasification slag falling on the conversion plate is improved, thus increasing work efficiency.

[0028] The method of using this invention includes the following steps:

[0029] S1. Connect the converter motor and the dehydration motor to the external power supply respectively;

[0030] S2. The small gear on the conversion motor drives the conversion gear to rotate, thereby causing the conversion plate to deflect at a certain angle and block the opening at the upper end of the first cavity.

[0031] S3. The gasification slag is introduced into the slag hopper body through the slag remover, and the gasification slag enters the second chamber under the action of the conversion plate.

[0032] S4. Start the dewatering motor corresponding to the second chamber. The dewatering motor drives each dewatering roller to rotate and squeeze the gasification slag for dewatering. The water at the squeezing point enters the water receiving tray through the discharge screen. The squeezed gasification slag falls onto the discharge screen at the bottom of the second chamber.

[0033] S5. When the material inside the second chamber is full, the discharge screen plate corresponding to the second chamber is pulled out for discharge; then the conversion motor is used to drive the conversion plate to deflect at a certain angle and block the opening at the upper end of the second chamber; under the action of the gasification slag conversion plate, it enters the first chamber.

[0034] S6. Repeat steps S2-S5 to continuously separate the moisture in the gasification residue.

[0035] Compared with the prior art, the beneficial effects of the present invention are reflected in the following aspects:

[0036] First, the present invention has a reasonable structural design. By setting two cavities inside the slag hopper body and circulating feed inside the two cavities, the residence time of the gasification slag inside the slag hopper body is extended, thereby effectively reducing the moisture content of the gasification slag.

[0037] Secondly, by setting a first dewatering component and a dewatering plate inside the slag hopper body, the present invention performs extrusion dewatering treatment on the gasification slag entering the two chambers respectively, thereby further reducing the moisture content of the gasification slag, effectively improving the utilization effect of the gasification slag and improving economic benefits.

[0038] Third, this invention utilizes a discharge motor to control the opening and closing of the discharge screen, and simultaneously sets up a pressure sensor between the discharge screen and the discharge port. The PLC controller is used to control the automated opening and closing of the discharge screen, which greatly reduces the workload of manual operation and improves work efficiency. Attached Figure Description

[0039] Figure 1 This is a longitudinal sectional view of the present invention;

[0040] Figure 2 This is the front view of the present invention;

[0041] Figure 3 This is a schematic diagram of the internal structure of the slag hopper body of the present invention;

[0042] Figure 4 This is a schematic diagram showing the connection between the vibrating plate and the conversion plate of the present invention;

[0043] Figure 5 This is a schematic diagram of the connection between the dewatering roller and the connecting shaft of the present invention;

[0044] Figure 6 This is a schematic diagram showing the connection between the unloading mesh plate and the slag hopper body of the present invention;

[0045] Figure 7 This is a schematic diagram showing the connection between the dewatering plate and the slag hopper body of the present invention;

[0046] Figure 8 This is the present invention. Figure 1 A magnified view of a portion of point A in the middle;

[0047] Among them, 1-slag hopper body, 10-partition plate, 11-first cavity, 12-second cavity, 13-discharge port, 2-conversion plate, 20-conversion gear, 21-motor housing, 22-conversion motor, 23-vibrating plate, 230-reset spring, 231-guide trough, 24-first vibrating motor, 3-first dewatering assembly, 30-connecting frame, 31-dewatering roller, 310-connecting shaft, 311-connecting gear, 312-capillary tube, 313-extrusion groove, 32-dewatering motor, 4-discharge screen, 40-mounting seat, 41-water receiving tray, 42-pushing screw, 420-connecting gear, 43-discharge motor, 430-sliding seat, 431-drive gear, 44-electric push rod, 5-dewatering plate, 50-electric cylinder, 51-positioning guide rod, 52-second vibrating motor. Detailed Implementation

[0048] Example 1

[0049] like Figure 1 , 6 The slag hopper structure shown can reduce the water content of gasification slag, including a slag hopper body 1 with a partition 10 at the center of the interior, a conversion material plate 2 movably disposed inside the slag hopper body 1 and whose end abuts against the top of the partition 10, a first dewatering component 3 disposed inside the slag hopper body 1, and a discharge screen plate 4 disposed at the lower end of the slag hopper body 1; the interior of the slag hopper body 1 is divided into a first cavity 11 and a second cavity 12 by the partition 10; both the first cavity 11 and the second cavity 12 are provided with a discharge port 13 at their lower ends.

[0050] like Figure 1 , 2 As shown in Figure 3, one end of the conversion plate 2 is rotatably connected to the slag hopper body 1 via a rotating shaft. One end of the rotating shaft passes through the slag hopper body 1 and is provided with a conversion gear 20. A conversion motor 22 is provided on the side wall of the slag hopper body 1 through a motor housing 21. The output shaft of the conversion motor 22 passes through the motor housing 21 and is provided with a small gear that meshes with the conversion gear 20.

[0051] like Figure 1 , 2As shown in Figure 3, there are two first dewatering components 3, which are respectively installed at the upper openings of the first cavity 11 and the second cavity 12. The first dewatering component 3 includes a connecting frame 30, five dewatering rollers 31 equidistantly distributed inside the connecting frame 30, and a dewatering motor 32 installed on the side wall of the slag hopper body 1 to provide power to the dewatering rollers 31. Each dewatering roller 31 is rotatably engaged with the connecting frame 30 through a connecting shaft 310. Both ends of each connecting shaft 310 pass through the connecting frame 30 and the slag hopper body 1, and each connecting shaft 310 has a meshing connecting gear 311 at the same end. The output shaft of the dewatering motor 32 is fixedly connected to one of the connecting shafts 310.

[0052] like Figure 1 As shown, there are two unloading screen plates 4. The two unloading screen plates 4 are respectively installed at the lower end of the two discharge ports 13 through the mounting base 40. The two unloading screen plates 4 are movably inserted into the mounting base 40 at the corresponding position, and the bottom surface of the two unloading screen plates 4 is provided with a water receiving tray 41.

[0053] Example 2

[0054] like Figure 1 , 6 The slag hopper structure shown can reduce the water content of gasification slag, including a slag hopper body 1 with a partition 10 at the center of the interior, a conversion material plate 2 movably disposed inside the slag hopper body 1 and whose end abuts against the top of the partition 10, a first dewatering component 3 disposed inside the slag hopper body 1, and a discharge screen plate 4 disposed at the lower end of the slag hopper body 1; the interior of the slag hopper body 1 is divided into a first cavity 11 and a second cavity 12 by the partition 10; both the first cavity 11 and the second cavity 12 are provided with a discharge port 13 at their lower ends.

[0055] like Figure 1 , 2 As shown in Figures 3 and 4, one end of the conversion plate 2 is rotatably engaged with the slag hopper body 1 via a rotating shaft. One end of the rotating shaft passes through the slag hopper body 1 and is equipped with a conversion gear 20. A conversion motor 22 is installed on the side wall of the slag hopper body 1 through a motor housing 21. The output shaft of the conversion motor 22 passes through the motor housing 21 and is equipped with a small gear that meshes with the conversion gear 20. Vibration plates 23 are slidably engaged at both the upper and lower ends inside the conversion plate 2. Reset springs 230 are installed at the connection points between the two vibration plates 23 and the conversion plate 2. A first vibration motor 24 is installed inside the conversion plate 2, with the two vibration plates 23 respectively abutting against each other at their closest ends. A guide trough 231 is provided on the vibration plate 23.

[0056] like Figure 1 , 2As shown in Figure 3, there are two first dewatering components 3, which are respectively installed at the upper openings of the first cavity 11 and the second cavity 12. The first dewatering component 3 includes a connecting frame 30, five dewatering rollers 31 equidistantly distributed inside the connecting frame 30, and a dewatering motor 32 installed on the side wall of the slag hopper body 1 to provide power to the dewatering rollers 31. Each dewatering roller 31 is rotatably engaged with the connecting frame 30 through a connecting shaft 310. Both ends of each connecting shaft 310 pass through the connecting frame 30 and the slag hopper body 1, and each connecting shaft 310 has a meshing connecting gear 311 at the same end. The output shaft of the dewatering motor 32 is fixedly connected to one of the connecting shafts 310.

[0057] like Figure 1 As shown, there are two unloading screen plates 4. The two unloading screen plates 4 are respectively installed at the lower end of the two discharge ports 13 through the mounting base 40. The two unloading screen plates 4 are movably inserted into the mounting base 40 at the corresponding position, and the bottom surface of the two unloading screen plates 4 is provided with a water receiving tray 41.

[0058] Example 3

[0059] like Figure 1 , 6 The slag hopper structure shown can reduce the water content of gasification slag, including a slag hopper body 1 with a partition 10 at the center of the interior, a conversion material plate 2 movably disposed inside the slag hopper body 1 and whose end abuts against the top of the partition 10, a first dewatering component 3 disposed inside the slag hopper body 1, and a discharge screen plate 4 disposed at the lower end of the slag hopper body 1; the interior of the slag hopper body 1 is divided into a first cavity 11 and a second cavity 12 by the partition 10; both the first cavity 11 and the second cavity 12 are provided with a discharge port 13 at their lower ends.

[0060] like Figure 1 , 2 As shown in Figures 3 and 4, one end of the conversion plate 2 is rotatably engaged with the slag hopper body 1 via a rotating shaft. One end of the rotating shaft passes through the slag hopper body 1 and is equipped with a conversion gear 20. A conversion motor 22 is installed on the side wall of the slag hopper body 1 through a motor housing 21. The output shaft of the conversion motor 22 passes through the motor housing 21 and is equipped with a small gear that meshes with the conversion gear 20. Vibration plates 23 are slidably engaged at both the upper and lower ends inside the conversion plate 2. Reset springs 230 are installed at the connection points between the two vibration plates 23 and the conversion plate 2. A first vibration motor 24 is installed inside the conversion plate 2, with the two vibration plates 23 respectively abutting against each other at their closest ends. A guide trough 231 is provided on the vibration plate 23.

[0061] like Figure 1 , 2As shown in Figures 3 and 5, there are two first dewatering components 3, which are respectively located at the upper openings of the first cavity 11 and the second cavity 12. The first dewatering component 3 includes a connecting frame 30, five dewatering rollers 31 equidistantly distributed inside the connecting frame 30, and a dewatering motor 32 located on the side wall of the slag hopper body 1 and providing power to the dewatering rollers 31. Each dewatering roller 31 is rotatably engaged with the connecting frame 30 via a connecting shaft 310. Both ends of each connecting shaft 310 penetrate the connecting frame 30 and the slag hopper body 1, and each connecting shaft 310 has a meshing connecting gear 311 at the same end. The output shaft of the dewatering motor 32 is fixedly connected to one of the connecting shafts 310. The connecting shaft 310 is hollow inside, and the dewatering roller 31 is provided with a capillary tube 312 that communicates with the inside of the connecting shaft 310. The outer wall of the dewatering roller 31 is provided with a squeezing groove 313.

[0062] like Figure 1 As shown, there are two unloading screen plates 4. The two unloading screen plates 4 are respectively installed at the lower end of the two discharge ports 13 through the mounting base 40. The two unloading screen plates 4 are movably inserted into the mounting base 40 at the corresponding position, and the bottom surface of the two unloading screen plates 4 is provided with a water receiving tray 41.

[0063] Example 4

[0064] like Figure 1 , 6 The slag hopper structure shown can reduce the water content of gasification slag, including a slag hopper body 1 with a partition 10 at the center of the interior, a conversion material plate 2 movably disposed inside the slag hopper body 1 and whose end abuts against the top of the partition 10, a first dewatering component 3 disposed inside the slag hopper body 1, and a discharge screen plate 4 disposed at the lower end of the slag hopper body 1; the interior of the slag hopper body 1 is divided into a first cavity 11 and a second cavity 12 by the partition 10; both the first cavity 11 and the second cavity 12 are provided with a discharge port 13 at their lower ends.

[0065] like Figure 1 , 2 As shown in Figures 3 and 4, one end of the conversion plate 2 is rotatably engaged with the slag hopper body 1 via a rotating shaft. One end of the rotating shaft passes through the slag hopper body 1 and is equipped with a conversion gear 20. A conversion motor 22 is installed on the side wall of the slag hopper body 1 through a motor housing 21. The output shaft of the conversion motor 22 passes through the motor housing 21 and is equipped with a small gear that meshes with the conversion gear 20. Vibration plates 23 are slidably engaged at both the upper and lower ends inside the conversion plate 2. Reset springs 230 are installed at the connection points between the two vibration plates 23 and the conversion plate 2. A first vibration motor 24 is installed inside the conversion plate 2, with the two vibration plates 23 respectively abutting against each other at their closest ends. A guide trough 231 is provided on the vibration plate 23.

[0066] like Figure 1, 2 As shown in Figures 3 and 5, there are two first dewatering components 3, which are respectively located at the upper openings of the first cavity 11 and the second cavity 12. The first dewatering component 3 includes a connecting frame 30, five dewatering rollers 31 equidistantly distributed inside the connecting frame 30, and a dewatering motor 32 located on the side wall of the slag hopper body 1 and providing power to the dewatering rollers 31. Each dewatering roller 31 is rotatably engaged with the connecting frame 30 via a connecting shaft 310. Both ends of each connecting shaft 310 penetrate the connecting frame 30 and the slag hopper body 1, and each connecting shaft 310 has a meshing connecting gear 311 at the same end. The output shaft of the dewatering motor 32 is fixedly connected to one of the connecting shafts 310. The connecting shaft 310 is hollow inside, and the dewatering roller 31 is provided with a capillary tube 312 that communicates with the inside of the connecting shaft 310. The outer wall of the dewatering roller 31 is provided with a squeezing groove 313.

[0067] like Figure 1 , 2 As shown in Figures 6 and 8, two discharge screens 4 are provided. The two discharge screens 4 are respectively installed at the lower ends of the two discharge ports 13 through mounting bases 40. The two discharge screens 4 are movably inserted into the mounting bases 40 at the corresponding positions, and a water receiving tray 41 is provided on the bottom surface of each discharge screen 4. The mounting bases 40 are movably engaged with the discharge ports 13, and a pressure sensor is provided at the connection between the mounting bases 40 and the discharge ports 13. A PLC controller electrically connected to the pressure sensor is provided on the side wall of the slag hopper body 1. Both mounting bases 40 are equipped with push screws 42 that are threadedly connected to the unloading screen plate 4 at the corresponding position. The ends of the two push screws 42 pass through the mounting bases 40 at the corresponding positions and are equipped with mating gears 420. The lower end of the side wall of the slag hopper body 1 is slidably connected to the unloading motor 43 via a sliding seat 430. The output shaft of the unloading motor 43 is equipped with a drive gear 431 that can mesh with the mating gear 420. An electric push rod 44 connected to the unloading motor 43 is provided inside the sliding seat 430.

[0068] Example 5

[0069] like Figure 1 , 6A slag hopper structure for reducing the water content of gasification slag, as shown in Figure 7, includes a slag hopper body 1 with a partition 10 at its center, a conversion material plate 2 movably disposed inside the slag hopper body 1 and whose end abuts against the top of the partition 10, a first dewatering component 3 disposed inside the slag hopper body 1, and a discharge screen plate 4 disposed at the lower end of the slag hopper body 1. The slag hopper body 1 is divided into a first cavity 11 and a second cavity 12 by the partition 10. Both the first cavity 11 and the second cavity 12 have discharge ports 13 at their lower ends. Both the first cavity 11 and the second cavity 12 are movably engaged with dewatering plates 5. Electric cylinders 50, which provide power to the two dewatering plates 5 respectively, are disposed on the side wall of the slag hopper body 1. Positioning guide rods 51, which are slidably engaged with the dewatering plates 5 at corresponding positions, are disposed inside the first cavity 11 and the second cavity 12. A second vibration motor 52 is disposed at the connection between the electric cylinder 50 and the dewatering plate 5.

[0070] like Figure 1 , 2 As shown in Figures 3 and 4, one end of the conversion plate 2 is rotatably engaged with the slag hopper body 1 via a rotating shaft. One end of the rotating shaft passes through the slag hopper body 1 and is equipped with a conversion gear 20. A conversion motor 22 is installed on the side wall of the slag hopper body 1 through a motor housing 21. The output shaft of the conversion motor 22 passes through the motor housing 21 and is equipped with a small gear that meshes with the conversion gear 20. Vibration plates 23 are slidably engaged at both the upper and lower ends inside the conversion plate 2. Reset springs 230 are installed at the connection points between the two vibration plates 23 and the conversion plate 2. A first vibration motor 24 is installed inside the conversion plate 2, with the two vibration plates 23 respectively abutting against each other at their closest ends. A guide trough 231 is provided on the vibration plate 23.

[0071] like Figure 1 , 2 As shown in Figures 3 and 5, there are two first dewatering components 3, which are respectively located at the upper openings of the first cavity 11 and the second cavity 12. The first dewatering component 3 includes a connecting frame 30, five dewatering rollers 31 equidistantly distributed inside the connecting frame 30, and a dewatering motor 32 located on the side wall of the slag hopper body 1 and providing power to the dewatering rollers 31. Each dewatering roller 31 is rotatably engaged with the connecting frame 30 via a connecting shaft 310. Both ends of each connecting shaft 310 penetrate the connecting frame 30 and the slag hopper body 1, and each connecting shaft 310 has a meshing connecting gear 311 at the same end. The output shaft of the dewatering motor 32 is fixedly connected to one of the connecting shafts 310. The connecting shaft 310 is hollow inside, and the dewatering roller 31 is provided with a capillary tube 312 that communicates with the inside of the connecting shaft 310. The outer wall of the dewatering roller 31 is provided with a squeezing groove 313.

[0072] like Figure 1 , 2As shown in Figures 6 and 8, two unloading screen plates 4 are provided. Each unloading screen plate 4 is respectively mounted on a mounting base 40 at the lower end of the two discharge ports 13. The two unloading screen plates 4 are movably inserted into the mounting base 40 at their corresponding positions, and a water receiving tray 41 is provided on the lower surface of each unloading screen plate 4. The mounting base 40 is movably engaged with the discharge port 13, and a pressure sensor is provided at the connection between the mounting base 40 and the discharge port 13. Each mounting base 40 is provided with a push screw 42 threadedly connected to the unloading screen plate 4 at its corresponding position, and the ends of both push screws 42 penetrate through the corresponding position. The mounting base 40 is equipped with a docking gear 420; the lower end of the side wall of the slag hopper body 1 is slidably connected to the unloading motor 43 via a sliding seat 430, and the output shaft of the unloading motor 43 is equipped with a drive gear 431 that can mesh with the docking gear 420; the sliding seat 430 is equipped with an electric push rod 44 connected to the unloading motor 43; the side wall of the slag hopper body 1 is equipped with a PLC controller that is electrically connected to the pressure sensor, the conversion motor 22, the first vibration motor 24, the dewatering motor 32, the unloading motor 43, the electric push rod 44, the electric cylinder 50, and the second vibration motor 52.

[0073] It should be noted that the conversion motor 22, the first vibration motor 24, the dewatering motor 32, the unloading motor 43, the electric push rod 44, the electric cylinder 50, the second vibration motor 52, the pressure sensor, and the PLC controller used in this invention all adopt existing technologies and are not specifically limited here. Appropriate products can be selected according to actual needs.

Claims

1. A slag hopper structure capable of reducing the water content of gasification slag, characterized in that, The hopper includes a slag hopper body (1) with a partition (10) at its center, a conversion plate (2) movably disposed inside the slag hopper body (1) and whose end abuts against the top of the partition (10), a first dewatering component (3) disposed inside the slag hopper body (1), and a discharge screen plate (4) disposed at the lower end of the slag hopper body (1); the slag hopper body (1) is divided into a first cavity (11) and a second cavity (12) by the partition (10); and both the first cavity (11) and the second cavity (12) are provided with discharge ports (13) at their lower ends. One end of the conversion plate (2) is rotatably clamped to the slag hopper body (1) via a rotating shaft. One end of the rotating shaft passes through the slag hopper body (1) and is provided with a conversion gear (20). A conversion motor (22) is provided on the side wall of the slag hopper body (1) through a motor housing (21). The output shaft of the conversion motor (22) passes through the motor housing (21) and is provided with a small gear that meshes with the conversion gear (20). Two first dewatering components (3) are provided, and the two first dewatering components (3) are respectively provided at the upper openings of the first cavity (11) and the second cavity (12); the first dewatering component (3) includes a connecting frame (30), several dewatering pressure rollers (31) equidistantly distributed inside the connecting frame (30), and a dewatering motor (32) provided on the side wall of the slag hopper body (1) and providing power to the dewatering pressure rollers (31); each of the dewatering pressure rollers (31) is rotatably engaged with the connecting frame (30) through a connecting shaft (310), both ends of each connecting shaft (310) penetrate the connecting frame (30) and the slag hopper body (1), and the same end of each connecting shaft (310) is provided with a meshing connecting gear (311); the output shaft of the dewatering motor (32) is fixedly connected to one of the connecting shafts (310); There are two discharge screens (4). The two discharge screens (4) are respectively installed at the lower end of the two discharge ports (13) through the mounting base (40). The two discharge screens (4) are movably connected to the mounting base (40) at the corresponding position. The bottom surface of the two discharge screens (4) is provided with a water receiving tray (41).

2. The slag hopper structure according to claim 1, which can reduce the water content of gasification slag, is characterized in that, The conversion plate (2) has a vibrating plate (23) slidably engaged at both the upper and lower ends. A reset spring (230) is provided at the connection between the two vibrating plates (23) and the conversion plate (2). The conversion plate (2) has a first vibration motor (24) that abuts against the two vibrating plates (23) at their closest ends.

3. The slag hopper structure according to claim 1, which can reduce the water content of gasification slag, is characterized in that, The connecting shaft (310) is hollow inside, and the dewatering roller (31) is provided with a capillary tube (312) that communicates with the inside of the connecting shaft (310).

4. The slag hopper structure according to claim 1, which can reduce the water content of gasification slag, is characterized in that, The outer wall of the dewatering roller (31) is provided with an extrusion groove (313).

5. The slag hopper structure according to claim 1, characterized in that, The mounting base (40) is movably engaged with the discharge port (13), and a pressure sensor is provided at the connection between the mounting base (40) and the discharge port (13). A PLC controller electrically connected to the pressure sensor is provided on the side wall of the slag hopper body (1).

6. The slag hopper structure according to claim 1, which can reduce the water content of gasification slag, is characterized in that, Both mounting bases (40) are provided with push screws (42) that are threadedly connected to the unloading screen plate (4) at the corresponding position. The ends of the two push screws (42) pass through the mounting bases (40) at the corresponding positions and are provided with mating gears (420). The lower end of the side wall of the slag hopper body (1) is slidably connected to the unloading motor (43) through the sliding seat (430). The output shaft of the unloading motor (43) is provided with a drive gear (431) that can mesh with the mating gear (420). The sliding seat (430) is provided with an electric push rod (44) connected to the unloading motor (43).

7. The slag hopper structure according to claim 1, characterized in that, The first cavity (11) and the second cavity (12) are both movably connected with dewatering plates (5), and the side wall of the slag hopper body (1) is provided with electric cylinders (50) that provide power to the two dewatering plates (5) respectively.

8. A slag hopper structure for reducing the water content of gasification slag according to claim 7, characterized in that, The first cavity (11) and the second cavity (12) are each provided with a positioning guide rod (51) that slides and engages with the dehydration plate (5) at the corresponding position.

9. A slag hopper structure for reducing the water content of gasification slag according to claim 8, characterized in that, A second vibration motor (52) is provided at the connection between the electric cylinder (50) and the dehydration plate (5).

Citation Information

Patent Citations

  • Integrated sludge dewatering device

    CN110204167A

  • Extrusion dehydration device for garbage treatment

    CN115780462A