A fixing device based on motorcycle packaging and its manufacturing method

Abstract

The present invention discloses a fixing device based on motorcycle packaging and a manufacturing method thereof, which relates to the technical field of motorcycle assembly. It includes a chassis, and a top frame is fixedly installed above the chassis through end frames. Two placing plates are arranged on the surface of the chassis. One end of the placing plate is provided with a front fixing plate, and baffles are arranged on both sides of the other end of the placing plate. A fixing groove is arranged between the baffles. The fixing device further includes a rear fixing device and a front fixing device. The front fixing device is used when the motorcycle is packaged without disassembling the front wheel. When using the front fixing device, the front fixing plate is removed. The fixing device based on motorcycle packaging and the manufacturing method thereof measure the motorcycle and pre-fabricate each structure based on the measurement results, shortening the manufacturing cycle. At the same time, the motorcycle can be packaged and fixed without disassembling the front wheel during packaging, and can be directly transported to the customer terminal, and the customer can test drive it immediately after unpacking.

Description

Technical Field

[0001] The present invention relates to the technical field of motorcycle assembly, and specifically to a fixing device based on motorcycle packaging and its manufacturing method. Background Art

[0002] Currently, when manufacturing the packaging fixing device for a motorcycle, it is necessary to fix the main key parts of the motorcycle respectively according to the different lengths, widths, and heights of the prototype motorcycle, as well as the sizes and widths of the front and rear wheels, so as to fix the motorcycle to the packaging fixing device. During the fixing process, it is necessary to adjust the external dimensions and internal welding dimensions of the packaging box according to the actual dimensions of the prototype motorcycle. In this process, it is necessary to repeatedly lift the motorcycle into and out of the box, which consumes a lot of time and increases the probability of scratching the exterior parts of the motorcycle. At the same time, due to different assembly methods of motorcycles, during fixing, some need to disassemble the front wheel before packaging and fixing, while some directly perform whole-vehicle packaging. Summary of the Invention

[0003] In view of the deficiencies of the prior art, the present invention provides a fixing device based on motorcycle packaging and its manufacturing method to solve the problems raised in the above background art.

[0004] To achieve the above object, the present invention provides the following technical solution: A fixing device based on motorcycle packaging, including a chassis, a top frame is fixedly installed above the chassis through end frames, two placement plates are arranged on the surface of the chassis, a front fixing plate is arranged at one end of the placement plate, baffles are arranged on both sides at the other end of the placement plate, and a fixing groove is arranged between the baffles;

[0005] The fixing device further includes a rear fixing device, which includes a first mounting plate and a second mounting plate. The first mounting plate is fixed to the rear wheel of the motorcycle, the second mounting plate is fixed to the baffle, and reinforcing rods are arranged on both sides of the second mounting plate, and the bottom ends of the reinforcing rods are fixed to the baffle.

[0006] Further optimizing the technical solution, a reinforcing frame is arranged at the bottom of the chassis, and a headstock frame is arranged inside the top frame.

[0007] Further optimizing the technical solution, a partition frame is arranged on the surface of the chassis between the two placement plates.

[0008] Further optimizing the technical solution, the front fixing plate is used to fix the motorcycle parts after disassembling the front wheel, and the fixing groove is used to fix the rear wheel of the motorcycle.

[0009] Further optimizing the technical solution, threaded holes are arranged on the surfaces of the first mounting plate and the second mounting plate, and the first mounting plate and the second mounting plate are fixed through the threaded holes.

[0010] To further optimize this technical solution, the fixing device further includes a front fixing device, which is used when the motorcycle is packaged without removing the front wheel. When using the front fixing device, the front fixing plate is removed.

[0011] To further optimize this technical solution, the front fixing device includes a front wheel support and a rear wheel support. There are two groups of fixing plates arranged between the front wheel support and the rear wheel support. The front wheel of the motorcycle is placed between the front wheel support and the rear wheel support, and between the two groups of fixing plates. A pressing strip is arranged above the two groups of fixing plates.

[0012] To further optimize this technical solution, both sides of the pressing strip are fixed to the two groups of fixing plates by bolts. The pressing strip is used to sleeve on the front wheel of the motorcycle, and a protective sleeve is also arranged on the surface of the pressing strip. The protective sleeve is a PVC rubber tube.

[0013] A manufacturing method of a fixing device for motorcycle packaging, which is manufactured based on the above-mentioned fixing device for motorcycle packaging, includes the following specific steps:

[0014] S1. Measure the total length of the motorcycle and determine the total lengths of the chassis and the top frame.

[0015] S2. Measure the wheelbase of the front and rear wheels of the motorcycle, determine the fixing positions of the front and rear wheels, design the front fixing plate or the front fixing device, and the positions of the fixing grooves.

[0016] S3. Measure the diameters and widths of the front and rear wheels of the motorcycle, and confirm the limiting widths and dimensions of the fixing plates and the baffle plates.

[0017] S4. Measure the height of the motorcycle body and determine the height of the end frame.

[0018] S5. Measure the length from the rear wheel axle of the motorcycle to the upper connecting plate and determine the fixing position of the head frame.

[0019] S6. Measure the hole pitch of the upper connecting plate and determine the hole pitch of the front fixing plate.

[0020] Compared with the prior art, the present invention provides a fixing device for motorcycle packaging and its manufacturing method, which have the following beneficial effects:

[0021] The fixing device for motorcycle packaging and its manufacturing method measure the motorcycle and pre-fabricate each structure based on the measurement results, shortening the manufacturing cycle and greatly improving the packaging efficiency. At the same time, when packaging the motorcycle, it can be packaged and fixed without removing the front wheel, and it can be transported directly to the customer terminal, and the customer can test drive it immediately after unpacking. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the main structure of a fixing device for motorcycle packaging proposed by the present invention;

[0023] Figure 2 Schematic diagram of the bottom plate structure of a fixing device based on motorcycle packaging proposed by the present invention;

[0024] Figure 3 Schematic diagram of the installation of the front and rear fixing devices of a fixing device based on motorcycle packaging proposed by the present invention;

[0025] Figure 4 Schematic diagram of the installation of the front fixing device of a fixing device based on motorcycle packaging proposed by the present invention;

[0026] Figure 5 Schematic diagram of the structure of the front and rear fixing devices of a fixing device based on motorcycle packaging proposed by the present invention.

[0027] In the figure: 1, chassis; 2, end frame; 3, top frame; 4, head frame; 5, reinforcement frame; 6, placement plate; 7, partition frame; 8, front fixing plate; 9, baffle; 10, fixing groove; 11, rear fixing device; 12, mounting plate 1; 13, mounting plate 2; 14, threaded hole; 15, reinforcement rod; 16, front fixing device; 17, front wheel support; 18, rear wheel support; 19, fixing plate; 20, pressing strip; 21, bolt; 22, protective sleeve. Specific embodiments

[0028] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Embodiment:

[0030] Please refer to Figure 1 and Figure 2 , a fixing device based on motorcycle packaging, including a chassis 1, a top frame 3 is fixedly installed above the chassis 1 through an end frame 2, two placement plates 6 are arranged on the surface of the chassis 1, a front fixing plate 8 is arranged at one end of the placement plate 6, baffles 9 are arranged on both sides at the other end of the placement plate 6, and a fixing groove 10 is arranged between the baffles 9;

[0031] As Figure 3As shown, the fixing device further includes a rear fixing device 11. The fixing device 11 includes a first mounting plate 12 and a second mounting plate 13. The first mounting plate 12 is fixed to the rear wheel of the motorcycle, and the second mounting plate 13 is fixed to the baffle 9. Reinforcing rods 15 are provided on both sides of the second mounting plate 13, and the bottom ends of the reinforcing rods 15 are fixed to the baffle 9, thus completing the packaging and fixing of the rear wheel of the motorcycle.

[0032] In this embodiment, a reinforcing frame 5 is provided at the bottom of the chassis 1, and a head frame 4 is provided inside the top frame 3.

[0033] In this embodiment, a partition frame 7 is provided on the surface of the chassis 1 between the two placing plates 6, which is convenient for separately packaging and fixing two or more motorcycles.

[0034] In this embodiment, the front fixing plate 8 is used to fix the motorcycle parts with the front wheel removed, and the fixing groove 10 is used to fix the rear wheel of the motorcycle.

[0035] In this embodiment, threaded holes 14 are provided on the surfaces of the first mounting plate 12 and the second mounting plate 13, and the first mounting plate 12 and the second mounting plate 13 are fixed through the threaded holes 14, thus achieving the fixing of the rear wheel of the motorcycle.

[0036] In this embodiment, as Figure 3 shown, the fixing device further includes a front fixing device 16. The front fixing device 16 is used when the motorcycle is packaged without removing the front wheel. When using the front fixing device 16, the front fixing plate 8 is removed, thus facilitating the packaging and fixing of the front wheel.

[0037] As Figure 4 and Figure 5 shown, in this embodiment, the front fixing device 16 includes a front wheel support 17 and a rear wheel support 18. Two groups of fixing plates 19 are provided between the front wheel support 17 and the rear wheel support 18. The front wheel of the motorcycle is placed between the front wheel support 17 and the rear wheel support 18, and between the two groups of fixing plates 19. A pressing strip 20 is provided above the two groups of fixing plates 19.

[0038] Among them, the front wheel support 17 and the rear wheel support 18 perform packaging and fixing of the front wheel in the X-axis direction, and the fixing plates 19 perform packaging and fixing of the front wheel in the Y-axis direction.

[0039] In this embodiment, both sides of the pressing strip 20 are fixed to the two groups of fixing plates 19 through bolts 21. The pressing strip 20 is used to sleeve on the front wheel of the motorcycle. A protective sleeve 22 is also provided on the surface of the pressing strip 20. The protective sleeve 22 is a PVC rubber tube, which is used to protect the front wheel from being worn. The pressing strip 20 performs packaging and fixing of the non-removed front wheel in the Z-axis direction.

[0040] A manufacturing method of a fixing device based on motorcycle packaging. The fixing device based on motorcycle packaging is manufactured based on the above, and includes the following specific steps:

[0041] S1. Measure the total length of the motorcycle and determine the total lengths of the chassis 1 and the top frame 3.

[0042] S2. Measure the wheelbase of the front and rear wheels of the motorcycle, determine the fixing positions of the front and rear wheels, and design the front fixing plate 8 or the front fixing device 16, as well as the position of the fixing groove 10.

[0043] S3. Measure the diameters and widths of the front and rear wheels of the motorcycle, and confirm the limiting widths and dimensions of the fixing plate 19 and the baffle 9.

[0044] S4. Measure the height of the motorcycle body and determine the height of the end frame 2.

[0045] S5. Measure the length from the rear wheel axle of the motorcycle to the upper connecting plate, and determine the fixing position of the head frame 4.

[0046] S6. Measure the hole pitch of the upper connecting plate and determine the hole pitch of the front fixing plate 8.

[0047] Through the above 6 steps of measurement, the manufacturing of the external dimensions of the fixing device can be quickly completed.

[0048] The beneficial effects of the present invention are:

[0049] For the fixing device based on motorcycle packaging and its manufacturing method, by measuring the motorcycle and pre-manufacturing each structure based on the measurement results, the manufacturing cycle is shortened and the packaging efficiency is greatly improved; at the same time, the motorcycle can be packaged and fixed without removing the front wheel during packaging, and can be transported directly to the customer terminal, and the customer can test drive after unpacking.

[0050] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0051] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixing device based on motorcycle packaging, characterized in that, It includes a chassis (1), above which a top frame (3) is fixedly installed through end frames (2). On the surface of the chassis (1), there are two placement plates (6). One end of the placement plate (6) is provided with a front fixing plate (8). On both sides of the other end of the placement plate (6), there are baffles (9), and a fixing groove (10) is arranged between the baffles (9). The fixing device further includes a rear fixing device (11). The rear fixing device (11) includes a first mounting plate (12) and a second mounting plate (13). The first mounting plate (12) is fixed to the rear wheel of the motorcycle, and the second mounting plate (13) is fixed to the baffle (9). On both sides of the second mounting plate (13), there are also reinforcing rods (15), and the bottom ends of the reinforcing rods (15) are fixed to the baffle (9). The fixing device further includes a front fixing device (16). The front fixing device (16) is used when the motorcycle is packaged without disassembling the front wheel. When using the front fixing device (16), the front fixing plate (8) is removed. The front fixing device (16) includes a front wheel support (17) and a rear wheel support (18). Between the front wheel support (17) and the rear wheel support (18), there are two groups of fixing plates (19). The front wheel of the motorcycle is placed between the front wheel support (17) and the rear wheel support (18), and between the front wheel support (17) and the rear wheel support (18). Above the two groups of fixing plates (19), there is a pressing strip (20). Both sides of the pressing strip (20) are fixed to the two groups of fixing plates (19) through bolts (21). The pressing strip (20) is used to sleeve on the front wheel of the motorcycle, and a protective sleeve (22) is also arranged on the surface of the pressing strip (20). The protective sleeve (22) is a PVC rubber tube.

2. The fixing device based on motorcycle packaging according to claim 1, wherein At the bottom of the chassis (1), there is a reinforcing frame (5). Inside the top frame (3), there is a head frame (4).

3. A fixing device based on motorcycle packaging according to claim 1, characterized in that Between the two placement plates (6), there is a partition frame (7) located on the surface of the chassis (1).

4. A fixing device based on motorcycle packaging according to claim 1, characterized in that, The front fixing plate (8) is used to fix the motorcycle parts after removing the front wheel, and the fixing groove (10) is used to fix the rear wheel of the motorcycle.

5. The fixing device based on motorcycle packaging according to claim 1, characterized in that, On the surfaces of the first mounting plate (12) and the second mounting plate (13), there are threaded holes (14), and the first mounting plate (12) and the second mounting plate (13) are fixed through the threaded holes (14).

6. A manufacturing method of a fixing device based on motorcycle packaging, which is manufactured based on the fixing device based on motorcycle packaging according to any one of claims 1-5, characterized in that, It includes the following specific steps: S1. Measure the total length of the motorcycle and determine the total lengths of the chassis (1) and the top frame (3). S2. Measure the wheelbase of the front and rear wheels of the motorcycle, determine the fixing positions of the front and rear wheels, and design the positions of the front fixing plate (8) or the front fixing device (16), and the fixing groove (10). S3. Measure the diameters and widths of the front and rear wheels of the motorcycle, and confirm the limiting widths and dimensions of the fixing plates (19) and the baffles (9). S4. Measure the height of the motorcycle body and determine the height of the end frame (2). S5. Measure the length from the rear wheel axle to the upper connecting plate of the motorcycle and determine the fixing position of the head frame (4). S6. Measure the hole pitch of the upper connecting plate and determine the hole pitch of the front fixing plate (8).

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