A shearing device for amorphous alloy strip

By designing an amorphous alloy strip shearing device, and utilizing the cooperation of support rollers, limit rollers, guide rollers, and extrusion rollers, the tearing and unevenness problems during amorphous alloy strip shearing were solved, achieving a high-precision cutting effect.

CN116890250BActive Publication Date: 2026-04-03STATE GRID HEBEI ELECTRIC POWER CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-29
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Amorphous alloy strips are prone to tearing during shearing, resulting in uneven cuts and poor shearing accuracy, which fails to meet usage requirements.

Method used

A shearing device for amorphous alloy strip was designed, including a support roller, a low-position limiting roller, a guide roller, a squeeze roller, and a cutting blade. The cooperation of the low-position limiting roller and the guide roller makes the strip flatter. The squeeze roller is used to press and cut the strip. The cutting blade and the tightening roller mechanism work together to reduce tearing.

Benefits of technology

It enables the smooth laying and accurate cutting of amorphous alloy strips, reducing or eliminating shear tearing and meeting usage requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides an amorphous alloy strip shearing device, belonging to the field of amorphous alloy technology. It includes a worktable, support rollers, a low-position limiting roller, guide rollers, extrusion rollers, and a cutting blade. The worktable has a connecting hole and a cutting surface. The amorphous alloy strip is wound around the support rollers. The lower end of the low-position limiting roller is located within the connecting hole, and the amorphous alloy strip is wound around the lower side of the low-position limiting roller. The height of the multiple guide rollers gradually increases; one guide roller is higher than the lower end of the low-position limiting roller. The extrusion roller has a downward movement freedom. The cutting blade includes a cutting disc and two tightening roller mechanisms; both tightening roller mechanisms have a rotational freedom toward the cutting disc. The amorphous alloy strip shearing device provided by this invention, with the help of the low-position limiting roller, guide roller, and extrusion roller, ensures that the amorphous alloy strip is placed flat on the cutting surface, resulting in more accurate cutting. Simultaneously, under the action of the two tightening roller mechanisms, tearing at the shear cut is reduced or even eliminated, meeting the application requirements.
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Description

Technical Field

[0001] This invention belongs to the field of amorphous alloy technology, and more specifically, relates to an amorphous alloy strip shearing device. Background Technology

[0002] Amorphous alloys are solidified by ultra-rapid cooling. During solidification, the atoms do not have enough time to arrange themselves in an orderly crystallization pattern, resulting in a solid alloy with a long-range disordered structure. The molecules (or atoms, ions) that make up the alloy do not exhibit a spatially regular periodicity, and there are no grains or grain boundaries present in crystalline alloys. Amorphous alloys are also known as glassy alloys. Due to their disordered atomic arrangement and lack of crystalline structure, they possess high strength, high hardness, and corrosion resistance, as well as excellent soft magnetic properties, insensitivity to stress, high resistivity, low eddy current loss, and no magnetocrystalline anisotropy. Furthermore, components made from soft magnetic materials such as amorphous alloys have advantages such as small size, high output power, high efficiency, and good temperature stability. Therefore, they are widely used in high-frequency transformers, high-power iron cores, sensors, chokes, current transformers, filter current sensor cores, Hall current sensor cores, and cores for various welding machines and power supplies.

[0003] Currently, when shearing amorphous alloy strips, the shear cut is prone to tearing, resulting in the sheared amorphous alloy strips failing to meet usage requirements; furthermore, the amorphous alloy strips cannot be laid neatly, and the shearing accuracy is poor. Summary of the Invention

[0004] The purpose of this invention is to provide an amorphous alloy strip shearing device to solve the technical problems in the prior art, which include the easy tearing at the shearing cut of amorphous alloy strip, resulting in the sheared amorphous alloy strip failing to meet the usage requirements; and the inability to lay the amorphous alloy strip neatly, leading to poor shearing accuracy.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: An amorphous alloy strip shearing device is provided, comprising a worktable, a support roller, a low-position limiting roller, multiple guide rollers, multiple extrusion rollers, and a cutting blade arranged sequentially along the length of the worktable; the worktable has a hollow structure, and the upper end of the worktable is provided with a connecting hole communicating with the hollow structure; the worktable is provided with a cutting surface for laying the amorphous alloy strip; the support roller is located at one end of the worktable; the amorphous alloy strip is wound around the support roller; the low-position limiting roller corresponds to the connecting hole, and its lower end is located within the connecting hole. Inside the hole, a non-metallic alloy strip is wound around the lower side of the low-position limiting roller; the height of multiple guide rollers gradually increases from the support roller toward the low-position limiting roller; the height of the guide rollers closer to the low-position limiting roller is higher than the lower end of the low-position limiting roller, and the height of the guide rollers farther away from the low-position limiting roller is flush with the height of the cutting surface; the extrusion roller is mounted on the cutting surface and has the freedom to move downward; the cutting blade is located above the cutting surface, and the cutting blade includes a cutting disc and two tightening roller mechanisms located on both sides of the cutting disc; both tightening roller mechanisms have the freedom to rotate toward the cutting disc.

[0006] In one possible implementation, the tensioning roller mechanism includes:

[0007] An extrusion block is located on one side of the blade; and the extrusion block has a central hole, through which the rotating shaft of the blade passes and is rotatably connected to the extrusion block;

[0008] A first mounting groove is formed at the lower end of the extruded block; the first mounting groove is a rectangular groove.

[0009] Multiple first tensioning rollers are rotatably connected within the first mounting groove; the multiple first tensioning rollers are arranged in a rectangular array; the axial direction of the first tensioning rollers is the same as the length direction of the amorphous alloy strip; the radial dimension of the first tensioning rollers is greater than the depth of the first mounting groove.

[0010] A first drive assembly is mounted on the extrusion block; the first drive assembly is connected to a plurality of first tension rollers for driving the plurality of first tension rollers to rotate toward the cutting disc; the cutting disc and the amorphous alloy strip are subjected to an inward extrusion force at the cut.

[0011] In one possible implementation, the tensioning roller mechanism further includes:

[0012] The second mounting groove is formed at the lower end of the extrusion block and is arranged side by side with the first mounting groove; the first mounting groove is located on the side of the extrusion block closer to the blade, and the second mounting groove is located on the side of the extrusion block away from the blade; the second mounting groove is a rectangular groove.

[0013] Multiple second tensioning rollers are rotatably connected within the second mounting groove; the multiple second tensioning rollers are arranged in a rectangular array; the axial direction of the second tensioning rollers is perpendicular to the length direction of the amorphous alloy strip; the radial dimension of the second tensioning rollers is greater than the depth of the second mounting groove.

[0014] The second drive assembly is mounted on the extrusion block; the second drive assembly is connected to a plurality of second tension rollers for driving the plurality of second tension rollers to rotate parallel to the cutting disc; the second tension rollers act on the amorphous alloy strip from top to bottom.

[0015] In one possible implementation, the amorphous alloy strip shearing device further includes:

[0016] The mounting bracket is fixedly installed on the upper end of the workbench and located above the cutting surface; there is an installation space between the mounting bracket and the cutting surface;

[0017] A rotating connecting frame is located within the installation space, and its upper end is connected to the mounting frame; the lower end of the rotating connecting frame is provided with a third mounting groove;

[0018] The third drive component is fixedly connected to the rotating connecting frame;

[0019] Multiple extrusion rollers are located within the mounting space; the cutting disc and two tensioning roller mechanisms are mounted in the third mounting groove; the third drive assembly is connected to the cutting disc for driving the cutting disc to rotate.

[0020] In one possible implementation, the plurality of extrusion rollers are evenly divided into two groups, and the two groups of extrusion rollers are spaced apart along the length direction of the amorphous alloy strip; the rotating connecting frame is installed at the center position of the two groups of extrusion rollers; the rotating connecting frame is rotatably connected to the mounting frame, the mounting frame is provided with a fourth driving component, and the fourth driving component is drivenly connected to the rotating connecting frame to drive the working angle of the rotating connecting frame; the worktable is provided with a long strip clearance groove, the length direction of the long strip clearance groove is consistent with the length direction of the worktable, and the long strip clearance groove corresponds to the cutting disc to prevent the cutting disc from cutting on the worktable.

[0021] In one possible implementation, the extrusion roller includes:

[0022] There are two mounting bases, located on opposite sides of the worktable. Each mounting base has a mounting hole, a bearing seat, and a bearing. The bearing seat is installed in the mounting hole, and the bearing is installed in the bearing seat. The mounting hole is a vertical elongated hole.

[0023] A roller is installed between the two mounting seats, and its two ends are respectively connected to the inner rings of the bearings in the two bearing seats;

[0024] A lifting device, mounted on the mounting base and connected to the bearing housing, is used to drive the bearing housing and the roller to move downward.

[0025] In one possible implementation, the connecting hole is a rectangular elongated hole with its length direction aligned with the width direction of the worktable. An inwardly extending support plate is provided on the side of the connecting hole away from the support roller. Multiple guide rollers are mounted on the support plate and arranged side by side.

[0026] The guide roller includes:

[0027] Two bases are fixedly installed at both ends of the support plate.

[0028] The roller body is installed between the two bases; both ends of the roller body are rotatably connected to the two bases respectively.

[0029] The lower end of the guide roller located at the end of the bearing plate away from the support roller is higher than the upper end of the adjacent guide roller and has an installation gap equal to the thickness of the amorphous alloy strip.

[0030] A clearance slope is provided at the intersection of the cutting surface and the connecting hole.

[0031] In one possible implementation, the amorphous alloy strip shearing device further includes:

[0032] A collection mechanism, located at the other end of the workbench, is used to collect the sheared amorphous alloy strip.

[0033] The collection mechanism includes:

[0034] The guide roller assembly comprises two rollers arranged side-by-side with a gap between them; a moving channel for the sheared strip is formed between the two guide roller assemblies; a first mounting plane is provided at the other end of the worktable, the first mounting plane being lower than the cutting surface; the lower end of the guide roller in the guide roller assembly is supported on the mounting plane, and an annular limiting groove is formed on the outer circular surface of the guide roller, the lower side of the annular limiting groove being flush with the cutting surface; the axial direction of the guide roller is perpendicular to the cutting surface.

[0035] A take-up roller is mounted on the worktable and located on the side of the guide roller assembly away from the cutting blade; a second mounting plane is provided at the other end of the worktable, the second mounting plane being lower than the first mounting plane; the take-up roller is supported on the second mounting plane;

[0036] A tension roller is installed on the worktable and located between the guide roller group and the take-up roller. After the cut amorphous alloy strip passes through the guide roller group, it is first wound around the tension roller and then collected on the take-up roller.

[0037] In one possible implementation, the plurality of extrusion rollers and the cutting blade form a compaction cutting mechanism, and the amorphous alloy strip shearing device includes the plurality of the compaction cutting mechanisms, which are spaced apart along the width direction of the worktable; the plurality of extrusion rollers in the compaction cutting mechanism are divided into two groups and disposed on both sides of the cutting blade.

[0038] In one possible implementation, the amorphous alloy strip shearing device further includes:

[0039] Multiple connecting holes are provided on the cut surface; the multiple connecting holes are arranged in a rectangular array; and all the multiple connecting holes are connected to the hollow structure.

[0040] A vacuum generator is installed inside the hollow structure; the vacuum generator is connected to the plurality of connection holes.

[0041] The beneficial effects of the amorphous alloy strip shearing device provided by this invention are as follows: Compared with the prior art, in use, the amorphous alloy strip is wound around a support roller. One end of the amorphous alloy first passes over the low-position limiting roller. With the lower end of the low-position limiting roller located in the connecting hole, the amorphous alloy moves from bottom to top. After passing through multiple guide rollers with gradually changing heights, it enters the shearing surface. This method of moving from the inclined surface to the flat surface from bottom to top results in higher flatness of the portion of the amorphous alloy strip within the shearing surface and more accurate cutting. Multiple extrusion rollers move downwards to contact the surface of the amorphous alloy strip, and the distance between the extrusion rollers and the shearing surface is... The thickness of the amorphous alloy strip is equal to the cutting thickness, and the amorphous alloy strip is cut more accurately after being compressed. Then, a cutting blade is used to cut the amorphous alloy strip. When cutting the amorphous alloy strip with a cutting disc, both tensioning rollers move towards the cutting disc, so that both sides of the cut edge of the amorphous alloy strip tend to move towards the cut edge, thereby reducing or even eliminating tearing at the shearing edge. In this way, with the help of low-position limiting rollers, guide rollers, and extrusion rollers, the amorphous alloy strip is placed flat on the cutting surface and pressed firmly on the cutting surface, making the cutting more accurate. At the same time, under the action of the two tensioning rollers, tearing at the shearing edge is reduced or even eliminated, meeting the usage requirements. Attached Figure Description

[0042] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0043] Figure 1 This is a schematic diagram of the structure of the amorphous alloy strip shearing device provided in an embodiment of the present invention;

[0044] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0045] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0046] Figure 4 This is a schematic diagram of the structure of the cutting blade provided in an embodiment of the present invention;

[0047] Figure 5 This is a partial schematic diagram of the extruded block provided in an embodiment of the present invention.

[0048] The following are the labeling elements in the figure:

[0049] 1. Workbench; 11. Connecting hole; 12. Cutting surface; 13. Support plate; 14. Transition roller;

[0050] 2. Support rollers;

[0051] 3. Low-position limit roller;

[0052] 4. Guide roller; 41. Base; 42. Roller body; 43. Avoidance slope; 44. Installation gap; 5. Extrusion roller; 51. Mounting seat; 52. Mounting hole; 53. Roller;

[0053] 6. Cutting blade; 61. Blade disc; 62. Tightening roller mechanism; 63. Extrusion block; 64. First mounting groove; 65. First tightening roller;

[0054] 7. Second mounting groove; 71. Second tensioning roller;

[0055] 8. Mounting bracket; 81. Rotating connecting bracket; 82. Third mounting slot;

[0056] 9. Collecting mechanism; 91. Guide roller assembly; 92. First mounting plane; 93. Take-up roller; 94. Second mounting plane; 95. Tensioner roller. Detailed Implementation

[0057] To make the technical problems to be solved, the technical solutions, and the beneficial effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0058] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0059] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0060] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0061] Please see Figures 1 to 5The amorphous alloy strip shearing device provided by the present invention will now be described. An amorphous alloy strip shearing device includes a worktable 1, a support roller 2, a low-position limiting roller 3, multiple guide rollers 4, multiple extrusion rollers 5, and a cutting blade 6 arranged sequentially along the length of the worktable 1. The worktable 1 has a hollow structure, and its upper end is provided with a connecting hole 11 communicating with the hollow structure. The worktable 1 is provided with a cutting surface 12 for laying the amorphous alloy strip. The support roller 2 is located at one end of the worktable 1. The amorphous alloy strip is wound around the support roller 2. The low-position limiting roller 3 corresponds to the connecting hole 11, and its lower end is located inside the connecting hole 11. The amorphous alloy strip is wound around the low-position limiting roller 3. The lower side of the limiting roller 3; the height of multiple guide rollers 4 gradually increases from the support roller 2 toward the lower limiting roller 3; the height of the guide roller 4 near the lower limiting roller 3 is higher than the lower end of the lower limiting roller 3, and the height of the guide roller 4 away from the lower limiting roller 3 is flush with the height of the cutting surface 12; the extrusion roller 5 is installed on the cutting surface 12 and has the freedom to move downward; the cutting blade 6 is located above the cutting surface 12, and the cutting blade 6 includes a cutting disc 61 and two tightening roller mechanisms 62 located on both sides of the cutting disc 61; both tightening roller mechanisms 62 have the freedom to rotate toward the cutting disc 61.

[0062] The amorphous alloy strip shearing device provided by this invention, compared with the prior art, involves winding the amorphous alloy strip onto a support roller 2. One end of the amorphous alloy first passes over a low-position limiting roller 3. With the lower end of the low-position limiting roller 3 located within a connecting hole 11, the amorphous alloy moves upwards. After passing through multiple guide rollers 4 with gradually changing heights, it enters the shearing surface. This upward movement from an inclined surface to a flat surface results in higher flatness of the portion of the amorphous alloy strip within the shearing surface, leading to more accurate cutting. Multiple extrusion rollers 5 move downwards to contact the surface of the amorphous alloy strip. The distance between the extrusion rollers 5 and the shearing surface is equal to the thickness of the amorphous alloy strip. The subsequent cutting of the amorphous alloy strip is more accurate. Then, the cutting blade 6 is used to cut the amorphous alloy strip. When the cutting disc 61 is used to cut the amorphous alloy strip, both tensioning roller mechanisms 62 move towards the cutting disc 61, so that both sides of the cut edge of the amorphous alloy strip tend to move towards the cut edge, thereby reducing or even eliminating the tearing phenomenon at the shearing edge. In this way, with the help of the low-position limiting roller 3, guide roller 4 and extrusion roller 5, the amorphous alloy strip is placed flat on the cutting surface 12 and pressed tightly on the cutting surface 12, making the cutting more accurate. At the same time, under the action of the two tensioning roller mechanisms 62, the tearing phenomenon at the shearing edge is reduced or even eliminated, meeting the usage requirements.

[0063] A transition roller 14 is provided between the support roller 2 and the low-position limiting roller 3 to prevent wrinkles or other phenomena from occurring when the amorphous alloy strip moves from the support roller 2 to the low-position limiting roller 3.

[0064] Please see Figure 4 and Figure 5 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the tensioning roller mechanism 62 includes an extrusion block 63, a first mounting groove 64, first tensioning rollers 65, and a first driving assembly; the extrusion block 63 is located on one side of the cutting disc 61; and the extrusion block 63 is provided with a central hole, through which the rotating shaft of the cutting disc 61 passes and is rotatably connected to the extrusion block 63; the first mounting groove 64 is opened at the lower end of the extrusion block 63; the first mounting groove 64 is a rectangular groove; the number of first tensioning rollers 65 is... Multiple first tension rollers 65 are rotatably connected within the first mounting groove 64; multiple first tension rollers 65 are arranged in a rectangular array; the axial direction of the first tension rollers 65 is the same as the length direction of the amorphous alloy strip; the radial dimension of the first tension rollers 65 is greater than the depth of the first mounting groove 64; a first drive assembly is mounted on the extrusion block 63; the first drive assembly is connected to the multiple first tension rollers 65 for driving the multiple first tension rollers 65 to rotate toward the blade disk 61; the blade disk 61 is subjected to inward extrusion force at the cut point between it and the amorphous alloy strip.

[0065] Two first drive components are activated to control multiple first tensioning rollers 65 to rotate in the first mounting groove 64, so that the lower ends of the first tensioning rollers 65 on both sides of the cutting disc 61 contact the amorphous alloy strip and rotate towards the cutting disc 61; therefore, when the cutting disc 61 cuts the amorphous alloy strip, under the action of the first tensioning rollers 65 on both sides, the amorphous alloy strip on both sides of the cut moves towards the cut, reducing tearing at the cut. The first drive components are a drive motor and gear chain structure.

[0066] Please see Figure 4 and Figure 5 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the tensioning roller mechanism 62 further includes a second mounting groove 7, a second tensioning roller 71, and a second driving assembly. The second mounting groove 7 is opened at the lower end of the extrusion block 63 and is arranged in parallel with the first mounting groove 64. The first mounting groove 64 is located on the side of the extrusion block 63 near the blade 61, and the second mounting groove 7 is located on the side of the extrusion block 63 away from the blade 61. The second mounting groove 7 is a rectangular groove. There are multiple second tensioning rollers 71, which are rotatably connected in the second mounting groove 7. The multiple second tensioning rollers 71 are arranged in a rectangular array. The axial direction of the second tensioning rollers 71 is perpendicular to the length direction of the amorphous alloy strip. The radial dimension of the second tensioning rollers 71 is greater than the depth of the second mounting groove 7. The second driving assembly is mounted on the extrusion block 63. The second driving assembly is connected to the multiple second tensioning rollers 71 for driving the multiple second tensioning rollers 71 to rotate parallel to the blade 61. The second tensioning rollers 71 act on the amorphous alloy strip from top to bottom.

[0067] The second pressing roller 71 makes the extrusion block 63 press down on the amorphous alloy strip, so that the amorphous alloy strip is in closer and flatter contact with the cutting surface 12, so that the cutting disc 61 can cut the amorphous alloy strip more accurately.

[0068] Please see Figure 1 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the amorphous alloy strip shearing device further includes a mounting frame 8, a rotating support frame, and a third drive assembly. The mounting frame 8 is fixedly installed on the upper end of the workbench 1 and is located above the cutting surface 12. There is an installation space between the mounting frame 8 and the cutting surface 12. The rotating connecting frame 81 is located in the installation space and its upper end is connected to the mounting frame 8. The lower end of the rotating connecting frame 81 is provided with a third mounting groove 82. The third drive assembly is fixedly connected to the rotating connecting frame 81. Multiple extrusion rollers 5 are located in the installation space. The cutting disc 61 and two tightening roller mechanisms 62 are installed in the third mounting groove 82. The third drive assembly is connected to the cutting disc 61 for driving the cutting disc 61 to rotate.

[0069] The cutting disc 61 and the two tensioning roller mechanisms 62 are both installed in the third mounting groove 82, and the two tensioning roller mechanisms 62 are installed on both sides of the cutting disc 61. During the cutting process, the cutting disc 61 and the two tensioning roller mechanisms 62 can work together to accurately apply force to the amorphous alloy strip.

[0070] Furthermore, a mounting bracket 8 and a rotating support bracket are provided. The mounting bracket 8 is an inverted U-shaped structure. The upper end of the rotating support bracket is mounted on the mounting bracket 8, and the third mounting groove 82 is opened at the lower end of the rotating support bracket.

[0071] Please see Figure 1 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, multiple extrusion rollers 5 are evenly divided into two groups, and the two groups of extrusion rollers 5 are arranged at intervals along the length direction of the amorphous alloy strip; a rotating connecting frame 81 is installed at the center position of the two groups of extrusion rollers 5; the rotating connecting frame 81 is rotatably connected to the mounting frame 8, and the mounting frame 8 is provided with a fourth driving component, and the fourth driving component is connected to the rotating connecting frame 81 for driving the working angle of the rotating connecting frame 81; a long strip clearance groove is provided on the worktable 1, the length direction of the long strip clearance groove is consistent with the length direction of the worktable 1, and the long strip clearance groove corresponds to the cutting disc 61 to prevent the cutting disc 61 from cutting on the worktable 1.

[0072] Two sets of extrusion rollers 5 are set up and installed on both sides of the cutting blade 6, so that the amorphous alloy strip located on both sides of the cutting blade 6 is subjected to uniform force and the extrusion effect is better.

[0073] Before cutting, the fourth drive assembly is activated to control the rotating support frame to rotate upward, so that the blade 61 is away from the amorphous alloy strip. One end of the amorphous alloy strip needs to be pulled through the low-position limit roller 3, guide roller 4, extrusion roller 5, etc., and laid on the cutting surface 12. Then the fourth drive assembly is activated to control the rotating support frame to rotate downward, so that the blade 61 contacts the amorphous alloy strip to achieve cutting.

[0074] Please see Figure 1 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the extrusion roller 5 includes a mounting base 51, a roller 53, and a lifter. There are two mounting bases 51, which are located on both sides of the worktable 1. Each mounting base 51 is provided with a mounting hole 52, a bearing seat, and a bearing. The bearing seat is installed in the mounting hole 52, and the bearing is installed in the bearing seat. The mounting hole 52 is a vertical elongated hole. The roller 53 is installed between the two mounting bases 51, and its two ends are respectively connected to the inner ring of the bearing in the two bearing seats. The lifter is installed on the mounting base 51 and connected to the bearing seat, and is used to drive the bearing seat and the roller 53 to move downward.

[0075] When it is necessary to use the extrusion roller 5 to press onto the amorphous alloy strip, the drive bearing seat and roller 53 are activated to move up and down within the vertically elongated mounting hole 52, thereby pressing the lower end of the roller 53 onto the amorphous alloy strip.

[0076] Please see Figure 1 and Figure 2 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the connecting hole 11 is a rectangular elongated hole, the length direction of which is consistent with the width direction of the worktable 1. A bearing plate 13 extending inward is provided on the side of the connecting hole 11 away from the support roller 2. Multiple guide rollers 4 are installed on the bearing plate 13 and are arranged side by side. The guide roller 4 includes a base 41 and a roller body 42. There are two bases 41, which are fixedly installed at both ends of the bearing plate 13. The roller body 42 is installed between the two bases 41. The two ends of the roller body 42 are rotatably connected to the two bases 41 respectively. The lower end of the guide roller 4 located at the end of the bearing plate 13 away from the support roller 2 is higher than the upper end of the adjacent guide roller 4 and has an installation gap 44, which is equal to the thickness of the amorphous alloy strip. An avoidance slope 43 is provided at the intersection of the cutting surface 12 and the connecting hole 11.

[0077] A bearing plate 13 protruding radially inward is provided on one inner wall of the connecting hole 11, and multiple guide rollers 4 are mounted on the bearing plate 13. The base 41 of the guide roller 4 is fixedly mounted on the bearing plate 13 and located at both ends of the bearing plate 13. A roller body 42 is provided between two bases 41, so that the amorphous alloy strip is wound around the roller bodies 42 of the multiple guide rollers 4 sequentially from bottom to top. The guide rollers 4 located away from the support roller 2 are staggered with the adjacent guide rollers 4, and there is an installation gap 44 between them, so that the amorphous alloy strip passes through a region accurately laid on the cutting surface 12 before being guided to the cutting surface 12. A clearance slope 43 is provided at the intersection of the cutting surface 12 and the connecting hole 11, so that the amorphous alloy strip will not come into contact with the edges when it passes through the guide rollers 4 and enters the cutting surface 12.

[0078] Please see Figure 1 and Figure 3 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the amorphous alloy strip shearing device further includes a collecting mechanism 9, which is located at the other end of the workbench 1. The collecting mechanism 9 is used to collect the sheared amorphous alloy strip. The collecting mechanism 9 includes a guide roller group 91, a winding roller 93, and a tensioning roller 95. There are two guide roller groups 91, which are arranged side by side with intervals. A moving channel for the sheared strip is formed between the two guide roller groups 91. The other end of the workbench 1 is provided with a first mounting plane 92, which is lower than the cutting surface 12. The lower end of the guide roller in the guide roller group 91 is supported on the mounting plane. An annular limiting groove is formed on the outer circular surface of the guide roller, and the lower side of the annular limiting groove is flush with the cutting surface 12; the axial direction of the guide roller is perpendicular to the cutting surface 12; the take-up roller 93 is mounted on the worktable 1 and is located on the side of the guide roller group 91 away from the cutting blade 6; the other end of the worktable 1 is provided with a second mounting plane 94, which is lower than the first mounting plane 92; the take-up roller 93 is supported on the second mounting plane 94; the tension roller 95 is mounted on the worktable 1 and is located between the guide roller group 91 and the take-up roller 93; after the cut amorphous alloy strip passes through the guide roller group 91, it first winds around the tension roller 95 and then collects on the take-up roller 93.

[0079] After being cut, the amorphous alloy strip passes through multiple guide rollers and is confined within the annular limiting grooves of the multiple guide rollers. At this moment, the cut amorphous alloy strip is still well laid on the cutting surface 12, preventing it from shaking or lifting due to external forces caused by the need to collect the cut amorphous alloy strip, thus avoiding affecting the accurate operation of the cutting blade 6 on the cutting surface 12.

[0080] After being cut, the amorphous alloy strip is first wrapped around the tension roller 95 and then wound around the collection roller to ensure that the cut amorphous alloy strip is collected more tightly and neatly.

[0081] Please see Figure 1 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, multiple extrusion rollers 5 and cutting blades 6 form a compaction cutting mechanism. The amorphous alloy strip shearing device includes multiple compaction cutting mechanisms, and the multiple compaction cutting mechanisms are arranged at intervals along the width direction of the worktable 1. The multiple extrusion rollers 5 in the compaction cutting mechanism are divided into two groups and arranged on both sides of the cutting blades 6.

[0082] Multiple extrusion rollers 5 and cutting blades 6 form a compaction cutting mechanism. The amorphous alloy strip shearing device includes multiple compaction cutting mechanisms, so that the amorphous alloy strip can be cut into multiple segments at the same time when it is being cut, resulting in higher work efficiency.

[0083] Please see Figure 1 As a specific embodiment of the amorphous alloy strip shearing device provided by the present invention, the amorphous alloy strip shearing device further includes connecting holes and a vacuum generator. There are multiple connecting holes, which are opened on the cutting surface 12. The multiple connecting holes are arranged in a rectangular array. All the multiple connecting holes are connected to the hollow structure. The vacuum generator is installed inside the hollow structure. The vacuum generator is connected to the multiple connecting holes.

[0084] After the amorphous alloy strip is laid on the cutting surface 12, the vacuum generator is started, and the amorphous alloy strip is subjected to negative pressure through multiple connecting holes, so that the amorphous alloy strip is laid more evenly on the cutting surface 12.

[0085] The worktable 1 is designed as a hollow structure, and the vacuum generator is installed inside the hollow structure. Multiple connecting holes are arranged in a rectangular array, which ensures that the amorphous alloy strip is subjected to relatively uniform stress.

[0086] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A shearing device for amorphous alloy strip, characterized in that, The device includes a worktable, a support roller, a low-position limiting roller, multiple guide rollers, multiple extrusion rollers, and a cutting blade arranged sequentially along the length of the worktable. The worktable has a hollow structure with a connecting hole at its upper end, and a cutting surface for laying amorphous alloy strip. The support roller is located at one end of the worktable. The amorphous alloy strip is wound around the support roller. The low-position limiting roller corresponds to the connecting hole, with its lower end located inside the connecting hole, and the amorphous alloy strip is wound around the lower side of the low-position limiting roller. The height of the multiple guide rollers gradually increases from the support roller towards the low-position limiting roller. The height of the guide rollers closer to the low-position limiting roller is higher than the lower end of the low-position limiting roller, and the height of the guide rollers farther from the low-position limiting roller is flush with the height of the cutting surface. The extrusion roller is mounted on the cutting surface and has the freedom to move downwards. The cutting blade is located above the cutting surface and includes a cutting disc and two tightening roller mechanisms located on both sides of the cutting disc. Both tensioning roller mechanisms have the degree of freedom to rotate toward the cutting disc; The tightening roller mechanism includes: An extrusion block is located on one side of the blade; and the extrusion block has a central hole, through which the rotating shaft of the blade passes and is rotatably connected to the extrusion block; A first mounting groove is formed at the lower end of the extruded block; the first mounting groove is a rectangular groove. Multiple first tensioning rollers are rotatably connected within the first mounting groove; the multiple first tensioning rollers are arranged in a rectangular array; the axial direction of the first tensioning rollers is the same as the length direction of the amorphous alloy strip; the radial dimension of the first tensioning rollers is greater than the depth of the first mounting groove. A first drive assembly is mounted on the extrusion block; the first drive assembly is connected to a plurality of first tension rollers for driving the plurality of first tension rollers to rotate toward the cutting disc; the cutting disc is subjected to an inward extrusion force at the cut point between the amorphous alloy strip and the cutting disc. The tightening roller mechanism also includes: The second mounting groove is formed at the lower end of the extrusion block and is arranged side by side with the first mounting groove; the first mounting groove is located on the side of the extrusion block closer to the blade, and the second mounting groove is located on the side of the extrusion block away from the blade; the second mounting groove is a rectangular groove. There are multiple second tightening rollers, all rotatably connected within the second mounting groove; the multiple second tightening rollers are arranged in a rectangular array; the axial direction of the second tightening rollers is perpendicular to the length direction of the amorphous alloy strip; the radial dimension of the second tightening rollers is greater than the depth of the second mounting groove. The second drive assembly is mounted on the extrusion block; the second drive assembly is connected to a plurality of second tension rollers for driving the plurality of second tension rollers to rotate parallel to the cutting disc; the second tension rollers act on the amorphous alloy strip from top to bottom.

2. The amorphous alloy strip shearing device as described in claim 1, characterized in that, The amorphous alloy strip shearing device further includes: The mounting bracket is fixedly installed on the upper end of the workbench and located above the cutting surface; there is an installation space between the mounting bracket and the cutting surface; A rotating connecting frame is located within the installation space, and its upper end is connected to the mounting frame; the lower end of the rotating connecting frame is provided with a third mounting groove; The third drive component is fixedly connected to the rotating connecting frame; Multiple extrusion rollers are located within the mounting space; the cutting disc and two tensioning roller mechanisms are mounted in the third mounting groove; the third drive assembly is connected to the cutting disc for driving the cutting disc to rotate.

3. The amorphous alloy strip shearing device as described in claim 2, characterized in that, The multiple extrusion rollers are evenly divided into two groups, and the two groups of extrusion rollers are spaced apart along the length direction of the amorphous alloy strip; the rotating connecting frame is installed at the center position of the two groups of extrusion rollers; the rotating connecting frame is rotatably connected to the mounting frame, and the mounting frame is provided with a fourth driving component, which is drivenly connected to the rotating connecting frame to drive the working angle of the rotating connecting frame; the worktable is provided with a long strip clearance groove, the length direction of the long strip clearance groove is consistent with the length direction of the worktable, and the long strip clearance groove corresponds to the cutting disc to prevent the cutting disc from cutting on the worktable.

4. The amorphous alloy strip shearing device as described in claim 1, characterized in that, The extrusion roller includes: There are two mounting bases, located on opposite sides of the worktable. Each mounting base has a mounting hole, a bearing seat, and a bearing. The bearing seat is installed in the mounting hole, and the bearing is installed in the bearing seat. The mounting hole is a vertical elongated hole. A roller is installed between the two mounting seats, and its two ends are respectively connected to the inner rings of the bearings in the two bearing seats; A lifting device, mounted on the mounting base and connected to the bearing housing, is used to drive the bearing housing and the roller to move downward.

5. The amorphous alloy strip shearing device as described in claim 1, characterized in that, The connecting hole is a rectangular elongated hole, with its length direction consistent with the width direction of the worktable. A bearing plate extending inward is provided on the side of the connecting hole away from the support roller. Multiple guide rollers are mounted on the bearing plate and are arranged side by side. The guide roller includes: Two bases are fixedly installed at both ends of the support plate. The roller body is installed between the two bases; both ends of the roller body are rotatably connected to the two bases respectively. The lower end of the guide roller located at the end of the bearing plate away from the support roller is higher than the upper end of the adjacent guide roller and has an installation gap equal to the thickness of the amorphous alloy strip. A clearance slope is provided at the intersection of the cutting surface and the connecting hole.

6. The amorphous alloy strip shearing device as described in claim 5, characterized in that, The amorphous alloy strip shearing device further includes: A collection mechanism, located at the other end of the workbench, is used to collect the sheared amorphous alloy strip. The collection mechanism includes: Two guide roller sets are arranged side-by-side with intervals between them; a moving channel for the sheared strip is formed between the two guide roller sets; a first mounting plane is provided at the other end of the worktable, the first mounting plane being lower than the cutting surface; the lower end of the guide roller in the guide roller set is supported on the first mounting plane, and an annular limiting groove is formed on the outer circular surface of the guide roller, the lower side of the annular limiting groove being flush with the cutting surface; the axial direction of the guide roller is perpendicular to the cutting surface; A take-up roller is mounted on the worktable and located on the side of the guide roller assembly away from the cutting blade; a second mounting plane is provided at the other end of the worktable, the second mounting plane being lower than the first mounting plane; the take-up roller is supported on the second mounting plane; A tension roller is installed on the worktable and located between the guide roller group and the take-up roller. After the cut amorphous alloy strip passes through the guide roller group, it is first wound around the tension roller and then collected on the take-up roller.

7. The amorphous alloy strip shearing device as described in claim 1, characterized in that, The multiple extrusion rollers and the cutting blade form a compaction cutting mechanism. The amorphous alloy strip shearing device includes multiple compaction cutting mechanisms, and the multiple compaction cutting mechanisms are arranged at intervals along the width direction of the worktable. The multiple extrusion rollers in the compaction cutting mechanism are divided into two groups and disposed on both sides of the cutting blade.

8. The amorphous alloy strip shearing device as described in claim 1, characterized in that, The amorphous alloy strip shearing device further includes: Multiple connecting holes are provided on the cut surface; the multiple connecting holes are arranged in a rectangular array; and all the multiple connecting holes are connected to the hollow structure. A vacuum generator is installed inside the hollow structure; the vacuum generator is connected to the plurality of connection holes.

Citation Information

Patent Citations

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