A vibrating device for pouring epoxy concrete and a method of using the same
By designing an automated vibrating device, the problems of laborious manual operation of the inserted vibrator and the influence of the power cord on the construction progress were solved, and convenient epoxy concrete vibration operation was achieved.
Patent Information
- Application Number
- CN202310705318.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-06-14
AI Technical Summary
Existing plug-in vibrators need to be manually held and carried for vibration operations, and the power cord needs to be dragged during movement, which affects the construction progress.
A vibrating device was designed, which included a vibrating base, a plug-in power supply box, a photovoltaic charger, a swinging vibrating unit and an electric positioning frame. The plug-in power supply box and the photovoltaic charger provided power, and the position of the vibrating head was automatically adjusted by the electric positioning frame and the motor base, reducing manual operation and dependence on power cords.
It improves the convenience and construction efficiency of the vibrating device, reduces the power cord dragging time, and improves the construction progress and endurance.
Smart Images

Figure CN116892293B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of epoxy concrete pouring, and more particularly to a vibrating device for epoxy concrete pouring and a use method thereof. Background Art
[0002] The full name of epoxy concrete is epoxy resin concrete. It is a polymer concrete with epoxy resin as the binder and sand and stone as aggregates. Compared with ordinary cement concrete, the viscosity of epoxy resin is larger, so the workability of epoxy resin concrete mixture is poor, and its strength increases rapidly. During the pouring construction of epoxy resin concrete, in order to ensure that the epoxy resin concrete can quickly settle and fill and spread out from the pouring point to all sides, it is necessary to use a concrete vibrator to assist in the construction work.
[0003] Currently, common concrete vibrating devices on the market can be divided into three types according to the way of transmitting vibration: internal vibrators, external vibrators and surface vibrators. Among them, the internal vibrator is also called an insertion vibrator. When working, the vibrating head is inserted into the concrete, and its vibration wave can be directly transmitted inside the concrete. Therefore, the vibration effect of the insertion vibrator is less affected by the viscosity of the concrete. It is widely used in epoxy concrete pouring construction sites. Existing insertion vibrators can be divided into two types according to their own structure: integrated direct insertion vibrators and split hose vibrators. When working, the insertion vibrators of both structures need to be manually held to perform the vibration operation, and the insertion vibrators of both structures need to be manually carried to be moved and replaced during the operation process, which is relatively laborious to use. At the same time, the insertion vibrators of both structures need to be powered by an external power supply through their own adapted power cords to operate normally. This causes the vibrator operator to spend a certain amount of time dragging and arranging the power cord of the vibrator during the mobile construction process, thereby affecting the construction progress of the epoxy concrete vibration and leveling operation.
[0004] In view of this, there is an urgent need for a mechanically automated epoxy concrete pouring vibrating device that is convenient for construction position adjustment and carrying and transfer. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a vibrating device for epoxy concrete pouring and a method of using the same, so as to solve the problem that the existing inserted vibrator needs to be manually held in hand to perform the vibration operation during actual use, and the inserted vibrator needs to be manually carried to be moved and replaced during operation, which is relatively laborious to use. At the same time, the inserted vibrator needs to spend a certain amount of time dragging and arranging the power cord of the vibrator during the mobile construction process, which affects the construction progress of the epoxy concrete vibration and leveling operation.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: A vibrating device for epoxy concrete pouring, comprising a vibrating base, a motor base fixedly mounted on the lower surface of the vibrating base, a plug-in power supply box fixedly mounted on one side of the upper surface of the vibrating base, a photovoltaic charger fixedly mounted on the top of the plug-in power supply box, one side of the plug-in power supply box electrically connected to a swinging vibrating unit fixedly connected to the upper surface of the vibrating base, an electric positioning frame fixedly mounted on the other side of the upper surface of the vibrating base, a hose vibrating head detachably connected to the swinging vibrating unit being slidably mounted inside the electric positioning frame.
[0007] Preferably, the motor seat includes a support beam, the two cross beams on the upper layer of the support beam are welded to the lower surface of the vibrating base, an extended cross beam is fixedly installed between the two cross beams on the upper layer of the support beam, the extended end of the extended cross beam is fixedly sleeved with a limit cylinder that is detachably slidably sleeved with the hose vibrating head, the ends of the two longitudinal beams on the lower layer of the support beam are fixedly installed with shock absorbers, the number of the shock absorbers is four, and the bottom ends of the four shock absorbers are all installed with electric wheels, and the four groups of electric wheels are movably installed at the four corners of the support beam through the four shock absorbers.
[0008] Preferably, the plug-in power supply box includes a support plate, and four corners of a lower surface of the support plate are fixedly installed with columns that are fixedly connected to the upper surface of the vibrating base, and an electric control handrail is fixedly installed on the side of the support plate away from the swinging vibrating unit. An insulating shock-absorbing shell that is fixedly connected to the upper surface of the vibrating base is fixedly installed in the middle of the lower surface of the support plate, and a double-slot power socket is exposed and embedded in the middle of the insulating shock-absorbing shell, and both battery slots of the double-slot power socket are detachably inserted with a plug-in battery, and a power terminal that is electrically connected to the power output end of the double-slot power socket is embedded on the side of the insulating shock-absorbing shell adjacent to the swinging vibrating unit, and the swinging vibrating unit is electrically connected to the double-slot power socket through the power terminal.
[0009] Preferably, the photovoltaic charger includes a support plate 2, the upper surface of which is exposedly inlaid with a photovoltaic power generation component, and the four corners of the lower surface of the support plate 2 are fixedly installed with columns 2 that are fixedly connected to the upper surface of the support plate 1, and the middle part of the lower surface of the support plate 2 is fixedly installed with an insulating shock-absorbing shell 2 that is fixedly connected to the upper surface of the support plate 1.
[0010] Preferably, a double-slot charging cabin is exposed and embedded in the middle of the insulating shock-absorbing shell 2, and the power input end of the double-slot charging cabin is electrically connected to the voltage regulator of the photovoltaic power generation component. The two charging slots of the double-slot charging cabin can be detachably inserted with plug-in battery 2, and the plug-in battery 2 and the plug-in battery 1 are components with the same structure, and the outward end faces of the plug-in battery 2 and the plug-in battery 1 are both provided with handles.
[0011] Preferably, the swing vibrator unit includes a U-shaped base and a vibration generator, the U-shaped base is fixedly mounted on the upper surface of the vibrating base, both side ears of the U-shaped base are rotatably mounted with rotating shafts through embedded bearings, the two rotating shafts are fixedly connected to the housing of the vibration generator, the vibration generator is movably connected to the U-shaped base through the two rotating shafts, the power connection end of the vibration generator is electrically connected to a power cord electrically connected to the power connection terminal, and the transmission end of the vibration generator is provided with a clamping sleeve adapted to the hose vibrating head.
[0012] Preferably, the electric positioning frame includes a stranding machine unit, and a bearing base is fixedly installed at the bottom of the stranding machine unit, and two symmetrically arranged brackets are welded to the lower surface of the bearing base, and the bottom ends of the two brackets are fixedly connected to the upper surface of the vibrating base, and a limiting slide groove is provided in the middle of the two brackets, and the interiors of the two limiting slide grooves are slidably connected to the limiting sliders, and the upper end surfaces of the two limiting sliders are fixedly connected to thin steel wire ropes, and the connection between the bearing base and the two thin steel wire ropes is provided with a connecting wire hole, and the two thin steel wire ropes pass through the two connecting wire holes respectively and are connected to the electric winch inside the stranding machine unit.
[0013] Preferably, side brackets are fixedly installed near the bottom ends of the two brackets, and a positioning shaft roller that is slidably connected to the hose vibrating head is rotatably installed between the two side brackets. There are two positioning shaft rollers, and a movable shaft roller that is slidably connected to the hose vibrating head is rotatably connected between the two limiting slides. The hose vibrating head is slidably installed between the two brackets in a multi-bend manner through the movable shaft roller and the two positioning shaft rollers.
[0014] Preferably, the hose vibrating head includes a clamping joint, a conductive hose, and a vibrating head. The clamping joint is fixedly sleeved on one end of the conductive hose, and the vibrating head is fixedly installed on the other end of the conductive hose. The clamping joint and the clamping sleeve are detachably connected. The vibrating head is transmission-connected to the transmission end of the vibration generator through the conductive hose. The vibrating head passes through a limiting cylinder and is suspended below the extension end of the extension beam.
[0015] Among them, a method for using a vibrating device for epoxy concrete pouring includes the following steps:
[0016] S1. First, the two plug-in batteries 1 and 2 that were removed for charging are inserted into the double-slot power socket and double-slot charging compartment respectively. Then, the displacement controller on the electric handrail drives the four electric wheels to move the entire device to the epoxy concrete pouring construction site.
[0017] S2. Secondly, the conductive hose lifted by the movable shaft roller is slowly lowered by the stranding unit in conjunction with two thin steel ropes and two limit sliders, allowing the vibrating head to be lowered and inserted into the epoxy concrete. As the vibrating head just contacts the epoxy concrete, the vibration controller installed on the electric control handrail promptly activates the vibration generator, allowing the vibration generator to work with the conductive hose to drive the vibrating head to vibrate at a high frequency until it is completely inserted into the epoxy concrete layer.
[0018] S3. When the two plug-in batteries 1 inside the double-slot power socket are exhausted, the two plug-in batteries 2 are swapped with the two plug-in batteries 1, so that the two plug-in batteries 2 continue to provide power to the vibration generator. Then, the photovoltaic power generation component is used in conjunction with the insulating shock-absorbing shell 2 to charge the two plug-in batteries 1 through light energy conversion.
[0019] S4. When the epoxy concrete vibration operation is completed, the movable shaft roller is driven to move slowly upward by using a stranding unit in conjunction with two thin steel ropes and two limit sliders, thereby bending the upward portion of the conductive hose, and then slowly withdrawing the vibration head from the epoxy concrete layer. Finally, the entire device is driven by four electric wheels to be transferred from the epoxy concrete pouring construction site.
[0020] Technical effects and advantages of the present invention:
[0021] In the above solution, the plug-in power supply box, photovoltaic charger, swing vibrator unit, electric position adjustment frame and hose vibrator head are all compactly assembled on the top of the motor base through the vibrator base. During the operation of the device, the plug-in power supply box is used in conjunction with the photovoltaic charger to provide the swing vibrator unit, electric position adjustment frame and motor base with the required electrical energy for their operation. The motor base and the electric position adjustment frame are used to replace manual adjustment of the position of the hose vibrator head, thereby improving the convenience of use of the device.
[0022] By setting up a plug-in power supply box and a photovoltaic charger to replace the traditional power cord to provide power for the swing vibrator unit, the problem of having to spend a certain amount of time dragging and arranging the power cord during the mobile construction process, which affects the construction progress of the epoxy concrete vibrating and leveling operation, is avoided, and the convenience of use of the device is further improved;
[0023] The photovoltaic charger and the plug-in power supply box are a matching combination structure. When the battery pack inside the plug-in power supply box supplies power to the entire device, the photovoltaic charger will simultaneously absorb light energy and convert it into electrical energy to charge the battery pack inside it. When the battery pack inside the plug-in power supply box is exhausted, the battery pack inside the photovoltaic charger only needs to be swapped with the battery pack inside the plug-in power supply box to allow the entire device to continue working. By setting up the photovoltaic charger, the working endurance of the entire device is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a side view of the overall structure of the present invention;
[0026] Figure 3 It is a schematic structural diagram of the motor base of the present invention;
[0027] Figure 4 This is a schematic structural diagram of the plug-in power supply box of the present invention;
[0028] Figure 5 This is a schematic diagram of the photovoltaic charger structure of the present invention;
[0029] Figure 6 This is a structural diagram of the swing vibrating unit of the present invention;
[0030] Figure 7 This is a schematic diagram of the structure of the electric position adjustment frame of the present invention;
[0031] Figure 8 This is a schematic structural diagram of the hose vibrating head of the present invention.
[0032] The accompanying drawings are marked as follows: 1. Vibrating base; 2. Motor base; 3. Plug-in power supply box; 4. Photovoltaic charger; 5. Swinging vibrating unit; 6. Electric positioning frame; 7. Hose vibrating head; 21. Support beam; 22. Extended crossbeam; 23. Limit cylinder; 24. Shock absorber; 25. Electric wheel; 31. Support plate 1; 32. Column 1; 33. Electric control handrail; 34. Insulated shock-absorbing shell 1; 35. Double-slot power socket; 36. Plug-in battery 1; 37. Handle; 38. Power terminal; 41. Support plate 2; 42. Photovoltaic volt generating assembly; 43. Second column; 44. Second insulating shock-absorbing shell; 45. Double-slot charging compartment; 46. Second plug-in battery; 51. U-shaped base; 52. Rotating shaft; 53. Vibration generator; 54. Power cord; 55. Snap-fit sleeve; 61. Stranding unit; 62. Load-bearing bottom plate; 63. Bracket; 64. Limiting slide; 65. Limiting slider; 66. Thin steel wire rope; 67. Side bracket; 68. Positioning shaft roller; 69. Movable shaft roller; 60. Connecting wire hole; 71. Snap joint; 72. Conducting hose; 73. Vibrating head. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.
[0034] As attached Figure 1 To the attached Figure 8 An embodiment of the present invention provides a vibrating device for pouring epoxy concrete, comprising a vibrating base 1, a motor base 2 fixedly mounted on the lower surface of the vibrating base 1, a plug-in power supply box 3 fixedly mounted on one side of the upper surface of the vibrating base 1, a photovoltaic charger 4 fixedly mounted on the top of the plug-in power supply box 3, one side of the plug-in power supply box 3 electrically connected to a swinging vibrating unit 5 fixedly connected to the upper surface of the vibrating base 1, an electric positioning frame 6 fixedly mounted on the other side of the upper surface of the vibrating base 1, and a hose vibrating head 7 detachably connected to the swinging vibrating unit 5 in a sliding manner inside the electric positioning frame 6.
[0035] Among them, the motor base 2 includes a support beam 21, the two cross beams on the upper layer of the support beam 21 are welded to the lower surface of the vibrating base 1, an extension cross beam 22 is fixedly installed between the two cross beams on the upper layer of the support beam 21, and the extension end of the extension cross beam 22 is fixedly sleeved with a limit cylinder 23 that is detachably slidably connected to the hose vibrating head 7. The ends of the two longitudinal beams on the lower layer of the support beam 21 are fixedly installed with shock absorbers 24. There are four shock absorbers 24, and the bottom ends of the four shock absorbers 24 are all equipped with electric shock absorbers. The four sets of electric wheels 25 are movably installed at the four corners of the support beam 21 through four shock absorbers 24; the driving motors of the four sets of electric wheels 25 are electrically connected to the plug-in power supply box 3, and the four sets of electric wheels 25 are installed on the support beam 21 by setting four independent shock absorbers 24. The four independent shock absorbers 24 do not interfere with each other during operation, which greatly ensures the passability of the four sets of electric wheels 25 in different construction sites and improves the applicability of the device.
[0036] Among them, the plug-in power supply box 3 includes a support plate 31, and the four corners of the lower surface of the support plate 31 are fixedly installed with a column 32 that is fixedly connected to the upper surface of the vibrating base 1. The side of the support plate 31 away from the swing vibrating unit 5 is fixedly installed with an electric control handrail 33. The middle part of the lower surface of the support plate 31 is fixedly installed with an insulating shock-absorbing shell 34 that is fixedly connected to the upper surface of the vibrating base 1. The middle part of the insulating shock-absorbing shell 34 is exposed and embedded with a double groove The power socket 35, the two battery slots of the double-slot power socket 35 are detachably inserted with a plug-in battery 36, the insulating shock-absorbing shell 34 is embedded with a power terminal 38 electrically connected to the power output end of the double-slot power socket 35 on the side adjacent to the swing vibrator unit 5, and the swing vibrator unit 5 is electrically connected to the double-slot power socket 35 through the power terminal 38; a plurality of control terminals are provided on the electric control handrail 33 for separately controlling different electrical components of the entire device.
[0037] Among them, the photovoltaic charger 4 includes a support plate 2 41, the upper surface of which is exposed and inlaid with a photovoltaic power generation component 42, and the four corners of the lower surface of the support plate 2 41 are fixedly installed with a column 2 43 fixedly connected to the upper surface of the support plate 1 31, and the middle part of the lower surface of the support plate 2 41 is fixedly installed with an insulating shock-absorbing shell 2 44 fixedly connected to the upper surface of the support plate 1 31.
[0038] Among them, a double-slot charging cabin 45 is exposed and embedded in the middle of the insulating shock-absorbing shell 2 44. The power input end of the double-slot charging cabin 45 is electrically connected to the voltage regulator of the photovoltaic power generation component 42. The two charging slots of the double-slot charging cabin 45 can be detachably inserted with plug-in battery 2 46. Plug-in battery 2 46 and plug-in battery 1 36 are components of the same structure. The outward end faces of plug-in battery 2 46 and plug-in battery 1 36 are both provided with handles 37.
[0039] Among them, the swing vibrator unit 5 includes a U-shaped base 51 and a vibration generator 53. The U-shaped base 51 is fixedly installed on the upper surface of the vibrating base 1. The two side ears of the U-shaped base 51 are rotatably installed with a rotating shaft 52 through an embedded bearing. The two rotating shafts 52 are fixedly connected to the casing of the vibration generator 53. The vibration generator 53 is movably connected to the U-shaped base 51 through the two rotating shafts 52. The power connection end of the vibration generator 53 is electrically connected to a power cord 54 that is electrically connected to the power terminal 38. The transmission end of the vibration generator 53 is provided with a clamping sleeve 55 that is compatible with the hose vibrating head 7.
[0040] Among them, the electric positioning frame 6 includes a stranding machine unit 61, and a bearing base plate 62 is fixedly installed at the bottom of the stranding machine unit 61. Two symmetrically arranged brackets 63 are welded to the lower surface of the bearing base plate 62. The bottom ends of the two brackets 63 are fixedly connected to the upper surface of the vibrating base 1. A limiting slide groove 64 is provided in the middle of the two brackets 63. The inside of the two limiting slide grooves 64 are slidably connected to the limiting slider 65. The upper end surfaces of the two limiting sliders 65 are fixedly connected to fine steel wire ropes 66. A connecting wire hole 60 is provided at the connection between the bearing base plate 62 and the two fine steel wire ropes 66. The two fine steel wire ropes 66 pass through the two connecting wire holes 60 and are connected to the electric winch inside the stranding machine unit 61; by setting the limiting slide groove 64, the limiting slider 65 always moves up and down on the same longitudinal line, ensuring the stability of the up and down displacement of the limiting slider 65.
[0041] Among them, side brackets 67 are fixedly installed near the bottom ends of the two brackets 63, and a positioning shaft roller 68 that is slidably connected to the hose vibrating head 7 is rotatably installed between the two side brackets 67. There are two positioning shaft rollers 68, and a movable shaft roller 69 that is slidably connected to the hose vibrating head 7 is rotatably connected between the two limiting slides 64. The hose vibrating head 7 is slidably installed between the two brackets 63 in a multi-bend manner through the movable shaft roller 69 and the two positioning shaft rollers 68; by providing the movable shaft roller 69 and the two positioning shaft rollers 68, the smoothness of the sliding adjustment of the position of the hose vibrating head 7 is guaranteed, and the position adjustment of the hose vibrating head 7 is replaced by manual operation by using the stranding machine unit 61, fine steel wire rope 66, bracket 63, limiting slider 65, and movable shaft roller 69 to reduce the workload of epoxy concrete pouring and vibration operations, thereby indirectly improving the construction efficiency of concrete pouring operations.
[0042] The soft pipe vibrating head 7 comprises a clamping joint 71, a conducting pipe 72 and a vibrating head 73, the clamping joint 71 is fixedly sleeved at one end of the conducting pipe 72, the vibrating head 73 is fixedly installed at the other end of the conducting pipe 72, the clamping joint 71 is detachably connected with the clamping sleeve 55, the vibrating head 73 is in driving connection with the transmission end of the vibration generator 53 through the conducting pipe 72, and the vibrating head 73 is suspended below the extension end of the extension cross beam 22 through the limiting cylinder 23.
[0043] The working process of the present application is as follows:
[0044] Firstly, the two plug-in batteries one 36 and the two plug-in batteries two 46 are respectively plugged into the double-slot charging seat 35 and the double-slot charging cabin 45, and then the four electric wheels 25 are driven by the displacement controller arranged on the electric control handrail 33 to move the whole device to the epoxy concrete pouring construction site.
[0045] Secondly, the conducting pipe 72 lifted by the movable shaft roller 69 is slowly lowered through the wire winding machine set 61, two thin steel wire ropes 66 and two limiting sliding blocks 65, so that the vibrating head 73 is lowered and inserted into the epoxy concrete, and when the vibrating head 73 just contacts the epoxy concrete, the vibration generator 53 is started in time through the vibration controller arranged on the electric control handrail 33, so that the vibration generator 53 drives the vibrating head 73 to vibrate at high frequency through the conducting pipe 72, until the vibrating head 73 is completely inserted into the epoxy concrete layer.
[0046] Thirdly, when the two plug-in batteries one 36 in the double-slot charging seat 35 are exhausted, the two plug-in batteries two 46 are exchanged with the two plug-in batteries one 36, so that the two plug-in batteries two 46 continue to provide electric energy for the vibration generator 53, and then the two plug-in batteries one 36 are charged by the photovoltaic power generation assembly 42 in cooperation with the insulating shock-absorbing shell two 44.
[0047] Finally, when the epoxy concrete vibrating operation is completed, the movable shaft roller 69 is slowly moved upward through the wire winding machine set 61, two thin steel wire ropes 66 and two limiting sliding blocks 65, so that the conducting pipe 72 is bent upward, and then the vibrating head 73 is slowly pulled out from the epoxy concrete layer, and finally the whole device is transferred from the epoxy concrete pouring construction site through the four electric wheels 25.
[0048] Finally, the following points should be noted: firstly, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0049] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict.
[0050] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vibrating device for epoxy concrete pouring, comprising a vibrating base (1), characterized in that: A motor base (2) is fixedly mounted on the lower surface of the vibrating base (1); a plug-in power supply box (3) is fixedly mounted on one side of the upper surface of the vibrating base (1); a photovoltaic charger (4) is fixedly mounted on the top of the plug-in power supply box (3); one side of the plug-in power supply box (3) is electrically connected to a swing-type vibrating unit (5) fixedly connected to the upper surface of the vibrating base (1); an electric positioning frame (6) is fixedly mounted on the other side of the upper surface of the vibrating base (1); a hose vibrating head (7) is slidably mounted inside the electric positioning frame (6) and is detachably connected to the swing-type vibrating unit (5); The motor seat (2) includes a support beam (21), two crossbeams on the upper layer of the support beam (21) are welded to the lower surface of the vibrating base (1), an extension crossbeam (22) is fixedly installed between the two crossbeams on the upper layer of the support beam (21), and the extension end of the extension crossbeam (22) is fixedly sleeved with a limit cylinder (23) that is detachably slidably sleeved with the hose vibrating head (7), and the ends of the two longitudinal beams on the lower layer of the support beam (21) are fixedly installed with shock absorbers (24), and the number of the shock absorbers (24) is four. The bottom ends of the four shock absorbers (24) are all installed with electric wheels (25), and the four groups of electric wheels (25) are movably installed at the four corners of the support beam (21) through the four shock absorbers (24). The plug-in power supply box (3) includes a supporting plate (31), an electric control handrail (33) is fixedly installed on one side of the supporting plate (31) away from the swing vibrating unit (5), an insulating shock-absorbing shell (34) is fixedly installed in the middle of the lower surface of the supporting plate (31) and is fixedly connected to the upper surface of the vibrating base (1), a double-slot power socket (35) is exposed and embedded in the middle of the insulating shock-absorbing shell (34), and both battery slots of the double-slot power socket (35) are detachably inserted with a plug-in battery (36); The photovoltaic charger (4) includes a supporting plate 2 (41), the upper surface of the supporting plate 2 (41) is exposed and embedded with a photovoltaic power generation component (42), and the middle part of the lower surface of the supporting plate 2 (41) is fixedly installed with an insulating shock-absorbing shell 2 (44) that is fixedly connected to the upper surface of the supporting plate 1 (31). The middle part of the insulating shock-absorbing shell 2 (44) is exposed and embedded with a double-slot charging cabin (45), and both charging slots of the double-slot charging cabin (45) are detachably inserted with a plug-in battery 2 (46), and the plug-in battery 2 (46) and the plug-in battery 1 (36) are components with the same structure; The hose vibrating head (7) comprises a clamping joint (71), a conductive hose (72), and a vibrating head (73); the clamping joint (71) is fixedly sleeved on one end of the conductive hose (72); the vibrating head (73) is fixedly installed on the other end of the conductive hose (72); the clamping joint (71) and the clamping sleeve (55) are detachably connected; the vibrating head (73) is transmission-connected to the transmission end of the vibration generator (53) through the conductive hose (72); and the vibrating head (73) passes through a limiting cylinder (23) and is suspended below the extension end of the extension beam (22).
2. The vibrating device for epoxy concrete pouring according to claim 1, characterized in that: The four corners of the lower surface of the support plate (31) are fixedly mounted with columns (32) that are fixedly connected to the upper surface of the vibrating base (1); the side of the insulating shock-absorbing shell (34) adjacent to the swing vibrating unit (5) is embedded with a power terminal (38) that is electrically connected to the power output end of the double-slot power socket (35); the swing vibrating unit (5) is electrically connected to the double-slot power socket (35) through the power terminal (38).
3. The vibrating device for epoxy concrete pouring according to claim 1, characterized in that: The four corners of the lower surface of the support plate 2 (41) are fixedly mounted with a column 2 (43) fixedly connected to the upper surface of the support plate 1 (31). The power input end of the double-slot charging compartment (45) is electrically connected to the voltage regulator of the photovoltaic power generation component (42). The outward end surfaces of the plug-in battery 2 (46) and the plug-in battery 1 (36) are both provided with handles (37).
4. The vibrating device for epoxy concrete pouring according to claim 2, characterized in that: The swing-type vibrating unit (5) comprises a U-shaped base (51) and a vibration generator (53), wherein the U-shaped base (51) is fixedly mounted on the upper surface of the vibrating base (1), and both side ears of the U-shaped base (51) are rotatably mounted with rotating shafts (52) via embedded bearings, and the two rotating shafts (52) are fixedly connected to the housing of the vibration generator (53), and the vibration generator (53) is movably connected to the U-shaped base (51) via the two rotating shafts (52), and the power connection end of the vibration generator (53) is electrically connected to a power line (54) electrically connected to the power connection terminal (38), and the transmission end of the vibration generator (53) is provided with a clamping sleeve (55) adapted to the hose vibrating head (7).
5. The vibrating device for epoxy concrete pouring according to claim 1, characterized in that: The electric positioning frame (6) includes a stranding machine unit (61), a bearing base plate (62) is fixedly installed at the bottom of the stranding machine unit (61), two symmetrically arranged brackets (63) are welded to the lower surface of the bearing base plate (62), the bottom ends of the two brackets (63) are fixedly connected to the upper surface of the vibrating base (1), the middle parts of the two brackets (63) are provided with a limiting slide groove (64), the interiors of the two limiting slide grooves (64) are slidably connected to the limiting slider (65), the upper end surfaces of the two limiting sliders (65) are fixedly connected to thin steel wire ropes (66), and the connection between the bearing base plate (62) and the two thin steel wire ropes (66) is provided with a connecting wire hole (60), and the two thin steel wire ropes (66) pass through the two connecting wire holes (60) and are connected to the electric winch inside the stranding machine unit (61).
6. The vibrating device for epoxy concrete pouring according to claim 1, characterized in that: Side brackets (67) are fixedly installed near the bottom ends of the two brackets (63), and a positioning shaft roller (68) that is slidably connected to the hose vibrating head (7) is rotatably installed between the two side brackets (67). The number of the positioning shaft rollers (68) is two, and a movable shaft roller (69) that is slidably connected to the hose vibrating head (7) is rotatably connected between the two limiting slides (64). The hose vibrating head (7) is slidably installed between the two brackets (63) through the movable shaft roller (69) and the two positioning shaft rollers (68) in a multi-bend type.
7. The method for using the epoxy concrete pouring vibrating device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. First, the two plug-in batteries 1 (36) and the two plug-in batteries 2 (46) that were removed for charging are respectively inserted into the double-slot power socket (35) and the double-slot charging compartment (45), and then the displacement controller provided on the electric handrail (33) is used to drive the four electric wheels (25) to move the entire device to the epoxy concrete pouring construction site; S2. Secondly, the conductive hose (72) lifted by the movable shaft roller (69) is slowly lowered by the stranding unit (61) in conjunction with two thin steel wire ropes (66) and two limit sliders (65), so that the vibrating head (73) is lowered and inserted into the epoxy concrete. When the vibrating head (73) just contacts the epoxy concrete, the vibration controller provided on the electric handrail (33) is used to promptly start the vibration generator (53), so that the vibration generator (53) cooperates with the conductive hose (72) to drive the vibrating head (73) to vibrate at a high frequency until it is completely inserted into the epoxy concrete layer; S3. When the power of the two plug-in storage batteries 1 (36) inside the double-slot power socket (35) is exhausted, the two plug-in storage batteries 2 (46) are swapped with the two plug-in storage batteries 1 (36), so that the two plug-in storage batteries 2 (46) continue to provide power to the vibration generator (53), and then the photovoltaic power generation component (42) is used in conjunction with the insulating shock-absorbing shell 2 (44) to convert light energy into charging for the two plug-in storage batteries 1 (36); S4. After the epoxy concrete vibrating operation is completed, the movable shaft roller (69) is driven to move upward slowly by the stranding unit (61) in conjunction with two thin steel wire ropes (66) and two limit sliders (65), thereby bending the upper part of the conductive hose (72), and then slowly withdrawing the vibrating head (73) from the epoxy concrete layer. Finally, the entire device is driven by four electric wheels (25) to be transferred from the epoxy concrete pouring construction site.
Citation Information
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