A parts dispenser
Through the design of a spiral conveyor groove and intermittent rotary shaft, combined with push rod cylinder drive, the problems of high cost and low accuracy of existing parts feeders are solved, and the stable, orderly loading and high-precision transmission of parts are achieved.
Patent Information
- Application Number
- CN202310943466.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2043-07-28
AI Technical Summary
The existing parts feeders have high cost and low service life, and affect the subsequent machining accuracy of the parts in the automatic machining process.
The spiral conveyor groove and intermittent rotation shaft design is adopted, combined with push rod cylinder drive, the step-by-step loading of parts is realized, and the number of rotation rings is controlled through the rack and rack structure to ensure accuracy, reduce equipment costs and improve reliability.
It realizes orderly and stable loading of parts, reduces production costs, improves the stability and accuracy of mechanical transmission, and has strong applicability.
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Figure CN116902503B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of dispensers, and in particular relates to a parts dispenser. Background Art
[0002] In modern automated production, if you want the entire production line to run smoothly and seamlessly, the initial process, namely the material delivery process, is indispensable. However, many current production lines are designed to coordinate material delivery with processing machinery, which makes the application range of the material delivery device relatively narrow. At the same time, this narrow application range increases investment costs. In addition, in the automatic machining process, the placement angle and initial position of the parts have a significant impact on the subsequent processing accuracy. To ensure the stability of the material delivery device, the material delivery device of the existing technology is equipped with electrical components such as synchronous motors and light transmitters, which increases the equipment manufacturing cost and has poor reliability. Summary of the Invention
[0003] In view of this, the present invention aims to provide a parts dispenser to solve the problems of high cost and short service life of a parts dispenser in the prior art.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A parts feeder includes a power component, a transmission component and a support component respectively arranged on a bracket. The transmission component includes a rotating shaft, and the rotating shaft is provided with a conveying trough. The conveying trough is arranged in a spiral shape. The groove width of the spiral conveying trough is not less than the width of the parts to be conveyed. The parts are placed in the conveying trough. A support part is provided on the bracket. The parts are overlapped on the support part. The rotating shaft and the support part are arranged parallel to each other. The power component is used to intermittently drive the rotating shaft to rotate, and the intermittently rotating rotating shaft can drive the parts to move.
[0006] Furthermore, the power component includes a first linear drive unit, and the execution end of the first linear drive unit is installed with a rack, the rotating shaft is rotatably sleeved on the bracket, and a gear is set at one end of the rotating shaft, and the gear is engaged with one side of the rack. The execution end of the first linear drive unit drives the gear and the rotating shaft to rotate by driving the rack.
[0007] Furthermore, the first linear drive unit is fixedly mounted to the execution end of the second linear drive unit, and the second linear drive unit is fixedly connected to one side of the bracket, and the second linear drive unit can drive the rack to move closer to or away from the gear.
[0008] Furthermore, the first linear drive unit and the second linear drive unit are both push rod cylinders.
[0009] Furthermore, the first linear drive unit is fixedly connected to the support plate, and a slide rail is provided on the support plate, a slider is provided on one side of the rack, the lower end of the slider is slidably connected to the slide rail, and one side of the slider is fixedly connected to the execution end of the first linear drive unit.
[0010] Furthermore, the lower end of the support plate is fixedly connected to the execution end of the second linear drive unit, and a limit shaft is installed at the lower end of the support plate. A limit seat is provided on the second linear drive unit, and a limit hole is provided in the middle of the limit seat. The limit shaft is slidably connected to the limit hole.
[0011] Furthermore, a linear bearing is installed in the limiting hole, and the limiting shaft is slidably connected to the linear bearing.
[0012] Furthermore, the supporting component includes a supporting rod, a first sliding rod is respectively provided on both sides of the bracket, and both ends of the supporting rod are respectively slidably connected to a first sliding rod.
[0013] Furthermore, a support rod is provided on each side of the rotating shaft, and the rotating shaft and the support rod are arranged parallel to each other.
[0014] Furthermore, the two support rods have different horizontal heights.
[0015] Furthermore, a limiting component is provided on the bracket, which includes two side plates, and a second sliding rod is provided on both sides of the bracket, and the two ends of each side plate are slidably connected to a second sliding rod, and the two side plates are arranged parallel to each other. The part is located between the two side plates, and the two side plates are used to limit the relative position of the part on the bracket and the rotating shaft.
[0016] Furthermore, a sliding hole is provided on both sides of the support rod and the side plate, respectively, the first sliding rod or the second sliding rod is located in the sliding hole, and a locking bolt is installed on the sliding hole, which is used to fix the relative position of the support rod and the first sliding rod, and the side plate and the second sliding rod.
[0017] Furthermore, a gear is fixedly mounted on one end of the rotating shaft, and a boss is provided on the other end of the rotating shaft, and the boss is located at the outlet end of the spiral conveying trough, and the boss is used to pick up the parts.
[0018] Furthermore, the distance between the rotating shaft and each supporting rod is different, and after the boss lifts the part, the part can be tilted at one end by gravity.
[0019] Compared with the prior art, the parts dispenser of the present invention has the following beneficial effects:
[0020] (1) The parts feeder described in the present invention has a power component that intermittently drives the rotating shaft to rotate. The parts to be fed are in the shape of rectangular sheets. The two ends of the parts are overlapped on the support part on the bracket. The support part is used to support the parts. The parts are always attached to the conveying trough due to gravity. Then, the parts are displaced axially along the rotating shaft through the spiral conveying trough to realize step-by-step feeding of the parts, so as to complete the downstream operations in an orderly manner. The structure is simple, the production cost is low, the mechanical transmission is stable, and the reliability is high.
[0021] (2) In the parts dispenser described in the present invention, the first linear drive part and the second linear drive part are both push rod cylinders, which reduces the manufacturing cost. A rack is provided on the first linear drive part, and the number of rotations of the gear is controlled by the length of the rack to ensure the transmission accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 This is a structural diagram of a parts dispenser according to an embodiment of the present invention;
[0024] Figure 2 This is a top schematic diagram of a parts dispenser according to an embodiment of the present invention;
[0025] Figure 3 A schematic side view of a parts dispenser according to an embodiment of the present invention;
[0026] Figure 4 This is a schematic structural diagram of a rotating shaft according to an embodiment of the present invention;
[0027] Figure 5 A schematic side view of a power component according to an embodiment of the present invention;
[0028] Figure 6 This is a schematic structural diagram of the power component according to an embodiment of the present invention.
[0029] Description of reference numerals:
[0030] 1-bracket; 11-first slide bar; 2-power component; 21-first linear drive unit; 22-second linear drive unit; 23-support plate; 24-slide rail; 25-slider; 26-limiting shaft; 27-limiting seat; 28-rack; 3-transmission component; 31-rotating shaft; 32-conveyor trough; 33-gear; 34-boss; 4-support component; 41-support rod; 5-limiting component; 51-side plate. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0033] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0034] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0035] like Figure 1-6As shown, a parts feeder includes a power component 2, a transmission component 3 and a support component 4 respectively arranged on a bracket 1, the transmission component 3 includes a rotating shaft 31, and a conveying trough 32 is provided on the periphery of the rotating shaft 31, the conveying trough 32 is spirally arranged, and the groove width of the spiral conveying trough 32 is not less than the width of the parts to be conveyed, the parts are placed in the conveying trough 32, a support portion is provided on the bracket 1, the periphery of the parts is overlapped on the support portion, the rotating shaft 31 and the support portion are arranged parallel to each other, the power component 2 is used to intermittently drive the rotating shaft 31 to rotate, and the rotating shaft 31 rotates intermittently 1 can drive the displacement of parts. The parts are rectangular sheet-like in shape. The parts in this embodiment are drone blades. The two ends of the parts are overlapped on the support parts on the bracket 1. The support parts are used to support the parts. The parts are always fitted in the conveying trough 32 due to gravity. Then, the spiral conveying trough 32 is used to make the parts move axially along the rotating shaft 31 to realize the step-by-step loading of the parts. During implementation, a mechanical hand is set on one side of the feeder to realize automatic feeding and loading, so as to complete the downstream operations in an orderly manner. The structure is simple, the production cost is low, the mechanical transmission is stable, and the reliability is high.
[0036] like Figure 5 and Figure 6 As shown, the power component 2 includes a first linear drive unit 21, and a rack 28 is installed at the execution end of the first linear drive unit 21, and the rotating shaft 31 is rotatably sleeved on the bracket 1, and a gear 33 is set at one end of the rotating shaft 31, and the gear 33 is engaged with one side of the rack 28. The execution end of the first linear drive unit 21 drives the gear 33 and the rotating shaft 31 to rotate by driving the rack 28. The length of the rack 28 is a mechanical control structure of the number of rotations of the rotating shaft 31, thereby achieving the same number of rotations of the rotating shaft 31 each time, thereby ensuring the accuracy of the equipment.
[0037] The first linear drive unit 21 is fixedly mounted to the execution end of the second linear drive unit 22, and the second linear drive unit 22 is fixedly connected to one side of the bracket 1. The second linear drive unit 22 can drive the rack 28 to move closer to or away from the gear 33. In order to reduce the equipment cost, the first linear drive unit 21 and the second linear drive unit 22 are both push rod cylinders, and the length of the rack 28 controls the number of rotations of the gear 33, which also ensures the transmission accuracy of the equipment.
[0038] The first linear drive unit 21 is fixedly connected to the support plate 23, and a slide rail 24 is provided on the support plate 23. A slider 25 is provided on one side of the rack 28. The lower end of the slider 25 is slidably connected to the slide rail 24, and one side of the slider 25 is fixedly connected to the execution end of the first linear drive unit 21.
[0039] The lower end of the support plate 23 is fixedly connected to the execution end of the second linear drive part 22, and the lower end of the support plate 23 is installed with a limit shaft 26. A limit seat 27 is provided on the second linear drive part 22. A limit hole is provided in the middle of the limit seat 27. The limit shaft 26 is slidably connected to the limit hole. The second linear drive part 22 is a reset structure of the rack 28, which is used to disengage the rack 28 from engagement with the gear 33. At the same time, in order to ensure the displacement stability of the support plate 23, a linear bearing is installed in the limit hole, and the limit shaft 26 is slidably connected to the linear bearing.
[0040] The working process of the power component 2: the first linear drive part 21 is the pushing part, and the push rod cylinder used is the pushing cylinder. The second linear drive part 22 is the lifting part, and the push rod cylinder used is the lifting cylinder. During the movement, the lifting cylinder is lowered, the gear 33 and the rack 28 are engaged, pushing the cylinder forward once, driving the screw to rotate one circle, the lifting cylinder is lifted, the gear 33 and the rack 28 are separated, pushing the cylinder back once, and then the lifting cylinder is lowered, the gear 33 and the rack 28 are engaged again, completing a complete action, repeating the above actions over and over again to complete the circular transportation of materials.
[0041] like Figure 1 and Figure 2 As shown, the support component 4 includes a support rod 41, a first sliding rod 11 is respectively arranged on both sides of the bracket 1, both ends of the support rod 41 are respectively slidably connected to a first sliding rod 11, a support rod 41 is respectively arranged on both sides of the rotating shaft 31, and the rotating shaft 31 and the support rod 41 are arranged parallel to each other to ensure the stability of the parts.
[0042] A limiting component 5 is also provided on the bracket 1, and the limiting component 5 includes two side panels 51, and a second sliding rod is provided on both sides of the bracket 1, and both ends of each side panel 51 are slidably connected to a second sliding rod, and the two side panels 51 are arranged parallel to each other. The part is located between the two side panels 51, and the two side panels 51 are used to limit the relative position of the part on the bracket 1 and the rotating shaft 31 to prevent the part from detaching from the bracket 1, and the side panels 51 are slidably connected to the bracket 1, which is convenient for adjusting the distance between the two side panels 51 and improving the applicability of the device.
[0043] A sliding hole is provided on both sides of the support rod 41 and on both sides of the side plate 51. The outer periphery of the first sliding rod 11 or the second sliding rod is located in the sliding hole, and a locking bolt is installed on the sliding hole. The locking bolt is used to fix the relative position of the support rod 41 and the first sliding rod 11, and the side plate 51 and the second sliding rod to prevent the side plate 51 and the support rod 41 from sliding relative to each other during use.
[0044] A gear 33 is fixedly installed at one end of the rotating shaft 31, and a boss 34 is provided at the other end of the rotating shaft 31, and the boss 34 is located at the outlet end of the spiral conveying trough 32. The boss 34 is used to lift the parts. The distance between the rotating shaft 31 and each support rod 41 is different, and after the boss 34 lifts the part, the part can rely on gravity to make one end tilt up. The horizontal heights of the two support rods 41 are different, and the height of the rotating shaft 31 is the same as the height of the higher support rod 41. The support rod 41 with low horizontality is used for auxiliary support of the parts. It can be used as an auxiliary when the shape of the parts is irregular or the quality of the two ends is different, so as to increase the applicability of the device.
[0045] During implementation, the robot or conveyor belt stacks the parts on the periphery of the rotating shaft 31. At this time, the periphery of the part is overlapped on the support rod 41 with a high horizontal height and the rotating shaft 31, and the part is supported by two points. The length of the rotating shaft 31 from the support rod 41 with a high horizontality is greater than the length of the rotating shaft 31 from the support rod 41 with a low horizontality. The part overlaps smoothly. As the first linear drive unit 21 drives the rack 28 to move, the gear 33 and the rotating shaft 31 rotate, thereby driving the part to move forward in a step-by-step manner. When the part drives out of the conveying trough 32, the part is lifted by the boss 34. At this time, the periphery of the part is overlapped on the periphery of the rotating shaft 31 and the periphery of the support rod 41 with a high horizontality, and the end of the part is restricted by the side plate 51, so that the part does not slip. The part to be picked up is separated from the subsequent parts by a certain angle. At this time, the external robot picks up the part without interference from other parts, and the position of the parts emitted by the feeder is consistent and stable.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A parts dispenser, characterized in that: The invention comprises a power component (2), a transmission component (3) and a support component (4) respectively arranged on a bracket (1); the transmission component (3) comprises a rotating shaft (31), and the rotating shaft (31) is provided with a conveying trough (32); the conveying trough (32) is arranged in a spiral shape; the groove width of the spiral conveying trough (32) is not less than the width of the part to be conveyed; the part is placed in the conveying trough (32); a support portion is arranged on the bracket (1); the part is overlapped on the support portion; the rotating shaft (31) and the support portion are arranged parallel to each other; the power component (2) is used for intermittently driving the rotating shaft (31) to rotate, and the intermittently rotating rotating shaft (31) can drive the part to move; The power component (2) includes a first linear drive unit (21), and the execution end of the first linear drive unit (21) is installed with a rack (28), the rotating shaft (31) is rotatably sleeved on the bracket (1), and a gear (33) is provided at one end of the rotating shaft (31), the gear (33) is engaged with one side of the rack (28), and the execution end of the first linear drive unit (21) drives the gear (33) and the rotating shaft (31) to rotate by driving the rack (28); The first linear drive portion (21) is fixedly mounted to the execution end of the second linear drive portion (22), and the second linear drive portion (22) is fixedly connected to one side of the bracket (1), and the second linear drive portion (22) can drive the rack (28) to move closer to or away from the gear (33); The supporting component (4) includes a supporting rod (41), a first sliding rod (11) is respectively provided on both sides of the bracket (1), and both ends of the supporting rod (41) are respectively slidably connected to a first sliding rod (11); a boss (34) is provided at the other end of the rotating shaft (31), and the boss (34) is located at the outlet end of the spiral conveying trough (32), and the boss (34) is used to lift the parts.
2. A parts dispenser according to claim 1, characterized in that: The first linear drive unit (21) and the second linear drive unit (22) are both push rod cylinders.
3. A parts dispenser according to claim 1, characterized in that: The first linear drive unit (21) is fixedly connected to the support plate (23), and a slide rail (24) is provided on the support plate (23). A slider (25) is provided on one side of the rack (28), the lower end of the slider (25) is slidably connected to the slide rail (24), and one side of the slider (25) is fixedly connected to the execution end of the first linear drive unit (21).
4. A parts dispenser according to claim 3, characterized in that: The lower end of the support plate (23) is fixedly connected to the execution end of the second linear drive part (22), and the lower end of the support plate (23) is installed with a limiting shaft (26). The second linear drive part (22) is provided with a limiting seat (27), and the middle part of the limiting seat (27) is provided with a limiting hole, and the limiting shaft (26) is slidably connected to the limiting hole.
5. A parts dispenser according to claim 4, characterized in that: A linear bearing is installed in the limiting hole, and the limiting shaft (26) is slidably connected to the linear bearing.
6. A parts dispenser according to claim 1, characterized in that: A support rod (41) is respectively provided on both sides of the rotating shaft (31), and the rotating shaft (31) and the support rod (41) are arranged parallel to each other.
7. A parts dispenser according to claim 1, characterized in that: A limiting component (5) is also provided on the bracket (1), and the limiting component (5) includes two side plates (51). A second sliding rod is respectively provided on both sides of the bracket (1), and both ends of each side plate (51) are respectively slidably connected to a second sliding rod. The two side plates (51) are arranged parallel to each other, and the part is located between the two side plates (51). The two side plates (51) are used to limit the relative position of the part on the bracket (1) and the rotating shaft (31).
8. A parts dispenser according to claim 7, characterized in that: A sliding hole is respectively provided on both sides of the support rod (41) and both sides of the side plate (51), and the first sliding rod (11) or the second sliding rod is located in the sliding hole.
9. A parts dispenser according to claim 8, characterized in that: A locking bolt is installed on the sliding hole, and the locking bolt is used to fix the relative positions of the support rod (41) and the first sliding rod (11), and the side plate (51) and the second sliding rod.
10. The parts dispenser according to claim 1, characterized in that: The distance between the rotating shaft (31) and each supporting rod (41) is different, and after the boss (34) lifts the part, the part can be tilted at one end by gravity.
11. A parts dispenser according to claim 10, characterized in that: The two support rods (41) are at different levels.
Citation Information
Patent Citations
Part feeder
CN220549608U