Automatic harvesting and root-cutting machine for bottle-grown edible fungi and harvesting and root-cutting method

By designing an automatic root harvesting and cutting machine for bottle edible fungi and using automated operating procedures, the problem of low efficiency of manual harvesting and root cutting in the existing technology is solved, and efficient automatic harvesting and root cutting is achieved, which significantly reduces labor and cost.

CN116918643BActive Publication Date: 2025-04-25LIANYUNGANG GUOXIN EDIBLE FUNGUS OF COMPLETE SETSOF EQUIP
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Patent Information

Application Number
CN202310991688.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-08
Publication Date
2025-04-25
Estimated Expiration
2043-08-08

AI Technical Summary

Technical Problem

In the prior art, the harvesting and root cutting of bottle edible fungi mainly relies on manual labor, resulting in large labor, high cost and low efficiency, making it difficult to meet actual needs.

Method used

An automatic root harvesting and cutting machine for edible fungi in bottles is designed, including a bottle basket separation station, partition bottle pushing station, bacteria collection station and root cutting station set on the rack. Through an automated operation process, automatic harvesting and root cutting of edible fungi in bottles is realized.

Benefits of technology

Through automated operations, the working efficiency of harvesting and root cutting is improved, reaching a 7-fold increase. One machine can harvest and root cutting and 375 baskets of edible fungi per hour, significantly reducing labor and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automatic harvesting and root shaving machine for bottle-grown edible fungi comprises a frame, on which a bottle-basket separation station, a partition bottle-pushing station, a mushroom-picking station and a root-cutting station are sequentially arranged, a bottle-basket separation conveying line is installed on the frame at the bottle-basket separation station through an empty basket lifting power device, a bottle clamping claw is installed on the frame above the bottle-basket separation conveying line, the bottle clamping claw is installed on the frame through a bottle-taking lifting power device, and the bottle-taking lifting power device is installed on the frame through a bottle-taking shifting power device; a partition bottle-pushing conveying line is installed on the frame at the partition bottle-pushing station, a bottle-separating guide mechanism is installed on the frame at the partition bottle-pushing conveying line, the bottle-separating guide mechanism comprises a plurality of guide channels separated by vertically arranged guide strips, and a bottle-pushing power device matched with the guide channel is also installed on the frame near the bottle-basket separation station. The present invention can replace manual work for harvesting and root shaving bottle-grown edible fungi with a 7-fold increase in work efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of bottle-grown edible fungi harvesting, in particular to an automatic bottle-grown edible fungi harvesting and root-cutting machine, and also to a harvesting and root-cutting method using the automatic bottle-grown edible fungi harvesting and root-cutting machine. Background Art

[0002] At present, the application of bottle-grown edible fungi is very extensive, such as the application of Flammulina velutipes. Flammulina velutipes is one of the main varieties of edible fungi in my country, with an annual output of 2.6 million tons. The weight of each bottle of Flammulina velutipes is 400g, which means that 6.5 billion bottles are produced each year. However, for such a large number of bottle-grown Flammulina velutipes, the usual harvesting and root cutting are done manually. The maximum number of bottles of Flammulina velutipes that each person can harvest and cut per hour is 1,400 bottles. The maximum number of bottles that each person can harvest per day is 1,400 bottles X 8 hours = 11,200 bottles. Calculated based on 250 working days per person per year, each person can harvest 1.12X250 = 2.8 million bottles per year. The total number of 6.5 billion bottles of Flammulina velutipes in the country ÷ 2.8 million bottles per person per year is equal to 2,321 harvesting workers required throughout the year. Not only is the number of workers large and the cost difficult to reduce, but the workers have a heavy workload and low work efficiency, making it increasingly difficult to meet the actual harvesting and root cutting needs. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an automatic harvesting and root cutting machine for bottle-grown edible fungi, which can replace manual harvesting and root cutting by using advanced mode, reasonable structure and automated operation to improve the work efficiency by 7 times.

[0004] Another technical problem to be solved by the present invention is to provide a harvesting and root-cutting method using the automatic harvesting and root-cutting machine for bottle-grown edible fungi.

[0005] The technical problem to be solved by the present invention is achieved by the following technical solutions. The present invention is an automatic harvesting and root cutting machine for bottle-grown edible fungi, comprising a frame, on which a bottle-basket separation station, a partition bottle-pushing station, a fungus-picking station and a root cutting station are sequentially arranged.

[0006] A bottle basket separation conveyor line is installed on the frame at the bottle basket separation station through an empty basket lifting power device, a bottle clamping claw is installed on the frame above the bottle basket separation conveyor line, the bottle clamping claw is installed on the frame through a bottle picking lifting power device, and the bottle picking lifting power device is installed on the frame through a bottle picking shifting power device;

[0007] A partition bottle pushing conveyor line is installed on the frame at the partition bottle pushing station, and a bottle separation guide mechanism is installed on the frame at the partition bottle pushing conveyor line. The bottle separation guide mechanism includes a plurality of guide channels separated by vertically arranged guide bars, and a bottle pushing power device matched with the guide channel is also installed on the frame near the bottle basket separation station.

[0008] A bacteria picking bracket is installed on the frame at the bacteria picking station, the bacteria picking bracket is installed on the frame through a bacteria picking lifting power device, a bottle shaking plate is installed on the bacteria picking bracket through a bottle shaking power device, a plurality of bottle shaking channels cooperating with bacteria bottles are formed on the bottle shaking plate through baffles arranged at intervals, a bacteria picking clamping claw is installed on the frame above the bacteria picking bracket through a bacteria picking clamping power device, and the bacteria picking clamping power device is installed on the frame through a bacteria picking translation power device;

[0009] A root protection mechanism and a root cutting mechanism are installed on a frame at the root cutting station. The root protection mechanism comprises a root protection mold and a root protection power device for driving the root protection mold to move.

[0010] The technical problem to be solved by the present invention can be further achieved through the following technical solutions. For the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, a bottle gathering and basketing station is also provided on the frame below the partition bottle pushing station, a drawing plate is installed on the frame at the bottle gathering and basketing station through a drawing plate power device, a pressing plate is installed on the frame above the drawing plate through a bottle pressing power device, a basket lifting conveyor line is installed on the frame below the drawing plate through a basket lifting power device, an empty bottle pushing power device is also installed on the frame below the root cutting station, an empty basket conveyor line cooperating with the bottle basket separation conveyor line is also installed on the frame on the side of the basket lifting conveyor line close to the bottle basket separation station, and a basket pushing lifting power device is also installed on the frame at the empty basket conveyor line, and the basket pushing lifting power device is installed on the frame through a basket pushing driving device.

[0011] The technical problem to be solved by the present invention can be further achieved through the following technical solutions. For the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, a bottle protecting plate is installed on the frame at the pumping plate through a bottle protecting power device and a bottle gathering swing arm is installed through a bottle gathering power device.

[0012] The technical problem to be solved by the present invention can also be further achieved through the following technical solutions. For the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, the root cutting mechanism includes a cutter and a cutter driving cylinder. The cutter is installed at the piston rod end of the cutter driving cylinder, and the cutter driving cylinder is installed on the frame through the cutter lifting cylinder.

[0013] The technical problem to be solved by the present invention can be further achieved through the following technical solutions. For the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, the root cutting mechanism includes a cutter and a cutter drive motor. The cutter is installed on the motor shaft of the cutter drive motor, and the cutter drive motor is installed on the frame through a cutter power cylinder.

[0014] The technical problem to be solved by the present invention can also be further achieved through the following technical solutions. For the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, a blocking cylinder for cooperating with the bottle basket is also installed on the frame between the bottle-basket separation station and the partition bottle pushing station, a partition cylinder for cooperating with the mushroom bottle is also installed on the frame at the bottle separation guide mechanism, and a blocking cylinder for cooperating with the mushroom bottle is also installed on the frame between the partition bottle pushing station and the mushroom picking station.

[0015] The technical problem to be solved by the present invention can be further achieved by the following technical solution: for the automatic harvesting and root cutting machine for bottle-grown edible fungi described above, a packaging conveyor line is also installed on the frame at the root cutting station.

[0016] The technical problem to be solved by the present invention can be further achieved by the following technical solutions. For the automatic harvesting and root-cutting machine for bottle-grown edible fungi described above, a method for harvesting and root-cutting bottle-grown edible fungi is provided. The method uses the automatic harvesting and root-cutting machine for bottle-grown edible fungi, and the contents are as follows:

[0017] (1) The bacteria bottles are placed in the bottle basket and transported to the bottle basket separation station via the bottle basket separation conveyor line. The bottle picking lifting power device drives the bottle clamping claw to descend to the bottle basket. The bottle clamping claw moves to clamp the bacteria bottles in the bottle basket. Then, the empty basket lifting power device drives the bottle basket separation conveyor line to descend, so that the bottle basket is separated from the bacteria bottles and descends together with the bottle basket separation conveyor line. Then, the bottle picking shifting power device is driven to drive the bottle picking lifting power device to drive the bottle clamping claw and the bacteria bottles to move horizontally to the partition bottle pushing station. The bottle clamping claw moves to place the bacteria bottles on the partition bottle pushing conveyor line.

[0018] (2) The action of the partition bottle pushing conveyor line drives the bacteria bottles to continue to move. At the same time, the bottle separation guide mechanism performs bottle separation and guide operations on the bacteria bottles, separating the bacteria bottles into rows, and then the bottle pushing power device is activated to push the bacteria bottles to the bacteria collection station;

[0019] (3) The mushroom bottle entering the mushroom picking station moves to the shaking bottle board, and the mushroom picking claws clamp and fix the edible mushrooms in the mushroom bottle under the drive of the mushroom picking clamping power device. At the same time, the mushroom picking lifting power device moves down a certain stroke, and the shaking bottle power device shakes the mushroom bottle to separate the edible mushrooms from the mushroom bottle. The mushroom bottle falls onto the shaking bottle board under the action of its own gravity. Then, the mushroom picking horizontal power device drives the mushroom picking clamping power device and the mushroom picking claws drive the edible mushrooms to move horizontally to the root cutting station;

[0020] (4) After the edible fungi enter the root cutting station, the root protection mechanism is activated to protect the roots of the edible fungi using the root protection template. Then, the root cutting mechanism is activated to cut the roots of the edible fungi. After the cutting is completed, the mushroom picking translational power device drives the mushroom picking clamping power device and the mushroom picking claws drive the edible fungi to continue to move horizontally. Then, the mushroom picking clamping power device drives the mushroom picking claws to move, release the edible fungi, and release the edible fungi to the packaging conveyor line.

[0021] (5) During this period, the mushroom bottles separated from the edible mushrooms are driven by the mushroom picking lifting power device to move downward to the bottle collection and basketing station. Then, the empty bottle pushing power device is activated to push the mushroom bottles onto the draw plate. At the same time, the bottle basket separated from the mushroom bottles moves downward on the empty basket lifting power device and moves from the bottle basket separation conveyor line to the empty basket conveyor line. Then, driven by the basket pushing lifting power device and the basket pushing driving device, it moves to the basket lifting conveyor line. Then, under the action of the basket lifting power device, the basket lifting conveyor line drives the bottle basket to move to the bottom of the draw plate. The pressing plate moves downward under the action of the bottle pressing power device to press down the mushroom bottles. At the same time, the draw plate is opened under the action of the draw plate power device, so that the mushroom bottles fall downward into the bottle basket. Finally, the basket lifting conveyor line is activated to output the bottle basket containing the mushroom bottles to the outside.

[0022] (6) This operation can complete the harvesting and root cutting operation of bottle-grown edible fungi.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. The present application sequentially arranges a bottle-basket separation station, a partition bottle-pushing station, a mushroom-picking station and a root-cutting station on the frame, so as to realize operations such as bottle-basket separation, mushroom-bottle separation and root-cutting of bottle-grown edible fungi, thereby facilitating replacing manual operations of harvesting and root-cutting bottle-grown edible fungi, so as to better meet actual use needs;

[0025] 2. The present application also provides a bottle-into-basket station on the frame, which can put the separated bacteria bottles and bottle baskets together again during the harvesting and root cutting process, so as to facilitate centralized transportation to the next process;

[0026] 3. This application can replace manual harvesting and root cutting with an advanced model, reasonable structure, and automated operation, increasing work efficiency by 7 times. One machine can harvest and cut 375 baskets of bottle-grown edible fungi per hour. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A structural schematic diagram of the present invention;

[0028] Figure 2 for Figure 1 AA structural diagram;

[0029] Figure 3 for Figure 1 BB structural diagram;

[0030] Figure 4 for Figure 1 Schematic diagram of CC structure;

[0031] Figure 5 for Figure 1 DD-direction structure diagram;

[0032] Figure 6 for Figure 1 Schematic diagram of EE structure;

[0033] Figure 7 Another structural schematic diagram of the root cutting mechanism of the present invention;

[0034] Figure 8 It is another structural side view of the root cutting mechanism of the present invention. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Reference Figures 1 to 8 , an automatic harvesting and root-cutting machine for bottle-grown edible mushrooms, comprising a frame, on which a bottle-basket separation station, a partition bottle-pushing station, a mushroom-picking station and a root-cutting station are sequentially arranged, respectively used for performing operations such as bottle-basket 6 separation, mushroom bottle 5 separation, and root-cutting processing on bottle-grown edible mushrooms, so as to replace manual harvesting and root-cutting operations on bottle-grown edible mushrooms;

[0037] Specifically, a bottle basket separation conveyor line 7 is installed on the frame at the bottle basket separation station through an empty basket lifting power device 8, and a bottle clamping claw 3 is installed on the frame above the bottle basket separation conveyor line 7, and the bottle clamping claw 3 is installed on the frame through a bottle picking lifting power device 2, and the bottle picking lifting power device 2 is installed on the frame through a bottle picking shifting power device 1; the bottle basket separation conveyor line 7 is used to receive and convey the bottle basket 6, and the empty basket lifting power device 8 is used to drive the bottle clamping claw 3 to move up and down, so as to clamp the bacteria bottle 5 in the bottle basket 6, so as to separate the bacteria bottle 5 from the bottle basket 6, and then under the drive of the bottle picking shifting power device 1, the bacteria bottle 5 is moved horizontally to the partition bottle pushing station; the empty basket lifting power device 8 is used to drive the bottle basket separation conveyor line 7 to move up and down, so as to move the bottle basket 6 separated from the bacteria bottle 5, so as to facilitate subsequent processing thereof;

[0038] In order to prevent the bottle basket 6 from moving with the bacteria bottle 5 when the bottle clamping claw 3 clamps the bacteria bottle 5, a bent blocking hook is also provided on the bottle basket separation conveyor line 7 to prevent the bottle basket 6 from moving vertically while not affecting the lateral movement of the bottle basket 6;

[0039] Preferably, the empty basket lifting power device 8 is an empty basket lifting cylinder, the bottle taking lifting power device 2 is a bottle taking lifting cylinder, and the bottle taking shifting power device 1 is a bottle taking shifting cylinder;

[0040] A partition bottle pushing conveyor line 9 is installed on the frame at the partition bottle pushing station, and the partition bottle pushing conveyor line 9 is driven by a motor 32. A bottle separation guide mechanism 10 is installed on the frame at the partition bottle pushing conveyor line 9. The bottle separation guide mechanism 10 includes a plurality of guide channels separated by guide strips arranged vertically, and a bottle pushing power device 11 matched with the guide channel is also installed on the frame near the bottle basket separation station side; the partition bottle pushing conveyor line 9 is used to receive the bacteria bottle 5 released by the bottle clamping claw 3. When the bacteria bottle 5 moves with the partition bottle pushing conveyor line 9, the bottle separation guide mechanism 10 performs a bottle separation guide operation on the bacteria bottle 5. There are generally 3-4 guide channels, which are trumpet-shaped as a whole, connected at one end and separated at the other end, so as to facilitate the separation of the bacteria bottles 5 in rows, and then under the action of the bottle pushing power device 11, the bacteria bottle 5 is pushed from the partition bottle pushing conveyor line 9 to the bacteria picking station, which is convenient for the subsequent bacteria picking operation in rows, and helps to improve efficiency;

[0041] Preferably, the bottle pushing power device 11 is a bottle pushing cylinder; the partition bottle pushing conveyor line 9 is a belt conveyor line;

[0042] In order to realize the conveying control of the bottle basket 6, a blocking cylinder 4 for cooperating with the bottle basket 6 is also installed on the frame between the bottle basket separation station and the partition bottle pushing station, which is used to block the bottle basket 6, so that the bottle basket 6 is intermittently conveyed to the partition bottle pushing station to prevent the bottle basket 6 input later from affecting the bottle basket 6 input in front; a blocking cylinder 4 for cooperating with the bottle basket 6 is also installed on the frame between the bottle basket separation station and the partition bottle pushing station, which is used to isolate the bacteria bottles 5 in batches according to needs to facilitate subsequent operations, and a partition cylinder 12 for cooperating with the bacteria bottles 5 is also installed on the frame at the bottle separation guide mechanism 10, and a blocking cylinder 13 for cooperating with the bacteria bottles 5 is also installed on the frame between the partition bottle pushing station and the bacteria picking station to prevent too many bacteria bottles 5 from moving from the partition bottle pushing station to the bacteria picking station and affecting the previous bacteria picking operation.

[0043] A bacteria picking bracket is installed on the frame at the bacteria picking station, and the bacteria picking bracket is installed on the frame through a bacteria picking lifting power device 16, and a bottle shaking plate is installed on the bacteria picking bracket through a bottle shaking power device 15, and a bottle shaking channel that cooperates with the bacteria bottle 5 is formed on the bottle shaking plate through baffles arranged at intervals, and a bacteria picking clamping claw is installed on the frame above the bacteria picking bracket through a bacteria picking clamping power device 14, and the bacteria picking clamping power device 14 is installed on the frame through a bacteria picking translation power device 17; the bacteria bottle 5 entering the bacteria picking station moves to the bacteria picking bracket, so that the bacteria picking clamping claw above can clamp the edible bacteria in the bacteria bottle 5 under the action of the bacteria picking clamping power device 14 The mushrooms are clamped and fixed, and then, the mushroom picking lifting power device 16 drives the mushroom picking bracket to drive the bottle shaking plate to move down a certain distance, and the bottle shaking power device 15 drives the bottle shaking plate to reciprocate, and uses the baffle to shake the mushroom bottle 5, so as to separate the edible mushrooms from the mushroom bottle 5. The separated mushroom bottle 5 falls on the bottle shaking plate, and then is driven by the mushroom picking lifting power device 16 to move downward for subsequent processing, and the separated edible mushrooms are driven by the mushroom picking translation power device 17 to move horizontally and enter the root cutting station; in order to cooperate with the movement of the bottle shaking plate, a slider is installed on the bottle shaking plate, and a slide groove cooperating with the slider is also installed on the mushroom picking bracket;

[0044] Preferably, the bacteria picking lifting power device 16 is a bacteria picking lifting electric cylinder, the bottle shaking power device 15 is a bottle shaking air cylinder, the bacteria picking clamping power device 14 is a bacteria picking clamping air cylinder, and the bacteria picking translation power device 17 is a bacteria picking transverse electric cylinder;

[0045] A root protection mechanism and a root cutting mechanism are installed on the frame at the root cutting station. The root protection mechanism includes a root protection template and a root protection power device 18 for driving the root protection template to move. After entering the root cutting station, the edible fungi are still held by the mushroom picking claws. Then, the root protection power device 18 drives the root protection template to protect the roots of the edible fungi. Then, the root cutting mechanism cuts off the roots of the edible fungi that are adhered to the culture medium to complete the cutting operation of the edible fungi.

[0046] Preferably, the root protection power equipment 18 is a root protection cylinder, and the root protection mold is made of angle iron;

[0047] The root cutting mechanism adopts any one of the following two methods:

[0048] The first type: the root cutting mechanism includes a cutter and a cutter driving cylinder 20, the cutter is installed at the piston rod end of the cutter driving cylinder 20, the cutter driving cylinder 20 is installed on the frame through the cutter lifting cylinder 19, the cutter lifting cylinder 19 is used to drive the cutter driving cylinder 20 to drive the cutter to move up and down, so as to adjust the height of the cutter, so as to adjust the cutting position of the edible fungus root, and the cutter driving cylinder 20 is used to drive the cutter to move horizontally, so as to achieve the cutting process of the edible fungus root, and the cutting range is large;

[0049] Another type: the root cutting mechanism includes a cutter 41 and a cutter drive motor 40, the cutter 41 is installed on the motor shaft of the cutter drive motor 40, and the cutter drive motor 40 is installed on the frame through the cutter power cylinder 42. The cutter power cylinder 42 is used for the cutter drive motor 40 to drive the cutter 41 to move up and down, so as to adjust the height of the cutter 41, so as to achieve the adjustment of the cutting position of the edible fungus root, and the cutter drive motor 40 is used to drive the cutter 41 to rotate, so as to achieve rapid cutting of the edible fungus root, and the cutting speed is fast.

[0050] A packaging conveyor line 21 is also installed on the frame at the root cutting station. The edible mushrooms after root cutting continue to move horizontally to the top of the packaging conveyor line 21 under the drive of the mushroom picking translation power device 17, and then the mushroom picking claws move to release the edible mushrooms onto the packaging conveyor line 21 for subsequent packaging processing;

[0051] In order to place the separated bacteria bottles 5 and bottle baskets 6 together again, a bottle gathering and basketing station is also provided on the frame below the partition bottle pushing station, a drawing plate is installed on the frame at the bottle gathering and basketing station through a drawing plate power device 26, a pressing plate is installed on the frame above the drawing plate through a bottle pressing power device 30, a basket lifting conveyor line 31 is installed on the frame below the drawing plate through a basket lifting power device 25, and an empty bottle pushing power device 22 is also installed on the frame below the root cutting station, which is used to push the bacteria bottle 5 from the bacteria picking bracket to the drawing plate after the bacteria picking lifting power device 16 drives the bacteria bottle 5 to descend to the moving height, and an empty basket conveyor line 27 cooperating with the bottle basket separation conveyor line 7 is also installed on the frame near the bottle basket separation station of the basket lifting conveyor line 31, and a The basket-pushing lifting power device 29 is installed on the frame through the basket-pushing driving device 28. After the empty basket lifting power device 8 drives the empty basket separation conveyor line to move to the same height as the empty basket conveyor line 27, the bottle basket 6 will be conveyed to the empty basket conveyor line 27 by the empty basket separation conveyor line, and then the bottle basket 6 is pushed to the basket-lifting conveyor line 31 under the action of the basket-pushing lifting power device 29 and the basket-pushing lifting power device 29. Then, the basket-lifting conveyor line 31 moves upward under the drive of the basket-lifting power device 25, and the pressing plate moves downward under the drive of the bottle-pressing power device 30 to press down the bacteria bottle 5. At the same time, the plate-drawing power device 26 is actuated to drive the plate-drawing to open, so that the bacteria bottle 5 falls into the bottle basket 6, and then the basket-lifting conveyor line 31 is actuated to output the bottle basket 6 containing the bacteria bottle 5 to the outside;

[0052] Preferably, the plate-pulling power device 26 is a plate-pulling cylinder, the bottle-pressing power device 30 is a bottle-pressing cylinder, the basket-lifting power device 25 is a basket-lifting cylinder, the basket-pushing lifting power device 29 is a basket-pushing lifting cylinder, and the basket-pushing driving device 28 is a basket-pushing cylinder;

[0053] In order to better move the bacteria bottles 5 to the draw plate, a bottle guarding plate is installed on the frame at the draw plate through a bottle guarding power device 23 and a bottle gathering swing arm is installed through a bottle gathering power device 24, which are used to move and gather the bacteria bottles 5; preferably, the bottle guarding power device 23 is a bottle guarding cylinder, and the bottle gathering power device 24 is a bottle gathering cylinder.

[0054] A method for harvesting and root-cutting edible fungi grown in bottles, the contents of which are as follows:

[0055] (1) The bacteria bottle 5 is placed in the bottle basket 6 and transported to the bottle basket separation station via the bottle basket separation conveyor line 7. The bottle picking lifting power device 2 is actuated to drive the bottle clamping claw 3 to descend to the bottle basket 6. The bottle clamping claw 3 is actuated to clamp the bacteria bottle 5 in the bottle basket 6. Then, the empty basket lifting power device 8 drives the bottle basket separation conveyor line 7 to descend, so that the bottle basket 6 is separated from the bacteria bottle 5 and descends together with the bottle basket separation conveyor line 7. Then, the bottle picking shifting power device 1 is actuated to drive the bottle picking lifting power device 2 to drive the bottle clamping claw 3 and the bacteria bottle 5 to move horizontally to the partition bottle pushing station. The bottle clamping claw 3 is actuated to place the bacteria bottle 5 on the partition bottle pushing conveyor line 9.

[0056] (2) The partition bottle pushing conveyor line 9 moves to drive the bacteria bottles 5 to continue to move. At the same time, the bottle separation guide mechanism 10 performs a bottle separation and guide operation on the bacteria bottles 5 to separate the bacteria bottles 5 into rows. Then, the bottle pushing power device 11 is activated to push the bacteria bottles 5 to the bacteria collection station.

[0057] (3) The mushroom bottle 5 entering the mushroom picking station moves to the shaking bottle board, and the mushroom picking claws, driven by the mushroom picking clamping power device 14, clamp and fix the edible mushrooms in the mushroom bottle 5. At the same time, the mushroom picking lifting power device 16 moves down a certain stroke, and the shaking bottle power device 15 moves to shake the mushroom bottle 5 to separate the edible mushrooms from the mushroom bottle 5. The mushroom bottle 5 falls onto the shaking bottle board under the action of its own gravity. Then, the mushroom picking translation power device 17 drives the mushroom picking clamping power device 14 and the mushroom picking claws to drive the edible mushrooms to move horizontally to the root cutting station;

[0058] (4) After the edible fungi enter the root cutting station, the root protection mechanism is activated to protect the roots of the edible fungi using the root protection template. Then, the root cutting mechanism is activated to cut the roots of the edible fungi. After the cutting is completed, the mushroom picking translation power device 17 drives the mushroom picking clamping power device 14 and the mushroom picking claws to drive the edible fungi to continue to move horizontally. Then, the mushroom picking clamping power device 14 drives the mushroom picking claws to move, loosen the edible fungi, and release the edible fungi to the packaging conveyor line 21.

[0059] (5) During this period, the mushroom bottles 5 separated from the edible mushrooms are driven by the mushroom picking lifting power device 16 to move downward to the bottle collection and basketing station. Then, the empty bottle pushing power device 22 is activated to push the mushroom bottles 5 onto the extraction plate. At the same time, the bottle basket 6 separated from the mushroom bottles 5 is moved downward by the empty basket lifting power device 8, and is moved from the bottle basket separation conveyor line 7 to the empty basket conveyor line 27. Then, it is driven by the basket pushing lifting power device 29 and the basket pushing driving device 28 to move to the basket lifting conveyor line 31. Then, under the action of the basket lifting power device 25, the basket lifting conveyor line 31 drives the bottle basket 6 to move to the bottom of the extraction plate. The pressing plate moves downward under the action of the bottle pressing power device 30 to press down the mushroom bottles 5. At the same time, the extraction plate is opened under the action of the plate extraction power device 26, so that the mushroom bottles 5 fall downward into the bottle basket 6. Finally, the basket lifting conveyor line 31 is activated to output the bottle basket 6 containing the mushroom bottles 5 to the outside.

[0060] (6) This operation can complete the harvesting and root trimming of bottle-grown edible fungi.

[0061] The method for harvesting and root cutting of bottle-grown edible fungi provided in the present application can be automatically operated to facilitate automatic harvesting and root cutting of bottle-grown edible fungi, which not only helps to reduce labor but also improves efficiency, and can well meet actual usage needs.

Claims

1. An automatic harvesting and root-cutting machine for bottle-grown edible fungi, characterized in that: It includes a frame, on which are arranged in sequence a bottle basket separation station, a partition bottle pushing station, a bacteria collection station and a root cutting station. A bottle basket separation conveyor line is installed on the frame at the bottle basket separation station through an empty basket lifting power device, a bottle clamping claw is installed on the frame above the bottle basket separation conveyor line, the bottle clamping claw is installed on the frame through a bottle picking lifting power device, and the bottle picking lifting power device is installed on the frame through a bottle picking shifting power device; A partition bottle pushing conveyor line is installed on the frame at the partition bottle pushing station, and a bottle separation guide mechanism is installed on the frame at the partition bottle pushing conveyor line. The bottle separation guide mechanism includes a plurality of guide channels separated by vertically arranged guide bars, and a bottle pushing power device matched with the guide channel is also installed on the frame near the bottle basket separation station. A bacteria picking bracket is installed on the frame at the bacteria picking station, the bacteria picking bracket is installed on the frame through a bacteria picking lifting power device, a bottle shaking plate is installed on the bacteria picking bracket through a bottle shaking power device, a plurality of bottle shaking channels cooperating with bacteria bottles are formed on the bottle shaking plate through baffles arranged at intervals, a bacteria picking clamping claw is installed on the frame above the bacteria picking bracket through a bacteria picking clamping power device, and the bacteria picking clamping power device is installed on the frame through a bacteria picking translation power device; A root protection mechanism and a root cutting mechanism are installed on the frame at the root cutting station. The root protection mechanism includes a root protection mold and a root protection power device for driving the root protection mold to move. A bottle gathering and basketing station is also provided on the frame below the partition bottle pushing station, a pumping plate is installed on the frame at the bottle gathering and basketing station through a pumping plate power device, a pressing plate is installed on the frame above the pumping plate through a bottle pressing power device, a basket lifting conveyor line is installed on the frame below the pumping plate through a basket lifting power device, an empty bottle pushing power device is also installed on the frame below the root cutting station, an empty basket conveyor line cooperating with the bottle basket separation conveyor line is also installed on the frame on the side of the basket lifting conveyor line close to the bottle basket separation station, and a basket pushing lifting power device is also installed on the frame at the empty basket conveyor line, and the basket pushing lifting power device is installed on the frame through a basket pushing driving device; A bottle guarding plate is installed on the frame at the draw plate through a bottle guarding power device, and a bottle gathering swing arm is installed through a bottle gathering power device; A blocking cylinder for cooperating with the bottle basket is also installed on the frame between the bottle basket separation station and the partition bottle pushing station, a partition cylinder for cooperating with the bacteria bottle is also installed on the frame at the bottle separation guide mechanism, and a blocking cylinder for cooperating with the bacteria bottle is also installed on the frame between the partition bottle pushing station and the bacteria collection station.

2. The automatic harvesting and root-cutting machine for bottle-grown edible fungi according to claim 1, characterized in that: The root cutting mechanism comprises a cutter and a cutter driving cylinder. The cutter is arranged at the piston rod end of the cutter driving cylinder. The cutter driving cylinder is arranged on the frame through a cutter lifting cylinder.

3. The automatic harvesting and root-cutting machine for bottle-grown edible fungi according to claim 1, characterized in that: The root cutting mechanism comprises a cutter and a cutter driving motor. The cutter is mounted on a motor shaft of the cutter driving motor, and the cutter driving motor is mounted on a frame via a cutter power cylinder.

4. The automatic harvesting and root-cutting machine for bottle-grown edible fungi according to claim 1, characterized in that: A packaging conveyor line is also installed on the frame at the root cutting station.

5. A method for harvesting and root-cutting edible fungi grown in bottles, characterized in that: The method uses the automatic harvesting and root cutting machine for bottle-grown edible fungi according to any one of claims 1 to 4, and the contents are as follows: (1) The bacteria bottles are placed in the bottle basket and transported to the bottle basket separation station via the bottle basket separation conveyor line. The bottle picking lifting power device drives the bottle clamping claw to descend to the bottle basket. The bottle clamping claw moves to clamp the bacteria bottles in the bottle basket. Then, the empty basket lifting power device drives the bottle basket separation conveyor line to descend, so that the bottle basket is separated from the bacteria bottles and descends together with the bottle basket separation conveyor line. Then, the bottle picking shifting power device is driven to drive the bottle picking lifting power device to drive the bottle clamping claw and the bacteria bottles to move horizontally to the partition bottle pushing station. The bottle clamping claw moves to place the bacteria bottles on the partition bottle pushing conveyor line. (2) The action of the partition bottle pushing conveyor line drives the bacteria bottles to continue to move. At the same time, the bottle separation guide mechanism performs bottle separation and guide operations on the bacteria bottles, separating the bacteria bottles into rows, and then the bottle pushing power device is activated to push the bacteria bottles to the bacteria collection station; (3) The mushroom bottle entering the mushroom picking station moves to the shaking bottle board, and the mushroom picking claws clamp and fix the edible mushrooms in the mushroom bottle under the drive of the mushroom picking clamping power device. At the same time, the mushroom picking lifting power device moves down a certain stroke, and the shaking bottle power device shakes the mushroom bottle to separate the edible mushrooms from the mushroom bottle. The mushroom bottle falls onto the shaking bottle board under the action of its own gravity. Then, the mushroom picking horizontal power device drives the mushroom picking clamping power device and the mushroom picking claws drive the edible mushrooms to move horizontally to the root cutting station; (4) After the edible fungi enter the root cutting station, the root protection mechanism is activated to protect the roots of the edible fungi using the root protection template. Then, the root cutting mechanism is activated to cut the roots of the edible fungi. After the cutting is completed, the mushroom picking translational power device drives the mushroom picking clamping power device and the mushroom picking claws drive the edible fungi to continue to move horizontally. Then, the mushroom picking clamping power device drives the mushroom picking claws to move, release the edible fungi, and release the edible fungi to the packaging conveyor line. (5) During this period, the mushroom bottles separated from the edible mushrooms are driven by the mushroom picking lifting power device to move downward to the bottle collection and basketing station. Then, the empty bottle pushing power device is activated to push the mushroom bottles onto the draw plate. At the same time, the bottle basket separated from the mushroom bottles moves downward on the empty basket lifting power device and moves from the bottle basket separation conveyor line to the empty basket conveyor line. Then, driven by the basket pushing lifting power device and the basket pushing driving device, it moves to the basket lifting conveyor line. Then, under the action of the basket lifting power device, the basket lifting conveyor line drives the bottle basket to move to the bottom of the draw plate. The pressing plate moves downward under the action of the bottle pressing power device to press down the mushroom bottles. At the same time, the draw plate is opened under the action of the draw plate power device, so that the mushroom bottles fall downward into the bottle basket. Finally, the basket lifting conveyor line is activated to output the bottle basket containing the mushroom bottles to the outside. (6) This operation can complete the harvesting and root cutting operation of bottle-grown edible fungi.

Citation Information

Patent Citations

  • Automatic harvesting and root cutting machine for bottle-cultivated edible mushrooms

    CN220654254U