Double-sided ring die for horizontal granulator

Abstract

The application discloses a double-sided ring die for a horizontal granulator, which comprises a gear box, the outer surface of the gear box is rotationally connected with a ring die transmission wheel, the inner part of the ring die transmission wheel is fixedly connected with an inclined surface pressing block, the inner part of the ring die transmission wheel is detachably connected with a ring die, the outer surface of the ring die is detachably connected with a hoop, the outer surface of the ring die is fixedly connected with a die pressing cover, the outer surface of the ring die is provided with a fixed key groove, the outer surface of the ring die is provided with a tension bolt hole, and the outer surface of the ring die is provided with a working surface one and a working surface two. The original ring die structure is changed to form a double-sided available structure, the double-sided switching of the ring die is completed through fixed inclined surface one and fixed inclined surface two, and one working surface is replaced with the other working surface for continuous use after the use of the one working surface, so that the production cost is effectively reduced. The bolt tensioning and the inclined surface pressing block type fixing mode are adopted, and the defect of insufficient connection strength of the original ring die is effectively improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of granulator, in particular to a double-sided ring die for horizontal granulator. BACKGROUND

[0002] In the biomass pellet industry, as one of the most important equipment, the horizontal granulator is used for pressing and forming the die (ring die), which is the most important functional part of the granulator. During use, the production cost is high due to the important and easily damaged part. The conventional ring die for horizontal granulator adopts a single working surface. During use, when the single working surface is worn to a certain extent, the die is scrapped. The production cost is high due to the single output.

[0003] According to the above situation, through the upgrading and improvement of the structure, the double-sided ring die for horizontal granulator is obtained, that is, one ring die has two symmetrical working surfaces. After one working surface is used up, the other working surface is exchanged for continuous use, which effectively reduces the production cost. The design idea of the ring die for horizontal granulator is that due to the adoption of double working surfaces, the overall length is slightly longer than that of the original ordinary ring die. The installation strength needs to be considered. For this installation structure, the company adopts the bolt tensioning and inclined surface block type fixing method, which effectively improves the defect of insufficient connection strength of the original ring die. SUMMARY

[0004] The purpose of the present application is to at least solve one of the technical problems existing in the prior art, provide a double-sided ring die for horizontal granulator, change the original ring die structure to form a double-sided available structure, complete the double-sided switching of the ring die through the fixed inclined surface one and the fixed inclined surface two, and realize the exchange of one working surface for continuous use after the other working surface is used up through the working surface one and the working surface two, which effectively reduces the production cost. The bolt tensioning and inclined surface block type fixing method effectively improves the defect of insufficient connection strength of the original ring die.

[0005] The present application also provides a double-sided ring die for horizontal granulator, which comprises a gear box, a ring die transmission wheel rotatably connected to the outer surface of the gear box, an inclined surface block fixedly connected to the inside of the ring die transmission wheel, a ring die detachably connected to the inside of the ring die transmission wheel, a hoop detachably connected to the outer surface of the ring die, a die pressing cover fixedly connected to the outer surface of the ring die, a fixed key groove provided on the outer surface of the ring die, a tensioning bolt hole provided on the outer surface of the ring die, a working surface one and a working surface two provided on the outer surface of the ring die, a fixed inclined surface one and a fixed inclined surface two provided on the outer surface of the ring die, and a tensioning bolt threadedly connected to the inside of the ring die transmission wheel and fixedly connected to the ring die through the tensioning bolt hole.

[0006] According to the horizontal granulator double-sided ring die provided by the application, the inside shaft of the gear box is connected with a big gear, and the big gear is connected with a gear shaft in engagement.

[0007] According to the horizontal granulator double-sided ring die provided by the application, the outside surface of the ring die transmission wheel is fixedly connected with a main shaft, and the main shaft is rotatably connected with the inside of the gear box. The ring die is convenient to install and the power output from the inside is effectively transmitted through the ring die transmission wheel.

[0008] According to the horizontal granulator double-sided ring die provided by the application, the inside of the gear box is fixedly connected with a sealing cover, the inside of the sealing cover is provided with a steel sleeve, and the steel sleeve is slidably connected with the outside surface of the main shaft. The inside sliding part is in good sealing effect through the sealing cover, and the inside main shaft is effectively rotated through the steel sleeve.

[0009] According to the horizontal granulator double-sided ring die provided by the application, the outside surface of the gear box is fixedly connected with a stainless steel disc, and the lower surface of the gear box is fixedly connected with a base. The stainless steel disc is arranged to protect the ring die transmission wheel, and the base is arranged to facilitate the installation of the whole set of equipment and provide corresponding support.

[0010] According to the horizontal granulator double-sided ring die provided by the application, the outside surface of the gear box is fixedly connected with a rotary joint assembly, and one end of the main shaft is rotatably connected with the inside of the rotary joint assembly. The rotary joint assembly is arranged to effectively abut against the inside gear shaft, so that the inside movable part of the gear box moves more smoothly.

[0011] According to the horizontal granulator double-sided ring die provided by the application, a plurality of inclined surface pressing blocks are arranged, and each inclined surface pressing block is connected with a fixed inclined surface one and a fixed inclined surface two. The inclined surface pressing blocks are arranged to be fixed with the fixed inclined surface one and the fixed inclined surface two, so that the ring die is effectively connected with the ring die transmission wheel, and the ring die is convenient to disassemble and assemble and the working surface is convenient to switch.

[0012] According to the horizontal granulator double-sided ring die provided by the application, a small scraper assembly is fixedly connected to the inside of the ring die transmission wheel, and a pressing plate is fixedly connected to the inside of the ring die transmission wheel. The small scraper assembly arranged in the inside is arranged to effectively scrape the overflow, and the pressing plate is arranged to make the ring die and the main shaft more stable when they are connected.

[0013] Additional aspects and advantages of the application will be made apparent from the following description. Advantages

[0014] 1. Compared with the prior art, the double-sided ring die of the horizontal granulator is formed by changing the original ring die structure to make it available on both sides, and the double-sided switching of the ring die is completed by fixed slope one and fixed slope two.

[0015] 2. Compared with the prior art, the double-sided ring die of the horizontal granulator realizes the switching of the working surface after one working surface is used up, thereby effectively reducing the production cost. The bolt tensioning and slope block type fixing method is adopted to effectively improve the defect of insufficient connection strength of the original ring die. BRIEF DESCRIPTION OF DRAWINGS

[0016] The application will be further described below in combination with the drawings and examples.

[0017] Figure 1 It is a whole structure diagram of a double-sided ring die of a horizontal granulator of the application.

[0018] Figure 2 It is a front view of a double-sided ring die of a horizontal granulator of the application.

[0019] Figure 3 It is a sectional view of a double-sided ring die of a horizontal granulator of the application. Figure 1 It is an enlarged view of A in the middle.

[0020] Figure 4 It is a front view of a ring die of a double-sided ring die of a horizontal granulator of the application.

[0021] Figure 5 It is a side view of a ring die of a double-sided ring die of a horizontal granulator of the application.

[0022] Figure 6 It is a sectional view of a double-sided ring die of a horizontal granulator of the application.

[0023] LEGEND:

[0024] Gear box; 2, ring die transmission wheel; 3, ring die; 4, tensioning bolt; 5, slope block; 6, clamp; 7, die cover; 8, fixed key groove; 9, tensioning bolt hole; 10, fixed slope one; 11, working surface one; 12, fixed slope two; 13, working surface two; 14, base; 15, main shaft; 16, pressing plate; 17, large gear; 18, rotary joint assembly; 19, pinion; 20, steel sleeve; 21, sealing cover; 22, small scraper assembly; 23, stainless steel disc. DETAILED DESCRIPTION

[0025] This section will describe in detail specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.

[0026] Referring to 1-6, an embodiment of the present invention provides a double-sided ring die for a horizontal pellet mill, comprising: a gearbox 1 for mounting a large gear 17, a gear shaft 19, and internal moving components; a ring die drive wheel 2 rotatably connected to the outer surface of the gearbox 1 for connecting the ring die 3; a small scraper assembly 22 fixedly connected inside the ring die drive wheel 2 for positioning and scraping off overflow; and a pressure plate 16 fixedly connected inside the ring die drive wheel 2 for locking between the ring die 3 and the main shaft 15 for greater stability. An inclined pressure block 5 is fixedly connected inside the ring die drive wheel 2 for interconnecting with a first fixed inclined surface 10 and a second fixed inclined surface 12, thereby pressing the ring die 3 with radial pressure. Multiple sets of inclined pressure blocks 5 are provided, each connected to a first fixed inclined surface 10 and a second fixed inclined surface 12. The ring mold drive wheel 2 is detachably connected to the ring mold 3 for processing biological pellets. The outer surface of the ring mold drive wheel 2 is fixedly connected to the main shaft 15, which is rotatably connected to the inside of the gearbox 1.

[0027] The outer surface of the ring die 3 is detachably connected to a clamp 6 to prevent powder leakage, reinforce the ring die 3, and protect the unused working surface of the ring die 3. A pressure mold cover 7 is fixedly connected to the outer surface of the ring die 3 to protect the pressure film. A fixing keyway 8 is provided on the outer surface of the ring die 3 for radial torque. Tension bolt holes 9 are provided on the outer surface of the ring die 3 for connecting bolts, making the ring die 3 easy to install and fix. The outer surface of the ring die 3 is provided with working surface one 11 and working surface two 13 for use when processing bio-particles. The two working surfaces on the ring die 3 enable double-sided use of the ring die 3, greatly improving its service life. The outer surface of the ring die 3 is provided with fixing inclined surface one 10 and fixing inclined surface two 12 for interconnection with the inclined surface pressure block 5, making the ring die 3 easy to fix and switch between working surface one 11 and working surface two 13. The ring die drive wheel 2 has an internal threaded connection with a tension bolt 4, which is used to fix the ring die 3 to make its connection with the ring die drive wheel 2 more stable and to apply axial tension to the ring die. The tension bolt 4 is fixedly connected to the ring die 3 through the tension bolt hole 9.

[0028] The gearbox 1 has a large gear 17 connected to its internal shaft, which connects to the gear shaft 19 for transmission. The large gear 17 meshes with the gear shaft 19, which connects to the main shaft 15 for power transmission. A sealing cover 21 is fixedly connected inside the gearbox 1, serving a sealing function to protect the internal steel sleeve 20 and prevent the grease inside from leaking out. The steel sleeve 20 is located inside the sealing cover 21, positioning the main shaft 15 and making its rotation smoother, reducing the friction generated during rotation. The steel sleeve 20 is slidably connected to the outer surface of the main shaft 15. A stainless steel disc 23 is fixedly connected to the outer surface of the gearbox 1 to protect the ring die drive wheel 2. A base 14 is fixedly connected to the lower surface of the gearbox 1 to support the entire gearbox 1 and the upper connecting components. A rotary joint assembly 18 is fixedly connected to the outer surface of the gearbox 1 for connection to the interior of the gearbox 1. The interior of the rotary joint assembly 18 is rotatably connected to one end of the main shaft 15.

[0029] Working principle: In use, the fixed inclined surface 10 on the ring die 3 is installed on the inclined pressure block 5 on the ring die drive wheel 2. The fixed inclined surface 10 is pressed and fixed by the inclined pressure block 5. The ring die 3 is fixed on the ring die drive wheel 2 by the tension bolt 4 through the tension bolt hole 9. The compression mold cover 7 is installed on the ring die 3. The ring die drive wheel 2 and the main shaft 15 inside the gearbox 1 are installed together to achieve synchronous rotation. The large gear 17 and the gear shaft 19 installed inside the gearbox 1 mesh to achieve internal transmission. The ring die 3 is rotated by the ring die drive wheel 2 installed on the main shaft 15. Under the power input of the gearbox 1, the ring die 3 is driven to rotate clockwise. The material is squeezed into granules through the compression hole of the ring die 3 by the rotation of the internal pressure roller.

[0030] When the service life of working surface 11 on ring die 3 reaches its limit, the fixed inclined surface 10 pressed by the inclined surface pressure block 5 is released from ring die 3, and the connecting parts on ring die 3 are removed. Then, the fixed inclined surface 12 and the inclined surface pressure block 5 on ring die 3 are connected and fixed to each other, so that working surface 11 can be switched to working surface 13 for use. Working surface 11 and working surface 13 are arranged symmetrically, and fixed inclined surface 10 and fixed inclined surface 12 are also arranged symmetrically.

[0031] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A double-sided ring die for a horizontal pellet mill, characterized in that, include: A gearbox (1) has a ring mold drive wheel (2) rotatably connected to its outer surface. A inclined pressure block (5) is fixedly connected inside the ring mold drive wheel (2). A ring mold (3) is detachably connected inside the ring mold drive wheel (2). A clamp (6) is detachably connected to the outer surface of the ring mold (3). A mold cover (7) is fixedly connected to the outer surface of the ring mold (3). A fixing keyway (8) is provided on the outer surface of the ring mold (3). A tension bolt hole (9) is provided on the outer surface of the ring mold (3). The outer surface of the ring die (3) is provided with working surface one (11) and working surface two (13). The outer surface of the ring die (3) is provided with fixed inclined surface one (10) and fixed inclined surface two (12). The internal thread of the ring die transmission wheel (2) is connected with a tension bolt (4). The tension bolt (4) is fixedly connected to the ring die (3) through the tension bolt hole (9). Multiple sets of inclined surface pressure blocks (5) are provided. The inclined surface pressure blocks (5) are all connected to the fixed inclined surface one (10) and the fixed inclined surface two (12).

2. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, The gearbox (1) has a large gear (17) connected to its internal shaft, and the large gear (17) is meshed with a gear shaft (19).

3. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, The outer surface of the ring mold drive wheel (2) is fixedly connected to a main shaft (15), and the main shaft (15) is rotatably connected to the inside of the gearbox (1).

4. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, The gearbox (1) is fixedly connected to a sealing cover (21), and a steel sleeve (20) is provided inside the sealing cover (21). The steel sleeve (20) is slidably connected to the outer surface of the main shaft (15).

5. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, A stainless steel disc (23) is fixedly connected to the outer surface of the gearbox (1), and a base (14) is fixedly connected to the lower surface of the gearbox (1).

6. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, A rotary joint assembly (18) is fixedly connected to the outer surface of the gearbox (1), and the interior of the rotary joint assembly (18) is rotatably connected to one end of the main shaft (15).

7. The double-sided ring die for a horizontal pellet mill according to claim 1, characterized in that, The ring mold drive wheel (2) is internally fixedly connected to a small scraper assembly (22), and the ring mold drive wheel (2) is internally fixedly connected to a pressure plate (16).

Images