discharge device

By setting up a circular track and a two-way stirring mechanism inside the unloading device, the problem of material caking and blockage is solved, smooth unloading at the outlet is achieved, and the operating efficiency and reliability of the unloading device are improved.

CN116969205BActive Publication Date: 2025-11-25HUADIAN HEAVY IND CO LTD
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Patent Information

Application Number
CN202311100570.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-29
Publication Date
2025-11-25
Estimated Expiration
2043-08-29

AI Technical Summary

Technical Problem

Existing unloading devices are prone to material caking at the discharge port during the unloading process due to material not being discharged in time or insufficient air pressure, causing blockage and affecting normal operation.

Method used

A circular track is set inside the unloading device, and a first stirring mechanism and a second stirring mechanism are installed on it. The second stirring shaft is driven to rotate around its axial direction by a driving component, so that the stirring blades on the second stirring shaft stir the material. At the same time, the first stirring shaft is driven to rotate on the circular track. The first and second stirring shafts are set at an angle to achieve bidirectional stirring and prevent the material from caking.

Benefits of technology

It effectively prevents material from caking and clogging at the discharge port, ensuring smooth discharge, improving unloading efficiency, and reducing equipment maintenance time and energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of unloading, and discloses an unloading device. The unloading device comprises a shell, an annular track, a first stirring mechanism and a second stirring mechanism. The annular track is arranged in a containing cavity and is fixed along the inner wall of the shell. The first stirring mechanism comprises a first stirring shaft which is adapted to rotate along the direction of the annular track. The second stirring mechanism is arranged on the first stirring mechanism and comprises a driving member and at least one second stirring shaft. The surface of the second stirring shaft is provided with second stirring blades. The second stirring shaft is arranged at an angle to the first stirring shaft. The driving member drives the second stirring shaft to rotate around its axis. The driving force of the second stirring shaft on the material drives the first stirring shaft to rotate on the annular track. The present application can prevent the material at the discharge port from being hardened or blocked by stirring the material in two different directions by the first stirring shaft and the second stirring shaft respectively, thereby ensuring smooth discharge of the material at the discharge port.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of unloading, in particular to an unloading device. BACKGROUND

[0002] The unloading device is a device or mechanical device for unloading goods. The unloading device is widely used in unloading cement, fly ash, iron powder, slag, corn, soybeans and other bulk materials.

[0003] In the prior art, during the unloading process of the unloading device, the unloading at the discharge port of the unloading device is not smooth due to the unloading of the material not being timely or the lack of air power. With the accumulation of time, the discharge port is blocked due to the hardening of the material, and a high-power vibrating rod or air cannon needs to be used to break through the hardened material, which is time-consuming and laborious and affects the normal operation of the unloading device. SUMMARY

[0004] Therefore, the present application provides an unloading device to solve the problem of the discharge port being blocked due to the hardening of the material.

[0005] The present application provides an unloading device, comprising:

[0006] A housing is provided with a containing cavity, and a discharge port is formed in the bottom of the housing and communicates with the containing cavity;

[0007] An annular track is arranged in the containing cavity and fixedly arranged along the inner wall of the housing;

[0008] A first stirring mechanism comprises a first stirring shaft, both ends of the first stirring shaft are arranged on the annular track, the first stirring shaft is adapted to rotate along the direction of the annular track, and the surface of the first stirring shaft is provided with a first stirring blade;

[0009] A second stirring mechanism is arranged on the first stirring mechanism, the second stirring mechanism comprises a driving member and at least one second stirring shaft, the surface of the second stirring shaft is provided with a second stirring blade, the second stirring shaft is arranged at an angle with the first stirring shaft, the driving member drives the second stirring shaft to rotate around its axis, and the driving force of the second stirring shaft for stirring the material drives the first stirring shaft to rotate on the annular track.

[0010] Beneficial effects: By setting the annular track in the shell, setting the first stirring mechanism on the annular track, enabling the first stirring mechanism to rotate along the annular track, setting the second stirring mechanism on the first stirring mechanism, driving the second stirring shaft to rotate around its axis by the driving member when the discharging device discharges, enabling the second stirring blade on the second stirring shaft to stir the material in the containing cavity, enabling the driving force of the second stirring shaft to drive the first stirring shaft to rotate on the annular track while the second stirring shaft stirs the material, enabling the first stirring blade on the first stirring shaft to also stir the material, and enabling the first stirring shaft and the second stirring shaft to be arranged at an angle, enabling the first stirring shaft and the second stirring shaft to respectively stir the material in two different directions in the process of stirring, preventing the material at the discharge port from being hardened or blocked, and ensuring smooth discharge of the discharge port.

[0011] In an alternative embodiment, the second stirring shaft is provided in plurality, and the plurality of second stirring shafts are arranged on the first stirring shaft at intervals.

[0012] Beneficial effects: By arranging a plurality of second stirring shafts on the first stirring shaft, the plurality of second stirring shafts can stir a larger area of material, preventing some material from remaining stationary in the containing cavity and causing the material to harden. At the same time, by arranging a plurality of second stirring shafts on the first stirring shaft, the plurality of second stirring shafts can simultaneously exert a reaction force on the material when stirring the material, enabling the force experienced by the plurality of second stirring shafts to be transmitted to the first stirring shaft, thereby improving the driving force of the first stirring shaft rotating on the annular track, and improving the stirring efficiency of the first stirring shaft.

[0013] In an alternative embodiment, the annular track is arranged horizontally.

[0014] Beneficial effects: The annular track is arranged horizontally, enabling the first stirring shaft to stir the material horizontally, preventing the material from hardening horizontally, and ensuring smooth discharge of the discharge port.

[0015] In an alternative embodiment, the second stirring shaft is arranged perpendicularly to the annular track.

[0016] Beneficial effects: The second stirring shaft is arranged perpendicularly to the annular track, enabling the stirring direction of the first stirring shaft to be perpendicular to the stirring direction of the second stirring shaft, ensuring stirring of the material, enabling the material at the discharge port to have greater fluidity, preventing the material at the discharge port from hardening, and further ensuring smooth discharge of the discharge port.

[0017] In an alternative embodiment, the first stirring shaft is provided with a roller ball at each end, and the roller ball abuts against the supporting surface of the annular track.

[0018] Beneficial effects: By setting the roller ball on both ends of the first stirring shaft, the friction generated when the first stirring shaft moves on the annular track is reduced, thereby ensuring that the first stirring shaft can move smoothly on the annular track, improving the speed of the first stirring shaft rotating on the annular track, further improving the stirring of the first stirring mechanism, preventing the material from being hardened at the discharge port, and ensuring smooth discharge at the discharge port.

[0019] In an alternative embodiment, a gap is left between the roller ball and the end of the first stirring shaft, and the inner side of the annular track is provided with an annular limiting member which is arranged at an angle with the annular track and is clamped in the gap.

[0020] Beneficial effects: By setting a gap between the roller ball and the first stirring shaft, and setting an annular limiting member on the annular track, the first stirring shaft and the roller ball are limited by the annular limiting member clamped in the gap, ensuring that the roller ball is always in contact with the annular limiting member, allowing the first stirring shaft to rotate normally on the annular track, preventing the first stirring shaft from detaching from the annular track.

[0021] In an alternative embodiment, a cover is further provided, which covers the annular track, and the roller ball is arranged between the cover and the annular track.

[0022] Beneficial effects: By setting a cover on the roller ball, the material in the accommodating cavity is prevented from being crushed on the annular track, affecting the rotation of the first stirring shaft on the annular track, ensuring the smoothness of the surface of the annular track, the smooth rotation of the first stirring shaft, and the smooth discharge of the discharge port.

[0023] In an alternative embodiment, the second stirring blade is provided with a plurality of second stirring blades which are evenly distributed on the surface of the second stirring shaft, and the end of each second stirring blade is provided with a stirring ball.

[0024] Beneficial effects: By setting a plurality of second stirring blades on the second stirring shaft, the second stirring shaft can ensure sufficient stirring of the material, improve the fluidity of the material, and prevent the material from hardening. By setting a stirring ball at the end of the second stirring blade, the stirring efficiency of the second stirring shaft is further improved, the fluidity of the material near the discharge port is improved, and the discharge of the discharge port is smooth.

[0025] In an alternative embodiment, the first stirring blade is a spiral stirring blade which is evenly arranged along the axial direction of the first stirring shaft.

[0026] Beneficial effects: By setting the first stirring blade as a spiral stirring blade, when the spiral stirring blade rotates with the first stirring shaft, the spiral stirring blade can scatter the hardened material, making the material enter a flowing state, thereby improving the discharge efficiency at the discharge port.

[0027] In an alternative embodiment, a support is further included, one end of the support is fixed to the inner wall of the shell, and the other end is fixed to the bottom of the annular track.

[0028] Beneficial effects: the annular track is supported by the support, which ensures that the annular track is stably fixed to the inner wall of the shell, and thus ensures that the first stirring mechanism and the second stirring mechanism can stably operate. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0030] Figure 1 It is a front view of a discharging device according to an embodiment of the present application.

[0031] Figure 2 It is a front view of a discharging device according to an embodiment of the present application. Figure 1

[0032] Figure 3 It is a front view of a discharging device according to an embodiment of the present application. Figure 1 It is a partial enlarged view of the cooperation between the annular limiting member and the roller ball.

[0033] Explanation of reference signs:

[0034] 1, shell; 101, containing cavity; 102, discharge port; 2, annular track; 3, first stirring mechanism; 301, first stirring shaft; 3011, roller ball; 3012, gap; 302, first stirring blade; 303, annular limiting member; 304, cover body; 4, second stirring mechanism; 401, driving member; 402, second stirring shaft; 403, second stirring blade; 404, stirring ball; 5, support. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present application.

[0036] ​In the related art, during the unloading process, the unloading device is usually not smooth due to the unloading of the material not being timely or the air power being insufficient. With the accumulation of time, the discharge opening is blocked due to the material being hardened, a high-power vibrating rod or an air cannon needs to be used to break the hardened material, which is time-consuming and laborious and affects the normal operation of the unloading device.

[0037] To solve the above technical problems, the embodiments of the present application are described below in combination with Figures 1 to 3 .

[0038] According to the embodiments of the present application, as shown in Figure 1 and Figure 2 , an unloading device is provided, which comprises a shell 1, an annular track 2, a first stirring mechanism 3 and a second stirring mechanism 4.

[0039] Specifically, as shown in Figure 1 , a containing cavity 101 is formed in the shell 1, and a discharge opening 102 is formed in the bottom of the shell 1 and is in communication with the containing cavity 101.

[0040] Specifically, as shown in Figure 1 and Figure 2 , the annular track 2 is arranged in the containing cavity 101 and is fixedly arranged along the inner wall of the shell 1.

[0041] Specifically, as shown in Figure 1 , the first stirring mechanism 3 comprises a first stirring shaft 301, both ends of the first stirring shaft 301 are arranged on the annular track 2, and the first stirring shaft 301 is adapted to rotate in the direction of the annular track 2, wherein the surface of the first stirring shaft 301 is provided with first stirring blades 302, and the first stirring blades 302 can stir the material when the first stirring shaft 301 rotates around the annular track 2.

[0042] Specifically, as shown in Figure 1 , the second stirring mechanism 4 is arranged on the first stirring mechanism 3, and the second stirring mechanism 4 comprises a driving member 401 and a second stirring shaft 402, at least one second stirring shaft 402 is arranged, the surface of the second stirring shaft 402 is provided with second stirring blades 403, the second stirring blades 403 are arranged at an angle with the first stirring shaft 301, the driving member drives the second stirring shaft 402 to rotate around the axial direction of the second stirring shaft 402, and the driving force of the second stirring shaft 402 for stirring the material can drive the first stirring shaft 301 to rotate on the annular track 2.

[0043] The discharging device is characterized in that: the annular track 2 is arranged in the shell 1, the first stirring mechanism 3 is arranged on the annular track 2 and can rotate along the annular track 2, the second stirring mechanism 4 is arranged on the first stirring mechanism 3, when the discharging device discharges, the driving part 401 drives the second stirring shaft 402 to rotate around the axis, the second stirring blade on the second stirring shaft 402 stirs the material in the containing cavity 101, at the same time when the second stirring shaft 402 stirs the material, the driving force of the second stirring shaft 402 can drive the first stirring shaft 301 to rotate on the annular track 2, so that the first stirring blade on the first stirring shaft 301 also stirs the material, and the first stirring shaft 301 and the second stirring shaft 402 are arranged at an angle, the first stirring shaft 301 and the second stirring shaft 402 respectively stir the material in two different directions in the stirring process, which can prevent the material at the discharge port 102 from being hardened or blocked, and ensure smooth discharge of the discharge port 102.

[0044] The annular track 2 can be a circular annular track 2, so that the first stirring shaft 301 rotates on the annular track 2.

[0045] In one embodiment, as shown in Figure 1 and Figure 2 The second stirring shaft 402 is arranged in multiple, and the multiple stirring shafts are arranged on the first stirring shaft 301. By arranging multiple second stirring shafts 402 on the first stirring shaft 301, the multiple second stirring shafts 402 can stir the material in a larger area, preventing some of the material from being stationary in the containing cavity 101 and causing the material to harden. At the same time, by arranging multiple second stirring shafts 402 on the first stirring shaft 301, when the multiple second stirring shafts 402 stir the material, the material simultaneously applies a reaction force to the multiple second stirring shafts 402, so that the force borne by the multiple second stirring shafts 402 is transmitted to the first stirring shaft 301, thereby improving the driving force of the first stirring shaft 301 rotating on the annular track 2, which can improve the stirring efficiency of the first stirring shaft 301.

[0046] In one embodiment, as shown in Figure 1 The annular track 2 is arranged horizontally, that is, the first stirring shaft 301 rotates horizontally on the plane of the annular track 2, so that the first stirring shaft 301 can stir the material in the horizontal direction, preventing the material from being hardened horizontally and ensuring smooth discharge of the discharge port 102.

[0047] In one embodiment, as shown in Figure 1As shown, the second stirring shaft 402 is arranged perpendicularly to the annular track 2, i.e. the first stirring shaft 301 and the second stirring shaft 402 are perpendicular to each other, so that the stirring direction of the first stirring shaft 301 and the stirring direction of the second stirring shaft 402 are perpendicular to each other, which ensures the stirring of the material, so that the material at the discharge port 102 has greater fluidity, prevents the material from being hardened at the discharge port 102, and further ensures smooth discharge of the discharge port 102.

[0048] For example, when the annular track 2 is arranged horizontally, the second stirring shaft 402 is arranged vertically, so that the first stirring shaft 301 performs horizontal stirring on the material, and the second stirring shaft 402 performs vertical stirring on the material.

[0049] In one embodiment, as shown in Figure 2 and Figure 3 As shown, the two ends of the first stirring shaft 301 are respectively provided with rolling balls 3011, and the rolling balls 3011 abut against the supporting surface of the annular track 2. By arranging the rolling balls 3011 at the two ends of the first stirring shaft 301, the friction generated when the first stirring shaft 301 moves on the annular track 2 is reduced, thereby ensuring that the first stirring shaft 301 can move smoothly on the annular track 2, improving the speed of the first stirring shaft 301 rotating on the annular track 2, further improving the stirring of the first stirring mechanism 3, preventing the material from being hardened at the discharge port 102, and ensuring smooth discharge of the discharge port 102.

[0050] In one embodiment, as shown in Figure 3 As shown, a gap 3012 is left between the rolling ball 3011 and the end of the first stirring shaft 301, an annular limiting piece 303 is arranged on the inner side of the annular track 2, the annular limiting piece 303 is arranged at an angle with the annular track 2, and the annular limiting piece 303 is arranged in the gap 3012. By arranging the gap 3012 between the rolling ball 3011 and the first stirring shaft 301, and arranging the annular limiting piece 303 on the annular track 2, and arranging the annular limiting piece 303 in the gap 3012 to limit the first stirring shaft 301 and the rolling ball 3011, the rolling ball 3011 is always in contact with the annular limiting piece 303, so that the first stirring shaft 301 can normally rotate on the annular track 2, and the first stirring shaft 301 is prevented from being separated from the annular track 2.

[0051] In one embodiment, as shown in Figure 3 As shown, it further includes a cover 304, which is arranged on the annular track 2, and the rolling ball 3011 is arranged between the cover 304 and the annular track 2. By arranging the cover 304 on the rolling ball 3011, the material in the accommodating cavity 101 is prevented from being crushed on the annular track 2, which affects the rotation of the first stirring shaft 301 on the annular track 2, ensures the smoothness of the surface of the annular track 2, the smooth rotation of the first stirring shaft 301, and further ensures the smooth discharge of the discharge port 102.

[0052] In one embodiment, as shown in Figure 1 The second stirring blade 403 is provided with a plurality of second stirring blades 403 which are evenly distributed on the surface of the second stirring shaft 402. Each second stirring blade 403 is provided with a stirring ball 404 at the end of the second stirring shaft 402. The plurality of second stirring blades 403 on the second stirring shaft 402 can ensure sufficient stirring of the material by the second stirring shaft 402, improve the flowability of the material, and prevent the material from hardening. The stirring ball 404 at the end of the second stirring blade 403 further improves the stirring efficiency of the second stirring shaft 402, improves the flowability of the material near the discharge port 102, and ensures smooth discharge of the discharge port 102.

[0053] In one embodiment, as shown in Figure 1 The first stirring blade 302 is a spiral stirring blade which is evenly arranged along the axial direction of the first stirring shaft 301. The spiral stirring blade can disperse the hardened material when the spiral stirring blade rotates with the first stirring shaft 301, so that the material enters a flowing state, thereby improving the discharge efficiency at the discharge port 102.

[0054] In one embodiment, as shown in Figure 3 The support 5 is fixed at one end on the inner wall of the shell 1 and at the other end on the bottom of the annular track 2. The support 5 supports the annular track 2, ensures the stable fixation of the annular track 2 on the inner wall of the shell 1, and further ensures the stable operation of the first stirring mechanism 3 and the second stirring mechanism 4.

[0055] The support 5 can be arranged directly below the annular track 2, and the connection of the support 5, the annular track 2 and the shell 1 forms a triangle, which is stable and reliable in structure.

[0056] The working principle of the discharge device in this embodiment is described as follows:

[0057] The annular track 2 is horizontally fixed on the inner wall of the shell 1, the roller ball 3011 at the two ends of the first stirring shaft 301 is arranged on the annular track 2, so that the first stirring shaft 301 can rotate along the annular track 2, that is, the first stirring shaft 301 can rotate in the horizontal plane. The second stirring shaft 402 is arranged on the first stirring shaft 301, the second stirring shaft 402 is arranged vertically to the first stirring shaft 301, and two second stirring shafts 402 are arranged on the first stirring shaft 301 at intervals. In the process of discharging, the driving member 401 on the second stirring mechanism 4 is started, so that the second stirring shaft 402 rotates to stir the material. At the same time that the second stirring shaft 402 stirs the material, the driving force of the second stirring shaft 402 stirring the material can drive the first stirring shaft 301 to rotate on the annular track 2, so that the first stirring blade on the first stirring shaft 301 also stirs the material. The first stirring shaft 301 and the second stirring shaft 402 are perpendicular to each other, the first stirring shaft 301 and the second stirring shaft 402 respectively stir the material in two different directions during stirring, which can prevent the material at the discharge port 102 from being hardened or blocked, and ensure smooth discharge of the discharge port 102.

[0058] Although the embodiments of the present application are described in conjunction with the drawings, various modifications and changes can be made by those skilled in the art without departing from the spirit and scope of the present application, and such modifications and changes fall within the scope defined by the appended claims.

Claims

1. A device for unloading a material, characterized in that The utility model relates to a kind of stirring device, including: Shell (1), is equipped with containing cavity (101) inside, the bottom of the shell (1) is equipped with with the containing cavity (101) communication discharge port (102); Annular track (2), it is in the containing cavity (101) and along the fixed setting of inner wall of the shell (1); First stirring mechanism (3), including first stirring shaft (301), the both ends of the first stirring shaft (301) are equipped with respectively on the annular track (2), the first stirring shaft (301) is suitable for rotating along the direction of the annular track (2), first stirring blade (302) is equipped on the surface of the first stirring shaft (301), the both ends of the first stirring shaft (301) are equipped with respectively rolling shaft ball (3011), the supporting surface of the annular track (2) is contacted with the rolling shaft ball (3011); Second stirring mechanism (4), it is equipped on the first stirring mechanism (3), the second stirring mechanism (4) includes driving element (401) and at least one second stirring shaft (402), second stirring blade (403) is equipped on the surface of the second stirring shaft (402), the second stirring shaft (402) is arranged at angle with the first stirring shaft (301), the driving element (401) drives the second stirring shaft (402) rotates around its axial direction, and the driving force of the second stirring shaft (402) stirring material drives the first stirring shaft (301) rotates on the annular track (2).

2. The apparatus of claim 1, wherein, The gap (3012) is left between the rolling shaft ball (3011) and the end of the first stirring shaft (301), the inside of the annular track (2) is equipped with annular limiting piece (303), the annular limiting piece (303) is arranged at angle with the annular track (2), the annular limiting piece (303) is clamped in the gap (3012).

3. The apparatus of claim 1, wherein, It further includes cover body (304), the cover body (304) is equipped on the annular track (2), the rolling shaft ball (3011) is equipped between the cover body (304) and the annular track (2).

4. The device according to any one of claims 1 to 3, characterized in that The second stirring blade (403) is equipped with multiple interval distribution on the surface of the second stirring shaft (402), and the end of each second stirring blade (403) is equipped with stirring ball (404).

5. The device according to any one of claims 1 to 3, characterized in that The first stirring blade (302) is spiral stirring blade, and the spiral stirring blade is evenly arranged along the axial direction of the first stirring shaft (301).

6. The device according to any one of claims 1 to 3, characterized in that It further includes support element (5), one end of the support element (5) is fixedly arranged on the inner wall of the shell (1), and the other end is fixedly arranged on the bottom of the annular track (2).

Citation Information

Patent Citations

  • Powder / granular material feeding device

    EP2602212A1

  • Discharge feeder

    JP2000264443A