A high-efficiency anti-blocking sludge concentration and dewatering tank
By designing an efficient anti-blocking sludge concentration dewatering tank, using the combined structure of the rotary drum and the sludge dewatering frame, the automation and synchronization of the sludge dewatering process is achieved, and the problems of low productivity and low cleaning efficiency of the plate and frame filter press are solved, and the dewatering rate and quality are improved.
Patent Information
- Application Number
- CN202311042581.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-08-17
AI Technical Summary
The existing plate and frame filter presses have problems such as low productivity, high labor intensity, low cleaning efficiency and unstable dehydration rate and quality during the dehydration process of sludge, and cannot achieve precise loading and automated operations.
A highly efficient anti-blocking sludge concentration dewatering tank is designed, and a combined structure of a rotary drum and a sludge dewatering frame is used, combining automatic reset sealing components, filter pressing and dewatering mechanisms and cleaning mechanisms. The synchronous operation of four groups of sludge dewatering frames is achieved through the rotating drive mechanism, including concentrated sludge discharge, mechanical filtration pressing and dewatering and mud cake discharge, with automatic cleaning functions.
The automation and synchronization of the sludge dewatering process is achieved, the dewatering efficiency and quality is improved, blockage is avoided, manual operation is reduced, and costs are reduced.
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Figure CN116986782B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of sludge treatment equipment, in particular to a high-efficiency anti-blocking sludge concentration and dewatering tank. Background Art
[0002] The sludge produced by sewage treatment has a high water content. Due to the nature of water binding to sludge particles, mechanical removal methods have certain limitations. The organic matter content and ash content in the sludge, especially the amount of flocculant added, have a significant impact on the final solid content. Generally speaking, mechanical dehydration can achieve a solid content of 20%-30%, and the resulting sludge is also called mud cake. The mud cake still has a high water content and fluid properties, making its disposal difficult and costly.
[0003] Mechanical dewatering methods include filtration and centrifugation. Filtration involves filtering wet sludge through a filter layer (porous material such as filter cloth or wire mesh), allowing water (filtrate) to permeate the filter layer while the dewatered sludge (filter cake) is retained on top. Centrifugation utilizes the differential centrifugal forces generated by the difference in specific gravity between solids and liquids in the sludge to achieve sludge-water separation. Equipment used for filtration includes vacuum filters, plate and frame filter presses, and belt filters. However, existing plate and frame filter presses are commonly used in the chemical industry, with intermittent sludge feeding and discharge, resulting in low productivity. Manually operated plate and frame filter presses are labor-intensive, requiring manual cleaning and feeding, which is time-consuming and labor-intensive. Furthermore, precise sludge loading is impossible, and cleaning efficiency varies. Consequently, the dewatering rate and quality of sludge cannot be guaranteed or consistent during actual use. Therefore, we have developed a high-efficiency, anti-clogging sludge concentration and dewatering tank. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides a high-efficiency anti-blocking sludge concentration and dewatering tank, which solves the above-mentioned problems.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a high-efficiency anti-blocking sludge thickening and dewatering tank, comprising a sludge dewatering tank and a concentrated sludge storage tank, wherein an upwardly inclined sludge discharge pipe is fixedly connected to the side outer wall of the sludge dewatering tank, and the sludge dewatering tank is connected to the concentrated sludge storage tank via the sludge discharge pipe, the port of the sludge discharge pipe extending into the interior of the sludge dewatering tank is the discharge end, and the discharge end of the sludge discharge pipe is provided with an automatically resettable sealing assembly;
[0008] A rotating drum is rotatably provided at the inner center of the sludge dewatering tank, and four groups of sludge dewatering frames distributed in a cross shape are fixedly connected to the outer wall of the rotating drum. The interior of the sludge dewatering frame is a sludge dewatering chamber. The bottom end of the sludge dewatering tank is provided with a rotating drive mechanism connected to the rotating drum, which is used to drive the four groups of sludge dewatering frames to perform pause-type circular motion. The top of the sludge dewatering frame is lower than the sludge discharge pipe and two adjacent groups of sludge dewatering frames are perpendicular to each other. A switch trigger mechanism is provided between the sludge dewatering frame and the sealing assembly at the discharge end of the sludge discharge pipe;
[0009] The corresponding sludge dewatering frame in the sludge dewatering tank is rotated ninety degrees from the bottom of the discharge end of the sludge discharge pipe, and a filter press dewatering mechanism, a discharge mechanism and a cleaning mechanism are respectively provided. The filter press dewatering mechanism is composed of a dewatering pressure plate and a dehydration power reciprocating component that drives the dewatering pressure plate to press back and forth. A plurality of filter holes are provided at the bottom of the sludge dewatering frame. The bottom of the sludge dewatering frame is inclined, and the lowest side of the inner wall of the bottom of the sludge dewatering frame is close to the rotating drum. The bottom of the dewatering pressure plate is located at an inclined shape that matches the inner wall of the bottom of the sludge dewatering frame, and the cross section of the dewatering pressure plate is the same as the cross section of the dewatering cavity in the sludge dewatering frame. The sludge dewatering frame is a rectangular surface with the same structure, and the sludge dewatering frame is mechanically pressed and dewatered by squeezing the sludge through the bottom with filter holes and the dewatering pressure plate. The dewatering power reciprocating component is connected to the rotating drive mechanism through transmission. A pressure sensor is connected between the cleaning mechanism and the sealing component of the sludge discharge pipe for electrical signal transmission. The discharge mechanism includes an electric mechanical gripper and a conveyor belt. A mud cake discharge trough is provided on the side outer wall of the sludge dewatering tank corresponding to the concentrated sludge storage tank, and the conveyor belt in the discharge mechanism is located below the sludge dewatering frame and extends to the outside of the sludge dewatering tank through the mud cake discharge trough.
[0010] The rotation drive mechanism includes a circumferential displacement gear, a center gear and an active motor. The circumferential displacement gear is rotatably installed at the center of the bottom inner wall of the sludge dewatering tank, and a vertical shaft connected to the rotating drum is installed at the center of the top of the circumferential displacement gear. The center gear is rotatably installed on the side of the bottom inner wall of the sludge dewatering tank corresponding to the circumferential displacement gear close to the filter press dewatering mechanism, and a transmission assembly is provided between the center gear and the dehydration power reciprocating assembly. The bottom end of the sludge dewatering tank is fixedly installed with an active motor that drives the center gear to rotate. The center gear is provided with a long tooth group that can mesh with the circumferential displacement gear, and short tooth groups that cannot mesh with the circumferential displacement gear are provided on both sides of the center gear corresponding to the long tooth group, and the opposite side of the center gear corresponding to the long tooth group is provided with a smooth surface;
[0011] A sewage polymerization tank is fixedly installed below two groups of sludge dewatering frames corresponding to the filter press dewatering mechanism and the cleaning mechanism in the sludge dewatering tank.
[0012] Preferably, the setting areas of the long tooth group and the short tooth group on the central gear are both one-fourth of the outer ring area of the central gear, the setting of the gear teeth on the circumferential displacement gear is the same as the gear teeth in the long tooth group, and the number of gear teeth on the circumferential displacement gear is four times that of the long tooth group.
[0013] Preferably, the sealing assembly on the discharge end of the sludge discharge pipe includes an arc-shaped sealing plate, a side plate, an arc-shaped guide rod and a return spring. The top and bottom of the sludge discharge pipe corresponding to the discharge port are provided with protrusions, and the protrusion of the sludge discharge pipe corresponding to the discharge end is provided with an arc-shaped slide groove symmetrical up and down. The discharge end is slidably connected to the arc-shaped sealing plate through the arc slide groove, which can make the same arc-shaped displacement as the sludge dewatering frame. A side plate is fixedly installed on the side of the inner wall of the sludge dewatering tank corresponding to the discharge end, and an arc-shaped guide rod extending to the discharge end is fixedly installed on the outer wall of the side of the side plate close to the discharge end. The arc-shaped sealing plate is slidably sleeved on the arc-shaped guide rod, and a return spring sleeved on the arc-shaped guide rod is fixedly connected between the side walls of the arc-shaped sealing plate and the side plate close to each other.
[0014] Preferably, the switch trigger mechanism arranged between the sludge dewatering frame and the sealing assembly on the discharge end includes a first resistance plate, an arc-shaped resistance plate rod, a second resistance plate and a resistance rod contact, the width of the sludge dewatering frame is greater than the width of the discharge end, and a resistance plate one is fixedly installed on the side of the outer surface of the arc-shaped sealing plate facing away from the side vertical plate, and a vertical member is fixedly installed on the side wall of the sludge dewatering frame corresponding to the same rotation direction, and a horizontal arc-shaped resistance plate rod is hinged on the top of the vertical member on the side facing away from the sludge dewatering frame, and a torsion spring is provided at the hinge between the vertical member and the arc-shaped resistance plate rod, and an integrated resistance plate two is provided on the side of the arc-shaped resistance plate rod close to the arc-shaped sealing plate, and the resistance plate two is close to the hinged end of the arc-shaped resistance plate rod and can contact each other with the first resistance plate, and the free end of the arc-shaped resistance plate rod is provided with a resistance rod contact on the same side as the second resistance plate, and the setting width of the resistance rod contact is greater than the setting width of the second resistance plate.
[0015] Preferably, the contact surfaces between the second support plate and the arc-shaped support plate rod are both inclined surfaces, the outer surface of the second support plate is an arc surface that can interfere with the side plate port, the discharge end face of the sludge discharge pipe, the arc-shaped sealing plate, the arc-shaped guide rod and the arc-shaped support plate rod are all arc-shaped to fit the circular motion trajectory of the sludge dewatering frame, and the length of the side plate end face from the inner wall of the sludge dewatering tank is greater than the length of the first support plate end face from the inner wall of the sludge dewatering tank.
[0016] Preferably, the dehydration power reciprocating assembly includes a vertical moving frame, a turntable, a U-shaped tooth groove and a pressure frame rod, and a through-type vertical slot is opened on the sludge dewatering tank at a position corresponding to the sludge discharge pipe discharge end with an arc of ninety degrees, and a gantry is embedded in the vertical slot, and the inner walls of the side surfaces close to each other in the gantry are provided with T-shaped sliding slots, and both sides of the vertical moving frame are provided with integrated T-shaped clamping strips adapted to the arc-shaped abutment plate rods, and the vertical moving frame is connected to the gantry frame for upward and downward sliding via the T-shaped clamping strips, and two sets of bent connecting rods are fixedly installed on the top of the vertical moving frame, and the vertical The moving frame is fixedly connected to the dewatering pressure plate above the sludge dewatering frame through a bent connecting rod. A horizontal base plate is fixedly installed on the side of the gantry away from the rotating drum, and a turntable located inside the gantry is rotatably installed at the center of the horizontal base plate, and the outer wall of the end face of the turntable is fitted with the vertical moving frame. Mutually symmetrical U-shaped tooth grooves are provided on both sides of the vertical moving frame corresponding to the area where the turntable is fitted. The convex end face and the concave end face of the U-shaped tooth groove are both semicircular surfaces. Six pressure frame rods that can be engaged with the U-shaped tooth groove are fixedly installed along the side of the turntable, and the six pressure frame rods are arranged in an arc shape.
[0017] Preferably, the transmission assembly includes a dehydration transmission gear, a rotating shaft, a belt and a belt pulley. A corresponding seat is provided on the inner wall of the bottom of the sludge dehydration tank, and a horizontal rotating shaft is rotatably installed on the seat. The dehydration transmission gear is fixedly installed on one end of the rotating shaft close to the center gear, and the bottom of the dehydration transmission gear is vertically meshed with the long tooth group and the short tooth group on the center gear, and the number of teeth in a circle on the dehydration transmission gear is the same as the number of teeth on the center gear. The end of the rotating shaft away from the dehydration transmission gear extends to the outside of the gantry and is fixedly connected to the belt pulley, and a belt pulley fixedly connected to the turntable is also fixedly installed on the outer wall of the horizontal base plate away from the turntable, and belts are sleeved in the upper and lower groups of belt pulleys.
[0018] Preferably, the cleaning mechanism includes a cleaning nozzle, a water pipe, a water pump and a water tank. A water tank is installed on the side outer wall of the sludge dewatering tank. A water pump is fixed on the water tank, and the output end of the water pump is fixedly connected to a water pipe extending to the inside of the sludge dewatering tank. The water pipe is located at the internal port of the sludge dewatering tank and is fixedly connected to two groups of cleaning nozzles, and the two groups of cleaning nozzles are located above the sludge dewatering frame on the opposite side of the filter press dewatering mechanism. The deformable return spring in the sealing assembly is electrically connected to the electrical contact of the pressure sensor, and the pressure sensor is electrically connected to the switch electrical appliance of the water pump.
[0019] Preferably, the sewage polymerization tank is located below the two groups of sludge dewatering frames and is inclined, and the end of the sewage polymerization tank close to the filter press dewatering mechanism is the lowest end of the inclination. The sewage polymerization tank is fixedly connected to a sewage pipe corresponding to the lowest end of the inclination. An arc groove through hole is fixed in the middle of the sewage polymerization tank for passing through the vertical shaft connecting the rotating drum and the circumferential displacement gear. The interior of the sewage polymerization tank is connected.
[0020] (3) Beneficial effects
[0021] Compared with the existing technology, the present invention provides a high-efficiency anti-blocking sludge concentration and dewatering tank with the following beneficial effects:
[0022] 1. The high-efficiency anti-blocking sludge concentration and dewatering tank is fixedly connected to the outer wall of the rotating drum with four groups of sludge dewatering frames distributed in a cross shape. The bottom end of the sludge dewatering tank is provided with a rotating drive mechanism connected to the rotating drum, which is used to drive the four groups of sludge dewatering frames to do pause-type circular motion. The corresponding sludge dewatering frames in the sludge dewatering tank are rotated ninety degrees from the bottom of the discharge end of the sludge discharge pipe in sequence, and a filter press dewatering mechanism, a discharge mechanism and a cleaning mechanism are respectively provided. Through the special arrangement of the displacement gear, the center gear and the dewatering transmission gear in the filter press dewatering mechanism in the rotating drive mechanism, the four groups of sludge dewatering frames can be synchronously rotated ninety degrees during the process of one rotation of the center gear, so that the sludge dewatering frame containing the concentrated sludge is displaced to the filter press dewatering machine Below the dewatering pressure plate in the structure, during the rotation of the central gear, only the part of the central gear with the long tooth group can make the circumferential displacement gear rotate, and it stops after rotating ninety degrees. At the same time, the opposite side of the central gear corresponding to the long tooth group is a smooth surface. During the rotation of the circumferential displacement gear, the central gear will not mesh with the dewatering transmission gear in the transmission assembly, that is, the filter press dewatering mechanism will not operate. When the long tooth group on the central gear rotates and does not mesh with the circumferential displacement gear, the short tooth group and the long tooth group on the circumferential displacement gear begin to mesh and transmit with the dewatering transmission gear. That is, when the sludge dewatering frame is stopped, the central gear will drive the dewatering transmission gear to rotate, thereby driving the filter press dewatering mechanism to dewater the sludge.
[0023] Any group of sludge dewatering frames in the dewatering tank can sequentially perform concentrated sludge discharging, mechanical filter pressing dewatering, dewatered mud cake discharging and cleaning operations; four groups of sludge dewatering frames can simultaneously perform concentrated sludge discharging, mechanical filter pressing dewatering, dewatered mud cake discharging and cleaning operations; and each group of sludge dewatering frames is in a pause state when performing different operations, ensuring the rationality of the operations; at the same time, all operations are non-manually automated, saving manpower while also ensuring the synchronization and sameness of each operation step in the concentrated sludge discharging, mechanical filter pressing dewatering, dewatered mud cake discharging and cleaning operations, ensuring that the sludge dewatering efficiency and quality are greatly improved.
[0024] 2. The high-efficiency anti-blocking sludge concentration and dewatering tank has an inclined bottom of the sludge dewatering frame, and the lowest side of the inner wall of the bottom of the sludge dewatering frame is close to the rotating drum; when the concentrated sludge is fed into the sludge dewatering frame, the sludge will gather on the higher side of the sludge dewatering frame. The inclined bottom can make the sludge flow to the lower side to avoid sludge aggregation, and can make the sludge relatively flat in the sludge dewatering frame, which is convenient for subsequent filtration and dehydration of the sludge in the sludge dewatering frame through the dewatering pressure plate.
[0025] 3. The high-efficiency anti-blocking sludge thickening and dewatering tank cooperates with the sealing assembly on the sludge discharge end through the switch trigger components set on the four rotating sludge dewatering frames; the four rotating sludge dewatering frames can cooperate with the sludge discharge end automatically to complete automatic unloading and stop unloading operations, and the four groups of sludge dewatering frames have the same rotation trajectory, so that the operation process of each group of sludge dewatering frames between the discharge end and the sealing assembly is the same, thereby ensuring that the discharge amount of concentrated sludge in the four groups of sludge dewatering frames is the same, and subsequently cooperate with the filter press disengagement mechanism with the same operation to make the mud cake dehydration rate in each group of sludge dewatering frames the same.
[0026] 4. In the high-efficiency anti-clogging sludge thickening and dewatering tank, when the four groups of sludge dewatering frames are rotating, when the switch trigger mechanism on the sludge dewatering frame opens the sealing assembly at the discharge end to discharge the concentrated sludge, the arc-shaped sealing plate will squeeze the reset spring to deform, so that the pressure sensor detects the deformation of the reset spring, thereby transmitting an electrical signal to the water pump, driving the water pump to transmit the water in the water tank to the cleaning nozzle through the water pipe, and the cleaning nozzle is used to clean the sludge dewatering frame after the mud cake is discharged, completing the self-cleaning effect. While achieving the sludge discharge, the next group of sludge dewatering frames to be held in the concentrated sludge are cleaned to ensure that the bottom filter holes of the sludge dewatering frame will not be blocked, thereby ensuring the effect of mechanical filtration and dehydration of the sludge, and improving the anti-clogging performance of the dewatering tank.
[0027] 5. The high-efficiency anti-clogging sludge concentration and dewatering tank is constructed by locating the sewage polymerization tank below the two groups of sludge dewatering frames in an inclined shape, and the end of the sewage polymerization tank close to the filter press dewatering mechanism is the lowest end of the inclination. A sewage pipe is fixedly connected to the corresponding lowest end of the inclination of the sewage polymerization tank. An arc groove through hole is fixed in the middle of the sewage polymerization tank for passing through the vertical shaft connecting the rotating drum and the circumferential displacement gear. The interior of the sewage polymerization tank is connected. When the sludge mechanical filter press dewatering and cleaning operations are performed in the two opposing sludge dewatering frames, the sewage filtered out from the bottom of the sludge dewatering frames is collected in the inclined sewage polymerization tank and discharged through the sewage pipe connected to the lowest end of the sewage polymerization tank. The special design of the sewage polymerization tank facilitates the simultaneous discharge of sewage from the sludge filter press dewatering and the cleaning of the sewage.
[0028] 6. This high-efficiency anti-clogging sludge concentration and dewatering tank has no sludge contacting the holes on the dewatering tank during the dewatering process, and the sludge dewatering frame can be automatically cleaned, which greatly improves the anti-clogging performance of the dewatering tank.
[0029] 7. This high-efficiency anti-blocking sludge thickening and dewatering tank ensures that the sludge will not spill out of the sludge dewatering frame when the concentrated sludge is discharged, by making the width of the sludge dewatering frame greater than the width of the discharge end. At the same time, the arc-shaped chute at the bottom of the concentrated sludge discharge end will gather concentrated sludge during discharge, and the arc-shaped sealing plate that rebounds quickly at the end of discharge can push out the sludge gathered in the arc-shaped chute, and the pushed-out sludge can automatically fall into the sludge dewatering frame, preventing the sludge from dripping and spreading on the inner wall of the dewatering tank.
[0030] 8. This high-efficiency anti-clogging sludge concentration and dewatering tank uses a specially designed vertical moving frame and dewatering transmission gear between the dehydration power reciprocating component and the central gear in the filter press dewatering mechanism, so that the filter press dewatering operation can only be carried out when the sludge dewatering frame stops. The sludge dewatering frame rotation drive source and the filter press dewatering drive source are the same drive source, saving the investment in the drive source. At the same time, dehydration is carried out through pure mechanical transmission. Compared with the existing method of calculating the time and filter press process through precise intelligent instruments, the investment cost of large machines and intelligent machines is saved, and the synchronization of the four groups of sludge dewatering frames when performing different operations is very high. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of the present invention;
[0032] Figure 2 This is a schematic cross-sectional view of a sludge dewatering tank according to the present invention;
[0033] Figure 3 This is a schematic structural diagram of the rotation drive mechanism of the present invention;
[0034] Figure 4 This is a schematic diagram of the central gear of the present invention;
[0035] Figure 5 This is a schematic diagram of the movement trajectory of the sludge dewatering frame of the present invention;
[0036] Figure 6 for Figure 2 A local enlarged schematic diagram of point A in FIG;
[0037] Figure 7 This is a schematic structural diagram of the sealing assembly of the present invention;
[0038] Figure 8 This is a schematic diagram of the sludge dewatering frame structure of the present invention;
[0039] Figure 9 This is a schematic structural diagram of the filter press dehydration mechanism of the present invention;
[0040] Figure 10 This is a schematic diagram of the structure of the dehydration power reciprocating assembly of the present invention;
[0041] Figure 11 It is a schematic diagram of the structure of the sewage polymerization tank of the present invention.
[0042] Figure: 1, sludge dewatering tank; 2, sludge discharge pipe; 3, concentrated sludge storage tank; 4, circular displacement gear; 5, central gear; 6, driving motor; 7, rotating drum; 8, sludge dewatering frame; 9, short tooth group; 10, long tooth group; 11, vertical slot; 12, gantry; 13, dewatering pressure plate; 14, dewatering power reciprocating assembly; 15, sewage aggregation tank; 16, arc chute; 17, arc sealing plate; 18, side plate; 19, arc guide rod; 20, return spring; 21, stop plate 1; 22, Vertical member; 23. Arc-shaped abutment plate rod; 24. Abutment plate 2; 25. Abutment rod contact; 26. Vertical moving frame; 27. Turntable; 28. U-shaped tooth groove; 29. Press frame rod; 30. Bent connecting rod; 31. T-shaped sliding groove; 32. T-shaped connecting strip; 33. Dehydration transmission gear; 34. Rotating shaft; 35. Stand; 36. Belt; 37. Belt pulley; 38. Drain pipe; 39. Arc groove through hole; 40. Cleaning nozzle; 41. Water pipe; 42. Water pump; 43. Water tank; 44. Mud cake discharge trough. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0044] See also Figure 1-11 , an efficient and anti-blocking sludge thickening and dewatering tank, comprising a sludge dewatering tank 1 and a concentrated sludge storage tank 3, an upwardly inclined sludge discharge pipe 2 is fixedly connected to the side outer wall of the sludge dewatering tank 1, and the sludge dewatering tank 1 is connected to the concentrated sludge storage tank 3 through the sludge discharge pipe 2, the end of the sludge discharge pipe 2 extending into the interior of the sludge dewatering tank 1 is the discharge end, and the discharge end of the sludge discharge pipe 2 is provided with an automatically resettable sealing component;
[0045] A rotating drum 7 is rotatably provided at the inner center of the sludge dewatering tank 1. Four groups of sludge dewatering frames 8 distributed in a cross shape are fixedly connected to the outer wall of the rotating drum 7. The interior of the sludge dewatering frame 8 is a sludge dewatering chamber. The bottom end of the sludge dewatering tank 1 is provided with a rotating drive mechanism connected to the rotating drum 7, which is used to drive the four groups of sludge dewatering frames 8 to perform a pauseable circular motion. The top of the sludge dewatering frame 8 is lower than the sludge discharge pipe 2 and the two adjacent groups of sludge dewatering frames 8 are perpendicular to each other. A switch trigger mechanism is provided between the sludge dewatering frame 8 and the sealing assembly at the discharge end of the sludge discharge pipe 2;
[0046] The corresponding sludge dewatering frame 8 in the sludge dewatering tank 1 is rotated ninety degrees from the bottom of the discharge end of the sludge discharge pipe 2, and a filter press dewatering mechanism, a discharge mechanism and a cleaning mechanism are respectively provided. The filter press dewatering mechanism is composed of a dewatering pressure plate 13 and a dewatering power reciprocating component 14 that drives the dewatering pressure plate 13 to press down reciprocatingly. The bottom of the sludge dewatering frame 8 is provided with multiple groups of filter holes. The bottom of the sludge dewatering frame 8 is inclined, and the lowest side of the inner wall of the bottom of the sludge dewatering frame 8 is aligned with the bottom wall of the sludge dewatering frame 8. The rotating drum 7 is close to the rotating drum 7; when the concentrated sludge is fed into the sludge dewatering frame 8, the sludge will gather on the higher side of the sludge dewatering frame 8. The sludge can be made to flow by tilting the bottom to avoid sludge aggregation, and the sludge can be made relatively horizontal in the sludge dewatering frame 8, so that the sludge in the sludge dewatering frame 8 can be pressed and dehydrated by the dewatering pressing plate 13. The bottom of the dewatering pressing plate 13 is located in an inclined shape that matches the inner wall of the bottom of the sludge dewatering frame 8, and the cross section of the dewatering pressing plate 13 is aligned with the sludge. The cross-section of the dewatering chamber in the dewatering frame 8 is the same rectangular surface, and the sludge dewatering frame 8 mechanically filters and dewaters the sludge by squeezing the bottom with filter holes and the dewatering pressure plate 13 against each other. The dewatering power reciprocating component 14 is transmission-connected to the rotating drive mechanism, and a pressure sensor is connected between the cleaning mechanism and the sealing component of the sludge discharge pipe 2 for electrical signal transmission. The discharge mechanism includes an electric mechanical gripper and a conveyor belt, and the sludge dewatering tank 1 is connected to the side outer wall of the concentrated sludge storage tank 3 and is provided with a mud cake discharge trough 44 that passes through the sludge dewatering tank 1. The conveyor belt in the discharge mechanism is located below the sludge dewatering frame 8 and extends out of the outside of the sludge dewatering tank 1 through the mud cake discharge trough 44. The sludge dewatering frame 8 containing the dehydrated mud cake will be displaced to the position of the mud cake discharge trough 44 on the side of the sludge dewatering tank 1, and the dehydrated mud cake in the sludge dewatering frame 8 can be unloaded and discharged by the automatic mechanical gripper and the conveyor belt.
[0047] The rotation driving mechanism includes a circumferential displacement gear 4, a central gear 5 and an active motor 6. The circumferential displacement gear 4 is rotatably installed at the center of the bottom inner wall of the sludge dewatering tank 1, and a vertical shaft connected to the rotating drum 7 is installed at the center of the top of the circumferential displacement gear 4. The central gear 5 is rotatably installed on the side of the bottom inner wall of the sludge dewatering tank 1 corresponding to the circumferential displacement gear 4 close to the filter press dewatering mechanism, and a transmission assembly is provided between the central gear 5 and the dehydration power reciprocating assembly 14. The active motor 6 for driving the central gear 5 to rotate is fixedly installed at the bottom end of the sludge dewatering tank 1. A long tooth group 10 that can mesh with the circumferential displacement gear 4 is provided on the central gear 5. Short tooth groups 9 that cannot mesh with the circumferential displacement gear 4 are provided on both sides of the central gear 5 corresponding to the long tooth group 10, and the opposite side of the central gear 5 corresponding to the long tooth group 10 is set to a smooth surface;
[0048] A sewage polymerization tank 15 is fixedly installed below the two groups of sludge dewatering frames 8 corresponding to the filter press dewatering mechanism and the cleaning mechanism in the sludge dewatering tank 1.
[0049] The setting areas of the long tooth group 10 and the short tooth group 9 on the central gear 5 are both one-fourth of the outer ring area of the central gear 5. The setting of the gear teeth on the circumferential displacement gear 4 is the same as the gear teeth setting in the long tooth group 10, and the number of gear teeth on the circumferential displacement gear 4 is four times that of the long tooth group 10. By driving the active motor 6 to drive the central gear 5 to rotate, the circumferential displacement gear 4 drives the rotating drum 7 to rotate, so that the four groups of sludge dewatering frames 8 perform paused circular motion. In the process of the central gear 5 rotating one circle, the four groups of sludge dewatering frames 8 can be synchronously rotated ninety degrees, and the concentrated sludge discharge, mechanical filter press dewatering, dewatered mud cake discharge and cleaning operations can be carried out simultaneously.
[0050] The sealing assembly on the discharge end of the sludge discharge pipe 2 includes an arc-shaped sealing plate 17, a side plate 18, an arc-shaped guide rod 19 and a return spring 20. The sludge discharge pipe 2 is provided with protrusions at the top and bottom corresponding to the discharge port, and the sludge discharge pipe 2 is provided with an arc-shaped chute 16 symmetrical up and down on the protrusion corresponding to the discharge end. The discharge end is slidably connected to the arc-shaped sealing plate 17 through the arc-shaped chute 16, which can make the same arc-shaped displacement as the sludge dewatering frame 8. The side of the inner wall of the sludge dewatering tank 1 corresponding to the discharge end is fixedly installed with a side plate 18, and an arc-shaped guide rod 19 extending to the discharge end is fixedly installed on the outer wall of the side of the side plate 18 close to the discharge end. The arc-shaped sealing plate 17 is slidably sleeved on the arc-shaped guide rod 19, and a return spring 20 sleeved on the arc-shaped guide rod 19 is fixedly connected between the side walls of the arc-shaped sealing plate 17 and the side plates 18 close to each other.
[0051] The switch trigger mechanism provided between the sludge dewatering frame 8 and the sealing assembly on the discharge end includes a resisting plate 1 21, an arc-shaped resisting plate rod 23, a resisting plate 24 and a resisting rod contact 25. A resisting plate 1 21 is fixedly installed on the side of the outer surface of the arc-shaped sealing plate 17 away from the side vertical plate 18. A vertical member 22 is fixedly installed on the side wall of the sludge dewatering frame 8 corresponding to the same direction of rotation. A horizontal arc-shaped resisting plate is hinged on the top of the vertical member 22 on the side away from the sludge dewatering frame 8. Rod 23, and a torsion spring is provided at the hinge between the vertical member 22 and the arc-shaped plate rod 23. An integrated plate 24 is provided on the side of the arc-shaped plate rod 23 close to the arc-shaped sealing plate 17, and the plate 24 is close to the hinge end of the arc-shaped plate rod 23 and can contact the plate 1 21. The free end of the arc-shaped plate rod 23 is provided with a rod contact 25 on the same side as the plate 24. The width of the rod contact 25 is greater than the width of the plate 24.
[0052] The width of the sludge dewatering frame 8 is greater than the width of the discharge end, ensuring that the concentrated sludge will not spill out of the sludge dewatering frame 8 when the concentrated sludge is discharged. At the same time, the arc-shaped chute 16 at the bottom of the concentrated sludge discharge end will gather concentrated sludge during discharge, and the arc-shaped sealing plate 17 that rebounds quickly at the end of discharge can push out the sludge gathered in the arc-shaped chute 16, and the pushed-out sludge can automatically fall into the sludge dewatering frame 8 to prevent the sludge from dripping and spreading on the inner wall of the dewatering tank.
[0053] The contact surfaces between the second abutment plate 24 and the arc-shaped abutment plate rod 23 are both inclined surfaces. The outer side surface of the second abutment plate 24 is an arc-shaped surface that can contact the end of the side plate 18. The discharge end surface of the sludge discharge pipe 2, the arc-shaped sealing plate 17, the arc-shaped guide rod 19 and the arc-shaped abutment plate rod 23 are all arc-shaped to fit the sludge dewatering frame 8 to make a circular motion trajectory. The length from the end surface of the side plate 18 to the inner wall of the sludge dewatering tank 1 is greater than the length from the end surface of the first abutment plate 21 to the inner wall of the sludge dewatering tank 1;
[0054] When the sludge dewatering frame 8 located below the discharge end is displaced, the push rod contact 25 at one end of the arc-shaped push plate rod 23 above it will come into contact with the push plate 1 21 on the arc-shaped sealing plate 17, and due to the arc-shaped surface of the push rod contact 25, the push rod contact 25 will slide past the end surface of the push plate 1 21 and squeeze the arc-shaped push plate rod 23 to flip. When the push rod contact 25 slides to the push plate 1 21, the arc-shaped push plate rod 23 returns to its original shape through the torsion spring at the hinge. During the continued displacement of the sludge dewatering frame 8, the push plate 2 24 on the arc-shaped push plate rod 23 will come into contact with the push plate 1 21 again, and drive the arc-shaped sealing plate 17 along the arc-shaped slide groove 16 and the arc-shaped guide rail rod 1 by abutting the push plate 1 21. 9 performs arc displacement, and the concentrated sludge in the concentrated sludge storage tank 3 will be discharged into the sludge dewatering frame 8 through the sludge discharge pipe 2. At the same time, the reset spring 20 will be squeezed during the displacement of the arc-shaped sealing plate 17. When the rod contact 25 at one end of the arc-shaped plate-retaining rod 23 will contact the end face of the side plate 18, since the width of the rod contact 25 is wider than that of the plate 2 24, the arc-shaped plate-retaining rod 23 will be flipped again, and the plate 2 24 and the plate 1 21 will be separated from each other along the inclined surface. At this time, the deformed reset spring 20 can quickly rebound to quickly reset the arc-shaped sealing plate 17, thereby closing the discharge end of the sludge discharge pipe 2 and stopping the discharge of the concentrated sludge.
[0055] The dehydration power reciprocating assembly 14 includes a vertical moving frame 26, a turntable 27, a U-shaped tooth groove 28 and a pressing frame rod 29. A through vertical groove 11 is provided on the sludge dewatering tank 1 at a position corresponding to the sludge discharge pipe 2 at a ninety-degree distance from the discharge end thereof. A gantry 12 is embedded in the vertical groove 11. The inner walls of the side surfaces of the gantry 12 close to each other are provided with T-shaped sliding slots 31. Both sides of the vertical moving frame 26 are provided with integrated T-shaped connecting strips 32 adapted to the arc-shaped plate rod 23. The vertical moving frame 26 is connected to the gantry 12 for sliding up and down through the T-shaped connecting strips 32. Two sets of bent connecting rods 30 are fixedly installed on the top of the vertical moving frame 26, and the vertical moving frame 2 6 is fixedly connected to the dewatering pressure plate 13 located above the sludge dewatering frame 8 through a bent connecting rod 30. A horizontal base plate is fixedly installed on the side of the gantry 12 facing away from the rotating drum 7, and a turntable 27 located inside the gantry 12 is rotatably installed at the center of the horizontal base plate, and the outer wall of the end surface of the turntable 27 is in contact with the vertical moving frame 26. Mutually symmetrical U-shaped tooth grooves 28 are provided on both sides of the vertical moving frame 26 corresponding to the area where the turntable 27 is in contact. The convex end surface and the concave end surface of the U-shaped tooth groove 28 are both semicircular surfaces. Six pressure frame rods 29 that can be engaged with the U-shaped tooth groove 28 are fixedly installed along the side of the turntable 27, and the six pressure frame rods 29 are arranged in an arc shape.
[0056] The transmission assembly includes a dehydration transmission gear 33, a rotating shaft 34, a belt 36 and a belt pulley 37. A corresponding stand 35 is provided on the inner wall of the bottom of the sludge dehydration tank 1. A horizontal rotating shaft 34 is rotatably installed on the stand 35. The dehydration transmission gear 33 is fixedly installed on one end of the rotating shaft 34 close to the center gear 5, and the bottom of the dehydration transmission gear 33 is vertically meshed with the long tooth group 10 and the short tooth group 9 on the center gear 5, and the number of teeth in a circle on the dehydration transmission gear 33 is the same as the number of teeth on the center gear 5. The end of the rotating shaft 34 away from the dehydration transmission gear 33 extends to the outside of the gantry 12 and is fixedly connected to the belt pulley 37, and a belt pulley 37 fixedly connected to the turntable 27 is also fixedly installed on the outer wall of the horizontal base plate away from the turntable 27. The upper and lower sets of belt pulleys 37 are sleeved in the middle. A belt 36 is connected. During one rotation of the central gear 5, the four groups of sludge dewatering frames 8 can be synchronously rotated ninety degrees, so that the sludge dewatering frame 8 containing concentrated sludge is displaced to the bottom of the dewatering pressure plate 13 in the filter press dewatering mechanism. During the rotation of the central gear 5, only the part of the central gear 5 with the long tooth group 10 can rotate the circumferential displacement gear 4, and it stops after rotating ninety degrees. At the same time, the opposite side of the central gear 5 corresponding to the long tooth group 10 is a smooth surface. During the rotation of the circumferential displacement gear 4, the central gear 5 will not mesh with the dewatering transmission gear 33 in the transmission assembly, that is, the filter press dewatering mechanism will not operate. When the long tooth group 10 on the central gear 5 rotates and does not mesh with the circumferential displacement gear 4, the short tooth group 9 on the circumferential displacement gear 4 The long tooth group 10 begins to mesh with the dehydration transmission gear 33 for transmission, that is, when the sludge dehydration frame 8 stops, the central gear 5 will drive the dehydration transmission gear 33 to rotate. At this time, the dehydration transmission gear 33 will drive the belt pulley 37 to rotate through the rotating shaft 34, and drive the belt pulley 37 on the back of the gantry 12 to rotate through the belt 36, thereby causing the turntable 27 to rotate. Since the number of gear teeth on the dehydration transmission gear 33 is the same as the number of gear teeth on the central gear 5, when the central gear 5 rotates to the process of the long tooth group 10 and the circumferential displacement gear 4 being meshed again, the turntable 27 can be caused to rotate one circle. During the rotation of the turntable 27, the multiple groups of U-shaped tooth grooves 28 thereon will make a downward arc displacement and then an upward arc displacement, that is, multiple groups of U-shaped tooth grooves 28 will first press down the U-shaped tooth groove 28 on one side of the vertical moving frame 26 in sequence, and then lift up the U-shaped tooth groove 28 on the other side of the vertical moving frame 26, so that the vertical moving frame 26 will first drive the dewatering pressure plate 13 to press down on the sludge dewatering frame 8 containing concentrated sludge through the bent connecting rod 30, and then automatically move up and reset. During the upward process, the dewatering pressure plate 13 will cooperate with the bottom of the sludge dewatering frame 8 to complete the mechanical filtration and dehydration operation of the sludge, and the concentrated sludge is dehydrated into a mud cake. Although the dewatering tank adopts the traditional mechanical filtration and dehydration, the specially designed vertical moving frame 26 and dehydration transmission gear 33 between the dehydration power reciprocating assembly 14 and the central gear 5 in the filtration and dehydration mechanism of the dewatering tank can make the filtration and dehydration operation only operate when the sludge dewatering frame 8 stops.The sludge dewatering frame 8 uses the same drive source for rotation and filter pressing, saving investment in drive sources. Dewatering is performed through pure mechanical transmission, saving investment in large and intelligent machines compared to the existing method of calculating time and filter pressing processes using precise intelligent instruments. Furthermore, the synchronization of the four groups of sludge dewatering frames 8 during different operations is very high.
[0057] The cleaning mechanism includes a cleaning nozzle 40, a water pipe 41, a water pump 42 and a water tank 43. A water tank 43 is installed on the outer wall of the side of the sludge dewatering tank 1. The water pump 42 is fixed on the water tank 43, and the output end of the water pump 42 is fixedly connected to the water pipe 41 extending into the interior of the sludge dewatering tank 1. The water pipe 41 is located in the internal port of the sludge dewatering tank 1 and is fixedly connected to two groups of cleaning nozzles 40. The two groups of cleaning nozzles 40 are located above the sludge dewatering frame 8 on the opposite side of the filter press dewatering mechanism. The deformable return spring 20 in the sealing assembly is electrically connected to the electrical contact of the pressure sensor, and the pressure sensor is electrically connected to the switch of the water pump 42; during the rotation of the four groups of sludge dewatering frames 8 In the process, when the switch trigger mechanism on the sludge dewatering frame 8 opens the sealing assembly at the discharge end to discharge the concentrated sludge, the arc-shaped sealing plate 17 will squeeze the reset spring 20 to deform, so that the pressure sensor detects the deformation of the reset spring 20, thereby transmitting an electrical signal to the water pump 42, driving the water pump 42 to transmit the water in the water tank 43 to the cleaning nozzle 40 through the water pipe 41, and the sludge dewatering frame 8 after the mud cake is discharged is cleaned by the cleaning nozzle 40. While achieving the sludge discharge, the next group of sludge dewatering frames 8 to be held in the concentrated sludge are cleaned to ensure that the bottom filter holes of the sludge dewatering frame 8 will not be blocked, thereby ensuring the effect of mechanical filtration and dehydration of the sludge.
[0058] The sewage polymerization tank 15 is located below the two groups of sludge dewatering frames 8 and is inclined, and the end of the sewage polymerization tank 15 close to the filter press dewatering mechanism is the lowest end of the inclination. The sewage polymerization tank 15 is fixedly connected to the corresponding lowest end of the inclination with a sewage pipe 38. An arc groove through hole 39 is fixed in the middle of the sewage polymerization tank 15 for passing through the vertical shaft connected between the rotating drum 7 and the circumferential displacement gear 4. The interior of the sewage polymerization tank 15 is connected; in the above rotation process of completing sludge dewatering by taking a certain group of sludge dewatering frames 8 as an example, the other three groups of sludge dewatering frames 8 are simultaneously performing concentrated sludge discharge, mechanical filter press dewatering, dewatered mud cake discharge and cleaning operations, and when the sludge mechanical filter press dewatering and the sludge dewatering frame 8 are performed in the two opposing groups of sludge dewatering frames 8, the sewage filtered out from the bottom of the sludge dewatering frame 8 is collected in the inclined sewage polymerization tank 15 and discharged through the sewage pipe 38 connected to the lowest end of the sewage polymerization tank 15.
[0059] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency anti-blocking sludge concentration and dewatering tank, comprising a sludge dewatering tank (1) and a concentrated sludge storage tank (3), wherein an upwardly inclined sludge discharge pipe (2) is fixedly connected to the side outer wall of the sludge dewatering tank (1), and the sludge dewatering tank (1) is connected to the concentrated sludge storage tank (3) through the sludge discharge pipe (2), characterized in that: The port of the sludge discharge pipe (2) extending into the interior of the sludge dewatering tank (1) is the discharge end, and the discharge end of the sludge discharge pipe (2) is provided with an automatically resettable sealing component; A rotating drum (7) is rotatably provided at the inner center of the sludge dewatering tank (1), and four groups of sludge dewatering frames (8) distributed in a cross shape are fixedly connected to the outer wall of the rotating drum (7), and the interior of the sludge dewatering frame (8) is a sludge dewatering chamber. The bottom end of the sludge dewatering tank (1) is provided with a rotating drive mechanism connected to the rotating drum (7) for driving the four groups of sludge dewatering frames (8) to perform a pause-type circular motion. The top of the sludge dewatering frame (8) is lower than the sludge discharge pipe (2), and two adjacent groups of sludge dewatering frames (8) are perpendicular to each other. A switch trigger mechanism is provided between the sludge dewatering frame (8) and the sealing component at the discharge end of the sludge discharge pipe (2); The corresponding sludge dewatering frame (8) in the sludge dewatering tank (1) is respectively provided with a filter press dewatering mechanism, a discharge mechanism and a cleaning mechanism at positions rotated ninety degrees from the bottom of the discharge end of the sludge discharge pipe (2). The filter press dewatering mechanism is composed of a dewatering pressure plate (13) and a dewatering power reciprocating assembly (14) that drives the dewatering pressure plate (13) to press down reciprocatingly. The bottom of the sludge dewatering frame (8) is provided with a plurality of filter holes. The bottom of the sludge dewatering frame (8) is inclined, and the lowest side of the inner wall of the bottom of the sludge dewatering frame (8) is close to the rotating drum (7). The bottom of the dewatering pressure plate (13) is located at an inclined shape adapted to the inner wall of the bottom of the sludge dewatering frame (8), and the cross section of the dewatering pressure plate (13) is aligned with the dewatering hole in the sludge dewatering frame (8). The cross section of the water chamber is a uniform rectangular surface, and the sludge dewatering frame (8) mechanically filters and dewaters the sludge by mutually squeezing the bottom with filter holes and the dewatering pressure plate (13). The dewatering power reciprocating component (14) is in transmission connection with the rotary drive mechanism. A pressure sensor is connected between the cleaning mechanism and the sealing component of the sludge discharge pipe (2) for electrical signal transmission. The discharge mechanism comprises an electric mechanical gripper and a conveyor belt. The sludge dewatering tank (1) is provided with a mud cake discharge trough (44) extending through the outer wall of the side corresponding to the concentrated sludge storage tank (3). The conveyor belt in the discharge mechanism is located below the sludge dewatering frame (8) and extends out of the outside of the sludge dewatering tank (1) through the mud cake discharge trough (44). The rotation drive mechanism comprises a circumferential displacement gear (4), a central gear (5) and a driving motor (6); the circumferential displacement gear (4) is rotatably mounted at the center of the bottom inner wall of the sludge dewatering tank (1); a vertical shaft connected to the rotating drum (7) is mounted at the center of the top of the circumferential displacement gear (4); a central gear (5) is rotatably mounted on the side of the bottom inner wall of the sludge dewatering tank (1) corresponding to the circumferential displacement gear (4) close to the filter press dewatering mechanism; and the central gear (5) is reciprocatingly mounted with the dewatering power unit. A transmission assembly is provided between the components (14), a driving motor (6) for driving the central gear (5) to rotate is fixedly installed at the bottom end of the sludge dewatering tank (1), the central gear (5) is provided with a long tooth group (10) that can mesh with the circumferential displacement gear (4), and short tooth groups (9) that cannot mesh with the circumferential displacement gear (4) are provided on both sides of the central gear (5) corresponding to the long tooth group (10), and the opposite side of the central gear (5) corresponding to the long tooth group (10) is provided with a smooth surface; The arrangement area of the long tooth group (10) and the short tooth group (9) on the central gear (5) is one-fourth of the outer ring area of the central gear (5); the arrangement of the gear teeth on the circumferential displacement gear (4) is the same as the arrangement of the gear teeth in the long tooth group (10), and the number of gear teeth on the circumferential displacement gear (4) is four times that of the long tooth group (10); A sewage polymerization tank (15) is fixedly installed below two groups of sludge dewatering frames (8) corresponding to the filter press dewatering mechanism and the cleaning mechanism in the sludge dewatering tank (1).
2. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 1 is characterized by: The sealing assembly on the discharge end of the sludge discharge pipe (2) comprises an arc-shaped sealing plate (17), a side plate (18), an arc-shaped guide rail (19) and a return spring (20). The top and bottom of the sludge discharge pipe (2) corresponding to the discharge port are provided with protrusions, and the protrusions corresponding to the discharge end of the sludge discharge pipe (2) are provided with upper and lower symmetrical arc-shaped sliding grooves (16). The discharge end is slidably connected to an arc-shaped sealing plate (17) through the arc-shaped sliding groove (16) and can make the same arc-shaped displacement as the sludge dewatering frame (8). A mouth plate (17) is fixedly installed on the inner wall of the sludge dewatering tank (1) at a side corresponding to the discharge end, and an arc-shaped guide rod (19) extending to the discharge end is fixedly installed on the outer wall of the side of the side plate (18) close to the discharge end. The arc-shaped sealing plate (17) is slidably sleeved on the arc-shaped guide rod (19), and a return spring (20) sleeved on the arc-shaped guide rod (19) is fixedly connected between the side walls of the arc-shaped sealing plate (17) and the side plate (18) close to each other.
3. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 2, characterized in that: The switch trigger mechanism provided between the sludge dewatering frame (8) and the sealing assembly on the discharge end includes a first abutting plate (21), an arcuate abutting plate rod (23), a second abutting plate (24) and a abutting rod contact (25). The width of the sludge dewatering frame (8) is greater than the width of the discharge end. A first abutting plate (21) is fixedly installed on the side of the outer surface of the arcuate sealing plate (17) away from the side vertical plate (18). A vertical member (22) is fixedly installed on the side wall of the sludge dewatering frame (8) corresponding to the same direction of rotation. The top of the vertical member (22) is on the side away from the sludge dewatering frame (8). A horizontal arc-shaped plate-pushing rod (23) is hinged, and a torsion spring is provided at the hinged joint between the vertical member (22) and the arc-shaped plate-pushing rod (23); an integrated plate-pushing plate 2 (24) is provided on the side of the arc-shaped plate-pushing rod (23) close to the arc-shaped sealing plate (17); the plate-pushing plate 2 (24) is close to the hinged end of the arc-shaped plate-pushing rod (23) and can contact the plate-pushing plate 1 (21); the free end of the arc-shaped plate-pushing rod (23) is provided with a plate-pushing contact (25) on the same side as the plate-pushing plate 2 (24); the setting width of the plate-pushing contact (25) is greater than the setting width of the plate-pushing plate 2 (24).
4. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 3 is characterized by: The contact surfaces between the second abutment plate (24) and the arcuate abutment plate rod (23) are both inclined surfaces. The outer side surface of the second abutment plate (24) is an arcuate surface that can contact the end of the side vertical plate (18). The discharge end surface of the sludge discharge pipe (2), the arcuate sealing plate (17), the arcuate guide rail rod (19) and the arcuate abutment plate rod (23) are all arc-shaped to fit the sludge dewatering frame (8) in a circular motion trajectory. The length of the end surface of the side vertical plate (18) from the inner wall of the sludge dewatering tank (1) is greater than the length of the end surface of the first abutment plate (21) from the inner wall of the sludge dewatering tank (1).
5. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 1 is characterized by: The dehydration power reciprocating assembly (14) includes a vertical moving frame (26), a turntable (27), a U-shaped tooth groove (28) and a pressure frame rod (29). A through-type vertical groove (11) is provided on the sludge dehydration tank (1) at a position corresponding to the discharge end of the sludge discharge pipe (2) with an arc of ninety degrees. A gantry (12) is embedded in the vertical groove (11). The inner walls of the side surfaces of the gantry (12) close to each other are provided with T-shaped sliding grooves (31). Both sides of the vertical moving frame (26) are provided with integrated T-shaped card strips (32) adapted to the arc-shaped plate rod (23). The vertical moving frame (26) is connected to the gantry (12) by sliding up and down through the T-shaped card strips (32). Two sets of bent connecting rods (30) are fixedly installed on the top of the vertical moving frame (26). The vertical moving frame (26) is fixedly connected to the dewatering pressure plate (13) located above the sludge dewatering frame (8) through a bent connecting rod (30); a horizontal base plate is fixedly installed on the side of the gantry (12) away from the rotating drum (7); and a turntable (27) located inside the gantry (12) is rotatably installed at the center of the horizontal base plate, and the outer wall of the end face of the turntable (27) is in contact with the vertical moving frame (26); and mutually symmetrical U-shaped tooth grooves (28) are provided on both sides of the vertical moving frame (26) corresponding to the areas in contact with the turntable (27); the protruding end faces and the concave end faces of the U-shaped tooth grooves (28) are both semicircular arc surfaces; six pressure frame rods (29) that can be engaged with the U-shaped tooth grooves (28) are fixedly installed along the sides of the turntable (27), and the six pressure frame rods (29) are arranged in an arc shape.
6. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 5, characterized in that: The transmission assembly comprises a dehydration transmission gear (33), a rotating shaft (34), a belt (36) and a belt pulley (37); a corresponding stand (35) is provided on the inner wall of the bottom of the sludge dehydration tank (1); a horizontal rotating shaft (34) is rotatably mounted on the stand (35); a dehydration transmission gear (33) is fixedly mounted on one end of the rotating shaft (34) close to the central gear (5); and the bottom of the dehydration transmission gear (33) is in contact with the long tooth group (10) and the short tooth group (11) on the central gear (5). The gear groups (9) are all meshed vertically, and the number of teeth on a circle of the dehydration transmission gear (33) is the same as the number of teeth on the center gear (5). The end of the rotating shaft (34) away from the dehydration transmission gear (33) extends to the outside of the gantry (12) and is fixedly connected to the belt pulley (37). The outer wall of the horizontal base plate away from the turntable (27) is also fixedly installed with a belt pulley (37) fixedly connected to the turntable (27). The upper and lower groups of belt pulleys (37) are sleeved with belts (36).
7. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 2, characterized in that: The cleaning mechanism comprises a cleaning nozzle (40), a water pipe (41), a water pump (42) and a water tank (43). The water tank (43) is installed on the outer wall of the side of the sludge dewatering tank (1). The water pump (42) is fixedly provided on the water tank (43), and the output end of the water pump (42) is fixedly connected to the water pipe (41) extending into the interior of the sludge dewatering tank (1). The water pipe (41) is located at an internal port of the sludge dewatering tank (1) and is fixedly connected to two groups of cleaning nozzles (40). The two groups of cleaning nozzles (40) are located above the sludge dewatering frame (8) on the opposite side of the filter press dewatering mechanism. The deformable return spring (20) in the sealing assembly is electrically connected to the electrical contact of the pressure sensor, and the pressure sensor is electrically connected to the switch electrical device of the water pump (42).
8. The high-efficiency anti-blocking sludge concentration and dewatering tank according to claim 1, characterized in that: The sewage polymerization tank (15) is located below the two groups of sludge dewatering frames (8) and is inclined. The end of the sewage polymerization tank (15) close to the filter press dewatering mechanism is the lowest inclined end. A sewage discharge pipe (38) is fixedly connected to the corresponding lowest inclined end of the sewage polymerization tank (15). An arc groove through hole (39) is fixedly provided in the middle of the sewage polymerization tank (15) for passing through the vertical shaft connecting the rotating drum (7) and the circumferential displacement gear (4). The interior of the sewage polymerization tank (15) is in a connected state.
Citation Information
Patent Citations
Upright sheet frame sludge dewatering facility
CN104722107A
Sludge dewatering device
CN109534643A
Cited By
Industrial park hazardous waste sludge pretreatment method
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