Vertical vibrating classifying crusher
By designing a vertical vibrating classifying crusher, utilizing rotating and tilting crushing blades and a vibrating screening seat, combined with a circulating conveying mechanism, the problems of large stone accumulation and fine material jamming in the crusher are solved, achieving a more efficient crushing and screening effect.
Patent Information
- Application Number
- CN202311036410.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-08-17
AI Technical Summary
Existing crushers cannot properly control the crushing particle size during operation, resulting in uneven particle size, incomplete crushing of larger particles, and easy jamming and blockage of small particles inside the cavity, which affects the crushing effect.
Design a vertical vibrating classifying crusher, including a crushing mechanism, a screening machine, and a circulating conveying mechanism. By setting crushing blades, cleaning brushes, screening seats, and positioning shafts, multiple sets of crushing blades can be rotated and flipped, and the screening seats can be vibrated and screened. Combined with the circulating conveying mechanism, the incompletely crushed material is returned to prevent jamming and clogging.
It improves crushing efficiency, prevents the accumulation of large stones and the jamming of small fragments, and ensures that the crushed material falls fully, achieving a more efficient crushing and screening effect.
Smart Images

Figure CN117000373B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of a crusher, in particular to a vertical vibration grading crusher. BACKGROUND
[0002] The crusher, also known as a stone crusher, is a device for crushing various ores by means of extrusion, bending, shearing, etc., and is widely used in the coarse crushing, medium crushing and fine crushing of brittle and hard materials such as river pebbles, diamond sands, refractory materials and metallurgical slag.
[0003] In the prior art, the crushing particle size cannot be well controlled during the operation of the crusher, and there are problems such as uneven crushing particle size, insufficient crushing of large particles, and easy jamming of small particles inside the cavity, which affects the overall crushing effect of the crusher. In view of the above problems, a vertical vibration grading crusher is proposed. SUMMARY
[0004] The purpose of the present application is to provide a vertical vibration grading crusher to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a vertical vibration grading crusher, comprising a crusher, a feed inlet is arranged at the top of the crusher, the crusher below the feed inlet comprises a crushing barrel and a discharge barrel which are sequentially connected from top to bottom, and a plurality of crushing teeth are arranged on the inner wall of the crushing barrel; a screening machine is mounted at the bottom of the crusher, one end of the screening machine is connected with a circulating conveying mechanism, a crushing mechanism is arranged in the crushing barrel of the crusher, and a motor for driving the crushing mechanism to rotate is arranged at the top of the crusher on one side of the feed inlet;
[0006] The crushing mechanism comprises a driving shaft, a screening seat, a crushing blade and a positioning shaft; the driving shaft is connected with the output shaft of the motor, a plurality of groups of screening seats and a plurality of groups of crushing blades are arranged on the outer side wall of the driving shaft at intervals, the number of blades of each group of crushing blades increases sequentially from top to bottom, a cleaning brush for cleaning the crushing teeth attached to the inner wall of the crushing barrel is arranged at the end of each group of crushing blades, a plurality of groups of screening seats are fixedly connected with the inner wall of the crushing barrel, and the screening hole diameters of the plurality of groups of screening seats gradually decrease from top to bottom; the positioning shaft is arranged inside the driving shaft and coaxially concentric with the driving shaft, the top of the positioning shaft is fixedly connected with the inner top end of the crusher, and a "Z" shaped guide groove corresponding to the positions of the plurality of groups of crushing blades is arranged on the outer surface of the positioning shaft, one end of each group of crushing blades away from the cleaning brush is provided with an adapter frame, the adapter frame passes through the driving shaft and is slidingly arranged in the guide groove at the corresponding position of the group, so that each group of crushing blades will be continuously turned from horizontal to vertical and then back to horizontal under the action of the adapter frame when rotating around the driving shaft and the positioning shaft, so as to impact and crush the material by the crushing blade pushing the material on the screening seat below to impact the crushing teeth of the crushing barrel.
[0007] Preferably, the bottom of the crusher is provided with a connecting frame, and the bottom of the connecting frame is provided with a discharge port for connecting the screening machine.
[0008] Preferably, the top of the screening machine is provided with an inlet port corresponding to the position of the discharge port, the bottom of the end of the screening machine away from the inlet port is provided with a discharge port facing the circulating conveying mechanism, the bottom of the screening machine is provided with a first spring seat at four corner positions, and the bottom of the screening machine is provided with a vibrating machine at the center.
[0009] Preferably, the circulating conveying mechanism comprises a short conveying belt, a U-shaped conveying belt and a long conveying belt connected in sequence and penetrating each other, the short conveying belt is provided with an inlet hopper, the inlet hopper is located directly below the discharge port, and the discharge end of the long conveying belt is located directly above the inlet port.
[0010] Preferably, the cleaning brush is made of a flexible material that is wear-resistant and deformable, and the cleaning brush is fixed to the end of the blade of the crushing blade by a bolt fixing mode.
[0011] Preferably, the screening seat comprises an upper screening disc and a lower screening disc, the upper screening disc is slidably sleeved on the top of the lower screening disc, and a plurality of second spring seats are arranged between the inner cavities of the upper screening disc and the lower screening disc.
[0012] Preferably, the adapter frame is provided with a rotating ring for connecting the driving shaft and a guide rod for connecting the guide groove.
[0013] Preferably, the outer side of the crusher is fixedly provided with an operation platform, and the operation platform comprises a staircase frame and an inspection platform.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] 1、In the present application, the crushing mechanism is provided, and the crushing mechanism is composed of the cleaning brush, the driving shaft, the screening seat, the crushing blade and the positioning shaft, so that when the crushing mechanism rotates, the plurality of crushing blades will rotate around the driving shaft under the action of the "Z" shaped guide groove of the positioning shaft, and the blades of the plurality of crushing blades will be continuously turned from horizontal to vertical and then back to horizontal, thereby impacting and crushing the materials by the crushing blade pushing the materials on the screening seat below to impact the crushing teeth of the crushing barrel, which can effectively prevent large stones from accumulating on the screening seat, improve the crushing efficiency of the crusher, and effectively remove the stuck or attached materials on the surface of the crushing teeth in the crushing barrel by the cleaning brush, preventing the stuck and blocked small materials from affecting the normal work of the crusher.
[0016] 2、The application, by the upper screening disc, the lower screening disc and the plurality of second spring seats, the screening seat is formed, the broken blade is changed into vertical state, the second spring seat is pressed when the screening seat below is pushed, the upper screening disc and the lower screening disc are adhered, when the broken blade is changed from vertical state to horizontal state, the second spring seat drives the upper screening disc to reset under the action of the elastic force, the screening seat can prevent the broken material from being jammed in the screening hole of the screening seat by the vibration in the screening process, and the broken material can be fully dropped.
[0017] 3、The application, by the screening machine and the circulating conveying mechanism, the material can be further screened after being broken, the larger material which is not completely broken after screening can be sent back to the feeding port by the circulating conveying mechanism and enter the crusher for repeated crushing, and the crushing effect of the material is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a perspective view of the vertical vibration grading crusher of the application;
[0019] Figure 2 It is a partial structure schematic view of the vertical vibration grading crusher of the application;
[0020] Figure 3 It is a perspective structure schematic view of the crushing mechanism of the vertical vibration grading crusher of the application;
[0021] Figure 4 It is a perspective structure schematic view of the broken blade and the positioning shaft of the vertical vibration grading crusher of the application;
[0022] Figure 5 It is a partial section structure schematic view of the screening seat of the vertical vibration grading crusher of the application;
[0023] Figure 6 It is a broken blade arrangement structure schematic view of the plurality of screening seats of the vertical vibration grading crusher of the application;
[0024] Figure 7 It is a structure schematic view of the screening mechanism of the vertical vibration grading crusher of the application;
[0025] Figure 8 It is a structure schematic view of the circulating conveying mechanism of the vertical vibration grading crusher of the application.
[0026] In the drawing:
[0027] 1, crusher; 11, feeding port; 12, motor; 13, crushing barrel; 14, discharging barrel; 15, connecting frame; 16, discharging port;
[0028] 2, screening machine; 21, feeding port; 22, screen; 24, vibrating machine; 25, first spring seat; 26, discharging port;
[0029] 3, circulating conveying mechanism; 31, feeding hopper; 32, short conveying belt; 33, U-shaped conveying belt; 34, long conveying belt;
[0030] 4, crushing mechanism; 41, driving shaft; 42, screening seat; 421, upper screening disc; 422, lower screening disc; 423, second spring seat; 43, crushing blade; 431, rotating ring; 432, guide rod; 44, positioning shaft; 441, guide rail groove; 45, cleaning brush;
[0031] 5, operation platform; 51, ladder frame; 52, maintenance platform. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0033] Referring to Figures 1-8 A vertical vibrating grading crusher is shown in the figure, which comprises a crusher 1, the top of the crusher 1 is provided with a feeding port 11, the crusher 1 below the feeding port 11 comprises a crushing barrel 13 and a discharging barrel 14 which are sequentially communicated from top to bottom, the inner wall of the crushing barrel 13 is provided with crushing teeth; the bottom of the crusher 1 is installed with a screening machine 2, one end of the screening machine 2 is connected with a circulating conveying mechanism 3, the crushing barrel 13 of the crusher 1 is provided with a crushing mechanism 4, the top of the crusher 1 on one side of the feeding port 11 is provided with a motor 12 for driving the crushing mechanism 4 to rotate;
[0034] The crushing mechanism 4 comprises a driving shaft 41, a screening seat 42, a crushing blade 43 and a positioning shaft 44; the driving shaft 41 is connected with the output shaft of the motor 12, a plurality of groups of screening seats 42 and a plurality of groups of crushing blades 43 are arranged on the outer side wall of the driving shaft 41 in a spaced manner, the number of blades of the plurality of groups of crushing blades 43 gradually increases from top to bottom, a cleaning brush 45 for cleaning the adhered crushed materials on the crushing teeth on the inner wall of the crushing barrel 13 is arranged at the end of the blade of each group of crushing blades 43, a plurality of groups of screening seats 42 are fixedly connected with the inner wall of the crushing barrel 13, and the screening hole diameters of the plurality of groups of screening seats 42 gradually decrease from top to bottom; the positioning shaft 44 is arranged in the inside of the driving shaft 41 and coaxially and concentrically arranged with the driving shaft 41, the top of the positioning shaft 44 is fixedly connected with the inner top end of the crusher 1, a "Z" shaped guide groove 441 corresponding to the position of the plurality of groups of crushing blades 43 is arranged on the outer surface of the positioning shaft 44, and an adapter frame is arranged at the end of each group of crushing blades 43 away from the cleaning brush 45, the adapter frame passes through the driving shaft 41 and is slidingly arranged in the guide groove 441 at the corresponding position of the group, so that when each group of crushing blades 43 rotates around the driving shaft 41 and the positioning shaft 44, the blades are constantly turned from horizontal to vertical and then turned back to horizontal under the action of the adapter frame, so as to impact and crush the materials on the screening seat 42 below the crushing blade 43 by the crushing blade 43 pushing the materials to impact the crushing teeth of the crushing barrel 13.
[0035] The driving shaft 41 of the crushing mechanism 4 is driven to rotate by the motor 12, and the crushing blade 43 is constantly rotated around the driving shaft 41 and turned from horizontal to vertical and then turned back to horizontal under the action of the "Z" shaped guide groove 441 of the positioning shaft 44, so as to impact and crush the materials on the screening seat 42 below the crushing blade 43 by the crushing blade 43 pushing the materials to impact the crushing teeth of the crushing barrel 13, which can effectively prevent large stones from accumulating on the screening seat 42 and improve the crushing efficiency of the crusher 1, compared with the traditional fixed push plate structure; the screening machine 2 arranged at the bottom of the crusher 1 can further screen the crushed materials, and the larger materials that are not completely crushed after screening can be sent back to the feeding port 11 by the circulating conveying mechanism 3 to enter the crusher 1 for repeated crushing, further improving the crushing effect of the materials.
[0036] In some embodiments, the bottom of the crusher 1 is provided with a connecting frame 15, the bottom of the connecting frame 15 is provided with a discharge port 16 for communicating with the screening machine 2; the top of the screening machine 2 is provided with an inlet port 21 corresponding to the position of the discharge port 16, the bottom of the end of the screening machine 2 away from the inlet port 21 is provided with a discharge port 26 facing the circulating conveying mechanism 3, the bottom of the screening machine 2 is provided with a first spring seat 25 at four corner positions, the bottom of the screening machine 2 is provided with a vibrating machine 24 at the center, and the inside of the screening machine 2 is provided with a screen 22; wherein the connecting frame 15 can send the crushed materials into the screening machine 2 through the discharge port 16 for further screening, the screened materials can be introduced into the circulating conveying mechanism 3 through the discharge port 26, and then the materials can be returned and crushed through the circulating conveying mechanism 3.
[0037] In some embodiments, the circulating conveying mechanism 3 includes a short conveying belt 32, a U-shaped conveying belt 33 and a long conveying belt 34 connected in sequence and penetrating each other; the short conveying belt 32 is provided with an inlet hopper 31, the inlet hopper 31 is located directly below the discharge port 26, and the discharge end of the long conveying belt 34 is located directly above the feeding port 11; wherein the large particle materials discharged from the discharge port 26 can be introduced into the short conveying belt 32 through the inlet hopper 31, the large particle materials not completely crushed are moved to the U-shaped conveying belt 33 through the short conveying belt 32, then are conveyed to the long conveying belt 34 through the U-shaped conveying belt 33, and finally the large particle materials not completely crushed can be conveyed to the feeding port 11 through the long conveying belt 34 to realize repeated crushing of the materials.
[0038] In some embodiments, the cleaning brush 45 is made of a wear-resistant, deformable flexible material and is fixed to the end of the crushing blade 43 by bolts; the screening seat 42 includes an upper screening disk 421 and a lower screening disk 422; the upper screening disk 421 is slidably fitted on the top of the lower screening disk 422, and a plurality of second spring seats 423 are provided between the inner cavities of the upper screening disk 421 and the lower screening disk 422; the connecting frame is provided with a rotating ring 431 for connecting the drive shaft 41 and a guide rail groove 4 The guide rod 432 of 41; wherein, the cleaning brush 45, made of wear-resistant and deformable flexible material, has good wear resistance and deformation performance, so that during the rotation of multiple sets of crushing blades 43, the cleaning brush 45 can continuously squeeze and deform and scrape and clean the inner cavity wall (i.e., the gap between crushing teeth) of the crushing barrel 13, effectively removing the debris stuck or attached to the surface of the crushing teeth in the crushing barrel 13, preventing small debris from getting stuck and clogging and affecting the normal operation of the crusher 1, and the wear-resistant cleaning brush 45 has good anti-damage performance, and the bolt-fixed cleaning brush The cleaning brush 45 can also be easily replaced and maintained, ensuring stable use. The screening seat 42 is composed of an upper screening plate 421, a lower screening plate 422, and multiple second spring seats 423. When the crushing blade 43 is vertical and pushes the screening seat 42 below it, it can squeeze the second spring seats 423, causing the upper screening plate 421 and lower screening plate 422 to fit together. When the crushing blade 43 changes from vertical to horizontal, the second spring seats 423, under their own elastic force, drive the upper screening plate 421 to reset, allowing the screening seat 42 to function properly during the screening process. The crushing blade 43 can prevent the crushed material from getting stuck in the screening holes of the screening seat 42 through its own vibration, ensuring that the crushed material can fall fully. The connecting frame can connect the crushing blade 43 with the drive shaft 41 and the positioning shaft 44, and can make the crushing blade 43 move along the guide rail groove 441 under the action of the guide rod 432 and rotate at the rotating ring 431, so that the crushing blade 43 can continuously flip from horizontal to vertical and then flip back to horizontal during the rotation, so as to prevent large pieces of gravel from accumulating on the screening seat 42.
[0039] In some embodiments, an operating platform 5 is fixedly installed on the outside of the crusher 1. The operating platform 5 includes a ladder frame 51 and a maintenance platform 52. The ladder frame 51 of the operating platform 5 allows operators to easily access the maintenance platform 52 to inspect and maintain the surrounding components of the crusher 1. It also facilitates effective cleaning, thereby ensuring the long-term stable operation of the crusher 1.
[0040] In this invention, when the vertical vibrating classifying crusher is in use, the material to be crushed is first injected through the feed inlet 11. When the motor 12 rotates, it can drive the crushing mechanism 4 to rotate. At this time, multiple sets of crushing blades 43 will continuously rotate around the drive shaft 41 under the action of the "Z"-shaped guide groove 441 of the positioning shaft 44. The blades of the multiple sets of crushing blades 43 will continuously flip from a horizontal position to a vertical position and then flip back to a horizontal position. Then, the crushing blades 43 push the material on the screening seat 42 below to impact the crushing teeth of the crushing barrel 13 to crush the material. Compared with the traditional fixed push plate structure, it can effectively prevent large pieces of stone from being crushed. The material piled up on the screening seat 42 improves the crushing efficiency of the crusher 1. The cleaning brush 45 can continuously scrape and clean the inner wall of the crushing barrel 13 (i.e., the gap between the crushing teeth) during the rotation of multiple sets of crushing blades 43, effectively removing the debris stuck or attached to the surface of the crushing teeth in the crushing barrel 13, and preventing small debris from getting stuck and blocking the normal operation of the crusher 1. The screening machine 2 set at the bottom of the crusher 1 can further screen the crushed material. Larger materials that are still not completely crushed after screening will be sent back to the feed inlet 11 through the circulation conveying mechanism 3 to enter the crusher 1 for repeated crushing, further improving the crushing effect of the material.
[0041] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A vertical vibrating classifying crusher, comprising a crusher (1), a feed inlet (11) at the top of the crusher (1), and the crusher (1) below the feed inlet (11) comprising a crushing barrel (13) and a discharge barrel (14) connected sequentially from top to bottom, wherein crushing teeth are provided on the inner wall of the crushing barrel (13); characterized in that: The bottom of the crusher (1) is equipped with a screening machine (2), one end of the screening machine (2) is connected to a circulating conveying mechanism (3), the crushing barrel (13) of the crusher (1) is equipped with a crushing mechanism (4), and the top of the crusher (1) on the side of the feed inlet (11) is equipped with a motor (12) for driving the crushing mechanism (4) to rotate. The crushing mechanism (4) includes a drive shaft (41), a screening seat (42), crushing blades (43), and a positioning shaft (44). The drive shaft (41) is connected to the output shaft of the motor (12). Multiple sets of screening seats (42) and multiple sets of crushing blades (43) are spaced apart on the outer wall of the drive shaft (41). The number of blades in the multiple sets of crushing blades (43) increases sequentially from top to bottom. Each set of crushing blades (43) has a cleaning brush (45) at the end of its blades for cleaning the debris attached to the crushing teeth on the inner wall of the crushing barrel (13). The multiple sets of screening seats (42) are fixedly connected to the inner wall of the crushing barrel (13), and the screening aperture of the multiple sets of screening seats (42) gradually decreases from top to bottom. The positioning shaft (44) is located inside the drive shaft (41) and is connected to the drive shaft (41). The positioning shaft (44) is fixedly connected to the top of the inside of the crusher (1). The outer surface of the positioning shaft (44) is provided with a "Z"-shaped guide rail groove (441) corresponding to the position of multiple sets of crushing blades (43). Each set of crushing blades (43) is provided with a connecting frame at the end away from the cleaning brush (45). The connecting frame passes through the drive shaft (41) and is slidably set in the guide rail groove (441) at the corresponding position of the set. When each set of crushing blades (43) rotates around the drive shaft (41) and the positioning shaft (44), the blades will continuously flip from horizontal to vertical and then flip back to horizontal under the action of the connecting frame. The crushing blades (43) push the material on the screening seat (42) below to impact the crushing teeth of the crushing barrel (13) to crush the material. The screening seat (42) includes an upper screening plate (421) and a lower screening plate (422); the upper screening plate (421) is slidably mounted on the top of the lower screening plate (422), and a plurality of second spring seats (423) are provided between the inner cavities of the upper screening plate (421) and the lower screening plate (422).
2. The vertical vibrating classifying crusher according to claim 1, characterized in that: The bottom of the crusher (1) is equipped with a connecting frame (15), and the bottom of the connecting frame (15) is provided with a discharge port (16) for connecting the screening machine (2).
3. A vertical vibrating classifying crusher according to claim 2, characterized in that: The top of the screening machine (2) is provided with an inlet (21) corresponding to the position of the outlet (16). The bottom of the screening machine (2) away from the inlet (21) is provided with a discharge port (26) facing the circulating conveying mechanism (3). The four corners of the bottom of the screening machine (2) are provided with first spring seats (25). The center of the bottom of the screening machine (2) is provided with a vibrator (24). The screen (22) is provided inside the screening machine (2).
4. A vertical vibrating classifying crusher according to claim 3, characterized in that: The circulating conveying mechanism (3) includes a short conveyor belt (32), a U-shaped conveyor belt (33) and a long conveyor belt (34) that are connected in sequence and interconnected with each other; the short conveyor belt (32) is provided with a feed hopper (31), the feed hopper (31) is located directly below the discharge port (26), and the discharge end of the long conveyor belt (34) is located directly above the feed inlet (11).
5. A vertical vibrating classifying crusher according to claim 1, characterized in that: The cleaning brush (45) is made of wear-resistant and deformable flexible material and is fixed to the end of the broken blade (43) by bolts.
6. A vertical vibrating classifying crusher according to claim 1, characterized in that: Each of the connecting frames is provided with a rotating ring (431) for connecting the drive shaft (41) and a guide rod (432) for connecting the guide rail groove (441).
7. A vertical vibrating classifying crusher according to claim 1, characterized in that: An operating platform (5) is fixedly installed on the outside of the crusher (1). The operating platform (5) includes a ladder frame (51) and a maintenance platform (52).
Citation Information
Patent Citations
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CN112337575A
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