A kind of economical straightening roller
By designing wear-resistant structure and cooling structure on the pulling roller, the serious wear problem of both ends of the roller is solved, convenient replacement and uniform cooling of the roller body are achieved, the service life of the pulling roller is extended, and the production efficiency is improved.
Patent Information
- Application Number
- CN202310606178.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-26
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2043-05-26
AI Technical Summary
The existing cooling-type pull-up rollers are inconvenient to replace both ends of the rollers when in use, resulting in severe wear and shortening of life.
Wear-resistant structure and cooling structure are designed. The wear-resistant structure achieves convenient replacement of the roller body through the engagement block and the engagement groove, and the cooling structure achieves uniform cooling through the sponge and sealing ring.
It realizes convenient replacement and uniform cooling of the roller body, extends the service life of the pull-up roller and improves production efficiency.
Smart Images

Figure CN117000815B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of drawing and straightening rollers, in particular to a saving drawing and straightening roller. Background Art
[0002] The straightening roller is a device for straightening metal bars, pipes, wires, etc. The straightening machine is an important equipment in the production of cold-rolled strip steel. Under high tension conditions, the hot-rolled strip steel undergoes repeated bending and stretching by the small-diameter straightening roller of the straightening machine. Many fine cracks are generated on the surface of the iron oxide scale, which improves the pickling speed and quality. The strip steel straightened by the straightening machine becomes straighter, which is conducive to the bite of the cold rolling mill. When the straightening machine is used, the straightening roller will be used, so a kind of economical straightening roller will be used.
[0003] To this end, patent publication number CN211803728U discloses a cooling-type straightening roller. The device includes an articulated seat, on which a conveying roller component is horizontally hinged. The conveying roller component includes a horizontal rotating shaft hinged to the articulated seat and a barrel-shaped shell coaxially arranged with the horizontal rotating shaft. A water storage tank is provided on the articulated seat directly below the barrel-shaped shell. The lower end of the annular outer peripheral surface of the barrel-shaped shell is located in the water storage tank. Since the conveying roller component can fully contact the liquid in the water storage tank while rotating, it ensures that the outer peripheral surface of the conveying roller component can contact the liquid and ensures uniform cooling, thus avoiding local overheating and cracking of the conveying roller component. The device is suitable for industrial production and has strong practicality.
[0004] The above-mentioned cooling type straightening roller has a more practical effect when used, but there are still some problems: since it is inconvenient to replace both ends of the roller, both ends of the roller are more prone to wear during use, and the wear at both ends of the roller causes a large amount of consumption of the straightening roller, which reduces its life. Summary of the Invention
[0005] (1) Technical issues to be resolved
[0006] The purpose of the present invention is to provide a cost-saving straightening roller to solve the defect of the existing cooling straightening roller that it is inconvenient to replace the two ends of the roller. (2) Summary of the invention
[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: an economical straightening roller, comprising a first roller body, a second roller body and a built-in cavity, wherein the outer wall of the first roller body is provided with the second roller body, and the interior of the second roller body is provided with the built-in cavity;
[0009] A cooling structure is provided inside the built-in cavity;
[0010] Both ends of the first roller body are provided with a wear-resistant structure, and the wear-resistant structure includes a third roller body, a clamping block, a support rod and a clamping groove, and the clamping groove is provided at both ends of the first roller body.
[0011] Preferably, the cooling structure includes a sealing ring, a rubber stopper, a cover body, a handle, anti-slip grooves and a sponge. The sponge is arranged inside the built-in cavity. Rubber stoppers are provided at both ends of the sponge. A sealing ring is provided on the outer wall of the rubber stopper. The cover body is fixed to one end of the rubber stopper. The handle is fixed to one end of the cover body. The outer wall of the handle is fixed with anti-slip grooves.
[0012] Preferably, the anti-slip grooves are distributed at equal intervals on the outer wall of the handle, and the inner diameter of the sealing ring is larger than the outer diameter of the rubber stopper.
[0013] Preferably, a through hole is formed in the middle of the sponge, and the outer diameter of the cover is larger than that of the rubber stopper. The cover is moved by the handle, the rubber stopper is pulled out, and cooling water is introduced through the sealing ring opening to fully absorb the cooling water into the sponge. The cover is then replaced. The sealing ring strengthens the connection between the rubber stopper and the second roller body, and the sponge fully absorbed with cooling water allows the second roller body to be cooled more evenly.
[0014] Preferably, the anti-slip pattern is designed in a circular ring shape, and the main cross-section of the sponge is designed in an "L"-shaped structure.
[0015] Preferably, a locking block is embedded in the locking groove, a third roller body is fixed to one end of the locking block, and a support rod is fixed to one end of the third roller body.
[0016] Preferably, the support rod is designed in a cylindrical structure, and the engaging block is designed in a rectangular structure.
[0017] Preferably, the outer diameter of the third roller body is larger than that of the support rod, and the engaging block and the engaging groove form an engaging structure. When the third roller bodies on either side of the second roller body have been used for a long time and are severely worn, the third roller bodies on either side of the second roller body can be removed and replaced with new ones. The square design of the engaging block and engaging groove ensures a tighter connection between the third roller body and the second roller body. Since only the third roller body is replaced, it is relatively light and can be manually replaced online.
[0018] (3) Beneficial effects
[0019] The economical straightening roller provided by the present invention has the following advantages:
[0020] By providing a wear-resistant structure, when the third rollers on both sides of the second roller are used for a long time and are severely worn, the third rollers on both sides of the second roller can be removed and replaced with new ones. The square design of the engaging blocks and engaging grooves makes the connection between the third roller and the second roller tighter. Moreover, since only the third roller is replaced, it is relatively light and can be replaced manually online without the need for a roller changing vehicle, thus saving roller changing time and improving production efficiency.
[0021] By providing a cooling structure, the cover body is driven by the handle, the rubber plug is pulled out, cooling water is put in from the sealing ring mouth, the sponge is filled with cooling water, and then the cover body is closed. The sealing ring makes the connection between the rubber plug and the second roller body closer, and the sponge filled with cooling water makes the second roller body cooled more evenly, realizing the cooling function of the device, thereby extending the service life of the energy-saving straightening roller during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is a schematic diagram of the main cross-sectional structure of the present invention;
[0024] Figure 2 For the present invention Figure 1 A in the middle is an enlarged structural diagram;
[0025] Figure 3 It is a schematic diagram of the local structure of the wear-resistant structure of the present invention;
[0026] Figure 4 It is a schematic diagram of the side cross-sectional structure of the present invention;
[0027] Figure 5 It is a partially enlarged structural schematic diagram of the main cross-section of the present invention.
[0028] Explanation of the reference numerals in the figure: 1. First roller body; 2. Second roller body; 3. Built-in cavity; 4. Cooling structure; 401. Sealing ring; 402. Rubber plug; 403. Cover body; 404. Handle; 405. Anti-slip groove; 406. Sponge; 5. Wear-resistant structure; 501. Third roller body; 502. Engaging block; 503. Support rod; 504. Engaging groove. DETAILED DESCRIPTION
[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0031] Example 1
[0032] See also Figure 1-5 The present invention provides an economical straightening roller, comprising a first roller body 1, a second roller body 2 and a built-in cavity 3. The outer wall of the first roller body 1 is provided with the second roller body 2, the interior of the second roller body 2 is provided with the built-in cavity 3, the interior of the built-in cavity 3 is provided with a cooling structure 4, the cooling structure 4 includes a sealing ring 401, a rubber plug 402, a cover 403, a handle 404, an anti-slip pattern 405 and a sponge 406, the sponge 406 is provided inside the built-in cavity 3, both ends of the sponge 406 are provided with rubber plugs 402, the outer surface of the rubber plug 402 is provided with a rubber plug 402. A sealing ring 401 is provided on the wall, a cover body 403 is fixed to one end of the rubber stopper 402, a handle 404 is fixed to one end of the cover body 403, and anti-slip grooves 405 are fixed to the outer wall of the handle 404. The anti-slip grooves 405 are distributed at equal intervals on the outer wall of the handle 404. The inner diameter of the sealing ring 401 is larger than the outer diameter of the rubber stopper 402. A through hole is opened in the middle of the sponge 406. The outer diameter of the cover body 403 is larger than the outer diameter of the rubber stopper 402. The anti-slip grooves 405 are designed in a circular shape, and the main cross-section of the sponge 406 is designed in an "L" shape.
[0033] In this embodiment, the cover body 403 is moved by the handle 404, the rubber plug 402 is pulled out, and cooling water is added from the opening of the sealing ring 401 so that the sponge 406 is filled with cooling water. Then the cover body 403 is closed. The sealing ring 401 makes the connection between the rubber plug 402 and the second roller body 2 closer, and the sponge 406 filled with cooling water makes the second roller body 2 cool more evenly.
[0034] Example 2
[0035] This embodiment also includes: wear-resistant structures 5 are provided at both ends of the first roller body 1, and the wear-resistant structure 5 includes a third roller body 501, a locking block 502, a support rod 503 and a locking groove 504. The locking grooves 504 are provided at both ends of the first roller body 1, and the locking blocks 502 are embedded in the locking grooves 504. The third roller body 501 is fixed to one end of the locking block 502, and the support rod 503 is fixed to one end of the third roller body 501. The support rod 503 is designed as a cylindrical structure, and the locking block 502 is designed as a rectangular structure. The outer diameter of the third roller body 501 is larger than the outer diameter of the support rod 503, and a locking structure is formed between the locking block 502 and the locking groove 504.
[0036] In this embodiment, when the third roller bodies 501 on both sides of the second roller body 2 have been used for a long time and are severely worn, the third roller bodies 501 on both sides of the second roller body 2 can be removed and replaced with new ones. The square design of the snapping block 502 and the snapping groove 504 makes the connection between the third roller body 501 and the second roller body 2 tighter, and because only the third roller body 501 is replaced, the weight is relatively light and can be manually replaced online.
[0037] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0038] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A cost-saving straightening roller, comprising a first roller body (1), a second roller body (2) and an internal cavity (3), characterized in that: The outer wall of the first roller body (1) is provided with a second roller body (2), and the interior of the second roller body (2) is provided with a built-in cavity (3); A cooling structure (4) is provided inside the built-in cavity (3); Both ends of the first roller body (1) are provided with a wear-resistant structure (5), the wear-resistant structure (5) comprising a third roller body (501), a snap-fit block (502), a support rod (503) and a snap-fit groove (504), the snap-fit groove (504) being provided at both ends of the first roller body (1); The cooling structure (4) comprises a sealing ring (401), a rubber plug (402), a cover (403), a handle (404), an anti-slip pattern (405) and a sponge (406); the sponge (406) is arranged inside the built-in cavity (3); both ends of the sponge (406) are provided with rubber plugs (402); the outer wall of the rubber plug (402) is provided with a sealing ring (401); one end of the rubber plug (402) is fixed with the cover (403); one end of the cover (403) is fixed with the handle (404); and the outer wall of the handle (404) is fixed with the anti-slip pattern (405); The anti-slip grooves (405) are distributed at equal intervals on the outer wall of the handle (404), and the inner diameter of the sealing ring (401) is larger than the outer diameter of the rubber stopper (402); A through hole is provided in the middle of the sponge (406), and the outer diameter of the cover (403) is greater than the outer diameter of the rubber stopper (402).
2. The economical straightening roller according to claim 1, characterized in that: The anti-slip pattern (405) is designed in a circular ring shape, and the main cross-section of the sponge (406) is designed in an "L"-shaped structure.
3. The economical straightening roller according to claim 1, characterized in that: A locking block (502) is embedded in the locking groove (504), a third roller body (501) is fixed to one end of the locking block (502), and a support rod (503) is fixed to one end of the third roller body (501).
4. The economical straightening roller according to claim 3, characterized in that: The support rod (503) is designed to be cylindrical in structure, and the engaging block (502) is designed to be rectangular in structure.
5. The economical straightening roller according to claim 3, characterized in that: The outer diameter of the third roller body (501) is greater than the outer diameter of the support rod (503), and a clamping structure is formed between the clamping block (502) and the clamping groove (504).
Citation Information
Patent Citations
Cooling type withdrawal and straightening roller
CN211803728U
Saving type pulling-straightening roller
CN219560964U