Mining explosion-proof hydraulic valve body processing equipment

Abstract

The application discloses a mining explosion-proof hydraulic valve body processing equipment, which comprises a conveying rack horizontally arranged on the ground and used for horizontally conveying a hydraulic valve to be processed, a paint spraying machine box is arranged on one side of the conveying rack, the paint spraying machine box can uniformly spray paint on the surface of the hydraulic valve, a connecting rail is horizontally arranged above the conveying rack, a plurality of driving seats are slidably arranged on the connecting rail, a mechanical arm is arranged on each driving seat, a positioning rack placing mechanism is installed on the mechanical arm, and the positioning rack placing mechanism can extend into a special-shaped inner wall of the hydraulic valve and be fixed in the hydraulic valve.

Description

Technical Field

[0001] This invention belongs to the field of hydraulic valve processing technology, specifically a valve body processing equipment for mining explosion-proof hydraulic valves. Background Technology

[0002] Mining explosion-proof hydraulic valves are valves specifically designed for use in hydraulic systems in mines and environments with flammable and explosive properties. In these special environments, ordinary hydraulic valves may pose safety hazards such as fire and explosion, thus requiring special valves with explosion-proof capabilities to ensure the safe operation of the system. In existing technologies, hydraulic valves are typically manufactured using ordinary clamps to externally hold them in place for subsequent welding, cutting, and painting processes. However, due to the irregular curved surface of hydraulic valves, simply increasing the clamping force, while ensuring a certain degree of clamping tightness, can easily cause pressure damage to the surface, and the clamped area is difficult to process further. Therefore, it is necessary to provide a valve body processing equipment for mining explosion-proof hydraulic valves to solve the problems mentioned in the background technology. Summary of the Invention

[0003] To achieve the above objectives, the present invention provides the following technical solution: a mining explosion-proof hydraulic valve body processing equipment, comprising: a transmission frame, horizontally erected on the ground for horizontally transmitting hydraulic valves to be processed; a paint spraying box is provided on one side of the transmission frame, the paint spraying box being capable of uniformly spraying paint on the surface of the hydraulic valve; a connecting rail is horizontally erected above the transmission frame, and multiple drive seats are slidably arranged on the connecting rail, each drive seat being equipped with a robotic arm; a positioning and placement mechanism is installed on the robotic arm, the positioning and placement mechanism being capable of extending into the irregular inner wall of the hydraulic valve and fixing the structure within the hydraulic valve.

[0004] Furthermore, as a preferred embodiment, the positioning and placement mechanism includes: a rotating base installed at the end of the robotic arm, a drive shaft rotatably mounted on the rotating base, an internal mounting component and an external mounting component respectively mounted on the drive shaft, and a telescopic adjustment component between the internal mounting component and the external mounting component.

[0005] Furthermore, as a preferred embodiment, a baffle plate is slidably provided on the drive shaft around both the built-in and external mounting components.

[0006] Furthermore, preferably, the built-in mounting assembly and the external mounting assembly have the same structural composition and both include: a mounting bearing seat, with a bearing tube seat coaxially fixed below it; multiple mounting plates are distributed circumferentially on the bearing tube seat; two sliding guides are fixed above and below each mounting plate; a hinge shaft is provided between each mounting plate and the bearing tube seat; the cross-section of the hinge shaft is X-shaped; positioning elements are connected to the upper and lower ends of one side of the hinge shaft; the positioning elements are slidably connected to the sliding guides; the lower end of the other side of the hinge shaft is hinged to the bearing tube seat; a bushing is slidably disposed on the bearing tube seat; the upper end of the other side of the hinge shaft is hinged to the bushing; and an elastic bladder is sleeved around the mounting plate.

[0007] Furthermore, as a preferred embodiment, the elastic bladder is filled with a soluble metal that can melt under low heat, and a heating block is embedded in the frame plate.

[0008] Furthermore, as a preferred embodiment, a central shaft is rotatably disposed in the shaft tube seat, an eccentric block is sleeved and fixed on the central shaft, and a vibration block is slidably disposed inside the shaft tube seat. A support spring is disposed between the vibration block and the shaft tube seat, and a positioning disk is fixed on the shaft tube seat, with the vibration block in close contact with the positioning disk.

[0009] Furthermore, as a preferred embodiment, the contact surface between the vibration block and the positioning disk is configured as a unidirectional toothed surface structure.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] This invention addresses the difficulty of positioning and clamping hydraulic valves during processing by employing a positioning and clamping mechanism to position and clamp the valve from inside, thus avoiding the limitations of external processing. At the same time, the soluble metal used is in close contact with the irregular surface of the hydraulic valve's inner wall under low-heat melting, ensuring a secure and tight clamping and preventing shaking during processing. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of the present invention;

[0013] Figure 2 This is a schematic diagram of the positioning and placement mechanism in this invention;

[0014] Figure 3 This is a schematic diagram of the external frame fixing component in this invention;

[0015] Figure 4 This is a schematic diagram of the central shaft in this invention;

[0016] In the diagram: 1. Transmission frame; 11. Paint spraying machine housing; 12. Connecting rail; 13. Drive base; 14. Robotic arm; 2. Positioning and mounting mechanism; 21. Rotary seat; 22. Drive shaft; 23. Built-in mounting assembly; 3. External mounting assembly; 31. Mounting shaft seat; 32. Shaft tube seat; 33. Hinge shaft; 34. Frame plate; 35. Elastic bladder; 36. Bushing; 37. Sliding guide; 4. Central shaft; 41. Eccentric block; 42. Vibration block; 43. Positioning plate. Detailed Implementation

[0017] Please see Figure 1 In this embodiment of the invention, a mining explosion-proof hydraulic valve body processing equipment includes: a transmission frame 1, horizontally erected on the ground for horizontally transmitting hydraulic valves to be processed; a paint spraying box 11 is provided on one side of the transmission frame 1, which can uniformly spray paint on the surface of the hydraulic valve; a connecting rail 12 is horizontally erected above the transmission frame 1, and multiple drive seats 13 are slidably arranged on the connecting rail 12, each drive seat 13 is provided with a robotic arm 14, and a positioning and placement mechanism 2 is installed on the robotic arm 14. The positioning and placement mechanism 2 can extend into the irregular inner wall of the hydraulic valve and solidify the structure in the hydraulic valve, thereby avoiding the limited clamping of the outer wall of the hydraulic valve during subsequent surface processing and improving processing efficiency; the main body of the connecting rail has a ring structure, so that multiple robotic arms can cyclically rotate and pick up each hydraulic valve.

[0018] In this embodiment, the positioning and placement mechanism 2 includes: a rotating seat 21, which is installed at the end of the robotic arm 14. A drive shaft 22 is rotatably mounted on the rotating seat 21. An internal fixing component 23 and an external fixing component 3 are respectively mounted on the drive shaft 22. A telescopic adjustment component is provided between the internal fixing component 23 and the external fixing component 3. That is to say, the internal fixing component and the external fixing component can be correspondingly fixed and clamped from the inside of the hydraulic valve from above and below, thereby improving the clamping stability.

[0019] In a preferred embodiment, a baffle plate is slidably provided on the drive shaft 22 around both the built-in mounting component 23 and the external mounting component 3. The two baffle plates can limit the upper and lower positions of the built-in mounting component and the external mounting component, ensuring that both the built-in mounting component and the external mounting component are fixed in position within the hydraulic valve.

[0020] In this embodiment, the built-in mounting assembly 23 and the external mounting assembly 3 have the same structure and both include: a mounting bearing 31, with a bearing tube bearing 32 coaxially fixed below it. The bearing tube bearing 32 has multiple circumferentially distributed mounting plates 34. Each mounting plate 34 has two sliding guides 37 fixed vertically. A hinge pin 33 is provided between each mounting plate 34 and the bearing tube bearing 32. The hinge pin 33 has an X-shaped cross-section, and positioning elements are connected to the upper and lower ends of one side of each hinge pin 33. The positioning member is slidably connected to the sliding guide 37. The lower end of the other side of the hinge member 33 is hinged to the shaft tube seat 32. A bushing 36 is slidably disposed on the shaft tube seat 32. The upper end of the other side of the hinge member 33 is hinged to the bushing 36. An elastic bladder 35 is sleeved on the frame plate 34. That is to say, the bushing can drive the hinge member to perform cross deformation during vertical sliding, so that each frame plate expands inside and outside the hydraulic valve so that the elastic bladder contacts the inner wall of the hydraulic valve.

[0021] In this embodiment, the elastic bladder 35 is filled with a soluble metal that can melt under low heat. A heating block is embedded in the frame plate 34. In particular, the soluble metal refers to a metal that can change from liquid to solid in a relatively low temperature range (below or close to room temperature) and melt back into liquid when heated. The synthetic metal that can melt and solidify under low heat depends on the composition and ratio of the alloy, such as: Tin-Lead Alloy: Tin-Lead Alloy is a common low-melting-point alloy, and its melting point is usually around 183°C (361°F), depending on the composition ratio of the alloy; Tin-Bismuth Alloy: The melting point range of Tin-Bismuth Alloy is between 138°C (280°F) and 230°C (446°F), depending on the alloy composition.

[0022] In this embodiment, a central shaft 4 is rotatably disposed in the shaft tube seat 32, an eccentric block 41 is sleeved and fixed on the central shaft 4, and a vibration block 42 is slidably disposed inside the shaft tube seat 32. A support spring is disposed between the vibration block 42 and the shaft tube seat 32, and a positioning disk 43 is fixed on the shaft tube seat 32. The vibration block 42 is in close contact with the positioning disk 43.

[0023] In a preferred embodiment, the contact surface between the vibration block 42 and the positioning disk 43 is configured as a one-way toothed surface structure. Especially when the soluble metal is in a liquid deformation state, the central shaft rotates continuously, causing the shaft tube seat to generate radial vibration through the eccentric block. The vibration block rotates continuously and is affected by the contact toothed surface of the positioning disk to perform axial vibration, thereby ensuring that the soluble metal is completely in contact with the inner wall of the hydraulic valve when it solidifies.

[0024] Specifically, for the positioning and clamping of hydraulic valves during processing, a robotic arm is used to clamp and secure each hydraulic valve on the transfer frame. The positioning and clamping mechanism can slide deep into the inner wall of the hydraulic valve and achieve full contact with the inner wall of the hydraulic valve under the heat-melting and solidification of soluble metal. This provides effective positioning and clamping in subsequent surface processing and avoids pressure damage to the contact surface of the hydraulic valve.

[0025] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A processing equipment for the valve body of a mine explosion-proof hydraulic valve, characterized in that: The system includes a transmission frame (1), which is horizontally mounted on the ground for horizontally transmitting hydraulic valves to be processed. A paint spraying box (11) is provided on one side of the transmission frame (1), which can uniformly spray paint on the surface of the hydraulic valve. A connecting rail (12) is horizontally mounted above the transmission frame (1), and multiple drive seats (13) are slidably mounted on the connecting rail (12). Each drive seat (13) is equipped with a robotic arm (14), and a positioning and mounting mechanism (2) is installed on the robotic arm (14). The positioning and mounting mechanism (2) can extend into the irregular inner wall of the hydraulic valve and solidify the structure in the hydraulic valve. The positioning and placement mechanism (2) includes a rotating seat (21), which is installed at the end of the robotic arm (14). A drive shaft (22) is rotatably mounted on the rotating seat (21). An internal mounting component (23) and an external mounting component (3) are respectively mounted on the drive shaft (22). A telescopic adjustment component is provided between the internal mounting component (23) and the external mounting component (3). The built-in mounting assembly (23) and the external mounting assembly (3) have the same structure and both include a mounting bearing (31). A shaft tube seat (32) is coaxially fixed below the mounting bearing (31). Multiple support plates (34) are distributed circumferentially on the shaft tube seat (32). Two sliding guides (37) are fixed above and below each support plate (34). A hinge shaft (33) is provided between each support plate (34) and the shaft tube seat (32). The cross-section of the hinge (33) is X-shaped. The upper and lower ends of one side of the hinge (33) are connected to positioning members. The positioning members are slidably connected to the sliding guide (37). The lower end of the other side of the hinge (33) is hinged to the shaft tube seat (32). A bushing (36) is slidably provided on the shaft tube seat (32). The upper end of the other side of the hinge (33) is hinged to the bushing (36). An elastic bladder (35) is sleeved on the frame plate (34). The elastic bladder (35) is filled with soluble metal, which can generate heat melting under low heat, and a heating block is embedded in the frame plate (34).

2. The mining explosion-proof hydraulic valve body processing equipment according to claim 1, characterized in that: A baffle plate is provided on the drive shaft (22) and can slide around both the built-in mounting component (23) and the external mounting component (3).

3. The mining explosion-proof hydraulic valve body processing equipment according to claim 1, characterized in that: A central shaft (4) is rotatably disposed in the shaft tube seat (32), an eccentric block (41) is sleeved and fixed on the central shaft (4), and a vibration block (42) is slidably disposed inside the shaft tube seat (32). A support spring is disposed between the vibration block (42) and the shaft tube seat (32), and a positioning disk (43) is fixed on the shaft tube seat (32). The vibration block (42) and the positioning disk (43) are in close contact.

4. The mining explosion-proof hydraulic valve body processing equipment according to claim 3, characterized in that: The contact surface between the vibrating block (42) and the positioning disk (43) is configured as a unidirectional toothed surface structure.

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