heavy-duty flight bar stacker

Abstract

The present application relates to the technical field of heap turner, specifically to heavy chain plate heap turner, the heap turner is arranged above the fermentation tank, the heap turner includes conveying mechanism, first support and second support, the conveying mechanism is arranged below the first support, the conveying mechanism is connected with the first support through the reversing shaft, compared with the current heap turner, the heap turner is provided with material turning plate and vibration assembly, the material in the fermentation tank is turned over by the material turning plate, when the material turning plate moves to the side of the fixed seat close to the second support, the corresponding vibration assembly will control the group of material turning plates to vibrate along the surface of the conveying belt, on the one hand, prevent the material in the fermentation tank from being attached to the material turning plate in a large area due to excessive humidity when falling, on the other hand, when the material is dry and not falling, the blocky material can be broken up by the vibration of the material turning plate itself, thereby improving the effect of material flow turning.

Description

Technical Field

[0001] This invention relates to the field of compost turning technology, specifically a heavy-duty chain plate compost turning machine. Background Technology

[0002] In the process of producing bio-organic fertilizer, organic waste needs to be composted to promote its decomposition and transformation into organic fertilizer. The compost turner plays an important role in this process. It mechanically turns the organic waste pile to achieve full aeration and mixing of the material, promote the growth and activity of microorganisms, and provide a good composting environment.

[0003] The working principle of existing compost turners can be found in patents "CN215365537U A High-Efficiency Chain Plate Compost Turner (Publication Date 2021.12.31)" and "CN218345365U A Fermentation Material Compost Turner (Publication Date 2023.01.20)". However, these compost turners are easily affected by the properties of the material during actual use. For example, when the material has high moisture content, it often adheres to the turning plate during operation. As more and more material accumulates on the turning plate, the turning effect is greatly reduced. When the material is relatively dry, although the adhesion to the turning plate is reduced, it still becomes more difficult to turn large volumes of material. When dealing with lumpy materials, current compost turners are usually unable to handle them effectively. Furthermore, bio-organic fertilizer often produces large amounts of harmful gases during fermentation. Therefore, if a compost turner malfunctions, it usually needs to be removed from the work site before repairs can be performed. However, when removing a compost turner from the work site, a large amount of material is left on the conveyor belt, often requiring manual cleaning, which reduces work efficiency. Finally, most current compost turners lack waste gas purification capabilities, meaning the waste gases produced during bio-organic fertilizer fermentation cannot be effectively treated, posing a threat to both the environment and the health of workers. Summary of the Invention

[0004] The purpose of this invention is to provide a heavy-duty chain plate turning machine to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a heavy-duty chain plate turning machine, wherein the turning machine is installed above the fermentation tank, the turning machine includes a conveying mechanism, a first support and a second support, the conveying mechanism is installed below the first support and is connected to the first support via a reversing shaft, the second support is installed at the side end of the conveying mechanism and is connected to the conveying mechanism via a first transmission shaft, a first motor is installed above the first support, a purification seat is installed at the top inside the first support, a purification mechanism is installed inside the purification seat, and the purification mechanism is driven to work by the first motor, a second motor is installed at the side end of the first support, and the reversing shaft is driven to rotate by the second motor, a third motor is installed above the second support, and a third sprocket is installed at the end of the first transmission shaft extending outside the second support, and the third motor drives the first transmission shaft to rotate via a chain and the third sprocket.

[0006] The first support is the installation foundation of this invention, and the conveying mechanism is the working foundation of this invention. During operation, the second motor drives the reversing shaft to rotate, causing the end of the conveying mechanism away from the second support to tilt and enter the fermentation tank. Then, the third motor is activated, driving the first transmission shaft to rotate via a chain and a third sprocket, thus enabling the conveying mechanism to operate. The conveying mechanism turns and piles the material in the fermentation tank. The lower end of the first support is equipped with pulleys, and the upper part of the fermentation tank is equipped with guide rails. The cooperation of the pulleys and guide rails allows the first support to move on the fermentation tank, turning and piling the material in different areas. Finally, during the turning process, the waste gas generated during fermentation is released from the bottom of the fermentation tank. Therefore, this invention also includes a purification mechanism. The first motor and the purification mechanism purify the waste gas generated by the material, preventing harm to the health of workers.

[0007] Furthermore, the conveying mechanism includes a fixed base, with a first fixed shaft and a second fixed shaft arranged opposite to each other at both ends of the fixed base. The first transmission shaft passes through the first fixed shaft, and a second transmission shaft is arranged inside the second fixed shaft. A first sprocket is arranged on the first transmission shaft, and a second sprocket is arranged on the second transmission shaft. The first sprocket and the second sprocket are connected by a conveyor chain. A conveyor belt is arranged on the outer side of the conveyor chain. Several sets of tipping plates are arranged on the side of the conveyor belt away from the conveyor chain, and several sets of vibration components are arranged on the side of the conveyor belt close to the conveyor chain. Each set of tipping plates is connected to a set of vibration components.

[0008] When the third motor drives the first transmission shaft to rotate, the first sprocket rotates synchronously. At this time, under the action of the first sprocket, the second sprocket, and the conveyor chain, the conveyor belt will carry several sets of turning plates to rotate. The turning plates can turn the material in the fermentation tank. The invention is equipped with several sets of vibration components. Whenever a set of turning plates moves to the side of the fixed seat near the second support, the corresponding set of vibration components will control the turning plates to vibrate along the surface of the conveyor belt. Through the above technical solution, on the one hand, it prevents the material in the fermentation tank from being too wet and adhering to the turning plates on a large area when falling, thus affecting the turning effect. On the other hand, when the material is dry and has not fallen, the vibration of the turning plates can break up the lumpy material, thereby improving the turning effect.

[0009] Furthermore, the vibration assembly includes a vibration base, inside which a second electromagnet, a movable plate, and a liquid storage chamber are disposed. The movable plate is located between the second electromagnet and the liquid storage chamber. One end of the movable plate is fixedly connected to a tilting plate, and the other end of the movable plate is connected to the vibration base via a sliding rod. A magnetic block is disposed on the side of the movable plate near the second electromagnet, and the magnetic block is connected to the movable plate via a fixing rod. A sealing frame is disposed on the side of the movable plate near the liquid storage chamber, one end of which extends into the liquid storage chamber, and the other end of the liquid storage chamber is fixedly mounted on the movable plate.

[0010] With the above technical solution, when a set of tilting plates moves to the side of the fixed seat near the second support, the second electromagnet set inside the corresponding vibration component will be activated. At this time, the second electromagnet will alternately generate magnetic fields that repel and attract the magnetic block. Under the action of the magnetic field, the magnetic block will carry the movable plate and the tilting plate to make reciprocating linear motion, thereby achieving the purpose of controlling the vibration of the tilting plate, avoiding material from adhering to the tilting plate, and reducing the probability of large pieces of material falling from the conveying mechanism.

[0011] Furthermore, the storage chamber is provided with a transmission fluid, the movable plate is provided with a first guide groove, the sealing frame is provided with a second guide groove, the second guide groove is connected to the first guide groove, the upper end of the turning plate is provided with a sensing groove, the middle position of the turning plate is provided with a sliding groove, one end of the sliding groove is connected to the first guide groove, the other end of the sliding groove is connected to the sensing groove, a transmission rod is provided inside the sliding groove, a vibrating ball is provided at the end of the transmission rod near the sensing groove, and a sealing plug is provided at the end of the transmission rod near the first guide groove.

[0012] In this invention, both the turning plate and the vibrating ball are made of metal, and a spring is wound around the transmission rod. A protrusion is provided inside the end of the chute away from the first guide groove. When the moving plate and the turning plate vibrate, the sealing frame will reciprocate to squeeze the transmission fluid in the storage chamber, so that the transmission fluid intermittently enters the chute. Under the action of hydraulic pressure, the vibrating ball located near the end of the transmission rod near the sensing groove will frequently hit the inner wall of the sensing groove, so that the turning plate will not only be carried by the moving plate to make reciprocating straight lines, but will also vibrate itself due to the impact, thereby further improving the material turning effect. Finally, this invention also provides a thermometer in the sensing groove to measure the temperature of the material in the fermentation tank, so that the staff can adjust the rotation speed of the conveying mechanism in a timely manner.

[0013] Furthermore, the conveying mechanism also includes an unloading assembly, which includes a crankshaft and a hydraulic cylinder. The crankshaft is located at the middle position of the second transmission shaft, and the hydraulic cylinder is located inside the fixed seat at one end near the second fixed shaft. The hydraulic cylinder has a movable groove on the side near the second fixed shaft, and a piston and a first electromagnet are arranged in the movable groove. The piston is connected to the crankshaft through a connecting rod, and the first electromagnet is connected to the working end of the hydraulic cylinder.

[0014] In normal operation, the first sprocket is the driving sprocket, the second sprocket is the driven sprocket, and the first electromagnet is in the off state. When the third motor suddenly malfunctions, the second motor drives the reversing shaft to rotate, allowing the end of the conveying mechanism away from the second support to extend out of the fermentation tank. This facilitates the removal of the turning machine from the fermentation tank by workers, and allows for maintenance of the third motor. However, a significant amount of material remains on the conveying mechanism at this time, often requiring manual cleaning by workers when the turning machine is removed from the fermentation tank. This invention is equipped with a unloading component. By activating the hydraulic cylinder, the piston and the first electromagnet come into contact. When the first electromagnet is also activated, the piston and the first electromagnet are locked together. At this time, the hydraulic cylinder drives the crankshaft and the second transmission shaft to rotate. Finally, the second sprocket rotates actively, becoming the driving sprocket, while the first sprocket becomes the driven sprocket. Through the above technical solution, when the end of the conveying mechanism away from the second support extends out of the fermentation tank, the material can automatically detach from the conveying mechanism without manual cleaning.

[0015] Furthermore, a set of conductive strips is provided inside the piston, and two sets of conductive plates are arranged opposite each other on the inner wall of the movable groove. One set of conductive plates is connected to an external power source, and the other set of conductive plates is connected to the control system of the third motor.

[0016] During normal operation, the second sprocket rotates together with the crankshaft and the second drive shaft. At this time, the piston reciprocates linearly within the movable groove, causing the conductive strip to intermittently contact the two sets of conductive plates. When the conductive strip is not in contact with the two sets of conductive plates, the control system of the third motor does not receive current transmitted from the unloading assembly. Only when the conductive strip is in contact with the two sets of conductive plates can the control system of the third motor receive current transmitted from the unloading assembly. The control system of the third motor in this invention determines whether the theoretical speed and the actual speed of the third motor are consistent based on the frequency of the current transmitted by the unloading assembly, thereby ensuring that the speed selected by the operator matches the speed required for material turning and ensuring the stability of turning.

[0017] Furthermore, the purification mechanism includes an air intake component, a purification disc, and a purifier. The first motor drives the air intake component to work through a bevel gear assembly. The purification disc has a ring structure. The purification base has a first through groove and a second through groove inside. One end of the purification disc is located in the first through groove, and the other end of the purification disc is located in the second through groove. The air inlet end of the air intake component is connected to the upper end of the first through groove. An air intake groove is provided below the purification base and is connected to the lower end of the first through groove. The air outlet end of the air intake component is connected to the purifier.

[0018] When this invention is in operation, the first motor drives the suction component through a bevel gear assembly. The suction component draws away the waste gas emitted from the fermentation tank. The waste gas then passes sequentially through the suction slot, the first through slot, the purification disc, the suction component, and the purifier. The purification disc is filled with a desiccant to dry the waste gas, preventing water vapor in the waste gas from entering the suction component and causing corrosion. It also prevents solid particles in the waste gas from adhering to the inside of the suction component or the inner wall of the first through slot or the air inlet due to water vapor. The purifier in this invention is equipped with an adsorbent or various chemical substances to remove substances such as methane, hydrogen sulfide, and toluene from the waste gas.

[0019] Furthermore, the purification mechanism also includes a reducer and a turntable. The first motor drives the air intake component and the reducer to work synchronously through a bevel gear assembly. A first gear is provided at the outer end of the turntable, and a second gear is provided at the end of the reducer near the turntable. The first gear and the second gear are meshed and connected. The purification disc is fixedly installed on the turntable. The air outlet of the purifier is connected to a second through groove through a second air outlet channel. A first air outlet channel is provided at the end of the second through groove away from the second air outlet channel. The purified gas is discharged into the external environment through the first air outlet channel.

[0020] In this invention, the first motor drives the air intake assembly and also drives the reducer to work synchronously. The reducer enables the second gear to rotate slowly. Since the first gear and the second gear are meshed, the first gear and the turntable will rotate synchronously with the purification disc. Through the above technical solution, the area of ​​the purification disc drying the exhaust gas will change continuously during the entire material turning process, thereby preventing the desiccant in a certain area from working for a long time and becoming ineffective, which would affect subsequent work. Finally, after the purifier in this invention has purified the harmful substances in the exhaust gas, it will send the purified gas into the second channel. The gas discharged from the purifier will be heated by the heater. This gas will reduce and dry the desiccant in the purification disc on the one hand, and blow away the solid particles trapped on the purification disc on the other hand, ensuring that there will be no blockage in subsequent work.

[0021] Compared with existing technologies, the beneficial effects achieved by this invention are as follows: Compared with current compost turning machines, this invention is equipped with several sets of turning plates and vibration components. The turning plates perform the turning operation on the materials in the fermentation tank. Whenever a set of turning plates moves to the side of the fixed seat near the second support, the corresponding vibration component controls that set of turning plates to vibrate along the surface of the conveyor belt. This prevents the materials in the fermentation tank from adhering to the turning plates due to excessive moisture when falling, thus affecting the turning effect. Furthermore, when the materials are dry and have not fallen, the vibration of the turning plates themselves can break up lumpy materials, thereby improving the material turning effect. This invention also includes a discharge component. When the compost turning machine is working normally, the discharge component is in a stopped state, but it intermittently transmits a current to the control system of the third motor. The frequency of the current transmitted by the discharge component allows the operator to easily determine the direction of the turn. The theoretical and actual speeds of the third motor are checked to ensure that the selected speed matches the required speed for material turning, thus ensuring the stability of material turning. When the turning machine stops, the material automatically detaches from the conveying mechanism via the unloading component, avoiding the hassle of manual cleaning. Finally, the invention dries the exhaust gas and traps solid particulate matter through the purification disc within the purification mechanism. The purifier within the purification mechanism removes substances such as methane, hydrogen sulfide, and toluene from the exhaust gas. During operation, the first motor, in addition to continuously driving the suction component, also drives the purification disc to rotate slowly. This prevents the desiccant in a certain area from working for too long and becoming ineffective, affecting subsequent work. It also facilitates the reduction and drying of the desiccant in the purification disc by the gas discharged from the purifier. Finally, the gas discharged from the purifier can also clean the purification disc, ensuring that there are no blockages in subsequent work. Attached Figure Description

[0022] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the installation structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention; Figure 3 This is a schematic diagram of the conveyor structure of the present invention; Figure 4 This is the invention Figure 3 Schematic diagram of the middle BB section; Figure 5 This is a schematic diagram of the internal structure of the vibration assembly of the present invention; Figure 6 This is the invention Figure 3 Schematic diagram of the AA section structure; Figure 7 This is the invention Figure 6 Schematic diagram of the CC section structure; Figure 8 This is a schematic diagram of the internal structure of the purification seat of the present invention; Figure 9 This is the invention Figure 8 Schematic diagram of the DD section structure.

[0023] In the diagram: 1-Fermentation tank, 2-Conveying mechanism, 21-Conveyor belt, 22-Tilting plate, 221-Drive rod, 222-Induction tank, 23-Conveying chain, 24-Fixed seat, 241-Reversing shaft, 242-First fixed shaft, 243-Second fixed shaft, 244-Piston, 245-First electromagnet, 246-Hydraulic cylinder, 25-Vibration assembly, 251-Vibration seat, 252-Second electromagnet, 253-Magnetic block, 254-Moving plate, 255-Sealing frame, 256-Liquid storage Chamber, 26-First sprocket, 261-First drive shaft, 27-Second sprocket, 271-Second drive shaft, 2711-Crankshaft, 28-Third sprocket, 3-First bracket, 31-Purification seat, 311-Reducer, 312-Intake slot, 313-Purification disc, 314-Turntable, 315-First exhaust channel, 316-Second exhaust channel, 317-Purifier, 318-Intake assembly, 32-First motor, 33-Second motor, 4-Second bracket, 41-Third motor. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] like Figures 1-3 As shown, a heavy-duty chain plate turning machine is installed above the fermentation tank 1. The turning machine includes a conveying mechanism 2, a first support 3, and a second support 4. The conveying mechanism 2 is located below the first support 3 and is connected to the first support 3 via a reversing shaft 241. The second support 4 is located at the side of the conveying mechanism 2 and is connected to the conveying mechanism 2 via a first drive shaft 261. A first motor 32 is installed above the first support 3. A purification seat 31 is installed at the top inside the first support 3, and a purification mechanism is installed inside the purification seat 31. The purification mechanism is driven to work by the first motor 32. A second motor 33 is installed at the side of the first support 3. A third motor 41 is installed above the second support 4. A third sprocket 28 is installed at the end of the first drive shaft 261 that extends outward from the second support 4. The third motor 41 drives the first drive shaft 261 to rotate via a chain and the third sprocket 28.

[0026] The first support 3 is the installation base of the present invention, and the conveying mechanism 2 is the working base of the present invention. When the present invention is working, the second motor 33 drives the reversing shaft 241 to rotate, so that the end of the conveying mechanism 2 away from the second support 4 tilts into the fermentation tank 1. Then the third motor 41 is turned on. The third motor 41 drives the first transmission shaft 261 to rotate through the chain and the third sprocket 28, so that the conveying mechanism 2 works. The conveying mechanism 2 turns the material in the fermentation tank 1. In the present invention, the lower end of the first support 3 is provided with a pulley, and the upper part of the fermentation tank 1 is provided with a guide rail. The cooperation between the pulley and the guide rail allows the first support 3 to move on the fermentation tank 1 to turn the material in different areas of the fermentation tank 1. Finally, during the turning process, the waste gas generated by fermentation will be emitted from the bottom of the fermentation tank 1. Therefore, the present invention is also provided with a purification mechanism. The first motor 32 and the purification mechanism can purify the waste gas generated by the material to avoid harm to the health of the workers.

[0027] like Figures 2-7As shown, the conveying mechanism 2 includes a fixed base 24. A first fixed shaft 242 and a second fixed shaft 243 are arranged opposite to each other at both ends of the fixed base 24. A first drive shaft 261 passes through the first fixed shaft 242. A second drive shaft 271 is arranged inside the second fixed shaft 243. A first sprocket 26 is fastened to the first drive shaft 261, and a second sprocket 27 is fastened to the second drive shaft 271. The first sprocket 26 and the second sprocket 27 are connected by a conveyor chain 23. A conveyor belt 21 is arranged on the outside of the conveyor chain 23. Several sets of turning plates 22 are arranged on the side of the conveyor belt 21 away from the conveyor chain 23, and several sets of vibration components 25 are arranged on the side of the conveyor belt 21 close to the conveyor chain 23. Each set of turning plates 22 is connected to a set of vibration components 25.

[0028] When the third motor 41 drives the first transmission shaft 261 to rotate, the first sprocket 26 will rotate synchronously. At this time, under the action of the first sprocket 26, the second sprocket 27 and the conveyor chain 23, the conveyor belt 21 will carry several sets of turning plates 22 to rotate. The material in the fermentation tank 1 can be turned over by the several sets of turning plates 22. The present invention is equipped with several sets of vibration components 25. Whenever a set of turning plates 22 moves to the side of the fixed seat 24 close to the second support 4, the corresponding set of vibration components 25 will control the turning plates 22 to vibrate along the surface of the conveyor belt 21. Through the above technical solution, on the one hand, it is prevented that the material in the fermentation tank 1 will adhere to the turning plates 22 on a large area due to excessive humidity when falling, thereby affecting the turning effect of the material. On the other hand, when the material is dry and has not fallen, the vibration of the turning plates 22 itself can break up the blocky material, thereby improving the turning effect of the material.

[0029] like Figure 3 and Figure 5 As shown, the vibration assembly 25 includes a vibration base 251. Inside the vibration base 251, there is a second electromagnet 252, a movable plate 254, and a liquid storage chamber 256. The movable plate 254 is located between the second electromagnet 252 and the liquid storage chamber 256. One end of the movable plate 254 is fixedly connected to the turning plate 22, and the other end of the movable plate 254 is connected to the vibration base 251 through a sliding rod. A magnetic block 253 is provided on the side of the movable plate 254 near the second electromagnet 252. The magnetic block 253 is connected to the movable plate 254 through a fixing rod. A sealing frame 255 is provided on the side of the movable plate 254 near the liquid storage chamber 256. One end of the sealing frame 255 extends into the liquid storage chamber 256, and the other end of the liquid storage chamber 256 is fixedly installed on the movable plate 254.

[0030] Through the above technical solution, when a set of tilting plates 22 moves to the side of the fixed seat 24 close to the second support 4, the second electromagnet 252 set inside the corresponding vibration component 25 will be activated. At this time, the second electromagnet 252 will alternately generate magnetic fields that repel and attract the magnetic block 253. Under the action of the magnetic field, the magnetic block 253 will carry the movable plate 254 and the tilting plate 22 to make reciprocating linear motion, thereby achieving the purpose of controlling the vibration of the tilting plate 22, avoiding material from adhering to the tilting plate 22, and reducing the probability of large pieces of material falling from the conveying mechanism 2.

[0031] like Figure 3 and Figure 5 As shown, the storage chamber 256 is filled with transmission fluid, the movable plate 254 is provided with a first guide groove, the sealing frame 255 is provided with a second guide groove, the second guide groove is connected to the first guide groove, the upper end of the turning plate 22 is provided with a sensing groove 222, the middle position of the turning plate 22 is provided with a sliding groove, one end of the sliding groove is connected to the first guide groove, the other end of the sliding groove is connected to the sensing groove 222, the inside of the sliding groove is provided with a transmission rod 221, the end of the transmission rod 221 near the sensing groove 222 is provided with a vibrating ball, and the end of the transmission rod 221 near the first guide groove is provided with a sealing plug.

[0032] In this invention, both the turning plate 22 and the vibrating ball are made of metal. A spring is wound around the transmission rod 221. A protrusion is provided inside the end of the chute away from the first guide groove. When the movable plate 254 and the turning plate 22 vibrate, the sealing frame 255 will reciprocate to squeeze the transmission fluid in the liquid storage chamber 256, so that the transmission fluid intermittently enters the chute. Under the action of hydraulic pressure, the vibrating ball at the end of the transmission rod 221 near the sensing groove 222 will frequently hit the inner wall of the sensing groove 222, so that the turning plate 22 will not only be carried by the movable plate 254 to make reciprocating straight lines, but will also vibrate itself due to the impact, thereby further improving the material turning effect. Finally, the present invention also provides a thermometer in the sensing groove 222 to measure the temperature of the material in the fermentation tank 1, so as to facilitate the staff to adjust the rotation speed of the conveying mechanism 2 in a timely manner.

[0033] like Figures 2-3 , Figures 6-7 As shown, the conveying mechanism 2 also includes an unloading assembly, which includes a crankshaft 2711 and a hydraulic cylinder 246. The crankshaft 2711 is located at the middle position of the second transmission shaft 271. The hydraulic cylinder 246 is located inside the fixed seat 24 near the end of the second fixed shaft 243. A movable groove is provided on the side of the hydraulic cylinder 246 near the second fixed shaft 243. A piston 244 and a first electromagnet 245 are provided in the movable groove. The piston 244 is connected to the crankshaft 2711 through a connecting rod. The first electromagnet 245 is connected to the working end of the hydraulic cylinder 246. The end of the piston 244 near the first electromagnet 245 is magnetic.

[0034] In normal operation, the first sprocket 26 is the driving sprocket, the second sprocket 27 is the driven sprocket, and the first electromagnet 245 is in the off state. When the third motor 41 suddenly malfunctions, the second motor 33 drives the reversing shaft 241 to rotate, allowing the end of the conveying mechanism 2 away from the second support 4 to extend out of the fermentation tank 1. This facilitates the removal of the turning machine from the fermentation tank 1 by the operator, and allows for maintenance of the third motor 41. However, a significant amount of material remains on the conveying mechanism 2 at this time, often requiring manual cleaning by the operator when the turning machine is removed from the fermentation tank 1. This invention is equipped with a material unloading mechanism. The component, by opening the hydraulic cylinder 246, allows the piston 244 and the first electromagnet 245 to come into contact. When the first electromagnet 245 is also opened, the piston 244 and the first electromagnet 245 will be fastened together. At this time, the hydraulic cylinder 246 can drive the crankshaft 2711 and the second transmission shaft 271 to rotate. Finally, the second sprocket 27 rotates actively and becomes the driving sprocket, while the first sprocket 26 becomes the driven sprocket. With the above technical solution, when the end of the conveying mechanism 2 away from the second support 4 extends out of the fermentation tank 1, the material can automatically leave the conveying mechanism 2 without the need for manual cleaning.

[0035] like Figure 7 As shown, a set of conductive strips is provided inside the piston 244, and two sets of conductive plates are arranged opposite each other on the inner wall of the movable groove. One set of conductive plates is connected to an external power source, and the other set of conductive plates is connected to the control system of the third motor 41.

[0036] During normal operation, the second sprocket 27 rotates together with the crankshaft 2711 and the second transmission shaft 271. At this time, the piston 244 reciprocates linearly within the movable groove, causing the conductive strip to intermittently contact the two sets of conductive plates. When the conductive strip is not in contact with the two sets of conductive plates, the control system of the third motor 41 does not receive the current transmitted from the unloading assembly. Only when the conductive strip is in contact with the two sets of conductive plates can the control system of the third motor 41 receive the current transmitted from the unloading assembly. The control system of the third motor 41 in this invention determines whether the theoretical speed and the actual speed of the third motor 41 are consistent based on the frequency of the current transmitted by the unloading assembly, thereby ensuring that the speed selected by the operator matches the speed required for material turning and ensuring the stability of turning.

[0037] like Figure 1 , Figure 8 and Figure 9As shown, the purification mechanism includes an air intake component 318, a purification disc 313, and a purifier 317. The purification disc 313 has a ring structure. The purification base 31 has a first through groove and a second through groove inside. One end of the purification disc 313 is located in the first through groove, and the other end of the purification disc 313 is located in the second through groove. The air intake end of the air intake component 318 is connected to the upper end of the first through groove. An air intake groove 312 is provided below the purification base 31, and the air intake groove 312 is connected to the lower end of the first through groove. The air outlet end of the air intake component 318 is connected to the purifier 317.

[0038] When the present invention is in operation, the first motor 32 drives the suction component 318 through the bevel gear assembly. The suction component 318 sucks away the waste gas emitted by the material in the fermentation tank 1. At this time, the waste gas will pass through the suction groove 312, the first through groove, the purification plate 313, the suction component 318 and the purifier 317 in sequence. The purification plate 313 in the present invention is filled with desiccant. The purification plate 313 dries the waste gas and prevents water vapor in the waste gas from entering the suction component 318, which would cause corrosion of the suction component 318. It also prevents solid particles in the waste gas from adhering to the inside of the suction component 318 or the inner wall of the first through groove and the air inlet due to water vapor. The purifier 317 in the present invention is equipped with an adsorbent or various chemical substances to remove substances such as methane, hydrogen sulfide and toluene in the waste gas.

[0039] like Figure 1 , Figure 8 and Figure 9 As shown, the purification mechanism also includes a reducer 311 and a turntable 314. The first motor 32 drives the suction assembly 318 and the reducer 311 to work synchronously through a bevel gear assembly. A first gear is provided at the outer end of the turntable 314, and a second gear is provided at the end of the reducer 311 near the turntable 314. The first gear and the second gear are meshed and connected. The purification disc 313 is fixedly installed on the turntable 314. The air outlet of the purifier 317 is connected to the second through groove through the second air outlet channel 316. A first air outlet channel 315 is provided at the end of the second through groove away from the second air outlet channel 316. A heater is provided on the second air outlet channel 316, and the purified gas is discharged to the external environment through the first air outlet channel 315.

[0040] In this invention, the first motor 32 drives the reducer 311 to work synchronously when driving the suction component 318. The reducer 311 enables the second gear to rotate slowly. Since the first gear and the second gear are meshed, the first gear and the turntable 314 will rotate synchronously with the purification disc 313. Through the above technical solution, the area of ​​the purification disc 313 drying the exhaust gas will change continuously during the entire material turning process, so as to prevent the desiccant in a certain area from working for a long time and becoming ineffective, affecting subsequent work. Finally, after the purifier 317 in this invention purifies the harmful substances in the exhaust gas, it will send the purified gas into the second channel. The gas discharged by the purifier 317 is heated by the heater. This gas will reduce and dry the desiccant in the purification disc 313 on the one hand, and blow away the solid particles trapped on the purification disc 313 on the other hand, ensuring that there will be no blockage in subsequent work.

[0041] The working principle of this invention is as follows: During operation, the second motor 33 first drives the reversing shaft 241 to rotate, causing the end of the conveying mechanism 2 away from the second support 4 to tilt into the fermentation tank 1. Then, the third motor 41 is turned on, and the third motor 41 drives the first transmission shaft 261 and the first sprocket 26 to rotate via the chain and the third sprocket 28. At this time, the conveyor belt 21 will carry several sets of turning plates 22 to rotate. The turning plates 22 can turn the material in the fermentation tank 1. This invention is equipped with several sets of vibration components 25. Whenever a set of turning plates 22 moves to the side of the fixed seat 24 close to the second support 4, the corresponding set of vibration components 25 will control the turning plates 22 to vibrate along the surface of the conveyor belt 21, on the one hand preventing... When the material in the fermentation tank 1 falls, its high humidity causes it to adhere to the turning plate 22 over a large area. On the other hand, when the material is dry and has not fallen, the vibration of the turning plate 22 itself can break up the lumpy material. In this invention, the lower end of the first support 3 is equipped with a pulley, and the upper part of the fermentation tank 1 is equipped with a guide rail. The cooperation between the pulley and the guide rail allows the first support 3 to move on the fermentation tank 1 to turn the material in different areas of the fermentation tank 1. Finally, this invention can continuously suck away the waste gas generated by the material through the first motor 32 and the purification mechanism. The purification plate 313 in the purification mechanism dries the waste gas and traps solid particulate matter. The purifier 317 in the purification mechanism removes substances such as methane, hydrogen sulfide, and toluene from the waste gas.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A heavy-duty chain plate turning machine, wherein the turning machine is disposed above the fermentation tank (1), characterized in that: The turning machine includes a conveying mechanism (2), a first support (3), and a second support (4). The conveying mechanism (2) is located below the first support (3) and is connected to the first support (3) via a reversing shaft (241). The second support (4) is located at the side of the conveying mechanism (2) and is connected to the conveying mechanism (2) via a first transmission shaft (261). A first motor (32) is located above the first support (3), and a purification seat (31) is located at the top of the inside of the first support (3). The purification seat (31) is equipped with a purification mechanism inside. The purification mechanism is driven to work by the first motor (32). The side end of the first bracket (3) is equipped with a second motor (33). The second motor (33) drives the reversing shaft (241) to rotate. The top of the second bracket (4) is equipped with a third motor (41). The end of the first transmission shaft (261) extending out of the second bracket (4) is equipped with a third sprocket (28). The third motor (41) drives the first transmission shaft (261) to rotate through the chain and the third sprocket (28). The conveying mechanism (2) includes a fixed base (24), with a first fixed shaft (242) and a second fixed shaft (243) arranged opposite to each other at both ends of the fixed base (24). The first transmission shaft (261) passes through the first fixed shaft (242), and a second transmission shaft (271) is arranged inside the second fixed shaft (243). A first sprocket (26) is arranged on the first transmission shaft (261), and a second sprocket (27) is arranged on the second transmission shaft (271). The first sprocket (26) and the second sprocket (27) are connected by a conveying chain (23). A conveyor belt (21) is arranged on the outside of the conveying chain (23). Several sets of turning plates (22) are arranged on the side of the conveyor belt (21) away from the conveying chain (23), and several sets of vibration components (25) are arranged on the side of the conveyor belt (21) close to the conveying chain (23). Each set of turning plates (22) is connected to a set of vibration components (25). The vibration assembly (25) includes a vibration seat (251). Inside the vibration seat (251) are arranged a second electromagnet (252), a movable plate (254), and a liquid storage chamber (256). The movable plate (254) is located between the second electromagnet (252) and the liquid storage chamber (256). One end of the movable plate (254) is fixedly connected to the turning plate (22), and the other end of the movable plate (254) is connected to the vibration seat (251) through a sliding rod. A magnetic block (253) is provided on the side of the movable plate (254) near the second electromagnet (252). The magnetic block (253) is connected to the movable plate (254) through a fixed rod. A sealing frame (255) is provided on the side of the movable plate (254) near the liquid storage chamber (256). One end of the sealing frame (255) extends into the liquid storage chamber (256), and the other end of the liquid storage chamber (256) is fixedly installed on the movable plate (254). The storage chamber (256) is provided with transmission fluid, the movable plate (254) is provided with a first guide groove, the sealing frame (255) is provided with a second guide groove, the second guide groove is connected to the first guide groove, the upper end of the turning plate (22) is provided with a sensing groove (222), the middle position of the turning plate (22) is provided with a sliding groove, one end of the sliding groove is connected to the first guide groove, the other end of the sliding groove is connected to the sensing groove (222), the inside of the sliding groove is provided with a transmission rod (221), the end of the transmission rod (221) near the sensing groove (222) is provided with a vibrating ball, and the end of the transmission rod (221) near the first guide groove is provided with a sealing plug.

2. The heavy-duty chain plate turning machine according to claim 1, characterized in that: The conveying mechanism (2) further includes an unloading assembly, which includes a crankshaft (2711) and a hydraulic cylinder (246). The crankshaft (2711) is located at the middle position of the second transmission shaft (271). The hydraulic cylinder (246) is located inside the fixed seat (24) near the end of the second fixed shaft (243). The hydraulic cylinder (246) has a movable groove on the side near the second fixed shaft (243). A piston (244) and a first electromagnet (245) are provided in the movable groove. The piston (244) is connected to the crankshaft (2711) through a connecting rod. The first electromagnet (245) is connected to the working end of the hydraulic cylinder (246).

3. The heavy-duty chain plate turning machine according to claim 2, characterized in that: The piston (244) is provided with a set of conductive strips inside, and the inner wall of the movable groove is provided with two sets of conductive plates opposite each other. One set of conductive plates is connected to an external power source, and the other set of conductive plates is connected to the control system of the third motor (41).

4. The heavy-duty chain plate turning machine according to claim 3, characterized in that: The purification mechanism includes an air intake component (318), a purification disc (313), and a purifier (317). The first motor (32) drives the air intake component (318) to work through a bevel gear assembly. The purification disc (313) has a ring structure. The purification seat (31) has a first through groove and a second through groove inside. One end of the purification disc (313) is located in the first through groove, and the other end of the purification disc (313) is located in the second through groove. The air intake end of the air intake component (318) is connected to the upper end of the first through groove. The purification seat (31) has an air intake groove (312) below it, which is connected to the lower end of the first through groove. The air outlet end of the air intake component (318) is connected to the purifier (317).

5. The heavy-duty chain plate turning machine according to claim 4, characterized in that: The purification mechanism also includes a reducer (311) and a turntable (314). The first motor (32) drives the air intake assembly (318) and the reducer (311) to work synchronously through a bevel gear assembly. A first gear is provided at the outer end of the turntable (314). A second gear is provided at the end of the reducer (311) near the turntable (314). The first gear and the second gear are connected. The purification disc (313) is fixedly installed on the turntable (314). The air outlet of the purifier (317) is connected to the second through groove through the second air outlet channel (316). A first air outlet channel (315) is provided at the end of the second through groove away from the second air outlet channel (316).

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