Mechanical hole-forming method of rectangular anti-slide pile with extended hole drilling, excavating and adding haunch horizontal cantilever
By combining a multi-functional drilling rig with a slag removal system, the problem of drilling rectangular anti-slide pile holes in rock and soil was solved, achieving efficient and low-cost rectangular pile hole formation, adapting to different pile hole sizes, and simultaneously drilling and slag removal, thus improving construction efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA RAILWAY 15TH BUREAU GROUP CORPORATION LIMITED
- Filing Date
- 2023-08-29
- Publication Date
- 2026-05-12
AI Technical Summary
Existing technologies cannot effectively drill rectangular anti-slide pile holes with haunches and horizontal cantilever structures in rock and soil, and the construction efficiency is low and the cost is high. It is impossible to drill rectangular pile holes in one go, and existing equipment cannot cope with changes in pile hole size.
Multiple drilling rigs are combined to form a rectangular structure, equipped with a slag handling mechanism, a vertical hydraulic assembly, and a multi-functional drilling assembly. The multi-functional cylindrical drill bit is used to drill vertical and horizontal cantilever pile holes, and combined with vacuum slag suction and mud injection, synchronous drilling and slag removal are achieved.
This invention enables the construction of rectangular anti-slide piles with horizontal cantilever and haunches in a single drilling process within soil and rock, improving construction efficiency, reducing construction and equipment costs, reducing construction procedures, and increasing the integration of drilling equipment.
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Figure CN117027641B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of anti-slide pile drilling equipment, specifically relating to a mechanical drilling method for rectangular anti-slide piles with a horizontal cantilever and axle that can be expanded to form holes. Background Technology
[0002] In engineering projects such as slope protection, roadbed construction, foundation pit excavation, and tunnel entrance / exit construction, anti-slide piles are the most effective measure to transfer the lateral thrust of the soil and rock mass to the stable strata below the sliding surface, resisting lateral thrust and mitigating engineering and geological hazards. Anti-slide piles are divided into rectangular cross-section anti-slide piles and circular cross-section anti-slide piles. Rectangular anti-slide piles have advantages such as high lateral stiffness and high single pile bearing capacity, effectively enhancing anti-slide force and increasing the anti-slide coefficient. Therefore, rectangular cross-section anti-slide piles are widely used in various engineering fields. Traditional rectangular cross-section anti-slide piles have a large cross-section and cannot fully utilize the strength of the soil and rock mass in front of the pile. For anti-slide piles with horizontal cantilever structures, the horizontal cantilever can fully utilize the strength of the soil and rock mass in front of the pile, improving the anti-slide capacity of the anti-slide pile; however, drilling the horizontal cantilever pile holes for rectangular anti-slide piles with horizontal cantilever structures is extremely difficult. Furthermore, traditional rectangular cross-section anti-slide piles typically employ both manual and mechanical excavation methods. Collapses caused by manual excavation of bored piles account for 65% of all collapse accidents, and are inefficient and costly, while mechanical excavation is safer and more efficient. Therefore, using mechanical drilling to excavate pile holes with horizontal cantilever rectangular anti-slide piles within soil and rock layers is of great significance for ensuring the safety of construction personnel and improving efficiency.
[0003] Currently, there are various types of drilling equipment and mechanical excavation methods for rectangular anti-slide piles, such as:
[0004] Patent No. CN 106836354 A, "Mechanical Hole-Drilling Device for Rectangular Anti-slide Piles," uses multiple cutting blades to form a rectangular shovel head. The rear end of the shovel head is equipped with a counterweight or hydraulic propulsion device to achieve the drilling of rectangular pile holes. Patent No. CN 103244053A, "Rectangular Drilling Machine," mainly uses two cam bodies to drive two T-shaped cutters evenly distributed at the bottom of a steel frame to move in opposite directions and reciprocate, cutting the soil to form rectangular holes.
[0005] Patent No. CN 104533300 A, "Rectangular Drilling Machine", has a conical drill bit at the bottom of a rectangular transmission box and cross-shaped long cutters on the four sides. The conical drill bit drills in to form a circular pile hole, and then the cross-shaped long cutters rotate and cut to shape it into a rectangular pile hole.
[0006] The patent number CN 207715083 U, "A Rectangular Anti-slide Pile Drilling Rig", mainly involves setting a circular drill cylinder and a rectangular drill cylinder at the bottom of the drill rod. The circular drill cylinder is screwed in to form a circular pile hole, and then the rectangular drill cylinder cuts the soil around the circular pile hole to form a rectangular pile hole.
[0007] Patent No. CN 105951798 A, "A Rectangular Drilling Machine", mainly uses a motor to drive four concave cylindrical parts with agitators to cut the soil and drill rectangular pile holes.
[0008] Existing drilling machines mainly form vertical rectangular pile holes in rock and soil. However, the following problems exist: (1) It is impossible to drill rectangular anti-slide pile holes with a horizontal cantilever structure with axle in rock and soil; (2) Other machinery (grab bucket) or auxiliary measures (slurry positive circulation slag removal method) are used to clean the slag in the pile hole. The integration of drilling and slag removal equipment is low, the construction efficiency is low and the cost is high.
[0009] Regarding mechanical construction methods for rectangular anti-slide piles, for example:
[0010] Patent No. CN 108678661 A, "Method for Drilling Holes for Square Anti-slide Piles and Square Drill Bit for Drilling Holes", utilizes a rotary drilling rig with a circular drill bit to drill at least one row of circular pilot holes sequentially along the length of the cross-section of the square anti-slide pile hole. The rows of circular pilot holes are connected, and the sidewalls of the square anti-slide pile hole are tangent to the edges of the adjacent circular pilot holes. Then, a square drill bit is used to sweep the hole, so that the square drill bit cuts down along the outline of the square anti-slide pile hole to remove excess soil. This process is repeated until the design requirements are met.
[0011] Patent No. CN110593753 A, "Method for Rapid Mechanical Hole Formation of Rectangular Anti-slide Piles," first uses a rotary drilling rig with a round drill bit to drill pilot holes at the four corners until the designed pile bottom elevation is reached. Then, a trenching machine is used to trim the pilot holes in three sections, employing a three-stage grab bucket operation: first, grabbing along the long side of the anti-slide pile from the pilot hole location until the designed hole depth is reached; second, grabbing along the other long side of the anti-slide pile from the pilot hole location until the designed hole depth is reached; third, grabbing the remaining middle section until the designed hole depth is reached. If encountering complex and hard strata such as hard gravelly soil or calcareous cemented layers, the trenching machine stops grabbing the soil, and the hard layers are broken using a long-arm hydraulic breaker.
[0012] Patent No. CN 110820733 A, "An Improved Simple Rectangular Anti-slide Pile Mechanical Rapid Hole Formation Construction Method", mainly involves two rotary excavations of circular pile holes, connecting the circular pile holes and over-excavating beyond the outline of the rectangular pile hole. After placing a rectangular steel cylinder inside the pile hole, the over-excavated part is poured to form the rectangular pile hole.
[0013] Patent No. CN 110714460 A, "A Mechanical Method for Drilling Rectangular Anti-slide Piles with Reduced Filling Coefficient", and Patent No. CN 113605387, "A Fully Mechanical Construction Method for Rectangular Anti-slide Piles", both mainly involve two or more rotary excavations of circular pile holes. The circular pile holes are connected or partially overlapped and tangent to the outline of the rectangular pile hole. The rectangular pile hole is formed by mechanically removing slag and repairing the hole around the perimeter of the pile hole.
[0014] The patent number CN 111691408 A, "A Construction Method for Rectangular Anti-slide Piles in Soft Rock Layers", mainly involves first drilling a rectangular groove along the outline of a rectangular pile hole using a small-diameter rotary drilling rig, with the small-diameter pile hole tangent to the outline of the rectangular pile hole. Then, a large-diameter rotary drilling rig is used to partially overlap the small-diameter pile hole, and the pile hole is mechanically cleaned and repaired to form a rectangular pile hole.
[0015] However, the following problems exist: (1) It is impossible to drill rectangular anti-slide pile holes with a horizontal cantilever structure with a haunch in the rock and soil; (2) Other machinery or auxiliary measures are required for hole repair, resulting in low drilling efficiency and high cost, and it is impossible to drill rectangular pile holes in one go; (3) The pile hole size varies in actual projects, and the existing rectangular anti-slide pile hole forming machinery and equipment has a fixed size, which cannot cope with the changes in pile hole size; (4) Using other machinery (grab bucket) or auxiliary measures (slurry positive circulation slag removal method) to clean the slag in the pile hole increases the construction cost. Summary of the Invention
[0016] The purpose of this invention is to address the shortcomings of the prior art by providing a mechanical drilling method for rectangular anti-slide piles with reamed horizontal cantilever, capable of being expanded. This mechanical drilling method combines multiple drilling rigs to form a rectangular structure corresponding to the size of the rectangular pile hole. A slag handling mechanism, a vertical hydraulic assembly, and a multi-functional drilling assembly are sequentially installed on the drilling rig from top to bottom to drill the rectangular anti-slide pile with reamed horizontal cantilever. Specifically, firstly, the vertical drill bit of the multi-functional cylindrical drill is driven to drill the vertical rectangular pile hole to the designed depth for the reamed pile hole; then, the vertical drill bit of the multi-functional cylindrical drill is driven by a multi-stage vertical hydraulic system to drill the vertical rectangular pile hole to the designed depth for the horizontal cantilever. After drilling, the multi-functional cylindrical drill is retracted; next, the multi-functional cylindrical drill, with horizontal and vertical multi-stage hydraulic systems deployed, drills the horizontal cantilever rectangular pile hole first, or without drilling the reamed pile hole, and then drills it. After drilling, the multi-functional cylindrical drill is retracted; finally, the multi-functional cylindrical drill continues drilling vertically to the designed depth.
[0017] The objective of this invention is achieved through the following technical solutions:
[0018] A mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability, characterized in that the mechanical drilling method includes the following steps:
[0019] S1: Based on the dimensions of the rectangular pile holes, multiple drilling rigs are combined to form a rectangular structure corresponding to the dimensions of the rectangular pile holes; a slag handling mechanism, a vertical hydraulic assembly, and a multi-functional drilling assembly are sequentially installed on each drilling rig from top to bottom; wherein:
[0020] The vertical hydraulic assembly includes several vertical hydraulic cylinders. The cylinder end face of the vertical hydraulic cylinder is fixed to the bottom of the slag processing mechanism. The piston rod of the vertical hydraulic cylinder is connected to the multi-functional drill assembly.
[0021] The multi-functional drilling assembly includes several cylindrical drilling assemblies, a U-shaped fork plate, a sliding reaction frame, and a horizontal hydraulic cylinder. The cylindrical drilling assemblies are mounted on the U-shaped fork plate and arranged in a matrix on both the vertical and horizontal planes. The horizontal hydraulic cylinder is fixed on the sliding reaction frame and drives the U-shaped fork plate to move laterally.
[0022] S2: Ensure that the piston rods of the horizontal hydraulic cylinders and the vertical hydraulic cylinders on all the drilling rigs are in a standby state with minimum stroke; control the cylindrical drilling assembly on the horizontal plane of all the multi-functional drilling assemblies on the drilling rigs to drill downwards to the designed elevation of the top of the haunch hole; control the vertical hydraulic cylinders on all the drilling rigs to drive the multi-functional drilling assembly to continue drilling downwards to the designed depth of the horizontal cantilever pile hole, so as to form the free section of the rectangular pile hole;
[0023] S3: Retract the piston rods of all the vertical hydraulic cylinders on the drilling rig to their minimum stroke; activate the cylindrical drilling assembly on the vertical and horizontal planes of the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, and simultaneously activate the horizontal hydraulic cylinder and the vertical hydraulic cylinder. The piston rod of the horizontal hydraulic cylinder extends to drive the multi-functional drilling assembly to move laterally, and the piston rod of the vertical hydraulic cylinder extends to drive the multi-functional drilling assembly to move downward to drill the strata to form the haunch hole;
[0024] S4: Control the horizontal hydraulic cylinder to drive the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly to drill outwards the horizontal cantilever pile hole until the designed length of the horizontal cantilever pile hole is reached;
[0025] S5: Retract the piston rod of the horizontal hydraulic cylinder to its minimum stroke and stop working; retract the piston rod of the vertical hydraulic cylinder to its minimum stroke and stop working; continue to control the cylindrical drilling assembly on the horizontal plane of all the multi-functional drilling assemblies on the drilling rig to drill downwards to the design depth of the rectangular pile hole to form the embedded section of the rectangular pile hole.
[0026] In step S1, the connection method between the drilling rig and the drilling vehicle located on the ground is selected according to the design depth of the rectangular pile hole. The connection method is either a vertical drill rod connection or a cable connection.
[0027] If the design depth of the rectangular pile hole is within the length range of the vertical drill rod, then the vertical drill rod is installed on the drilling rig, and the lower end of the vertical drill rod is connected to the drilling machine;
[0028] If the designed depth of the rectangular pile hole exceeds the length of the vertical drill rod, then the cable is installed on the drilling rig and the lower end of the cable is used to hoist the drilling machine.
[0029] The drilling rig includes a vehicle-mounted platform, a steel column, a tie rod, a hinge shaft, a guide rail, a slider, and a steel cantilever beam. The steel column is vertically mounted on the vehicle-mounted platform. The upper end of the tie rod is hinged to the upper end of the steel column, and the lower end is hinged to the hinge shaft fixed on the vehicle-mounted platform. The guide rail is vertically mounted and fixed along the steel column. The slider is slidably mounted on the guide rail, and the steel cantilever beam is fixed on the slider.
[0030] When the drilling rig and the drilling machine are connected by the vertical drill rod, a rotary motor is installed on the steel suspension beam and drives the vertical drill rod to rotate.
[0031] When the drilling rig and the drilling vehicle are connected by the cable, a set of winch motors are fixedly installed on the steel suspension beam to drive the cable to suspend the drilling rig in the vertical direction, and a cable support is fixedly installed below the steel suspension beam.
[0032] In step S1, the stratum drilled by the drilling rig is a soil stratum;
[0033] The slag treatment mechanism includes a mixing device, a crushing device, a slag suction system, a slag discharge system, and a grouting system;
[0034] The mixing device includes a mixing tank and a mixing mechanism; the mixing tank is provided with a slag suction port, a slag discharge port, and a slurry inlet; the mixing mechanism includes a main gear and several auxiliary gears meshing with the main gear, the main gear being driven by the lower end of the vertical drill rod or by a mixing motor, a main mixing shaft extending into the mixing tank is coaxially mounted on the main gear, and mixing blades are mounted on the main mixing shaft; an auxiliary mixing shaft extending into the mixing tank is coaxially mounted on the auxiliary gear, and mixing blades are mounted on the auxiliary mixing shaft.
[0035] The slag suction system includes a slag suction main pipe and a multi-functional slag suction branch pipe branching out from the suction port of the slag suction main pipe. The suction head of the multi-functional slag suction branch pipe is connected to the multi-functional drill assembly and is located close to the cylindrical drill assembly. Each suction head is provided with a multi-functional slag suction valve. The multi-functional slag suction branch pipe is connected to the slag suction main pipe through a telescopic pipe.
[0036] The grouting system includes a grouting main pipe and a grouting pump installed on the grouting main pipe. One port of the grouting main pipe is connected to the grout inlet on the mixing tank to pump the mud into the mixing tank.
[0037] The slag discharge system includes a slag discharge pipe and a slag discharge pump installed on the slag discharge pipe. One end of the slag discharge pipe is connected to the slag discharge port on the mixing tank to pump the mud and slag in the mixing tank to the ground for collection.
[0038] The U-shaped fork plate consists of a web, wing plates on both sides of the web, and a steel support in the middle of the web. The web includes a horizontal web and a vertical web. The cylindrical drill assembly includes two cylindrical drills and a motor that drives the cylindrical drills to rotate. The cylindrical drill consists of a cylinder and a plurality of agitator assemblies evenly distributed on the surface of the cylinder. The motor shaft passes through the cylinder on both sides, and the end of the motor shaft is correspondingly disposed in the shaft holes of the wing plates on both sides of the U-shaped fork plate. The outer shell of the motor is welded and fixed to the steel support.
[0039] The sliding reaction frame includes a reaction plate, a rail plate, and a connecting plate. The rail plate is installed on the top of the reaction plate, and T-shaped slide rails are fixed on both sides of the bottom of the rail plate. The connecting plate is fixed on both sides of the web of the U-shaped fork plate. A slider is fixed on the top of the connecting plate, and a T-shaped groove that mates with the T-shaped slide rail is opened in the slider. The cylinder end face of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and the piston rod of the horizontal hydraulic cylinder is connected to the vertical web of the U-shaped fork plate.
[0040] The vertical hydraulic assembly also includes a rigid enclosure arranged circumferentially along the bottom of the mixing tank, and a rubber pad is provided at the bottom of the rigid enclosure.
[0041] In steps S2 and S5, during the vertical drilling of soil strata by all the multi-functional drilling assemblies on the drilling rigs, the slag suction valve on the suction head of the cylindrical drilling assembly located near the vertical plane of the multi-functional drilling assembly is closed, and the slag suction valve on the suction head of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to suck the crushed mud and slag from the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked mud and slag and sends it into the mixing tank for mixing. Meanwhile, the grouting system pumps slurry into the mixing tank in real time to mix with the mud and slag. The slag discharge system pumps the mixture of mud and slag from the mixing tank to the ground for collection and treatment in real time.
[0042] In step S3, during the process of drilling the soil strata to form the haunch hole using the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, the slag suction valves of all the suction heads on the drilling rig are opened to suck the crushed mud from the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked mud and sends it into the mixing tank for mixing. Meanwhile, the grouting system pumps slurry into the mixing tank in real time to mix with the mud. The slag discharge system pumps the mud and slurry mixture from the mixing tank to the ground for collection and treatment in real time.
[0043] In step S4, during the process of the horizontal hydraulic cylinder on the drilling rig, located near the axle hole and the horizontal cantilever pile hole excavation section, driving the multi-functional drilling assembly to move horizontally outward to drill the horizontal cantilever pile hole, the slag suction valve on the suction head located near the cylindrical drilling assembly on the horizontal plane of the multi-functional drilling assembly is closed, and the slag suction valve on the suction head located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly is opened, so as to suck the crushed mud and slag from the multi-functional drilling assembly into the crushing device. The crushing device crushes the sucked mud and slag a second time and sends it into the mixing tank for mixing. The grouting system pumps mud slurry into the mixing tank in real time to mix with the mud and slag. The slag discharge system pumps the mud and slag mixture in the mixing tank to the ground for collection and treatment in real time.
[0044] In step S1, the strata drilled by the drilling rig are rock strata;
[0045] The slag treatment mechanism includes a mixing device, a crushing device, a slag suction system, a slag discharge system, and a grouting system;
[0046] The mixing device includes a mixing tank and a mixing mechanism disposed on the mixing tank; a slag suction port disposed on the mixing tank is connected to the slag suction system, and a slag discharge port disposed on the mixing tank is connected to the slag discharge system; the grouting system is connected to the multi-functional drilling assembly; the mixing mechanism includes a main gear and several auxiliary gears meshing with the main gear; the main gear is driven to rotate by a mixing motor or by the lower end of the vertical drill rod; a mixing main rotating shaft extending into the mixing tank is coaxially disposed on the main gear, and mixing blades are disposed on the mixing main rotating shaft; a mixing auxiliary rotating shaft extending into the mixing tank is coaxially disposed on the auxiliary gear, and mixing blades are disposed on the mixing auxiliary rotating shaft;
[0047] The slag suction system includes a slag suction main pipe and a multi-functional slag suction branch pipe branching out from the suction port of the slag suction main pipe. The suction head of the multi-functional slag suction branch pipe is connected to the multi-functional drill assembly and is located close to the cylindrical drill assembly. Each suction head is provided with a multi-functional slag suction valve. The multi-functional slag suction branch pipe is connected to the slag suction main pipe through a telescopic pipe.
[0048] The slag discharge system includes a slag discharge pipe and a slag discharge pump installed on the slag discharge pipe. The lower end of the slag discharge pipe is connected to the slag discharge port on the mixing tank.
[0049] The grouting system includes a main grouting pipe, a grouting pump, and multi-functional grouting branch pipes. One end of the main grouting pipe is connected to the grouting pump located on the ground, and the other end is connected to several multi-functional grouting branch pipes. The nozzles of the multi-functional grouting branch pipes are connected to the multi-functional drilling assembly and are located close to the cylindrical drilling assembly. Each nozzle is equipped with a multi-functional grouting valve. The multi-functional grouting branch pipes are connected to the main grouting pipe via telescopic pipes.
[0050] The U-shaped fork plate consists of a web, wing plates on both sides of the web, and a steel support in the middle of the web. The web includes a horizontal web and a vertical web. The cylindrical drill assembly includes two cylinders, a motor that drives the cylinders to rotate, a plurality of hobbing cutter assemblies spaced apart on the surface of the cylinders, and a plurality of reamer assemblies arranged between adjacent hobbing cutter assemblies. The hobbing cutter assembly includes a hobbing cutter base and a ring of hobbing cutters fixed on the hobbing cutter base. The reamer assembly includes a reamer base and a reamer that is inclinedly fixed on the reamer base. The motor shaft passes through the cylinders on both sides, and the end of the motor shaft is correspondingly disposed in the shaft holes of the wing plates on both sides of the U-shaped fork plate. The outer shell of the motor is welded and fixed to the steel support.
[0051] The sliding reaction frame includes a reaction plate, a rail plate, and a connecting plate. The rail plate is installed on the top of the reaction plate, and T-shaped slide rails are fixed on both sides of the bottom of the rail plate. The connecting plate is fixed on both sides of the web of the U-shaped fork plate. A slider is fixed on the top of the connecting plate, and a T-shaped groove that mates with the T-shaped slide rail is opened in the slider. The cylinder end face of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and the piston rod of the horizontal hydraulic cylinder is connected to the vertical web of the U-shaped fork plate.
[0052] The vertical hydraulic assembly also includes a rigid enclosure arranged circumferentially along the bottom of the mixing tank, and a rubber pad is provided at the bottom of the rigid enclosure.
[0053] In steps S2 and S5, during the vertical drilling of rock formations by all the multi-functional drilling assemblies on the drilling rigs, the slag suction valve on the suction head of the cylindrical drilling assembly located near the vertical plane of the multi-functional drilling assembly and the grouting valve on the nozzle are closed, while the grouting valve on the nozzle of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valve on the suction head of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to suck the mixture of rock fragments and mud broken by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked rock fragments and mud mixture and sends it into the mixing tank for mixing. The slag discharge system continuously pumps the rock fragments and mud mixture from the mixing tank to the ground for collection and treatment.
[0054] In step S3, during the process of drilling the rock strata to form the haunch hole using the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, the grouting valves of all the nozzles on the drilling rig are opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valves on all the suction heads are opened to suck the slag crushed by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked slag and sends it into the mixing tank for mixing. The grouting system pumps mud into the mixing tank in real time to mix with the slag. The slag discharge system pumps the slag and mud mixture in the mixing tank to the ground for collection and treatment in real time.
[0055] In step S4, during the process of the horizontal hydraulic cylinder on the drilling rig, located near the axle hole and the horizontal cantilever pile hole excavation section, driving the multi-functional drilling assembly to move horizontally outward to drill the horizontal cantilever pile hole, the slag suction valve on the suction head and the grouting valve on the nozzle, located near the cylindrical drilling assembly on the horizontal plane of the multi-functional drilling assembly, are closed, and the grouting valve on the nozzle, located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly, is opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valve on the suction head, located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly, is opened to suck the mixture of rock fragments and mud broken by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked rock fragments and mud mixture and sends it into the mixing tank for mixing. The slag discharge system continuously pumps the rock fragments and mud mixture from the mixing tank to the ground for collection and treatment.
[0056] The advantages of this invention are:
[0057] (1) According to the different sizes of rectangular pile holes, set up a corresponding number of drilling machines on the rectangular anti-slide pile drilling machine to form a rectangular structure for drilling rectangular pile holes;
[0058] (2) Based on the required depth of the drilled pile hole, drill rods or cables can be selected to achieve the hoisting connection of the drilling rig; a vertical hydraulic component is set on the multi-functional drilling assembly to realize the drilling of rectangular anti-slide pile holes with haunches and horizontal cantilever structures in soil or rock strata.
[0059] (3) Multifunctional cylindrical drills in soil or rock can achieve synchronous expansion and deformation to achieve the purpose of drilling rectangular pile holes perpendicular to each other.
[0060] (4) The pile can be drilled in one go with the haunches, horizontal cantilever and vertical pile body without the need for other mechanical assistance, so as to improve construction efficiency and save construction and equipment costs;
[0061] (5) For soil strata, the construction environment is improved and the cost of mud is saved by vacuum suction and mud discharge. For rock strata, mud is injected into the drilling interface to mix with rock blocks to achieve suction. The slag is crushed twice by the crushing box, which can better discharge the pile hole and prevent the slag discharge pipe from being blocked.
[0062] (6) It has both drilling and slag removal functions, and the drilling rig has a high degree of integration, realizing the uninterrupted synchronous drilling and slag removal, reducing construction procedures, saving construction costs, and improving drilling efficiency.
[0063] (7) A cylindrical drill assembly with spaced cutters and rollers can be used to drill rectangular pile holes with horizontal cantilever in rock formations. Attached Figure Description
[0064] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present invention;
[0065] Figure 2 This is a partial schematic diagram (a) of Embodiment 1 of the present invention;
[0066] Figure 3 This is a schematic diagram showing the positions of various cross-sections in Embodiment 1 of the present invention;
[0067] Figure 4 This is a partial schematic diagram (II) of Embodiment 1 of the present invention;
[0068] Figure 5 For the present invention Figure 3 AA section view in the middle;
[0069] Figure 6 For the present invention Figure 3 BB section view in the middle;
[0070] Figure 7 For the present invention Figure 3 CC section view in the middle;
[0071] Figure 8 For the present invention Figure 3 DD section view in the middle;
[0072] Figure 9 This is a schematic diagram of the multifunctional drilling assembly of Embodiment 1 of the present invention;
[0073] Figure 10 For the present invention Figure 9 EE section view;
[0074] Figure 11 For the present invention Figure 3 FF section view;
[0075] Figure 12 For the present invention Figure 3 GG sectional view in the middle;
[0076] Figure 13 For the present invention Figure 3 HH cross-section diagram in the middle;
[0077] Figure 14 For the present invention Figure 3 Section II in the middle;
[0078] Figure 15 For the present invention Figure 3 JJ cross-section diagram;
[0079] Figure 16 For the present invention Figure 3 KK cross-section diagram;
[0080] Figure 17 This is a top view schematic diagram of the mechanical hole-forming method for rectangular anti-slide piles with horizontal cantilever and axle-added, expandable boreholes in Embodiment 1 of the present invention;
[0081] Figure 18 This is a schematic diagram of the mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle-added, expandable boreholes in Embodiment 1 of the present invention.
[0082] Figure 19 This is a schematic diagram of the structure of Embodiment 2 of the present invention;
[0083] Figure 20 This is a schematic diagram of the structure of Embodiment 3 of the present invention;
[0084] Figure 21 This is a schematic diagram of the cylindrical drill assembly in Embodiment 3 of the present invention;
[0085] Figure 22 This is a schematic diagram of the structure of Embodiment 4 of the present invention;
[0086] like Figure 1-22 The markings in the diagram are as follows:
[0087] 1. Multi-functional drilling assembly; 2. Vertical hydraulic assembly; 3. Mixing device; 4. Crushing device; 5. Slag suction system; 6. Pipeline fixing frame; 7. Slag discharge system; 8. Grouting system; 9. Drilling rig;
[0088] 11. Cylindrical drill assembly, 12. U-shaped fork plate, 13. Sliding reaction frame, 14. Horizontal hydraulic cylinder, 111. Column, 112. Auger assembly, 113. Roller assembly, 114. Motor, 115. Motor shaft, 116. Stirring assembly, 1121. Auger base, 1122. Auger, 1131. Roller base, 1132. Roller, 121. Wing plate, 122. Vertical web plate, 123. Horizontal web plate, 124. Steel support, 125. Shaft hole, 126. Multifunctional slag suction branch pipe through hole, 127. Multifunctional slag suction main pipe through hole, 128. Multifunctional grouting branch pipe through hole, 129. Multifunctional grouting main pipe through hole, 131. Reaction plate, 132. Rail plate, 133. T-shaped slide rail, 134. Slider, 135. T-shaped slide groove, 136. Connecting plate;
[0089] 21. Vertical hydraulic cylinder; 22. Rigid enclosure; 23. Rubber pad;
[0090] 31. Mixing tank; 32. Double-layer large blades; 33. Main mixing shaft; 34. Double-layer small blades; 35. Auxiliary mixing shaft; 36. Single-layer small blades; 37. Main gear; 38. Main gear isolation pad; 39. Auxiliary gear; 310. Auxiliary gear isolation pad; 311. Steel cover plate; 312. Mixing motor; 313. Drill rod;
[0091] 41. Crushing box; 42. Middle partition; 43. Connecting pipe; 44. Frame; 45. Fan motor; 46. Fan blades; 47. Crushing blade; 48. Filter screen;
[0092] 51. Main suction pipe for slag removal; 52. Multi-functional suction branch pipe for slag removal; 53. Telescopic pipe; 54. Suction head; 55. Multi-functional suction valve for slag removal.
[0093] 61. Top steel plate, 62. Middle steel plate, 63. Bottom steel plate, 64. Side upright plate, 65. Square through hole, 66. Slag discharge pipe fixing hole, 67. Grouting pipe fixing hole;
[0094] 71. Slag discharge pipe; 72. Slag discharge pump;
[0095] 81. Grouting main pipe; 82. Grouting pump; 83. Multi-functional grouting branch pipe; 84. Nozzle; 85. Multi-functional grouting valve;
[0096] 91. Winch motor; 92. Fixed shaft; 93. Cable; 94. Cable support; 95. Steel cantilever beam; 96. Slider; 97. Steel column; 98. Guide rail; 99. Hinge shaft; 910. Tie rod; 911. Vehicle platform; 912. Rotary motor;
[0097] a. Rock and soil strata, b. Drilling rig, c. Free section pile hole, d. Haunched hole, e. Horizontal cantilever pile hole, f. Embedded section pile hole, g. Pile hole to be excavated. Detailed Implementation
[0098] The features and other related features of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments, so as to facilitate understanding by those skilled in the art:
[0099] Example 1: As Figure 1-18 As shown, this embodiment specifically relates to a mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle-type reaming capability. This embodiment uses soil stratum a and a rectangular deep-hole anti-slide pile as examples for illustration, and specifically includes the following steps:
[0100] (S1) Based on the dimensions of the rectangular pile holes, multiple drilling rigs b are combined to form a rectangular structure corresponding to the dimensions of the rectangular pile holes. The drilling rig 9 and drilling rig b are installed on the ground of the construction site. The drilling rig b is hoisted by the lower end of the cable 93 on the drilling rig 9. The drilling rig b includes, from top to bottom, a pipe fixing frame 6, a slag handling mechanism, a vertical hydraulic component 2, and a multi-functional drilling component 1. The slag handling mechanism includes a mixing device 3, a crushing device 4, a slag suction system 5, a slag discharge system 7, and a grouting system 8.
[0101] like Figure 1As shown, the drilling rig 9 includes a vehicle-mounted platform 911, a steel column 97, a tie rod 910, a hinge shaft 99, a guide rail 98, a slider 96, a steel cantilever beam 95, a cable support 94, a winch motor 91, a fixed shaft 92, and a cable 93. The vehicle-mounted platform 911 has tracked wheels and is located on the ground. The steel column 97 is vertically mounted at the front end of the vehicle-mounted platform 911. The tie rod 910 provides diagonal bracing reinforcement to the steel column 97. Specifically, the upper end of the tie rod 910 is hinged to the upper end of the steel column 97, and the lower end... The system is hinged to the hinge shaft 99 of the vehicle platform 911; the guide rail 98 is fixedly attached to the steel column 97 to form a vertical track; the slider 96 is slidably mounted on the guide rail 98 and can slide vertically under the drive of the power mechanism; the steel cantilever beam 95 is fixed to the slider 96; the cable bracket 94 is fixed to the bottom surface of the steel cantilever beam 95; the winch motor 91 is fixed to the steel cantilever beam 95 via the fixed shaft 92; the winch motor 91 is used to drive the cable 93 and the drilling rig suspended at its lower end to perform lifting and lowering movements. It should be noted that, due to the large weight of the drilling rig, it can move downwards under its own weight, eliminating the need for the drill rod to press down as before; and the cable 93 has sufficient length to meet the drilling requirements for rectangular deep holes.
[0102] like Figure 1-12 As shown, the vertical hydraulic assembly 2 includes several vertical hydraulic cylinders 21, a rigid barrier 22, and a rubber pad 23. The vertical hydraulic cylinders 21 are arranged circumferentially along the bottom of the mixing tank 31 of the mixing device 3, and the vertical hydraulic cylinders 21 move synchronously. In this embodiment, six vertical hydraulic cylinders 21 are provided. The cylinder end face of the vertical hydraulic cylinder 21 is fixed to the bottom of the mixing tank 31. The piston rod of the vertical hydraulic cylinder 21 is connected to the sliding reaction frame 13 of the multi-functional drill assembly 1. The synchronous movement of the vertical hydraulic cylinders 21 can drive the multi-functional drill assembly 1 to perform lifting and lowering movements. The rigid barrier 22 is arranged circumferentially along the bottom of the mixing tank 31, and the vertical hydraulic cylinders 21 are located inside the rigid barrier 22. The height of the rigid barrier 22 is equal to the vertical length of the vertical hydraulic cylinder 21 when it is contracted to its minimum stroke. The rigid barrier 22 can protect the vertical hydraulic cylinders 21. A rubber pad 23 is provided around the bottom of the rigid enclosure 22. When the vertical hydraulic cylinder 21 retracts to its minimum stroke, it can prevent the rigid enclosure 22 from colliding with the sliding reaction frame 13 of the multi-functional drill assembly 1, thus playing a buffering role.
[0103] like Figure 1-10As shown, the multi-functional drilling assembly 1 can be used for deep hole drilling of rectangular anti-slide piles, excavation of horizontal cantilever pile holes, and excavation of haunched holes. The multi-functional drilling assembly 1 includes several cylindrical drilling assemblies 11, U-shaped fork plates 12, sliding reaction frames 13, and horizontal hydraulic cylinders 14. The cylindrical drilling assemblies 11 are mounted on the U-shaped fork plates 12 and arranged in a matrix on both the vertical and horizontal planes. That is, the multi-functional drilling assembly 1 can form a rectangular excavation surface on both the vertical and horizontal planes. In this embodiment, the cylindrical drilling assemblies 11 are arranged in a right-angled plane. The horizontal hydraulic cylinder 14 is fixed on the sliding reaction frame 13 and drives the U-shaped fork plates 12 to move laterally, thereby driving the cylindrical drilling assemblies 11 to move laterally synchronously.
[0104] The U-shaped fork plate 12 consists of a web, wing plates 121 on both sides of the web, and a steel support 124 in the middle of the web. The web includes a horizontal web 123 and a vertical web 122, which form a right-angled surface structure, corresponding to the arrangement of the cylindrical drill assembly 11. The cylindrical drill assembly 11 includes two cylindrical drills and a motor 114 that drives the cylindrical drills to rotate. In this embodiment, there are a total of 5 sets of cylindrical drill assemblies 11 (10 cylindrical drills in total), with 2 sets of cylindrical drill assemblies 11 (4 cylindrical drills in total) on the vertical plane and 4 sets of cylindrical drill assemblies 11 (8 cylindrical drills in total) on the horizontal plane. The cylindrical drill consists of a cylinder 111, several roller cutter assemblies 113 spaced apart on the surface of the cylinder 111, and several reamer assemblies 112 spaced apart between adjacent roller cutter assemblies 113 on the surface of the cylinder 111. Specifically, the height of the roller cutter assembly 113 protruding from the cylinder 111 is higher than that of the reamer assembly 112. Therefore, when cutting rock, the roller cutter 1132 on the roller cutter assembly 113 contacts the rock first, that is, the roller cutter assembly 113 presses the rock surface as a whole first. The rock is split into several large blocks, which are then further cut into smaller diameter rock blocks (or rock debris) by the cutter assembly 112. The cutter assembly 113 includes a cutter base 1131 and a ring of cutters 1132 fixed on the cutter base 1131. The cutter assembly 112 includes a cutter base 1121 and cutters 1122. The cutters 1122 are installed at an angle under the fixation of the cutter base 1121 to facilitate the excavation of rock strata. For rock masses, if the cutters 1132 are used to directly crush the rock mass at the excavation face or the cutters 1122 are used for direct excavation, the strength, hardness, and wear resistance of the cutters and cutter materials need to meet high requirements, which not only increases the difficulty of developing cutter and cutter materials but also increases construction costs. The combination of roller cutter 1132 and auger cutter 1122, where roller cutter 1132 only fractures the rock mass at the excavation face, reducing its strength and making it easier for auger cutter 1122 to cut the rock, not only reduces the requirements for the strength, hardness, and wear resistance of the roller cutter and auger cutter materials, but also reduces wear on the cutter and auger cutter. Therefore, the method of combining roller cutter 1132 first fracturing the rock mass at the excavation face with auger cutter 1122 cutting the fractured low-strength rock mass not only improves work efficiency but also reduces tool wear and lowers construction costs. Steel support 124 is welded or bolted to the housing of motor 114. The motor shaft 115 of motor 114 drives the rotation of the cylinders 111 on both sides, and the end of motor shaft 115 is supported in the shaft holes 125 of the two side flanges 121.The sliding reaction frame 13 includes a reaction plate 131, a rail plate 132, and a connecting plate 136. The rail plate 132 is installed on top of the reaction plate 131. T-shaped slide rails 133 are fixed on both sides of the bottom of the rail plate 132. The connecting plate 136 is fixed on both sides of the web of the U-shaped fork plate 12. A slider 134 is fixed on the top of the connecting plate 136, and a T-shaped groove 135 that mates with the T-shaped slide rails 133 is opened in the slider 134. The cylinder end face of the horizontal hydraulic cylinder 14 is fixed on the sliding reaction plate 131. On the reaction plate 131 of the force frame 13, the piston rod of the horizontal hydraulic cylinder 14 is connected to the vertical web plate 122 of the U-shaped fork plate 12. The horizontal hydraulic cylinder 14 drives the vertical web plate 122 of the U-shaped fork plate 12 to drive the slider 134 on the connecting plate 136 to move laterally. Due to the cooperation between the T-shaped groove 135 in the slider 134 and the T-shaped slide rail 133 on the rail plate 132, it can play a guiding role, ensuring the stability and safety of the lateral movement of the multi-functional drill assembly 1.
[0105] When the multi-functional drilling assembly 1 is drilling deep holes for rectangular anti-slide piles, the horizontal hydraulic cylinder 14 is not working (the piston rod of the horizontal hydraulic cylinder 14 is at its minimum stroke), and the cylindrical drilling assembly 11 on the horizontal plane of the multi-functional drilling assembly 1 is working, drilling the rectangular shallow hole downwards. When the multi-functional drilling assembly 1 is excavating horizontal cantilever pile holes, the horizontal hydraulic cylinder 14 is working (the piston rod of the horizontal hydraulic cylinder 14 extends to the side), and the cylindrical drilling assembly 11 on the vertical plane of the multi-functional drilling assembly 1 is working, drilling the horizontal cantilever pile hole to the side. When the multi-functional drilling assembly 1 is excavating haunched holes, the horizontal hydraulic cylinder 14 is working (the piston rod of the horizontal hydraulic cylinder 14 extends to the side), the cylindrical drilling assembly 11 on both the vertical and horizontal planes of the multi-functional drilling assembly 1 is working, and the vertical hydraulic cylinder 21 of the vertical hydraulic assembly 2 is working (the piston rod of the vertical hydraulic cylinder 21 extends downwards), drilling the haunched hole downwards and to the side.
[0106] In addition, the track plate 132 is provided with a multi-functional slag suction main pipe through hole 127 and a multi-functional grouting main pipe through hole 129, which are used to fix the slag suction main pipe 51 of the slag suction system 5 and the grouting main pipe 81 of the grouting system 8, respectively. The web plate is provided with a multi-functional slag suction branch pipe through hole 126 and a multi-functional grouting branch pipe through hole 128, which are used to fix the multi-functional slag suction branch pipe 52 of the slag suction system 5 and the multi-functional grouting branch pipe 83 of the grouting system 8, respectively. The multi-functional slag suction branch pipe 52 is connected to the slag suction main pipe 51 by a telescopic pipe 53, and the multi-functional grouting branch pipe 83 is also connected to the grouting main pipe 81 by a telescopic pipe 53, so that when the multi-functional drilling assembly 1 moves laterally, the multi-functional slag suction branch pipe 52 and the multi-functional grouting branch pipe 83 also move accordingly.
[0107] like Figure 1-16 As shown, the slag treatment mechanism includes a mixing device 3, a crushing device 4, a slag suction system 5, a slag discharge system 7, and a grouting system 8.
[0108] The mixing device 3 mainly includes a mixing box 31 and a mixing mechanism. The mixing box 31 is fixedly installed on the upper surface of the sliding reaction frame 13 (rail plate 132). The mixing mechanism includes a main gear 37 and multiple auxiliary gears 39 meshing with it. The main gear 37 is driven to rotate by the mixing motor 312, which in turn drives the auxiliary gears 39 to rotate. A mixing main shaft 33 extending into the mixing box 31 is coaxially arranged on the main gear 37. The mixing main shaft 33 is equipped with mixing blades, which are double-layered large blades 32. Each auxiliary gear 39 is coaxially arranged with a mixing auxiliary shaft 35 extending into the mixing box 31. The mixing auxiliary shaft 35 is also equipped with mixing blades. The mixing blades on some of the mixing auxiliary shafts 35 are double-layered small blades 34, and the mixing blades on the other part of the mixing auxiliary shafts 35 are single-layered small blades 36. By mixing the soil and mud in the mixing box 31, a uniformly mixed mud can be obtained, which is convenient for discharge. To prevent slurry from seeping into the gearbox containing the main gear 37 and auxiliary gear 39 during mixing, a main gear isolation pad 38 is provided at the connection point between the main mixing shaft 33 and the mixing box 31, and an auxiliary gear isolation pad 310 is provided at the connection point between the auxiliary mixing shaft 35 and the mixing box 31. Figure 4 As shown, a steel cover plate 311 is located on top of the gearbox containing the main gear 37 and the auxiliary gear 39, for connecting to the pipe fixing bracket 6. The mixing tank 31 is equipped with a slag suction port and a slag discharge port.
[0109] A slag suction system 5 is connected to the slag suction port of the mixing tank 31. The slag suction system 5 mainly includes a slag suction main pipe 51 and a multi-functional slag suction branch pipe 52. One end of the slag suction main pipe 51 is connected to the slag suction port of the mixing tank 31 via a crushing device 4. The other end of the slag suction main pipe 51 (i.e., the suction end) is connected to multiple multi-functional slag suction branch pipes 52. The multi-functional slag suction branch pipe 52 extends into the multi-functional drill assembly 1, and the suction head 54 of the multi-functional slag suction branch pipe 52 is close to the cylindrical drill assembly 11 so that it can suck up the rock slag dug out by cutting. A multi-functional slag suction valve 55 is set at the suction head 54 to control the opening and closing of the pipeline.
[0110] The extracted rock debris is crushed into fine particles by the crushing device 4 and then enters the mixing tank 31. The crushing device 4 mainly includes a crushing tank 41, a partition plate 42, a connecting pipe 43, a frame 44, a blower motor 45, blower blades 46, a crushing blade 47, and a filter screen 48. The partition plate 42 is inclined in the crushing tank 41 to form a ramp that facilitates the flow of rock debris. The blower motor 45 is installed on the top plate in the crushing tank 41 via the frame 44. The blower blades 46 are installed on the shaft of the blower motor 45. The high-speed rotating blower motor 45 and the blower blades 46 can create negative pressure in the slag suction main pipe 51. The crushing blades 47 are installed at the installation location of the blower motor 45 so that the extracted rock debris must be crushed by the crushing blades 47 before entering the mixing tank 31 through the connecting pipe 43. A screen 48 is installed at the end face of the blower motor 45 to filter large rock debris particles and prevent rock debris from flowing into the mixing tank 31 from the blower motor 45.
[0111] The grouting system 8 extends into the multi-functional drilling assembly 1. The grouting system 8 mainly includes a main grouting pipe 81, a grouting pump 82, and multi-functional grouting branch pipes 83. One end of the main grouting pipe 81 is connected to the grouting pump 82 located on the ground, and the other end is connected to several multi-functional grouting branch pipes 83. The multi-functional grouting branch pipes 83 extend into the multi-functional drilling assembly 1, and the nozzles 84 of the multi-functional grouting branch pipes 83 are located near the cylindrical drilling assembly 11. Grouting system 8 injects mud into the rock cuttings, mixing the rock cuttings with the mud, facilitating extraction by the slag suction system 5. A multi-functional grouting valve 85 is installed at the nozzle 84 to control the flow of the pipeline.
[0112] The slag discharge port of the mixing tank 31 is connected to the slag discharge system 7 on the ground. The slag discharge system 7 includes a slag discharge pipe 71 and a slag discharge pump 72. The lower end of the slag discharge pipe 71 is connected to the slag discharge port of the mixing tank 31 and extends downward to a certain depth to facilitate the pumping out more mud. The slag discharge pipe 71 pumps the well-mixed mud from the mixing tank 31 to the ground for collection and treatment through the slag discharge pump 72.
[0113] like Figure 1-16 As shown, the pipe fixing bracket 6 has a box-shaped structure, including a top steel plate 61, a middle steel plate 62, a bottom steel plate 63, and several side upright plates 64 connecting the three. Furthermore, a square through hole 65 is provided on the bottom steel plate 63 of the pipe fixing bracket 6 for installing the mixing motor 312. Additionally, slag discharge pipe fixing holes 66 for the slag discharge pipe 71 and grouting pipe fixing holes 67 for the grouting main pipe 81 are also provided on the top steel plate 61, the middle steel plate 62, and the bottom steel plate 63. To prevent pipe swaying during drilling, the pipe fixing bracket 6 provides a fixing function for each passing pipe.
[0114] like Figure 17As shown in this embodiment, when drilling the pile hole g to be excavated on the soil stratum a, two or four drilling rigs b can be set on the rectangular anti-slide pile drilling rig. When two drilling rigs b are set, the free section pile hole c, the haunch hole d, and the horizontal cantilever pile hole e are drilled by the two drilling rigs (working simultaneously). When four drilling rigs b are set, the free section pile hole c is drilled by the four drilling rigs b (working simultaneously), and the haunch hole d and the horizontal cantilever pile hole e are drilled by the two drilling rigs b (working simultaneously) set near the excavation part of the haunch hole d and the horizontal cantilever pile hole e.
[0115] (S2) as Figure 18 As shown, before drilling downwards, the piston rods of the horizontal hydraulic cylinders 14 and the vertical hydraulic cylinders 21 on all drilling rigs b are in the standby state with the minimum stroke, and the cylindrical drilling assembly 11 in the multi-functional drilling assembly 1 (on all drilling rigs b) on the horizontal plane is controlled to drill downwards to the top design elevation of the haunch hole d.
[0116] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the horizontal plane (on all drilling rigs b) respectively perform slag suction and grouting. The crushing device 4 crushes the sucked rock and mud mixture twice and sends it into the mixing tank 31 for mixing. The slag discharge system 7 pumps the rock and mud mixture in the mixing tank 31 to the ground for collection and treatment in real time.
[0117] (S3) as Figure 18 As shown, after the multi-functional drilling assembly 1 (on all drilling rigs b) reaches the top design elevation of the haunch hole d, the vertical hydraulic cylinder 21 of the vertical hydraulic assembly 2 (on all drilling rigs b) is activated. The piston rod of the vertical hydraulic cylinder 21 extends downward, and the cylindrical drilling assembly 11 in the multi-functional drilling assembly 1 on the horizontal plane continues to drill downward until the design depth of the horizontal cantilever pile hole e is reached, so as to form the free section pile hole c of the rectangular pile hole.
[0118] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the horizontal plane (on all drilling rigs b) respectively perform slag suction and grouting. The crushing device 4 crushes the sucked rock and mud mixture twice and sends it into the mixing tank 31 for mixing. The slag discharge system 7 pumps the rock and mud mixture in the mixing tank 31 to the ground for collection and treatment in real time.
[0119] (S4) as Figure 18 As shown, after the multi-functional drilling assembly 1 (on all drilling rigs b) reaches the bottom design elevation of the horizontal cantilever pile hole e, the piston rod of the vertical hydraulic cylinder 21 of the vertical hydraulic assembly 2 (on all drilling rigs b) retracts to the minimum stroke, that is, the multi-functional drilling assembly 1 is located at the top design elevation of the haunch hole d.
[0120] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the horizontal plane (on all drilling rigs b) are shut off.
[0121] (S5) as Figure 18 As shown, the cylindrical drilling assembly 11 of the multi-functional drilling assembly 1 on the drilling rig b, which is located near the excavation section of the haunch hole d and the horizontal cantilever pile hole e, is activated on both the vertical and horizontal planes. At the same time, the horizontal hydraulic cylinder 14 of the multi-functional drilling assembly 1 and the vertical hydraulic cylinder 21 of the vertical hydraulic assembly 2 (located on the drilling rig b near the excavation section of the haunch hole d and the horizontal cantilever pile hole e) are activated. The piston rod of the horizontal hydraulic cylinder 14 extends to the side of the rock mass to drive the multi-functional drilling assembly 1 to move laterally, and the piston rod of the vertical hydraulic cylinder 21 extends downward to drive the multi-functional drilling assembly 1 to move downward, thereby causing the multi-functional drilling assembly 1 to drill the rock mass laterally and downward to form the haunch hole d.
[0122] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the vertical and horizontal planes (on the drilling rig b near the excavation section of the axle hole d and the horizontal cantilever pile hole e) respectively perform slag suction and grouting. The crushing device 4 crushes the sucked rock and mud mixture twice and sends it into the mixing tank 31 for mixing. The slag discharge system 7 pumps the rock and mud mixture in the mixing tank 31 to the ground for collection and treatment in real time.
[0123] (S6) as Figure 18 As shown, after the multi-functional drilling assembly 1 (on all drilling rigs b) reaches the bottom design elevation of the horizontal cantilever pile hole e, the piston rod of the horizontal hydraulic cylinder 14 (on drilling rig b near the haunch hole d and the excavation part of the horizontal cantilever pile hole e) continues to extend to the side of the rock mass to drive the multi-functional drilling assembly 1 to move laterally, so that the cylindrical drilling assembly 11 in the vertical plane of the multi-functional drilling assembly 1 drills the rock mass to form the horizontal cantilever pile hole e.
[0124] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the vertical surface (on the drilling rig b near the excavation section of the axle hole d and the horizontal cantilever pile hole e) respectively perform slag suction and grouting. The crushing device 4 crushes the sucked rock and mud mixture twice and sends it into the mixing tank 31 for mixing. The slag discharge system 7 pumps the rock and mud mixture in the mixing tank 31 to the ground for collection and treatment in real time.
[0125] (S7) as Figure 18As shown, after the horizontal cantilever pile hole e is drilled to the designed length, the cylindrical drilling assembly 11 on the vertical plane of the multi-functional drilling assembly 1 (located on the drilling rig b near the haunch hole d and the excavation section of the horizontal cantilever pile hole e) is closed. The piston rod of the horizontal hydraulic cylinder 14 retracts to the minimum stroke, causing the multi-functional drilling assembly 1 to move back into the free section pile hole c. The piston rod of the vertical hydraulic cylinder 21 retracts to the minimum stroke, moving the multi-functional drilling assembly 1 (on all drilling rigs b) to the bottom design elevation of the horizontal cantilever pile hole e.
[0126] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 and the nozzle 84 on the multi-functional grouting branch pipe 83 near the cylindrical drill assembly 11 on the vertical face (on the drilling rig b located near the excavation section of the axle hole d and the horizontal cantilever pile hole e) are closed.
[0127] (S8) as Figure 18 As shown, the cylindrical drill assembly 11 on the horizontal plane in the multi-functional drill assembly 1 (on all drill rigs b) is turned on, and the embedded section pile hole f is drilled downwards until the designed depth of the embedded section pile hole f is reached.
[0128] During this process, the suction head 54 on the multi-functional slag suction branch pipe 52 near the cylindrical drill assembly 11 on the horizontal plane (on all drilling rigs b) and the nozzle 84 on the multi-functional grouting branch pipe 83 respectively perform slag suction and grouting. The crushing device 4 crushes the sucked rock and mud mixture twice and sends it into the mixing tank 31 for mixing. The slag discharge system 7 pumps the rock and mud mixture in the mixing tank 31 to the ground for collection and treatment in real time.
[0129] The beneficial effects of this embodiment are:
[0130] (1) According to the different sizes of rectangular pile holes, set up a corresponding number of drilling machines on the rectangular anti-slide pile drilling machine to form a rectangular structure for drilling rectangular pile holes;
[0131] (2) A multi-functional cylindrical drill with horizontal and vertical cutters and cutters installed at intervals using cables and belts can be used to drill and excavate horizontal cantilever or rectangular pile holes with haunches in deep rock mass.
[0132] (3) The multi-functional cylindrical drill in the rock mass can achieve synchronous expansion and contraction and deformation, so as to achieve the purpose of drilling rectangular pile holes perpendicular to each other.
[0133] (4) The pile can be drilled in one go with the haunches, horizontal cantilever and vertical pile body without the need for other mechanical assistance, so as to improve construction efficiency and save construction and equipment costs;
[0134] (5) The rock is crushed twice by the crushing box, which can better discharge it from the pile hole and prevent the slag discharge pipe from being blocked;
[0135] (6) It has both drilling and slag removal functions, and the drilling rig has a high degree of integration, realizing the uninterrupted synchronous operation of drilling and slag removal, reducing construction procedures, saving construction costs, and improving drilling efficiency.
[0136] Example 2: This example specifically relates to a mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle-type reaming capability. The difference between this example and Example 1 is that the construction of rectangular shallow-hole anti-slide piles is required in soil stratum a. Figure 19 As shown, the drilling rig 9 is connected to the drilling machine via a vertical drill rod 313.
[0137] The drilling rig 9 includes a vehicle-mounted platform 911, a steel column 97, a tie rod 910, a hinge shaft 99, a guide rail 98, a slider 96, a steel cantilever beam 95, and a rotary motor 912. The vehicle-mounted platform 911 has tracked wheels and is located on the ground. The steel column 97 is vertically mounted on the front end of the vehicle-mounted platform 911. The tie rod 910 provides diagonal bracing reinforcement to the steel column 97. Specifically, the upper end of the tie rod 910 is hinged to the upper end of the steel column 97, and the lower end is connected to the hinge shaft 99 on the vehicle-mounted platform 911. The guide rail 98 is fixedly attached to the steel column 97 to form a vertical track. The slider 96 is slidably mounted on the guide rail 98 and can slide vertically under the drive of the power mechanism. The steel cantilever beam 95 is fixed on the slider 96, and the rotary motor 912 is mounted on the steel cantilever beam 95. The vertically arranged drill rod 313 is driven to rotate by the rotary motor 912 and can move vertically with the slider 96. That is, the drill rod 313 can drill downward under the drive of the slider 93.
[0138] It should also be noted that when the drilling rig 9 is connected to the drilling machine using the drill rod 313, the main gear 37 in the mixing mechanism no longer needs to be driven by a separate mixing motor 312. The lower end of the drill rod 313 can be directly connected to the main gear 37 and driven to rotate.
[0139] The remaining hole-forming construction methods and steps in this embodiment are exactly the same as in Embodiment 1, and will not be repeated here.
[0140] Example 3: This example specifically relates to a mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability. Unlike Example 1, this example requires the construction of rectangular deep-hole anti-slide piles in soil strata. Therefore, improvements were made to the grouting system 8 and the cylindrical drill assembly 11, as detailed below:
[0141] like Figure 20As shown, the grouting system 8, which originally led to the multi-functional drilling assembly 1 in Example 1, is adjusted to lead to the mixing tank 31. The mud and slag excavated can be sucked into the mixing tank 31 by the slag suction system 5 for mixing without the need for additional grouting. The grouting system 8 can further adjust the mud and slag concentration by grouting into the mixing tank 31, so as to facilitate the discharge system 7 to discharge the mud and slurry mixture in the mixing tank 31.
[0142] like Figure 21 As shown, the soil layer drilled in this example has low strength. The cylindrical drill assembly 111 is modified to have several evenly distributed cutting tool assemblies 116 on its surface. Each cutting tool assembly 116 includes a cutting tool base and a cutting tool. The cutting tool is installed at an angle under the fixation of the cutting tool base to facilitate the excavation of the soil.
[0143] The remaining hole-forming construction methods and steps in this embodiment are exactly the same as in Embodiment 1, and will not be repeated here.
[0144] Example 4: This example specifically relates to a mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability. Unlike Example 1, this example requires the construction of rectangular shallow-hole anti-slide piles in soil strata. Therefore, improvements were made to the grouting system 8 and the cylindrical drill assembly 11, as well as to the connection method between the drilling rig 9 and the drilling machine, as detailed below:
[0145] like Figure 22 As shown, the grouting system 8, which originally led to the multi-functional drilling assembly 1 in Example 1, is adjusted to lead to the mixing tank 31. The mud and slag excavated can be sucked into the mixing tank 31 by the slag suction system 5 for mixing without the need for additional grouting. The grouting system 8 can further adjust the mud and slag concentration by grouting into the mixing tank 31, so as to facilitate the discharge system 7 to discharge the mud and slurry mixture in the mixing tank 31.
[0146] like Figure 21 As shown, the soil layer drilled in this example has low strength. The cylindrical drill assembly 111 is modified to have several evenly distributed cutting tool assemblies 116 on its surface. Each cutting tool assembly 116 includes a cutting tool base and a cutting tool. The cutting tool is installed at an angle under the fixation of the cutting tool base to facilitate the excavation of the soil.
[0147] like Figure 22As shown, the drilling rig 9 includes a vehicle-mounted platform 911, a steel column 97, a tie rod 910, a hinge shaft 99, a guide rail 98, a slider 96, a steel cantilever beam 95, and a rotary motor 912. The vehicle-mounted platform 911 has tracked wheels and is located on the ground. The steel column 97 is vertically mounted on the front end of the vehicle-mounted platform 911. The tie rod 910 provides diagonal bracing reinforcement to the steel column 97. Specifically, the upper end of the tie rod 910 is hinged to the upper end of the steel column 97, and the lower end is connected to the hinge shaft on the vehicle-mounted platform 911. The guide rail 98 is fixed along the steel column 97 to form a vertical track. The slider 96 is slidably mounted on the guide rail 98 and can slide vertically under the drive of the power mechanism. The steel cantilever beam 95 is fixed on the slider 96. The rotary motor 912 is mounted on the steel cantilever beam 95. The vertically arranged drill rod 313 is driven to rotate by the rotary motor 912 and can move vertically with the slider 96. That is, the drill rod 313 can drill downward under the drive of the slider 93.
[0148] The remaining hole-forming construction methods and steps in this embodiment are exactly the same as in Embodiment 1, and will not be repeated here.
[0149] Although the above embodiments have described the concept and embodiments of the present invention in detail with reference to the accompanying drawings, those skilled in the art will recognize that various improvements and modifications can still be made to the present invention without departing from the scope of the claims, and therefore will not be elaborated here.
Claims
1. A mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability, characterized in that... The mechanical hole-forming method includes the following steps: S1: Based on the dimensions of the rectangular pile holes, multiple drilling rigs are combined to form a rectangular structure corresponding to the dimensions of the rectangular pile holes; a slag handling mechanism, a vertical hydraulic assembly, and a multi-functional drilling assembly are sequentially installed on each drilling rig from top to bottom; wherein: The vertical hydraulic assembly includes several vertical hydraulic cylinders. The cylinder end face of the vertical hydraulic cylinder is fixed to the bottom of the slag processing mechanism. The piston rod of the vertical hydraulic cylinder is connected to the multi-functional drill assembly. The multi-functional drilling assembly includes several cylindrical drilling assemblies, a U-shaped fork plate, a sliding reaction frame, and a horizontal hydraulic cylinder. The cylindrical drilling assemblies are mounted on the U-shaped fork plate and arranged in a matrix on both the vertical and horizontal planes. The horizontal hydraulic cylinder is fixed on the sliding reaction frame and drives the U-shaped fork plate to move laterally. S2: Ensure that the piston rods of the horizontal hydraulic cylinders and the vertical hydraulic cylinders on all the drilling rigs are in a standby state with minimum stroke; control the cylindrical drilling assembly on the horizontal plane of all the multi-functional drilling assemblies on the drilling rigs to drill downwards to the designed elevation of the top of the haunch hole; control the vertical hydraulic cylinders on all the drilling rigs to drive the multi-functional drilling assembly to continue drilling downwards to the designed depth of the horizontal cantilever pile hole, so as to form the free section of the rectangular pile hole; S3: Retract the piston rods of all the vertical hydraulic cylinders on the drilling rig to their minimum stroke; activate the cylindrical drilling assembly on the vertical and horizontal planes of the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, and simultaneously activate the horizontal hydraulic cylinder and the vertical hydraulic cylinder. The piston rod of the horizontal hydraulic cylinder extends to drive the multi-functional drilling assembly to move laterally, and the piston rod of the vertical hydraulic cylinder extends to drive the multi-functional drilling assembly to move downward to drill the strata to form the haunch hole; S4: Control the horizontal hydraulic cylinder to drive the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly to drill outwards the horizontal cantilever pile hole until the designed length of the horizontal cantilever pile hole is reached; S5: Retract the piston rod of the horizontal hydraulic cylinder to its minimum stroke and stop working; retract the piston rod of the vertical hydraulic cylinder to its minimum stroke and stop working; continue to control the cylindrical drilling assembly on the horizontal plane of all the multi-functional drilling assemblies on the drilling rig to drill downwards to the design depth of the rectangular pile hole to form the embedded section of the rectangular pile hole.
2. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle reinforcement as described in claim 1, characterized in that... In step S1, the connection method between the drilling rig and the drilling vehicle located on the ground is selected according to the design depth of the rectangular pile hole. The connection method is either a vertical drill rod connection or a cable connection. If the design depth of the rectangular pile hole is within the length range of the vertical drill rod, then the vertical drill rod is installed on the drilling rig, and the lower end of the vertical drill rod is connected to the drilling machine; If the designed depth of the rectangular pile hole exceeds the length of the vertical drill rod, then the cable is installed on the drilling rig and the lower end of the cable is used to hoist the drilling machine.
3. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability according to claim 2, characterized in that... The drilling rig includes a vehicle-mounted platform, a steel column, a tie rod, a hinge shaft, a guide rail, a slider, and a steel cantilever beam. The steel column is vertically mounted on the vehicle-mounted platform. The upper end of the tie rod is hinged to the upper end of the steel column, and the lower end is hinged to the hinge shaft fixed on the vehicle-mounted platform. The guide rail is vertically mounted and fixed along the steel column. The slider is slidably mounted on the guide rail, and the steel cantilever beam is fixed on the slider. When the drilling rig and the drilling machine are connected by the vertical drill rod, a rotary motor is installed on the steel suspension beam and drives the vertical drill rod to rotate. When the drilling rig and the drilling vehicle are connected by the cable, a set of winch motors are fixedly installed on the steel suspension beam to drive the cable to suspend the drilling rig in the vertical direction, and a cable support is fixedly installed below the steel suspension beam.
4. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability according to claim 2, characterized in that... In step S1, the stratum drilled by the drilling rig is a soil stratum; The slag treatment mechanism includes a mixing device, a crushing device, a slag suction system, a slag discharge system, and a grouting system; The mixing device includes a mixing tank and a mixing mechanism; the mixing tank is provided with a slag suction port, a slag discharge port, and a slurry inlet; the mixing mechanism includes a main gear and several auxiliary gears meshing with the main gear, the main gear being driven by the lower end of the vertical drill rod or by a mixing motor, a main mixing shaft extending into the mixing tank is coaxially mounted on the main gear, and mixing blades are mounted on the main mixing shaft; an auxiliary mixing shaft extending into the mixing tank is coaxially mounted on the auxiliary gear, and mixing blades are mounted on the auxiliary mixing shaft. The slag suction system includes a slag suction main pipe and a multi-functional slag suction branch pipe branching out from the suction port of the slag suction main pipe. The suction head of the multi-functional slag suction branch pipe is connected to the multi-functional drill assembly and is located close to the cylindrical drill assembly. Each suction head is provided with a multi-functional slag suction valve. The multi-functional slag suction branch pipe is connected to the slag suction main pipe through a telescopic pipe. The grouting system includes a grouting main pipe and a grouting pump installed on the grouting main pipe. One port of the grouting main pipe is connected to the grout inlet on the mixing tank to pump the mud into the mixing tank. The slag discharge system includes a slag discharge pipe and a slag discharge pump installed on the slag discharge pipe. One end of the slag discharge pipe is connected to the slag discharge port on the mixing tank to pump the mud and slag in the mixing tank to the ground for collection.
5. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle reinforcement as described in claim 4, characterized in that... The U-shaped fork plate consists of a web, wing plates on both sides of the web, and a steel support in the middle of the web. The web includes a horizontal web and a vertical web. The cylindrical drill assembly includes two cylindrical drills and a motor that drives the cylindrical drills to rotate. The cylindrical drill consists of a cylinder and a plurality of agitator assemblies evenly distributed on the surface of the cylinder. The motor shaft passes through the cylinder on both sides, and the end of the motor shaft is correspondingly disposed in the shaft holes of the wing plates on both sides of the U-shaped fork plate. The outer shell of the motor is welded and fixed to the steel support. The sliding reaction frame includes a reaction plate, a rail plate, and a connecting plate. The rail plate is installed on the top of the reaction plate, and T-shaped slide rails are fixed on both sides of the bottom of the rail plate. The connecting plate is fixed on both sides of the web of the U-shaped fork plate. A slider is fixed on the top of the connecting plate, and a T-shaped groove that mates with the T-shaped slide rail is opened in the slider. The cylinder end face of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and the piston rod of the horizontal hydraulic cylinder is connected to the vertical web of the U-shaped fork plate. The vertical hydraulic assembly also includes a rigid enclosure arranged circumferentially along the bottom of the mixing tank, and a rubber pad is provided at the bottom of the rigid enclosure.
6. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle reinforcement as described in claim 5, characterized in that... In steps S2 and S5, during the vertical drilling of soil strata by all the multi-functional drilling assemblies on the drilling rigs, the slag suction valve on the suction head of the cylindrical drilling assembly located near the vertical plane of the multi-functional drilling assembly is closed, and the slag suction valve on the suction head of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to suck the crushed mud and slag from the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked mud and slag and sends it into the mixing tank for mixing. Meanwhile, the grouting system pumps slurry into the mixing tank in real time to mix with the mud and slag. The slag discharge system pumps the mixture of mud and slag from the mixing tank to the ground for collection and treatment in real time. In step S3, during the process of drilling the soil strata to form the haunch hole using the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, the slag suction valves of all the suction heads on the drilling rig are opened to suck the crushed mud from the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked mud and sends it into the mixing tank for mixing. Meanwhile, the grouting system pumps slurry into the mixing tank in real time to mix with the mud. The slag discharge system pumps the mud and slurry mixture from the mixing tank to the ground for collection and treatment in real time. In step S4, during the process of the horizontal hydraulic cylinder on the drilling rig, located near the axle hole and the horizontal cantilever pile hole excavation section, driving the multi-functional drilling assembly to move horizontally outward to drill the horizontal cantilever pile hole, the slag suction valve on the suction head located near the cylindrical drilling assembly on the horizontal plane of the multi-functional drilling assembly is closed, and the slag suction valve on the suction head located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly is opened, so as to suck the crushed mud and slag from the multi-functional drilling assembly into the crushing device. The crushing device crushes the sucked mud and slag a second time and sends it into the mixing tank for mixing. The grouting system pumps mud slurry into the mixing tank in real time to mix with the mud and slag. The slag discharge system pumps the mud and slag mixture in the mixing tank to the ground for collection and treatment in real time.
7. A mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability according to claim 2, characterized in that... In step S1, the strata drilled by the drilling rig are rock strata; The slag treatment mechanism includes a mixing device, a crushing device, a slag suction system, a slag discharge system, and a grouting system; The mixing device includes a mixing tank and a mixing mechanism disposed on the mixing tank; a slag suction port disposed on the mixing tank is connected to the slag suction system, and a slag discharge port disposed on the mixing tank is connected to the slag discharge system; the grouting system is connected to the multi-functional drilling assembly; the mixing mechanism includes a main gear and several auxiliary gears meshing with the main gear; the main gear is driven to rotate by a mixing motor or by the lower end of the vertical drill rod; a mixing main rotating shaft extending into the mixing tank is coaxially disposed on the main gear, and mixing blades are disposed on the mixing main rotating shaft; a mixing auxiliary rotating shaft extending into the mixing tank is coaxially disposed on the auxiliary gear, and mixing blades are disposed on the mixing auxiliary rotating shaft; The slag suction system includes a slag suction main pipe and a multi-functional slag suction branch pipe branching out from the suction port of the slag suction main pipe. The suction head of the multi-functional slag suction branch pipe is connected to the multi-functional drill assembly and is located close to the cylindrical drill assembly. Each suction head is provided with a multi-functional slag suction valve. The multi-functional slag suction branch pipe is connected to the slag suction main pipe through a telescopic pipe. The slag discharge system includes a slag discharge pipe and a slag discharge pump installed on the slag discharge pipe. The lower end of the slag discharge pipe is connected to the slag discharge port on the mixing tank. The grouting system includes a main grouting pipe, a grouting pump, and multi-functional grouting branch pipes. One end of the main grouting pipe is connected to the grouting pump located on the ground, and the other end is connected to several multi-functional grouting branch pipes. The nozzles of the multi-functional grouting branch pipes are connected to the multi-functional drilling assembly and are located close to the cylindrical drilling assembly. Each nozzle is equipped with a multi-functional grouting valve. The multi-functional grouting branch pipes are connected to the main grouting pipe via telescopic pipes.
8. The mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and reaming capability according to claim 7, characterized in that... The U-shaped fork plate consists of a web, wing plates on both sides of the web, and a steel support in the middle of the web. The web includes a horizontal web and a vertical web. The cylindrical drill assembly includes two cylinders, a motor that drives the cylinders to rotate, a plurality of hobbing cutter assemblies spaced apart on the surface of the cylinders, and a plurality of reamer assemblies arranged between adjacent hobbing cutter assemblies. The hobbing cutter assembly includes a hobbing cutter base and a ring of hobbing cutters fixed on the hobbing cutter base. The reamer assembly includes a reamer base and a reamer that is inclinedly fixed on the reamer base. The motor shaft passes through the cylinders on both sides, and the end of the motor shaft is correspondingly disposed in the shaft holes of the wing plates on both sides of the U-shaped fork plate. The outer shell of the motor is welded and fixed to the steel support. The sliding reaction frame includes a reaction plate, a rail plate, and a connecting plate. The rail plate is installed on the top of the reaction plate, and T-shaped slide rails are fixed on both sides of the bottom of the rail plate. The connecting plate is fixed on both sides of the web of the U-shaped fork plate. A slider is fixed on the top of the connecting plate, and a T-shaped groove that mates with the T-shaped slide rail is opened in the slider. The cylinder end face of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and the piston rod of the horizontal hydraulic cylinder is connected to the vertical web of the U-shaped fork plate. The vertical hydraulic assembly also includes a rigid enclosure arranged circumferentially along the bottom of the mixing tank, and a rubber pad is provided at the bottom of the rigid enclosure.
9. A mechanical drilling method for rectangular anti-slide piles with horizontal cantilever and axle reinforcement, as described in claim 8, is characterized in that... In steps S2 and S5, during the vertical drilling of rock formations by all the multi-functional drilling assemblies on the drilling rigs, the slag suction valve on the suction head of the cylindrical drilling assembly located near the vertical plane of the multi-functional drilling assembly and the grouting valve on the nozzle are closed, while the grouting valve on the nozzle of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valve on the suction head of the cylindrical drilling assembly located near the horizontal plane of the multi-functional drilling assembly is opened to suck the mixture of rock fragments and mud broken by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked rock fragments and mud mixture and sends it into the mixing tank for mixing. The slag discharge system continuously pumps the rock fragments and mud mixture from the mixing tank to the ground for collection and treatment. In step S3, during the process of drilling the rock strata to form the haunch hole using the multi-functional drilling assembly on the drilling rig located near the haunch hole and the horizontal cantilever pile hole excavation section, the grouting valves of all the nozzles on the drilling rig are opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valves on all the suction heads are opened to suck the slag crushed by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked slag and sends it into the mixing tank for mixing. The grouting system pumps mud into the mixing tank in real time to mix with the slag. The slag discharge system pumps the slag and mud mixture in the mixing tank to the ground for collection and treatment in real time. In step S4, during the process of the horizontal hydraulic cylinder on the drilling rig, located near the axle hole and the horizontal cantilever pile hole excavation section, driving the multi-functional drilling assembly to move horizontally outward to drill the horizontal cantilever pile hole, the slag suction valve on the suction head and the grouting valve on the nozzle, located near the cylindrical drilling assembly on the horizontal plane of the multi-functional drilling assembly, are closed, and the grouting valve on the nozzle, located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly, is opened to continuously inject mud into the rock surface at the drilling site of the multi-functional drilling assembly. At the same time, the slag suction valve on the suction head, located near the cylindrical drilling assembly on the vertical plane of the multi-functional drilling assembly, is opened to suck the mixture of rock fragments and mud broken by the multi-functional drilling assembly into the crushing device. The crushing device further crushes the sucked rock fragments and mud mixture and sends it into the mixing tank for mixing. The slag discharge system continuously pumps the rock fragments and mud mixture from the mixing tank to the ground for collection and treatment.