A non-combustibility detector for building external wall insulation materials
By designing a lifting mechanism and a rotating crossbeam structure, the problem of time-consuming and labor-intensive cage replacement in the non-combustible testing of thermal insulation materials has been solved, achieving an efficient and safe testing process and improving testing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHANGQIU HENGZHENG CONSTR ENG QUALITY TESTING CO LTD
- Filing Date
- 2023-09-11
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, replacing insulation materials for non-combustibility testing is time-consuming and labor-intensive, and the connection between the cage and the boom is not easily aligned, reducing testing efficiency.
A non-combustible testing instrument for building exterior wall insulation materials was designed. It adopts a lifting mechanism and a rotating crossbeam structure, combined with a hook device and sensors, to realize convenient replacement of the cage and stability testing.
It improves the efficiency of non-combustible testing of thermal insulation materials, saves time and effort in operation, ensures the stability and safety of the cage, prevents burns from furnace ash, and enhances the safety and efficiency of testing.
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Figure CN117030922B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of non-combustibility detection of thermal insulation materials, and particularly relates to a non-combustibility detector for building external wall thermal insulation materials. BACKGROUND
[0002] Now, the thermal insulation system of building external walls is being applied more and more in domestic construction engineering, and the fire hazard is the most important and to-be-solved problem for thermal insulation materials. The thermal insulation materials are divided into A, B and C grades, and the A-grade material is also called non-combustible building material, that is, a material that almost does not burn. In order to prevent the fire hazard, it is necessary to detect the non-combustibility of the A-grade thermal insulation material.
[0003] In the prior art, when the non-combustibility of the thermal insulation material is detected, the thermal insulation material needs to be placed in a cage. Since the temperature of the building material non-combustion test furnace is high, the cage needs to be hung directly above the building material non-combustion test furnace for non-combustibility detection. Usually, the cage is hung on a vertical suspender, and the suspender is fixed on a cross arm, and the cross arm is arranged on the support rods on both sides of the furnace body. When the thermal insulation material in the cage needs to be replaced, the two ends of the cross arm need to be released on the support rods, and then the cross arm is pulled upwards. The cross arm moves upwards, drives the suspender to move vertically upwards, and then drives the cage to move vertically upwards, so that the cage is away from the combustion port of the test furnace. After the thermal insulation material is replaced, the cage is hung on the suspender again. Since the hook body on the suspender is fixed, when the hook on the cage is connected with the hook body on the suspender, the hook on the cage needs to be aligned with the hook body on the suspender to ensure the stability of the cage.
[0004] When the thermal insulation material is replaced, the cross arm needs to be released to move upwards, and the hook on the cage is not easy to align with the hook body on the suspender. The operation is time-consuming and laborious, and the efficiency of non-combustibility detection is reduced. SUMMARY
[0005] The present application provides a non-combustibility detector for building external wall thermal insulation materials to solve the technical problem of time-consuming and laborious operation when the thermal insulation material is replaced for non-combustibility detection.
[0006] The present application is realized by the following measures:
[0007] The utility model provides a kind of building outer wall insulation material non-combustibility detector, including building material non-combustibility test furnace, the building material non-combustibility test furnace both sides are provided with support rod A and support rod B, support rod A and support rod B between being provided with crosspiece, crosspiece is provided with derrick on, derrick is provided with hook device on, hook device is provided with cage on, support rod A is provided with lifting mechanism, the one end of crosspiece is arranged on lifting mechanism, the other end of crosspiece is arranged on support rod B, crosspiece is rotated after being lifted to suitable position.
[0008] Further, the support rod A is a hollow cylinder, the upper end side of the support rod A is provided with a long hole, the upper end of the long hole is provided with a transverse hole, the transverse hole is through the long hole, the support rod B is a cylindrical rod, the outer diameter of the support rod B is smaller than the diameter of the support rod A.
[0009] Further, the lifting mechanism includes a lead screw, the upper end of the support rod A is provided with a fixed plate, the lower end of the support rod A is provided with a bottom plate, the lead screw is arranged in the support rod A, one end of the lead screw is provided with a motor through the bottom plate, the side of the building material non-combustibility test furnace is provided with a supporting plate, the motor is arranged on the supporting plate, the other end of the lead screw is provided through the fixed plate, the lead screw is provided with a moving block, the moving block is a circular ring, the outer diameter of the moving block is equal to the inner diameter of the support rod A, the moving block is provided with an internal thread corresponding to the external thread of the lead screw.
[0010] Further, the crosspiece includes a left end, a middle part and a right end, the left end of the crosspiece is fixedly connected with the moving block, the front and back width of the left end of the crosspiece is equal to the width of the long hole, the middle part of the crosspiece is provided with a through hole, the derrick is arranged in the through hole, the right end of the crosspiece is provided with a circular arc groove, the diameter of the circular arc groove is equal to the outer diameter of the support rod B, the end surface of the right end of the crosspiece is provided with a fastening bolt A, the tail of the fastening bolt A is connected with the support rod B.
[0011] Further, the derrick is provided with a fastening bolt B at the joint with the crosspiece, the tail of the fastening bolt B is connected with the outer side of the crosspiece through the crosspiece, the bottom of the derrick is provided with a mounting plate, the sensor A is arranged through the mounting plate, the derrick is provided with wires connected with the sensor A, the sensor B is arranged on the side wall of the bottom of the derrick, the derrick is provided with wires connected with the sensor B, and the hook device is arranged on the bottom of the derrick.
[0012] Further, the hook device comprises a triangular collar, a hook assembly is arranged on each side of the triangular collar, the hook assembly comprises a fixing block, a hook is pivotally arranged on the fixing block, a top rod is arranged on the rear side of the hook, and a top ball is arranged on the top rod.
[0013] Further, the cage comprises three hooks, each of the hooks is L-shaped and comprises a vertical part and a horizontal part, an outward hook body is arranged on the upper end of the vertical part of the hook, a fixing ring is sleeved close to the hook body, the inner side of the fixing ring is fixedly connected with the outer sides of the three hooks, and the hook body is connected with the hook.
[0014] Further, the building material non-combustibility test furnace is provided with an ash collecting sleeve at the bottom, a bearing rod is arranged between the ash collecting sleeve and the bottom of the building material non-combustibility test furnace, and the ash collecting sleeve is arranged on the ground.
[0015] The present application has the following beneficial effects:
[0016] 1. The present application can detect the non-combustibility of thermal insulation materials, which is time-saving and labor-saving, and can improve the efficiency of non-combustibility detection of thermal insulation materials.
[0017] 2. In order to prevent the operator from being scalded by the ash, the ash is collected into the ash collecting sleeve. The bearing rod has a supporting effect and can support the weight of the entire building material non-combustibility test furnace and the weight of each part of the building material non-combustibility test furnace.
[0018] 3. Because the outer diameter of the moving block is equal to the inner diameter of the support rod A, the inner diameter of the support rod A has a limiting effect on the moving block, and the moving block can only move up and down along the axis of the lead screw. The long hole is a channel for ensuring that the cross arm rises and falls with the moving block. When the moving block moves to the uppermost end of the long hole, the moving block no longer has a limiting effect on the moving block, and at this time, the moving block rotates with the rotation of the lead screw. After the fastening bolt at one end of the cross arm is opened, the cross arm rotates with the rotation of the moving block, so that the hook device rotates to a position deviating from the center of the building material non-combustibility test furnace, facilitating the taking and placing of the cage.
[0019] 4. The outer diameter of the support rod B is smaller than the diameter of the support rod A, which is used to set the arc-shaped groove. The width of the left end of the cross arm is limited by the width of the long hole, so the width of the left end of the cross arm is smaller than the width of the right end of the cross arm. Preferably, the arc-shaped groove has a straight groove, and an arc-shaped groove is arranged at the rear end of the straight groove, which further improves the stability of the cross arm. The arrangement of the fastening bolt A also further improves the stability of the cross arm.
[0020] 5. The function of the fastening bolt B is to prevent the drop of the hanger, the purpose of the installation plate is to improve the stability of the sensor A, the inside of the hanger is provided with a wire connected with the sensor A and a wire connected with the sensor B, which aims to prevent the wire from leaking and winding, wherein the sensor A is used to detect the combustion temperature inside the thermal insulation material, and the sensor B is used to detect the temperature outside the thermal insulation material.
[0021] 6. The hook is pivotally connected with the fixing block, the angle of the hook can be adjusted, the hook body on the cage is connected with the hook, the top ball is used to abut against the side of the triangular sleeve ring after the cage is installed on the hook, the heavier the weight of the cage is, the stronger the extrusion force of the top ball abutting against the side of the triangular sleeve ring is, and when the top ball abuts against the side of the triangular sleeve ring, the rotation of the hook can be effectively prevented.
[0022] 7. The main function of the cage is to hold the thermal insulation material, the horizontal part of each hook is fixedly connected, which aims to prevent the thermal insulation material from falling without combustion, and the fixed ring is used to improve the stability of the hook. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present application.
[0024] Figure 2 It is a structural schematic diagram of another position of the lifting mechanism and the support rod A and the support rod B.
[0025] Figure 3 It is a partial enlarged view of A of the present application. Figure 2
[0026] Figure 4 It is a partial enlarged view of B of the present application. Figure 2
[0027] Figure 5 It is a structural schematic diagram of the support rod A.
[0028] Figure 6 It is another structural schematic diagram of the lifting mechanism and the support rod A and the support rod B.
[0029] Figure 7 It is a structural schematic diagram of the cross arm.
[0030] Figure 8 It is a structural schematic diagram of the hanger on the present application.
[0031] Figure 9 It is a partial enlarged view of C of the present application. Figure 8
[0032] Figure 10 It is a structural schematic diagram of the hook device on the present application.
[0033] Figure 11 is a local enlarged view of D. Figure 10
[0034] Figure 12 is a structural schematic view of the hook assembly.
[0035] Figure 13 is a structural schematic view of the cage.
[0036] Wherein, the reference signs are: 1. Building material non-combustible test furnace; 2. Support rod A; 21. Long strip through hole; 22. Transverse through hole; 3. Support rod B; 4. Cross arm; 41. Perforation; 42. Circular arc groove; 43. Fastening bolt A; 5. Suspender; 51. Fastening bolt B; 53. Sensor A; 54. Sensor B; 6. Hook device; 61. Triangular ring sleeve; 62. Hook assembly; 621. Fixed block; 622. Hook; 623. Top rod; 624. Top ball; 7. Cage; 71. Hook; 711. Vertical part; 712. Horizontal part; 713. Hook body; 72. Fixed ring; 8. Lifting mechanism; 81. Lead screw; 82. Fixed plate; 83. Bottom plate; 84. Motor; 85. Support plate; 86. Moving block; 9. Ash collection sleeve; 10. Load bearing rod. DETAILED DESCRIPTION
[0037] In order to clearly illustrate the technical features of the present scheme, the present scheme will be described below through specific embodiments.
[0038] Referring to Figure 1 , in order to detect the non-combustibility of A-level thermal insulation materials, the present application provides a non-combustibility detector for building external wall thermal insulation materials, comprising a building material non-combustible test furnace 1, wherein the building material non-combustible test furnace 1 is provided with an ash collection sleeve 9 at the bottom, and the ash collection sleeve 9 and the bottom of the building material non-combustible test furnace 1 are provided with a load bearing rod 10, and the ash collection sleeve 9 is arranged on the ground.
[0039] The building material non-combustible test furnace is an electric furnace, which is heated by magnetic field induction eddy current principle, specifically, a magnetic field is generated by the current passing through the coil, when the magnetic force in the magnetic field passes through the bottom of the iron-containing pot, countless small eddy currents are generated, so that the pot itself is heated at high speed. Because the building material non-combustible test furnace is wound with coils around and has a through hole in the middle, during the combustion of the thermal insulation material, ash will fall, because the temperature during the combustion of the building material non-combustible furnace is very high, about 800 DEG C, so the temperature of the ash after combustion is still very high after falling, in order to prevent the ash from scalding the operator, the ash is collected into the ash collection sleeve.
[0040] The load bearing rod has a supporting effect and can support the weight of the whole building material non-combustible test furnace and the weight of each part of the building material non-combustible test furnace.
[0041] Referring toFigure 2 , Figure 3 and Figure 5 , the building material non-combustible test furnace 1 is provided with support rods A2 and support rods B3 on both sides, wherein the support rod A2 is a hollow cylinder, a long hole 21 is arranged on the upper end side of the support rod A2, a transverse hole 22 is arranged on the upper end of the long hole 21, the transverse hole 22 penetrates the long hole 21, and the support rod B3 is a cylindrical rod, the outer diameter of the support rod B3 is smaller than the diameter of the support rod A2.
[0042] Referring to Figure 1 , Figure 3 , the support rod A2 is provided with a lifting mechanism 8, one end of the cross arm 4 is arranged on the lifting mechanism 8, the other end of the cross arm 4 is arranged on the support rod B3, and the cross arm 4 rotates after being lifted to the appropriate position.
[0043] Referring to Figure 2 , Figure 3 , Figure 5 and Figure 6 , the lifting mechanism 8 includes a lead screw 81, a fixed plate 82 is arranged on the upper end of the support rod A2, a bottom plate 83 is arranged on the lower end of the support rod A2, the lead screw 81 is arranged in the support rod A2, a motor 84 is arranged at one end of the lead screw 81 and penetrates the bottom plate 83, a supporting plate 85 is arranged on the side of the building material non-combustible test furnace 1, the motor 84 is arranged on the supporting plate 85, the other end of the lead screw 81 penetrates the fixed plate 82, a moving block 86 is arranged on the lead screw 81, the moving block 86 is a circular ring, the outer diameter of the moving block 86 is equal to the inner diameter of the support rod A2, and an inner thread corresponding to the outer thread of the lead screw is arranged in the moving block.
[0044] Because the outer diameter of the moving block is equal to the inner diameter of the support rod A, the inner diameter of the support rod A limits the moving block, and the moving block can only move up and down along the axis of the lead screw. The long hole is a channel to ensure that the cross arm moves up and down with the moving block. When the moving block moves to the uppermost end of the long hole, the transverse hole no longer limits the moving block, and at this time the moving block rotates with the rotation of the lead screw. After the fastening bolt at one end of the cross arm is opened, the cross arm rotates with the rotation of the moving block, so that the hook device rotates to a position deviating from the center of the building material non-combustible test furnace, facilitating the taking and placing of the hanging cage.
[0045] Referring to Figure 1 , Figure 2 , Figure 4 and Figure 7The cross arm 4 is provided between the support rod A2 and the support rod B3, preferably, the cross arm 4 comprises a left end, a middle part and a right end, the left end of the cross arm 4 is fixedly connected with the moving block 86, the front and back width of the left end of the cross arm 4 is equal to the width of the long strip through hole 21, the middle part of the cross arm 4 is provided with a through hole 41, a suspender 5 is arranged in the through hole 41, the right end of the cross arm 4 is provided with a circular arc groove 42, the diameter of the circular arc groove 42 is equal to the outer diameter of the support rod B3, the end surface of the right end of the cross arm 4 is provided with a fastening bolt A43, the tail of the fastening bolt A43 is connected with the support rod B3.
[0046] The outer diameter of the support rod B is smaller than the diameter of the support rod A, in order to set the arc-shaped groove, the width of the left end of the cross arm is limited by the width of the long strip through hole, so the width of the left end of the cross arm is smaller than the width of the right end of the cross arm, preferably, the arc-shaped groove has a straight groove, an arc-shaped groove is arranged at the rear end of the straight groove, in order to further improve the stability of the cross arm, the arrangement of the fastening bolt A further improves the stability of the cross arm.
[0047] Referring to Figure 8 and Figure 9 , the suspender 5 is arranged on the cross arm 4, preferably, the suspender 5 is provided with a fastening bolt B51 at the joint with the cross arm 4, the tail of the fastening bolt B51 penetrates the outer side of the cross arm 4 and is connected with the suspender 5, the bottom of the suspender 5 is provided with a mounting plate, the mounting plate is provided with a sensor A53 penetratingly arranged thereon, the suspender 5 is provided with wires connected with the sensor A53, the bottom side wall of the suspender 5 is provided with a sensor B54, the suspender 5 is provided with wires connected with the sensor B54, and the bottom of the suspender 5 is provided with a hook device 6.
[0048] The function of the fastening bolt B is to prevent the suspender from falling off, the purpose of the mounting plate is to improve the stability of the sensor A, the wires connected with the sensor A and the wires connected with the sensor B are arranged in the suspender, in order to prevent the wires from being exposed and entangled.
[0049] The function of the sensor A is to detect the combustion temperature inside the thermal insulation material, and the sensor B is to detect the temperature outside the thermal insulation material.
[0050] Referring to Figure 10 - Figure 12 , the suspender 5 is provided with a hook device 6, preferably, the hook device 6 comprises a triangular sleeve ring 61, the triangular sleeve ring 61 is provided with a hook assembly 62 on each side, the hook assembly 62 comprises a fixed block 621, a hook 622 is pivotally arranged on the fixed block 621, a top rod 623 is arranged on the rear side of the hook 622, and a top ball 624 is arranged on the top rod 623.
[0051] The hook is pivotally connected with the fixing block, the angle of the hook can be adjusted, the hook body on the cage is connected with the hook conveniently, the top ball abuts against the side of the triangular sleeve ring after the cage is installed on the hook, the heavier the weight of the cage is, the stronger the extrusion force of the top ball abutting against the side of the triangular sleeve ring is, and the top ball can effectively prevent the hook from continuing to rotate after abutting against the side of the triangular sleeve ring.
[0052] Referring to Figure 13 The cage 7 is arranged on the hook device 6, preferably, the cage 7 comprises three hooks 71, each of the hooks 71 is L-shaped and comprises a vertical part 711 and a horizontal part 712, the outer end of the vertical part of the hook is provided with a hook body 713, and a fixing ring 72 is arranged on the hook body 713, the inner side of the fixing ring 72 is fixedly connected with the outer sides of the three hooks 71, and the hook body 713 is connected with the hook 622.
[0053] The cage is mainly used for containing the thermal insulation material, the horizontal parts of the hooks are fixedly connected, so that the thermal insulation material can be prevented from falling off before being burned, and the fixing ring is used for improving the stability of the hook.
[0054] The use process of the present application is as follows: the thermal insulation material is placed in the cage, the fastening bolt A on the cross arm is opened, the motor is started, the output shaft of the motor rotates to drive the screw rod to rotate, the screw rod rotates to drive the moving block to rotate along the axis of the screw rod, when the moving block moves to the uppermost end of the long hole, the moving block rotates to drive the cross arm to rotate, in this process, the cross arm is lifted and then rotated, so that the hook device on the boom deviates from the center of the furnace mouth of the building material non-combustibility test furnace, at this time, the angle of the hook is adjusted, when the hook body on the cage is completely hung on the hook, the hook is pressed, so that the top ball abuts against the side of the triangular sleeve ring.
[0055] The building material non-combustibility test furnace is powered on, the temperature of the thermal insulation material inside is detected by the sensor A, and the temperature outside the thermal insulation material is detected by the sensor B, and the ash of the thermal insulation material after being burned falls into the furnace ash collecting sleeve for collection.
[0056] The technical features not described in the present application can be realized by or using the prior art, which will not be described here, of course, the above description is not a limitation of the present application, the present application is not limited to the above examples, the changes, modifications, additions or replacements made by the ordinary skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. A building exterior wall insulation non-combustibility detector, comprising a building material non-combustibility test furnace (1), both sides of which are provided with support rods A (2) and support rods B (3), between which a cross arm (4) is arranged, and a hanging rod (5) is arranged on the cross arm (4), characterized in that, The boom (5) is provided with a hook device (6), the hook device (6) is provided with a cage (7), the support rod A (2) is provided with a lifting mechanism (8), one end of the cross arm (4) is arranged on the lifting mechanism (8), the other end of the cross arm (4) is arranged on the support rod B (3), and the cross arm (4) realizes rotary motion after being lifted to a suitable position. The lifting mechanism (8) comprises a lead screw (81), the support rod A (2) is provided with a fixed plate (82) at the upper end, the support rod A (2) is provided with a bottom plate (83) at the lower end, the lead screw (81) is arranged in the support rod A (2), one end of the lead screw (81) penetrates the bottom plate (83) and is provided with a motor (84), the side of the building material non-combustible test furnace (1) is provided with a supporting plate (85), the supporting plate (85) is provided with the motor (84), the other end of the lead screw (81) penetrates the fixed plate (82), the lead screw (81) is provided with a moving block (86), the moving block (86) is a circular ring type, the outer diameter of the moving block (86) is equal to the inner diameter of the support rod A (2), and the moving block is provided with internal threads corresponding to the external threads of the lead screw (81). The support rod A (2) is a hollow cylinder, the upper end side of the support rod A (2) is provided with a long strip through hole (21), the upper end of the long strip through hole (21) is provided with a transverse through hole (22), the transverse through hole (22) penetrates the long strip through hole (21), the support rod B (3) is a cylindrical rod, and the outer diameter of the support rod B (3) is smaller than the diameter of the support rod A (2). The cross arm (4) comprises a left end, a middle part and a right end, the left end of the cross arm (4) is fixedly connected with the moving block (86), the front and back width of the left end of the cross arm (4) is equal to the width of the long strip through hole (21), the middle part of the cross arm (4) is provided with a through hole (41), the through hole (41) is provided with the boom (5), the right end of the cross arm (4) is provided with a circular arc groove (42), the diameter of the circular arc groove (42) is equal to the outer diameter of the support rod B (3), and the end surface of the right end of the cross arm (4) is provided with a fastening bolt A (43), and the tail of the fastening bolt A (43) is connected with the support rod B (3). The hook device (6) comprises a triangular sleeve ring (61), the triangular sleeve ring (61) is provided with a hook assembly (62) on each side, the hook assembly (62) comprises a fixed block (621), a hook (622) is pivotally arranged on the fixed block (621), a top rod (623) is arranged on the rear side of the hook (622), and a top ball (624) is arranged on the top rod (623).
2. The non-combustibility detector for building external wall insulation material according to claim 1, characterized in that, The boom (5) is provided with fastening bolts B (51) at the joint with the cross arm (4), the tail of the fastening bolts B (51) penetrates the cross arm (4) and is connected with the outer side of the boom (5), the bottom of the boom (5) is provided with a mounting plate, the sensor A (53) is arranged through the mounting plate, the boom (5) is provided with wires connected with the sensor A (53), the bottom side wall of the boom (5) is provided with a sensor B (54), the boom (5) is provided with wires connected with the sensor B (54), and the bottom of the boom (5) is provided with the hook device (6).
3. The non-combustibility detector for building external wall insulation material according to claim 1, characterized in that, The cage (7) comprises three hooks (71), each of which is L-shaped and comprises a vertical part (711) and a horizontal part (712), the outer end of the vertical part of the hook is provided with a hook body (713), a fixed ring (72) is sleeved near the hook body (713), the inner side of the fixed ring (72) is fixedly connected with the outer sides of the three hooks (71), and the hook body (713) is connected with the hook (622).
4. The non-combustibility detector for thermal insulation materials of building exterior walls according to claim 1, characterized in that, The building material non-combustibility test furnace (1) is provided with an ash collecting sleeve (9) at the bottom, a bearing rod (10) is arranged between the ash collecting sleeve (9) and the bottom of the building material non-combustibility test furnace (1), and the ash collecting sleeve (9) is arranged on the ground.
Citation Information
Patent Citations
Building material incombustibility test furnace
CN217237927U
Building material incombustibility test furnace
CN219038942U
Perpendicularity detection device
CN220871753U