A pipe auxiliary welding equipment suitable for refrigeration machine room
By designing auxiliary welding equipment for pipes in refrigeration rooms, the problems of multi-person collaborative operation and space constraints in the welding process of water collector pipes were solved, realizing safe and reliable mechanized welding and improving work efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-25
- Publication Date
- 2026-03-31
AI Technical Summary
The welding of pipes for water collectors in the chiller room requires multiple people to work together. Space is limited and there are safety risks. Traditional manual welding methods are time-consuming, labor-intensive and unsafe.
A pipe auxiliary welding device suitable for refrigeration rooms was designed, including a movable base, support frame, lifting mechanism, connecting components, etc., to realize the clamping and installation of main pipes, reduce manual operation, and improve safety and efficiency.
Mechanized welding reduces manual labor, lowers operational risks, improves work efficiency, adapts to various operating environments, and provides stable support and safety assurance.
Smart Images

Figure CN117047389B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding auxiliary equipment processing technology, and in particular to an auxiliary welding device for pipes used in refrigeration rooms. Background Technology
[0002] Welding of water manifolds plays a crucial role in HVAC engineering within cold storage refrigeration rooms. As vital storage areas for food and pharmaceuticals, cold storage refrigeration rooms require a stable temperature and humidity environment. Water manifolds are a critical component of this constant temperature and humidity system, collecting moisture from the air to keep the room dry, protecting equipment and minimizing water waste. Welding is a critical process in the manufacturing, installation, and maintenance of water manifolds. Proper welding securely connects the different parts of the water manifold, improving its overall strength and stability. It also allows for proper installation and connection to other equipment, ensuring the air conditioning system operates at constant temperature and humidity. Furthermore, welding facilitates easier repair and replacement of damaged or aging parts during maintenance and replacement, ensuring the continuous operation of the constant temperature and humidity system. Therefore, water manifolds play a vital role in HVAC engineering within cold storage refrigeration rooms, and welding is an indispensable key step in their production, installation, and maintenance. Proper welding ensures the strength, stability, and efficiency of the water collector, thereby guaranteeing a stable temperature and humidity environment in the cold storage refrigeration room.
[0003] However, during the pipe welding process between the water collectors and other equipment in the refrigeration room, the large cooling demand and the large size and weight of the water collector pipes and devices necessitate multi-person operation. This is not only time-consuming and labor-intensive but also poses a threat to the health and safety of the workers. Secondly, because the water collectors are sometimes installed in corners of the building, their operating space is limited, increasing the difficulty of installation and maintenance. This not only increases the danger to the operators but also the difficulty and time cost of the operation. In addition, when connecting the pipes of the water collectors, welding at height is sometimes required. This operation is difficult and requires more safety measures. Traditional manual welding methods require operators to work suspended at height, posing a threat to personnel safety and increasing the risk of operation.
[0004] How to solve the above-mentioned technical problems is the problem faced by this invention. Summary of the Invention
[0005] To address the aforementioned issues, this invention provides a rationally designed, safe, and reliable auxiliary welding device for pipes in refrigeration rooms. It integrates multiple components, including a movable base, support frame, lifting mechanism, connecting components, moving components, rotating components, and top support components, enabling the clamping and installation of main pipes. It is particularly suitable for welding main pipes between multiple water collectors, thereby solving technical problems such as multi-person collaborative operation, limited operating space, and welding in mid-air during the welding process in refrigeration rooms, thus improving work efficiency and safety.
[0006] The technical solution adopted by the present invention to solve its technical problem is: an auxiliary welding equipment for pipes in a refrigeration room, including a movable base, a walking unit on the movable base, a support frame on one side of the movable base, a rotating component that cooperates with the support frame on the movable base, a moving component that cooperates with the rotating component at the bottom end of the support frame, and a top support component that cooperates with the moving component at the top end of the support frame;
[0007] The support frame is equipped with a lifting mechanism, the lifting mechanism is equipped with a telescopic arm assembly, and the front end of the telescopic arm assembly is equipped with a clamping component for clamping the main pipe. Both sides of the support frame are equipped with auxiliary hoisting mechanisms that cooperate with the clamping components, and the support frame is equipped with a connecting arm assembly that cooperates with the auxiliary hoisting mechanisms.
[0008] The support frame includes a support base with a U-shaped cross-section that cooperates with the moving component. A support top seat with a U-shaped cross-section that cooperates with the top support component is provided directly above the support base. A connecting frame is provided between the support base and the support top seat. A connecting component that cooperates with the rotating component or the moving component is provided on the support base.
[0009] The connecting assembly is provided with a plurality of connecting units, and each connecting unit includes a height control cylinder disposed on the support base, the height control cylinder having a height groove, the height control cylinder being provided with a connecting clamping block that slides with the height groove and is connected to the rotating assembly or the moving assembly, and the connecting clamping block being provided with a fastening screw that cooperates with the rotating assembly or the moving assembly; the height control cylinder is provided with a height hydraulic rod that cooperates with the connecting clamping block.
[0010] The movable component includes a movable column that cooperates with the connecting clamping block, and a movable seat is provided at the bottom end of the movable column, and a movable ball is provided at the bottom end of the movable seat, and a limiting block is provided on the top surface of the movable seat, and a limiting groove is provided on the movable seat, and a stabilizing unit that cooperates with the top support component is provided on the movable seat.
[0011] The stabilizing unit includes a stabilizing seat sleeved on the movable column. The stabilizing seat has a mating groove that mates with the limiting block. The bottom surface of the stabilizing seat has an embedding groove that communicates with the mating groove, and the movable seat is located in the embedding groove. The stabilizing seat is provided with a socket, and the socket is provided with a socket screw that mates with the limiting groove. The stabilizing seat is also provided with a stabilizing plate, and a hydraulic jack is provided on the stabilizing plate.
[0012] The rotating assembly includes a rotating base disposed on the movable base, the rotating base being provided with a rotating shaft that rotatably engages with the rotating base, and a rotating drive unit that engages with the rotating shaft being disposed on the movable base. A rotating column that engages with the connecting clamping block is disposed directly above the rotating shaft, and a coupling is disposed between the rotating column and the rotating shaft.
[0013] The top support assembly includes a plurality of top support hydraulic cylinders disposed on the top support base. The movable ends of the plurality of top support hydraulic cylinders are connected to the same top support frame. A ball bearing seat is disposed on the top surface of the top support frame, and a ball bearing is disposed on the ball bearing seat. A top support hydraulic rod that cooperates with the ball bearing is disposed on the top surface of the top support frame.
[0014] Furthermore, the lifting mechanism includes a movable frame that slides with the support frame, and the support frame is vertically provided with a linear drive component that cooperates with the movable frame. A guide frame is provided on the movable frame, and a lifting frame that cooperates with the guide frame is provided on the guide frame. The guide frame is provided with a linear drive component that cooperates with the lifting frame.
[0015] The top surface of the movable frame is provided with a stable support component that cooperates with the lifting frame. The top end of the lifting frame is provided with a telescopic arm assembly, and the moving end of the telescopic arm assembly is provided with a clamping seat. The lifting frame is provided with a stable support component that cooperates with the clamping seat.
[0016] The stabilizing support assembly includes a stabilizing plate disposed on the movable frame, a stabilizing slide rail disposed on the stabilizing slide rail, a stabilizing lead screw disposed on the stabilizing slide rail, a sliding seat disposed on the stabilizing slide rail that cooperates with the stabilizing lead screw, and a hinge seat disposed on the lifting frame, with a stabilizing support arm disposed between the hinge seat and the sliding seat; and the structure of the stabilizing support assembly is basically the same as that of the stabilizing support assembly.
[0017] The telescopic boom assembly includes a telescopic hydraulic cylinder mounted on the lifting frame, and the clamping seat is located at the moving end of the telescopic hydraulic cylinder; the clamping assembly includes two opposing clamping semicircular frames, and a connecting screw is provided between the two clamping semicircular frames, and a fastening screw that mates with the pipe is provided on the clamping semicircular frame, and a connecting unit that mates with the clamping semicircular frame is provided on the clamping seat.
[0018] Furthermore, the auxiliary hoisting mechanism includes an auxiliary support, and both the top and bottom ends of the auxiliary support are provided with expansion components that are basically the same as the structure of the top support component. The auxiliary support is vertically provided with a vertical slide rail, and a sliding frame is provided on the vertical slide rail. The auxiliary support is provided with a limiting component that cooperates with the sliding frame. The auxiliary support is provided with a positioning component that cooperates with the water collector. The sliding frame is provided with an auxiliary clamping component that cooperates with the pipe. The auxiliary support is provided with a connecting seat that cooperates with the connecting arm component.
[0019] Furthermore, the connecting arm assembly includes a connecting telescopic arm whose two ends are rotatably connected to the support frame and the connecting seat, respectively. The connecting telescopic arm is fitted with a connecting cylinder, and a connecting plate is provided on the connecting cylinder. The connecting plate is rotatably connected to one end of the connecting telescopic rod, and the other end of the connecting telescopic rod is rotatably connected to the support frame.
[0020] This invention mechanizes the pipe welding between the water collector and other equipment, reducing the need for manual operation and improving work efficiency. At the same time, through the design of lifting mechanisms and stable support components, it provides more safety protection facilities and reduces operational risks. In addition, the design of components such as the movable base and auxiliary hoisting mechanism can adapt to various operating environments under various constraints, improving operational flexibility and adaptability.
[0021] This invention, through the design of a movable base and a walking unit, allows the pipe to be welded to move freely within the refrigeration room, realizing the movement and rotation functions during the welding process. This reduces the time and effort required for operators to move and adjust the welding direction, effectively reducing the number of operators during the welding process and improving work efficiency. At the same time, the design of the moving components and top support components provides stable support and limiting functions, ensuring the safety of the workers.
[0022] The lifting mechanism and telescopic arm assembly of the support frame of the present invention can be adjusted in position and angle to adapt to different operating spaces. The height and position of the main pipe can be adjusted, solving the problem of operating space limitation. At the same time, the structural design can provide stable support and clamping function, providing support for aerial welding. It can clamp the pipe and adjust its height, reducing the operator's climbing and squatting actions, reducing labor intensity and improving work efficiency.
[0023] The stable support assembly and stabilizing support component in this invention provide a stable support function through the cooperation of a stabilizing plate, a stabilizing slide rail, a stabilizing screw, and a sliding seat, which can ensure the safety of operation during the welding process.
[0024] This invention provides additional support and fixation through the design of an auxiliary lifting mechanism, ensuring safety and stability during the welding process. The flexibility and adjustability of the auxiliary lifting mechanism can adapt to welding requirements at different positions and angles. At the same time, the design of the connecting arm assembly can connect the support frame and the auxiliary lifting mechanism, providing better structural support and stability. Attached Figure Description
[0025] Figure 1 This is a three-dimensional structural diagram of the present invention in its usage state;
[0026] Figure 2 This is a schematic diagram of the three-dimensional mechanism structure of the present invention;
[0027] Figure 3 This is a three-dimensional structural diagram of part of the device of the present invention in conjunction with the main pipeline;
[0028] Figure 4 This is a three-dimensional structural schematic diagram of a portion of the device of the present invention from a first-view perspective;
[0029] Figure 5 This is a three-dimensional schematic diagram of a portion of the device of the present invention from a second perspective;
[0030] Figure 6 This is a three-dimensional structural diagram of the support frame, top support assembly, and moving assembly of the present invention;
[0031] Figure 7 This is a three-dimensional schematic diagram of the telescopic arm assembly and clamping assembly of the present invention in operation;
[0032] Figure 8 This is a three-dimensional schematic diagram of the auxiliary hoisting mechanism of the present invention;
[0033] The attached diagram is labeled as follows: 100, movable base; 110, traveling unit; 120, rotating assembly; 121, rotating base; 122, rotating column; 200, support frame; 201, support base; 202, support top seat; 203, connecting frame; 210, movable assembly; 211, movable column; 212, movable seat; 213, movable ball bearing; 214, limiting block; 220, top support assembly; 221, top support hydraulic cylinder; 222, top support frame; 22... 3. Ball bearing; 224. Hydraulic strut for top support; 230. Connecting assembly; 231. Height control cylinder; 232. Height groove; 233. Connecting clamping block; 240. Stabilizing unit; 241. Stabilizing seat; 242. Socket; 243. Socket screw; 244. Stabilizing plate; 245. Hydraulic jack; 300. Lifting mechanism; 310. Movable frame; 320. Guide frame; 330. Lifting frame; 340. Stabilizing support assembly; 341. Stabilizing slide rail; 34 2. Sliding seat; 343. Stable support arm; 350. Stable support assembly; 400. Telescopic arm assembly; 410. Telescopic hydraulic cylinder; 420. Clamping seat; 500. Clamping assembly; 510. Clamping semicircular frame; 520. Fastening screw; 530. Connecting unit; 600. Auxiliary hoisting mechanism; 610. Auxiliary bracket; 611. Vertical slide rail; 620. Expansion support assembly; 630. Sliding frame; 640. Limiting assembly; 641. Limiting plate; 642. 643. Limiting hole; 644. Socket block; 645. Socket rod; 656. Positioning assembly; 657. Vertical rail; 658. Telescopic frame; 659. Telescopic bracket; 650. Clamping plate; 650. Limiting screw; 661. Auxiliary clamping assembly; 662. Semi-circular clamp; 663. Auxiliary telescopic arm; 664. Triangular stabilizing unit; 700. Connecting arm assembly; 710. Connecting telescopic arm; 720. Connecting cylinder; 730. Connecting plate; 740. Connecting telescopic rod. Detailed Implementation
[0034] See Figures 1 to 8 As shown, an auxiliary welding device for pipes in a refrigeration room includes a movable base 100, a walking unit 110 on the movable base 100, a support frame 200 on one side of the movable base 100, a rotating component 120 that cooperates with the support frame 200 on the movable base, a moving component 210 that cooperates with the rotating component 120 at the bottom of the support frame 200, and a top support component 220 that cooperates with the moving component 210 at the top of the support frame 200.
[0035] A lifting mechanism 300 is provided on the support frame 200, a telescopic arm assembly 400 is provided on the lifting mechanism 300, and a clamping assembly 500 for clamping the main pipe is provided at the front end of the telescopic arm assembly 400. Auxiliary hoisting mechanisms 600 that cooperate with the clamping assembly 500 are provided on both sides of the support frame 200, and a connecting arm assembly 700 that cooperates with the auxiliary hoisting mechanism 600 is provided on the support frame 200.
[0036] Furthermore, the support frame 200 includes a support base 201 with a U-shaped cross-section that cooperates with the moving component 210. A support top seat 202 with a U-shaped cross-section that cooperates with the top support component 220 is provided directly above the support base 201. A connecting frame 203 is provided between the support base 201 and the support top seat. A connecting component 230 that cooperates with the rotating component 120 or the moving component 210 is provided on the support base 201.
[0037] The connecting assembly 230 is provided with several connecting units, and each connecting unit includes a height control cylinder 231 provided on the support base. The height control cylinder has a height groove 232 and a connecting clamping block 233 that slides with the height groove 232 and is connected to the rotating assembly 120 or the moving assembly 210. The connecting clamping block 233 is provided with a fastening screw that cooperates with the rotating assembly 120 or the moving assembly 210. The height control cylinder is provided with a height hydraulic rod that cooperates with the connecting clamping block 233.
[0038] Preferably, three sets of movable components 210 are provided, and the three sets of movable components 210 and the movable base 100 are respectively located at the four corners of the support base 201.
[0039] Furthermore, the movable component 210 includes a movable column 211 that cooperates with the connecting clamping block 233, and a movable seat 212 is provided at the bottom end of the movable column 211, and a movable ball 213 is provided at the bottom end of the movable seat 212, and a limiting block 214 is provided on the top surface of the movable seat 212, and a limiting groove is provided on the movable seat 212, and a stabilizing unit 240 that cooperates with the top support component 220 is provided on the movable seat 212;
[0040] The stabilizing unit 240 includes a stabilizing seat 241 sleeved on the movable column 211. The stabilizing seat 241 has a mating groove that cooperates with the limiting block. The bottom surface of the stabilizing seat 241 has an embedding groove that communicates with the mating groove, and the movable seat 212 is located in the embedding groove. The stabilizing seat 241 is provided with a socket 242, and the socket 242 is provided with a socket screw 243 that cooperates with the limiting groove. The stabilizing seat 241 is provided with a stabilizing plate 244, and the stabilizing plate 244 is provided with a hydraulic jack 245.
[0041] Preferably, the top surface of the stabilizing plate is provided with a hydraulic jack that supports the support base 201.
[0042] The rotating assembly 120 includes a rotating base 121 disposed on a movable base 100. The rotating base 121 is provided with a rotating shaft that rotates with the rotating base 121. The movable base 100 is provided with a rotating drive unit that rotates with the rotating shaft. A rotating column 122 that rotates with the connecting clamping block 233 is disposed directly above the rotating shaft. A coupling is provided between the rotating column 122 and the rotating shaft.
[0043] The top support assembly 220 includes a plurality of top support hydraulic cylinders 221 disposed on the top support 202. The movable ends of the plurality of top support hydraulic cylinders 221 are connected to the same top support frame 222. A ball bearing seat is disposed on the top surface of the top support frame 222, and a ball bearing 223 is disposed on the ball bearing seat. A top support hydraulic rod 224 that cooperates with the ball bearing 223 is disposed on the top surface of the top support frame 222.
[0044] Preferably, the top support 202 is provided with a guide rod that cooperates with the top support frame 222.
[0045] Furthermore, the lifting mechanism 300 includes a movable frame 310 that slides with the support frame 200, and the support frame 200 is vertically provided with a linear drive member that cooperates with the movable frame 310. A guide frame 320 is provided on the movable frame 310, and a lifting frame 330 that cooperates with the guide frame 320 is provided on the guide frame 320. A linear drive member that cooperates with the lifting frame 330 is provided on the guide frame 320.
[0046] The top surface of the movable frame 310 is provided with a stable support component 340 that cooperates with the lifting frame 330. The top end of the lifting frame 330 is provided with a telescopic arm component 400, and the moving end of the telescopic arm component 400 is provided with a clamping seat 420. The lifting frame 330 is provided with a stable support component 350 that cooperates with the clamping seat 420.
[0047] The stabilizing support assembly 340 includes a stabilizing plate 244 mounted on the movable frame 310, a stabilizing slide rail 341 mounted on the stabilizing slide rail 341, a stabilizing lead screw mounted on the stabilizing slide rail 341, a sliding seat 342 cooperating with the stabilizing lead screw mounted on the stabilizing slide rail 341, a hinge seat mounted on the lifting frame 330, and a stabilizing support arm 343 positioned between the hinge seat and the sliding seat 342; and the stabilizing support assembly 350 has a structure that is basically the same as that of the stabilizing support assembly 340.
[0048] The telescopic boom assembly 400 includes a telescopic hydraulic cylinder 410 mounted on the lifting frame 330, and a clamping seat 420 mounted at the moving end of the telescopic hydraulic cylinder 410; the clamping assembly 500 includes two opposing clamping semicircular frames 510, with a connecting screw between the two clamping semicircular frames 510, and fastening screws 520 that cooperate with the pipe are mounted on the clamping semicircular frames 510, and a connecting unit 530 that cooperates with the clamping semicircular frames 510 is mounted on the clamping seat 420.
[0049] Preferably, the connecting unit 530 includes a connecting winch disposed on the clamping seat 420, and the connecting winch is provided with a hinge rope connected to the clamping semicircular frame 510.
[0050] Preferably, the connecting unit 530 includes a connecting bracket rotatably connected to the clamping seat 420, and the connecting bracket is rotatably connected to one of the clamping semicircular frames 510.
[0051] The auxiliary hoisting mechanism 600 includes an auxiliary support 610, and both the top and bottom ends of the auxiliary support 610 are provided with expansion support components 620 that are basically the same in structure as the top support component 220. A vertical slide rail 611 is vertically provided on the auxiliary support 610, and a sliding frame 630 is provided on the vertical slide rail 611. A limiting component 640 that cooperates with the sliding frame 630 is provided on the auxiliary support 610. A positioning component 650 that cooperates with the water collector is provided on the auxiliary support 610. An auxiliary clamping component 660 that cooperates with the pipe is provided on the sliding frame 630. A connecting seat that cooperates with the connecting arm component 700 is provided on the auxiliary support 610.
[0052] The limiting component 640 includes a limiting plate 641 disposed on the auxiliary support 610, and the limiting plate 641 is vertically provided with a limiting hole 642. The sliding frame 630 is provided with a receiving block 643, and the receiving block 643 is provided with a receiving rod 644 that cooperates with the limiting hole 642.
[0053] The positioning component 650 includes a vertical rail 651 disposed on the auxiliary support 610, and a telescopic frame 652 disposed on the vertical rail 651. A telescopic bracket 653 is disposed on the telescopic frame 652 and slides with the telescopic frame 652. A linear drive component is disposed on the telescopic frame 652 and cooperates with the telescopic bracket 653. Two opposing clamping plates 654 are sleeved on the telescopic bracket 653. The clamping plates 654 are provided with positioning screws that cooperate with the telescopic bracket. The clamping plates have positioning arc grooves that cooperate with the water collector. The clamping plates are provided with fixing screws that cooperate with the water collector. The other ends of the two clamping plates are connected to the same limiting screw 655, and the limiting screw 655 is provided with two nuts.
[0054] The auxiliary clamping assembly 660 includes two opposing semi-circular clamping members 661. The semi-circular clamping members 661 are rotatably connected to auxiliary telescopic arms 662. The two auxiliary telescopic arms 662 are connected to the same linkage member, and the linkage member is rotatably connected to the sliding frame 630. The sliding frame 630 is provided with a triangular stabilizing unit 663 that cooperates with the auxiliary telescopic arms 662.
[0055] The triangular stabilizing unit 663 has a structure that is basically the same as the aforementioned stabilizing support component 350, and the vertical rail 651 and the vertical slide rail 611 have a structure that is basically the same, and both belong to the same structure.
[0056] The connecting arm assembly 700 includes a connecting telescopic arm 710 whose two ends are rotatably connected to a support frame and a connecting seat, respectively. The connecting telescopic arm is fitted with a connecting cylinder 720, and a connecting plate 730 is provided on the connecting cylinder 720. The connecting plate 730 is rotatably connected to one end of the connecting telescopic rod 740, and the other end of the connecting telescopic rod 740 is rotatably connected to the support frame 200.
[0057] In practical use, it is assembled according to its specific structure. The auxiliary hoisting mechanism 600 is selectively fixed to the support frame 200 using the connecting arm assembly 700 as needed. As required, the support frame 200 is first fixed using the moving assembly 210 and the top support assembly 220. Then, as needed, the moving base 100 is selectively used to move the support frame 200 throughout the cold storage equipment layer. At the same time, the clamping mechanism on the support frame 200 is selectively used to provide a welding platform for the main pipe. The main pipe between the two water collectors is first welded, that is, the elbows and straight pipes at both ends of the main pipe are welded. Then, the hoisting mechanism is used to hoist the entire welded main pipe. With the movement of the moving base 100, in conjunction with the use of the moving assembly 210 and the top support assembly 220, the relationship between the main pipe and the water collector is adjusted so that the welding positions between the main pipe and the water collector are aligned. At this time, the auxiliary hoisting mechanism 600 is selectively used to assist in the connection between the main pipe and the water collector.
[0058] Specifically, before pipe welding, the mobile base 100 needs to be placed in the refrigeration room, ensuring the walking unit 110 can move freely. Simultaneously, a support frame 200 is installed on one side of the mobile base 100, cooperating with the rotating component 120. A moving component 210 is installed at the bottom of the support frame 200, cooperating with the rotating component 120 to ensure the stability of the support frame 200. A lifting mechanism 300 is installed on the support frame 200 to achieve the lifting function of the water collector. A telescopic arm assembly 400 is installed on the lifting mechanism 300, and a clamping component 500 is installed at the front end of the telescopic arm assembly 400 for clamping the main pipe. Auxiliary hoisting mechanisms 600 are installed on both sides of the support frame 200, cooperating with the clamping components 500 to provide additional support and fixation. The height and length of the lifting mechanism 300 and the telescopic arm assembly 400 are adjusted according to actual needs to accommodate pipe welding requirements at different heights and angles. The auxiliary hoisting mechanisms 600 provide additional support and fixation, ensuring safety and stability during the welding process. Operators can move freely within the refrigeration room via the movable base 100 and the walking unit 110 to facilitate welding operations. During welding, operators can use the lifting mechanism 300 and the telescopic arm assembly 400 in tandem to raise and lower the water collector pipes, adapting to welding requirements for pipes of varying heights and lengths. The auxiliary hoisting mechanism 600 provides additional support and fixation, ensuring safety and stability during welding. The connecting arm assembly 700 provides better structural support and stability, making the welding process more flexible and convenient.
[0059] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this invention should also be within the protection scope of this invention.
Claims
1. An auxiliary welding device for pipes used in refrigeration rooms, characterized in that: The system includes a movable base (100), on which a walking unit (110) is provided, and a support frame (200) is provided on one side of the movable base (100). A rotating component (120) that cooperates with the support frame (200) is provided on the movable base. A moving component (210) that cooperates with the rotating component (120) is provided at the bottom end of the support frame (200). A top support component (220) that cooperates with the moving component (210) is provided at the top end of the support frame (200). The support frame (200) is provided with a lifting mechanism (300), the lifting mechanism (300) is provided with a telescopic arm assembly (400), and the front end of the telescopic arm assembly (400) is provided with a clamping assembly (500) for clamping the main pipe. The support frame (200) is provided with auxiliary hoisting mechanisms (600) on both sides that cooperate with the clamping assembly (500), and the support frame (200) is provided with a connecting arm assembly (700) that cooperates with the auxiliary hoisting mechanism (600). The support frame (200) includes a support base (201) with a U-shaped cross-section that cooperates with the moving component (210). A support top seat (202) with a U-shaped cross-section that cooperates with the top support component (220) is provided directly above the support base (201). A connecting frame (203) is provided between the support base (201) and the support top seat. A connecting component (230) that cooperates with the rotating component (120) or the moving component (210) is provided on the support base (201). The connecting assembly (230) is provided with a plurality of connecting units, and the connecting unit includes a height control cylinder provided on the support base, and the height control cylinder is provided with a height groove (232). The height control cylinder is provided with a connecting clamping block (233) that slides with the height groove (232) and is connected to the rotating assembly (120) or the moving assembly (210). The connecting clamping block (233) is provided with a fastening screw that cooperates with the rotating assembly (120) or the moving assembly (210). The height control cylinder is provided with a height hydraulic rod that cooperates with the connecting clamping block (233). The movable component (210) includes a movable column (211) that cooperates with the connecting clamping block (233), and a movable seat (212) is provided at the bottom end of the movable column (211), and a movable ball (213) is provided at the bottom end of the movable seat (212), and a limiting block (214) is provided on the top surface of the movable seat (212), and a limiting groove is provided on the movable seat (212), and a stabilizing unit (240) that cooperates with the top support component (220) is provided on the movable seat (212). The stabilizing unit (240) includes a stabilizing seat (241) sleeved on the moving column (211). The stabilizing seat (241) has a mating groove that cooperates with the limiting block. The bottom surface of the stabilizing seat (241) has an embedding groove that communicates with the mating groove. The moving seat (212) is located in the embedding groove. The stabilizing seat (241) is provided with a socket (242). The socket (242) is provided with a socket screw (243) that cooperates with the limiting groove. The stabilizing seat (241) is provided with a stabilizing plate (244). The stabilizing plate (244) is provided with a hydraulic jack (245).
2. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 1, characterized in that: The rotating assembly (120) includes a rotating base (121) disposed on the movable base (100), the rotating base (121) being provided with a rotating shaft that rotatably engages with the rotating base (121), and a rotating drive unit that engages with the rotating shaft being disposed on the movable base (100). A rotating column (122) that engages with the connecting clamping block (233) is disposed directly above the rotating shaft, and a coupling is disposed between the rotating column (122) and the rotating shaft. The top support assembly (220) includes a plurality of top support hydraulic cylinders (221) disposed on the top support base (202). The movable ends of the plurality of top support hydraulic cylinders (221) are connected to the same top support frame (222). A ball bearing seat is disposed on the top surface of the top support frame (222), and a ball bearing (223) is disposed on the ball bearing seat. A top support hydraulic rod (224) that cooperates with the ball bearing (223) is disposed on the top surface of the top support frame (222).
3. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 1, characterized in that: The lifting mechanism (300) includes a movable frame (310) that slides with the support frame (200), and the support frame (200) is vertically provided with a linear drive member that cooperates with the movable frame (310). A guide frame (320) is provided on the movable frame (310), and a lifting frame (330) that cooperates with the guide frame (320) is provided on the guide frame (320). A linear drive member that cooperates with the lifting frame (330) is provided on the guide frame (320). The top surface of the movable frame (310) is provided with a stable support component (340) that cooperates with the lifting frame (330). The top end of the lifting frame (330) is provided with a telescopic arm assembly (400), and the moving end of the telescopic arm assembly (400) is provided with a clamping seat (420). The lifting frame (330) is provided with a stable support component (350) that cooperates with the clamping seat (420).
4. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 3, characterized in that: The stabilizing support assembly (340) includes a stabilizing plate (244) disposed on the movable frame (310), and a stabilizing slide rail (341) disposed on the stabilizing plate (244), and a stabilizing screw disposed on the stabilizing slide rail (341), and a sliding seat (342) cooperating with the stabilizing screw disposed on the stabilizing slide rail (341), and a hinge seat disposed on the lifting frame (330), and a stabilizing support arm (343) disposed between the hinge seat and the sliding seat (342).
5. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 3, characterized in that: The telescopic boom assembly (400) includes a telescopic hydraulic cylinder (410) disposed on the lifting frame (330), and the clamping seat (420) is disposed at the moving end of the telescopic hydraulic cylinder (410); The clamping assembly (500) includes two opposing clamping semicircular frames (510), and a connecting screw is provided between the two clamping semicircular frames (510). The clamping semicircular frames (510) are provided with fastening screws (520) that cooperate with the pipe. The clamping seat (420) is provided with a connecting unit (530) that cooperates with the clamping semicircular frames (510).
6. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 1, characterized in that: The auxiliary hoisting mechanism (600) includes an auxiliary support (610), and both ends of the auxiliary support (610) are provided with expansion components (620). A vertical slide rail (611) is vertically provided on the auxiliary support (610), and a sliding frame (630) is provided on the vertical slide rail. A limiting component (640) that cooperates with the sliding frame (630) is provided on the auxiliary support (610). A positioning component (650) that cooperates with the water collector is provided on the auxiliary support (610). An auxiliary clamping component (660) that cooperates with the pipe is provided on the sliding frame (630). A connecting seat that cooperates with the connecting arm assembly (700) is provided on the auxiliary support (610).
7. The auxiliary welding equipment for pipes used in refrigeration rooms as described in claim 6, characterized in that: The connecting arm assembly (700) includes a connecting telescopic arm (710) whose two ends are rotatably connected to the support frame and the connecting seat, respectively. The connecting telescopic arm is fitted with a connecting cylinder (720), and a connecting plate (730) is provided on the connecting cylinder (720). The connecting plate (730) is rotatably connected to one end of the connecting telescopic rod (740), and the other end of the connecting telescopic rod (740) is rotatably connected to the support frame (200).
Citation Information
Patent Citations
Temporary supporting system for butt joint installation of municipal sewage pipelines
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An auxiliary electric lifting support for pipe installation
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