A machining device with width detection function for linear guide rail production

The integrated grinding and dust collection design solves the problems of linear guide rail width detection damage and metal particle dispersion, achieving efficient and safe guide rail processing.

CN117047619BActive Publication Date: 2025-10-21CHANGZHOU FULIKANG PRECISION MACHINERY
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Patent Information

Application Number
CN202310981258.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-07
Publication Date
2025-10-21
Estimated Expiration
2043-08-07

AI Technical Summary

Technical Problem

The existing linear guide rail width detection process is prone to scratch damage, and the grinding efficiency is low. The diffusion of metal particles is harmful to health, and the groove cannot be polished at the same time.

Method used

A processing device with width detection function is designed, which includes a bed, a grinding device, a dust collection device and a conveying device. The surface of the guide rail is integratedly ground by the grinding belt, the dust collection device collects metal particles, the sliding part contacts the side wall of the guide rail to detect the width, and the conveying device realizes continuous processing.

Benefits of technology

It improves grinding efficiency, prevents detection damage, reduces metal particle dispersion, and realizes real-time detection and continuous processing of guide rail width.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a machining device with width detection function for linear guide rail production, and is used for machining the linear guide rail, and comprises a bed body, a polishing device, a dust collecting device and a conveying device, the polishing device is fixedly connected with the bed body, the air inlet end of the dust collecting device faces the machining surface of the linear guide rail, the dust collecting device and the polishing device are in pipeline communication, the conveying device is connected with the bed body, the linear guide rail is arranged on the upper side of the conveying device, and the conveying device is in transmission connection with the linear guide rail, the linear guide rail is polished through the machining device, the bed body is used as a main installation base and is used for installing other devices, the workpiece surface is coarsely polished through the polishing device, and plane polishing and groove polishing are simultaneously performed, so that the polishing efficiency is improved, the polishing debris is collected through the dust collecting device, the metal particles generated in the grinding process are prevented from being diffused in the air and from endangering the safety of operators, and the linear guide rail is conveyed through the conveying device, so that continuous machining is realized.
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Description

Technical Field

[0001] The present invention relates to the technical field of linear guide rail processing, in particular to a processing device with a width detection function for linear guide rail production. Background Art

[0002] Linear guides can generally be divided into three types: roller, ball or cylindrical linear guides. They are mainly used to support and guide units for linear movement and are widely used in various machining fields and high-end precision equipment.

[0003] During the production of linear guides, the width of the guides needs to be inspected. However, currently, this is mostly done through point contact or line contact. Due to the small contact area, this inspection process can easily result in large local forces, causing scratches and other damage. The molding of linear guides requires multiple steps. Because linear guides use channels to guide and limit the sliders, conventional grinding devices can only perform end surface grinding and are unable to simultaneously grind the channels, significantly reducing processing efficiency.

[0004] In addition, during the grinding process of linear guide rails, a large number of metal particles will be generated, which can easily diffuse around the operating space and pose a threat to the health of operators. Summary of the Invention

[0005] The object of the present invention is to provide a processing device with a width detection function for producing linear guide rails to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A processing device with a width detection function for producing linear guide rails, the processing device is used to process the linear guide rails, and includes a bed, a grinding device, a dust collecting device and a conveying device. The grinding device and the bed are tightly connected, the air inlet end of the dust collecting device faces the processing surface of the linear guide rail, the dust collecting device and the grinding device are connected by pipelines, the conveying device and the bed are connected, the linear guide rail is placed on the upper side of the conveying device, and the conveying device and the linear guide rail are connected by transmission.

[0008] The linear guide rail is ground by the processing device. The bed serves as the main installation basis for installing other devices. The workpiece surface is roughly ground by the grinding device, and surface grinding and groove grinding are performed at the same time to improve the grinding efficiency. The grinding debris is collected by the dust collecting device to prevent the metal particles generated by grinding from diffusing in the air and endangering the safety of the operator. The linear guide rail is transported by the conveying device for continuous processing.

[0009] Furthermore, a working chamber is provided on the bed, and a grinding device is placed in the working chamber. The grinding device includes a grinding belt, an adjusting assembly, a sliding member and a detection assembly. The grinding surface of the grinding belt faces the surface of the linear guide rail. The adjusting assembly includes a pressure seat. The pressure seat faces the inner groove of the linear guide rail through the grinding belt. The sliding member and the side of the linear guide rail are in friction contact. The detection assembly includes a mounting seat, a guide column, a coil and a transmission plate. One side of the mounting seat is fastened to the wall of the working chamber. A detection chamber is provided on the mounting seat. The coil, guide column and transmission plate are placed in the detection chamber. The center line of the guide column coincides with the center line of the coil. The sliding member and the transmission plate are transmission-connected. The transmission plate is fastened to the guide column on the side away from the sliding member. The guide column is made of a magnetic material. A sliding surface is provided on the mounting seat. The sliding surface is located on the side close to the sliding member. The roughness of the sliding surface gradually decreases from top to bottom, and the sliding surface is arranged obliquely.

[0010] The dust collecting device includes a dust collecting pipe, which faces the processing surface of the linear guide rail. The conveying device includes a conveying chain, which is slidably connected to the bottom surface of the working chamber. A plurality of positioning pins are provided on the outside of the conveying chain, which are transmission-connected to the linear guide rail.

[0011] During transmission: the positioning pin is inserted into the hole of the linear guide.

[0012] The bed provides processing space through the working chamber for installing the grinding device. The grinding device uses a grinding belt as a grinding tool. The outer side of the grinding belt is the grinding surface, which is kept in a tensioned state by two tensioning wheels and two pressure seats. The pressure seat presses the grinding belt partially into the linear guide groove. A grinding motor is provided on one side of the tensioning wheel, which drives the tensioning wheel to rotate, thereby driving the grinding belt to rotate. The grinding belt is made of flexible material. Under the action of tension, the top surface, two side surfaces and groove of the linear guide are polished at the same time. The point polishing efficiency is improved through the integrated polishing program. The pressure seat is designed according to the shape of the groove and is a replaceable module. The sliding part is in friction contact with the side wall of the linear guide, and one side of the sliding part is in friction contact with the sliding surface of the mounting seat. The sliding surface is arranged tilted and the roughness is gradually set. When the width of the side wall of the linear guide is qualified During the movement of the linear guide, the friction force applied to the sliding part causes the sliding part to be located at a fixed level on the sliding surface. When the local width is large, since the gap between the sliding part and the linear guide remains unchanged, the friction force applied by the linear guide on the sliding part increases, and thus under the action of the friction force on the lower side, the sliding part is driven to move up along the sliding surface until it moves to a level where it re-enters a balanced state. During the movement of the sliding part, the guide column is pushed to move by the transmission plate, so that the guide column moves along the axis of the coil, causing the coil to cut the magnetic flux lines and generate an induced current. The magnitude of the induced current is positively correlated with the width of the linear guide, that is, the larger the linear guide, the greater the induced current generated, thereby performing real-time detection of the width of the linear guide. During the chain transmission process, the conveyor chain drives the linear guide to move by inserting the positioning pin into the hole of the linear guide.

[0013] Furthermore, the dust collecting device also includes a fan, a guide pipe, a fan and a working chamber.

[0014] The connection is fastened, the air inlet end of the fan is connected to the dust collecting pipe, the air outlet end of the fan is connected to the guide pipe, the sliding part includes a base, slides are provided on both sides of the base, the two slides are arranged along the width direction of the linear guide rail, the slides are fitted with the side walls of the linear guide rail, a lubrication gap is formed between the slides and the linear guide rail, a number of dust inlet grooves are provided on the slide, the dust inlet groove outlets are connected to the lubrication gaps, and the guide pipe outlet is connected to the dust inlet grooves.

[0015] The air inlet of the fan is connected to the dust collecting pipe, so that a negative pressure end is formed at the inlet of the dust collecting pipe. Under the action of the pressure difference, the grinding particles are collected to prevent them from diffusing in the surrounding air. At the same time, the intensified air flow will force air cooling on the grinding part of the linear guide to prevent heat accumulation and expansion, which will affect the width detection accuracy. Through the split design of the sliding parts, when performing width detection, the two slides are always tightly attached to the side walls of the linear guide, and surface contact detection is performed to prevent detection damage; the grinding particles collected by the fan are sent into the dust inlet groove of the slide through the guide pipe, and the dust inlet groove is connected to the lubrication gap between the slide and the side wall of the linear guide, and a certain amount of grinding particles is transported into the dust inlet groove through air diversion. When the grinding particles enter the lubrication gap, the slide and the linear guide are subjected to dynamic friction lubrication, which reduces friction, improves the smoothness of the linear guide movement, and improves detection efficiency.

[0016] Furthermore, a driving cavity is provided on the bed, and the conveying device also includes a sprocket and a driving motor, the sprocket and the driving motor are placed in the driving cavity, the output end of the driving motor is transmission-connected to the sprocket, and the sprocket is transmission-connected to the conveying chain.

[0017] The drive motor is installed through the drive cavity. The drive motor outputs torque to drive the sprocket to rotate, thereby making the conveyor chain rotate and continuously loading and unloading the linear guide rail for grinding, reducing manual participation and improving the processing efficiency of the linear guide rail.

[0018] Furthermore, the adjustment component also includes an abutment cylinder, the abutment cylinder body and the working chamber wall are tightly connected, the abutment cylinder output end and the pressure seat are transmission connected, and the pressure seat is eccentrically arranged at the abutment cylinder output end.

[0019] The abutment cylinder is installed in the working chamber and is used to drive the pressure seat to move and adjust the relative distance between the two pressure seats, so that it is suitable for the processing of linear guide rails of different widths. The eccentric arrangement of the pressure seat prevents the abutment cylinder and the grinding belt from causing motion interference.

[0020] As an optimization, the sliding element also includes a double-ended cylinder. The double-ended cylinder body is tightly connected to the base, and the two output ends of the double-ended cylinder are respectively connected to the two slides. The double-ended cylinder is mounted on the base, and the two output ends of the double-ended cylinder maintain transmission with the slides, adjusting the relative distance between the two slides, suitable for testing linear guides of different specifications.

[0021] As an optimization, a transmission groove is provided on the transmission plate, which is arranged vertically, and one end of the base is inserted into the transmission groove. Through the transmission groove provided on the transmission plate, when the base is tilted and moved upward, only horizontal displacement is transmitted, and vertical movement is sliding in the transmission groove.

[0022] As an optimization, the dust collecting device also includes a waste pipe, which is located at the end of the lubrication gap and is connected to the negative pressure air source. The waste pipe collects grinding particles generated by dynamic friction to prevent dispersion.

[0023] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the grinding belt of the present invention is made of flexible material, and under the action of tension, the top surface, two side surfaces and grooves of the linear guide rail are polished at the same time, and the point polishing efficiency is improved through the integrated polishing program; the friction force applied to the sliding part during the movement of the linear guide rail causes the sliding part to be located at a fixed level on the sliding surface. When the local width is large, since the gap between the sliding part and the linear guide rail remains unchanged, the friction force applied by the linear guide rail to the sliding part increases, thereby driving the sliding part to move up along the sliding surface under the action of the friction force on the lower side until it moves to a level where it re-enters a balanced state. During the movement of the sliding part, the guide post is pushed to move by the transmission plate The movement causes the guide column to move along the axis of the coil, causing the coil to cut the magnetic flux lines and generate an induced current. The magnitude of the induced current is positively correlated with the width of the linear guide rail. That is, the larger the linear guide rail is, the larger the induced current is, thereby performing real-time detection of the width of the linear guide rail. Through the split design of the sliding part, when performing width detection, the two slides are always tightly attached to the side walls of the linear guide rail, and surface contact detection is performed to prevent detection damage. Through air diversion, a certain amount of grinding particles are transported into the dust inlet groove. When the grinding particles enter the lubrication gap, the slide and the linear guide rail are subjected to dynamic friction lubrication, thereby reducing friction, improving the smoothness of the linear guide rail, and improving detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 Schematic diagram of the linear guide structure of the present invention;

[0027] Figure 3 yes Figure 1 HH section view of the view;

[0028] Figure 4 yes Figure 3 A magnified view of a detail B of the view;

[0029] Figure 5 yes Figure 1 A magnified view of a part A of the view;

[0030] Figure 6 yes Figure 5 PP section view of the view;

[0031] In the figure: 1-bed, 11-working chamber, 12-driving chamber, 2-grinding device, 21-grinding belt, 22-adjusting component, 221-pressing seat, 222-abutting cylinder, 23-sliding member, 231-base, 232-sliding seat, 2321-dust inlet groove, 233-double-headed cylinder, 24-detection component, 241-mounting seat, 2411-detection chamber, 2412-sliding surface, 242-guide column, 243-coil, 244-transmission plate, 3-dust collecting device, 31-dust collecting pipe, 32-fan, 33-guide pipe, 34-waste pipe, 4-conveyor device, 41-conveyor chain, 42-sprocket, 43-drive motor, 44-locating pin, 5-linear guide rail. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] The present invention provides a technical solution:

[0034] like Figures 1 to 6 As shown, a processing device with a width detection function for the production of linear guide rails is used to process the linear guide rails 5, and includes a bed 1, a grinding device 2, a dust collecting device 3 and a conveying device 4. The grinding device 2 and the bed 1 are tightly connected, the air inlet end of the dust collecting device 3 faces the processing surface of the linear guide rail 5, the dust collecting device 3 and the grinding device 2 are connected by pipes, the conveying device 4 is connected to the bed 1, the linear guide rail 5 is placed on the upper side of the conveying device 4, and the conveying device 4 and the linear guide rail 5 are connected by transmission.

[0035] The linear guide rail 5 is ground by a processing device. The bed 1 serves as the main installation base for installing other devices. The surface of the workpiece is roughly ground by the grinding device 2, and surface grinding and groove grinding are performed at the same time to improve the grinding efficiency. The grinding debris is collected by the dust collecting device 3 to prevent the metal particles generated by grinding from diffusing in the air and endangering the safety of the operator. The linear guide rail 5 is transported by the conveying device 4 for continuous processing.

[0036] Furthermore, a working chamber 11 is provided on the bed 1, and a grinding device 2 is placed in the working chamber 11. The grinding device 2 includes a grinding belt 21, an adjustment component 22, a sliding member 23 and a detection component 24. The grinding surface of the grinding belt 21 faces the surface of the linear guide rail 5. The adjustment component 22 includes a pressure seat 221. The pressure seat 221 faces the inner groove of the linear guide rail 5 through the grinding belt 21. The sliding member 23 and the side of the linear guide rail 5 are in friction contact. The detection component 24 includes a mounting seat 241, a guide column 242, a coil 243 and a transmission plate 244. One side of the mounting seat 241 is fastened to the wall of the working chamber 11. Next, a detection cavity 2411 is provided on the mounting seat 241, and the coil 243, the guide post 242 and the transmission plate 244 are placed in the detection cavity 2411. The center line of the guide post 242 coincides with the center line of the coil 243. The sliding member 23 is in transmission connection with the transmission plate 244. The side of the transmission plate 244 away from the sliding member 23 is fastened to the guide post 242. The guide post 242 is made of a magnetic material. A sliding surface 2412 is provided on the mounting seat 241. The sliding surface 2412 is located on the side close to the sliding member 23. The roughness of the sliding surface 2412 gradually decreases from top to bottom, and the sliding surface 2412 is arranged obliquely.

[0037] The dust collecting device 3 includes a dust collecting pipe 31, which faces the processing surface of the linear guide rail 5. The conveying device 4 includes a conveying chain 41, which is slidably connected to the bottom surface of the working chamber 11. A plurality of positioning pins 44 are provided on the outside of the conveying chain 41, and the positioning pins 44 are transmission-connected to the linear guide rail 5.

[0038] During transmission: the positioning pin 44 is inserted into the hole of the linear guide rail 5.

[0039] The bed 1 provides a processing space through the working chamber 11 for installing the grinding device 2. The grinding device 2 uses a grinding belt 21 as a grinding tool. The outer side of the grinding belt 21 is a grinding surface, which is kept in a tensioned state by two tensioning wheels and two pressure seats 221. The pressure seat 221 partially presses the grinding belt 21 into the groove of the linear guide rail 5. A grinding motor is provided on one side of the tensioning wheel, which drives the tensioning wheel to rotate, thereby driving the grinding belt 21 to rotate. The grinding belt 21 is made of flexible material and, under the action of tension, grinds the top surface, two side surfaces and the groove of the linear guide rail 5 at the same time. The integrated grinding program is used to improve the point grinding efficiency. The pressure seat 221 is designed according to the shape of the groove and is a replaceable module. The sliding member 23 is in friction contact with the side wall of the linear guide rail 5, and one side of the sliding member 23 is in friction contact with the sliding surface 2412 of the mounting seat 241. The sliding surface 2412 is arranged obliquely and the roughness is gradually set. When the width of the side wall of the linear guide rail 5 is qualified, the straight During the movement of the linear guide rail 5, the friction force applied to the slider 23 causes the slider 23 to be located at a fixed level on the sliding surface 2412. When the local width is large, since the gap between the slider 23 and the linear guide rail 5 remains unchanged, the friction force applied by the linear guide rail 5 on the slider 23 increases, thereby driving the slider 23 to move upward along the sliding surface 2412 under the action of the friction force on the lower side until it moves to a level where it re-enters a balanced state. During the movement, the slider 23 pushes the guide post 242 to move through the transmission plate 244, causing the guide post 242 to move along the axis of the coil 243, causing the coil 243 to cut the magnetic lines of force, generating an induced current. The magnitude of the induced current is positively correlated with the width of the linear guide rail 5, that is, the larger the linear guide rail 5 is, the larger the induced current is, thereby performing real-time detection of the width of the linear guide rail 5. During the chain transmission process, the conveyor chain 41 drives the linear guide rail 5 to move by inserting the positioning pin 44 into the hole of the linear guide rail 5.

[0040] Furthermore, the dust collecting device 3 also includes a fan 32 and a guide pipe 33. The fan 32 is fastened to the working chamber 11, the air inlet end of the fan 32 is connected to the dust collecting pipe 31, and the air outlet end of the fan 32 is connected to the guide pipe 33. The sliding member 23 includes a base 231, and slides 232 are provided on both sides of the base 231. The two slides 232 are arranged along the width direction of the linear guide rail 5. The slides 232 and the side walls of the linear guide rail 5 are fitted together, and a lubrication gap is formed between the slides 232 and the linear guide rail 5. A number of dust inlet grooves 2321 are provided on the slide 232, and the outlets of the dust inlet grooves 2321 are connected to the lubrication gap, and the outlet of the guide pipe 33 is connected to the dust inlet grooves 2321.

[0041] The air inlet of the fan 32 is connected to the dust collecting pipe 31, so that a negative pressure end is formed at the inlet of the dust collecting pipe 31. Under the action of the pressure difference, the grinding particles are collected to prevent them from being dispersed in the surrounding air. At the same time, the intensified air flow will force the linear guide 5 grinding part to be cooled by air to prevent heat accumulation and expansion, which will affect the width detection accuracy. The sliding part 23 is designed to be split. When performing width detection, the two slides 232 are always tightly attached to the side wall of the linear guide 5, and the surface contact detection is performed. , to prevent damage to the detection; the grinding particles collected by the fan 32 are sent into the dust inlet groove 2321 of the slide 232 through the guide pipe 33, and the dust inlet groove 2321 is connected to the lubrication gap between the slide 232 and the side wall of the linear guide 5. Through the air diversion, a certain amount of grinding particles are transported into the dust inlet groove 2321. When the grinding particles enter the lubrication gap, the slide 232 and the linear guide 5 are dynamically lubricated, thereby reducing friction, improving the smoothness of the linear guide 5, and improving the detection efficiency.

[0042] Furthermore, a drive cavity 12 is provided on the bed 1, and the conveying device 4 also includes a sprocket 42 and a drive motor 43. The sprocket 42 and the drive motor 43 are placed in the drive cavity 12, and the output end of the drive motor 43 is transmission-connected to the sprocket 42, and the sprocket 42 is transmission-connected to the conveying chain 41.

[0043] The drive motor 43 is installed through the drive cavity 12. The drive motor 43 outputs torque to drive the sprocket 42 to rotate, thereby causing the conveyor chain 41 to perform a rotary motion, and continuously loading and unloading and grinding the linear guide rail 5, reducing manual participation and improving the processing efficiency of the linear guide rail 5.

[0044] Furthermore, the adjustment component 22 also includes an abutment cylinder 222, the cylinder body of the abutment cylinder 222 is tightly connected to the wall of the working chamber 11, the output end of the abutment cylinder 222 is transmission-connected to the pressure seat 221, and the pressure seat 221 is eccentrically arranged at the output end of the abutment cylinder 222.

[0045] The abutment cylinder 222 is installed in the working chamber 11 and is used to drive the pressure seat 221 to move and adjust the relative distance between the two pressure seats 221, so as to be suitable for the processing of the linear guide rail 5 with a wide width. The eccentric arrangement of the pressure seat 221 prevents the abutment cylinder 222 and the grinding belt 21 from causing motion interference.

[0046] As an optimization, the slide 23 also includes a double-ended cylinder 233. The cylinder body of the double-ended cylinder 233 is tightly connected to the base 231, and the two output ends of the double-ended cylinder 233 are respectively in driving connection with the two slides 232. The double-ended cylinder 233 is mounted on the base 231, and the two output ends of the double-ended cylinder 233 maintain driving connection with the slides 232, adjusting the relative distance between the two slides 232, and is suitable for testing linear guide rails 5 of different specifications.

[0047] As an optimization, a transmission groove is provided on the transmission plate 244, which is arranged vertically, and one end of the base 231 is inserted into the transmission groove. Through the transmission groove provided on the transmission plate 244, when the base 231 is tilted and moved upward, only horizontal displacement is transmitted, and vertical movement is sliding in the transmission groove.

[0048] As an optimization, the dust collecting device 3 further includes a waste pipe 34, which is directed toward the end of the lubrication gap and is connected to a negative pressure air source. The grinding particles generated by dynamic friction are collected through the waste pipe 34 to prevent dispersion.

[0049] The working principle of the present invention is as follows: the grinding belt 21 is made of flexible material, and under the action of tension, it grinds the top surface, two side surfaces and the groove of the linear guide rail 5 at the same time, and the integrated grinding process is used to improve the efficiency of point grinding; the friction force exerted on the sliding member 23 during the movement of the linear guide rail 5 causes the sliding member 23 to be located at a fixed level on the sliding surface 2412. When the local width is large, since the gap between the sliding member 23 and the linear guide rail 5 remains unchanged, the friction force exerted on the sliding member 23 by the linear guide rail 5 increases, thereby driving the sliding member 23 to move upward along the sliding surface 2412 under the action of the friction force on the lower side until it moves to a level where it re-enters a balanced state. During the movement, the sliding member 23 pushes the guide post 242 to move through the transmission plate 244, so that the guide post 242 moves along the axis of the coil 243, causing the coil 243 to cut the magnetic flux lines and generate an induced current. The magnitude of the induced current is positively correlated with the width of the linear guide 5, that is, the larger the linear guide 5, the larger the induced current generated, thereby performing real-time detection of the width of the linear guide 5; through the split design of the sliding part 23, when performing width detection, the two slides 232 are always tightly attached to the side walls of the linear guide 5, and surface contact detection is performed to prevent detection damage; through air diversion, a certain amount of grinding particles are transported into the dust inlet groove 2321. When the grinding particles enter the lubrication gap, dynamic friction lubrication is performed on the slide 232 and the linear guide 5, reducing friction, improving the smoothness of the linear guide 5, and improving detection efficiency.

[0050] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0051] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A processing device with a width detection function for producing a linear guide rail, the processing device is used to process a linear guide rail (5), characterized in that: The processing device comprises a bed (1), a grinding device (2), a dust collecting device (3) and a conveying device (4); the grinding device (2) and the bed (1) are tightly connected; the air inlet end of the dust collecting device (3) faces the processing surface of the linear guide rail (5); the dust collecting device (3) and the grinding device (2) are connected by pipelines; the conveying device (4) and the bed (1) are connected; the linear guide rail (5) is placed on the upper side of the conveying device (4); and the conveying device (4) and the linear guide rail (5) are transmission-connected; The bed (1) is provided with a working chamber (11), the grinding device (2) is placed in the working chamber (11), the grinding device (2) comprises a grinding belt (21), an adjusting component (22), a sliding member (23) and a detection component (24), the grinding surface of the grinding belt (21) faces the surface of the linear guide rail (5), the adjusting component (22) comprises a pressure seat (221), the pressure seat (221) faces the inner groove of the linear guide rail (5) through the grinding belt (21), the sliding member (23) and the side of the linear guide rail (5) are in friction contact, the detection component (24) comprises a mounting seat (241), a guide column (242), a coil (243) and a transmission plate (244), one side of the mounting seat (241) and the wall of the working chamber (11) are in contact with each other. The mounting seat (241) is provided with a detection cavity (2411), the coil (243), the guide post (242) and the transmission plate (244) are placed in the detection cavity (2411), the center line of the guide post (242) coincides with the center line of the coil (243), the sliding member (23) and the transmission plate (244) are transmission-connected, the transmission plate (244) is fastened to the guide post (242) on the side away from the sliding member (23), the guide post (242) is made of a magnetic material, the mounting seat (241) is provided with a sliding surface (2412), the sliding surface (2412) is located on the side close to the sliding member (23), the roughness of the sliding surface (2412) gradually decreases from top to bottom, and the sliding surface (2412) is arranged obliquely; The dust collecting device (3) includes a dust collecting pipe (31), the dust collecting pipe (31) faces the processing surface of the linear guide rail (5), the conveying device (4) includes a conveying chain (41), the conveying chain (41) is slidably connected to the bottom surface of the working chamber (11), and a plurality of positioning pins (44) are provided on the outside of the conveying chain (41), and the positioning pins (44) are transmission-connected to the linear guide rail (5); During transmission: the positioning pin (44) is inserted into the hole of the linear guide rail (5).

2. The processing device with width detection function for linear guide rail production according to claim 1, characterized in that: The dust collecting device (3) further comprises a fan (32) and a flow guide pipe (33), wherein the fan (32) and the working chamber (11) is fastened and connected, the air inlet end of the fan (32) is connected to the dust collecting pipe (31), the air outlet end of the fan (32) is connected to the guide pipe (33), the sliding member (23) includes a base (231), and slides (232) are provided on both sides of the base (231), the two slides (232) are arranged along the width direction of the linear guide rail (5), the slides (232) and the side walls of the linear guide rail (5) are fitted, and a lubrication gap is formed between the slides (232) and the linear guide rail (5), and a plurality of dust inlet grooves (2321) are provided on the slide (232), the outlets of the dust inlet grooves (2321) are connected to the lubrication gap, and the outlet of the guide pipe (33) is connected to the dust inlet grooves (2321).

3. The processing device with width detection function for producing linear guide rails according to claim 2, characterized in that: The bed (1) is provided with a driving chamber (12), and the conveying device (4) further comprises a sprocket (42) and a driving motor (43), wherein the sprocket (42) and the driving motor (43) are placed in the driving chamber (12), an output end of the driving motor (43) is in transmission connection with the sprocket (42), and the sprocket (42) is in transmission connection with the conveying chain (41).

4. The processing device with width detection function for producing linear guide rails according to claim 3, characterized in that: The adjustment assembly (22) further comprises an abutting cylinder (222), a cylinder body of the abutting cylinder (222) being tightly connected to the wall of the working chamber (11), an output end of the abutting cylinder (222) being transmission-connected to a pressure seat (221), and the pressure seat (221) being eccentrically arranged at the output end of the abutting cylinder (222).

5. The processing device with width detection function for producing linear guide rails according to claim 4, characterized in that: The sliding member (23) further comprises a double-headed cylinder (233), the cylinder body of the double-headed cylinder (233) and the base (231) are fastened together, and the two output ends of the double-headed cylinder (233) are respectively transmission-connected to the two sliding seats (232).

6. The processing device with width detection function for producing linear guide rails according to claim 5, characterized in that: The transmission plate (244) is provided with a transmission groove, which is arranged vertically, and one end of the base (231) is inserted into the transmission groove.

7. The processing device with width detection function for producing linear guide rails according to claim 6, characterized in that: The dust collecting device (3) further comprises a waste pipe (34), the waste pipe (34) being directed toward the end of the lubrication gap, and the waste pipe (34) being in communication with a negative pressure air source.

Citation Information

Patent Citations

  • Automatic control type grinding integrated device based on shaft side machining

    CN114603445A