A walnut processing kernel and shell separation device

Abstract

The application discloses a kernel-shell separation device for walnut processing and relates to the technical field of agricultural product processing. The device comprises an outer box body, a screening and feeding assembly and a kernel-shell separation assembly are arranged in the outer box body, the kernel-shell separation assembly comprises two groups of symmetrically arranged mounting plates one and two, a plurality of sleeve rings one are rotationally arranged on the mounting plate one, a plurality of sleeve rings two are rotationally arranged on the mounting plate two, and a plurality of shell breaking needles are fixedly arranged on the inner walls of the sleeve rings one and two; when the two groups of mounting plates one and two are close to each other, the shell breaking needles are used to draw longitudinal lines on the outer wall of the walnut; a driving mechanism for driving the sleeve rings one and two to rotate is arranged on the mounting plate one, and when the sleeve rings one and two rotate, the shell breaking needles are used to draw latitudinal lines on the outer wall of the walnut. The shell breaking needles are used to draw grid-shaped traces on the surface of the walnut, the kernel-shell is separated by means of outward pulling, and the integrity of the walnut kernel is ensured.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of agricultural product processing, and in particular to a shell-fruit separation device for walnut processing. BACKGROUND

[0002] Walnut, also known as huo tao and qiang tao, is a plant of Juglandaceae. It is known as the world's famous "four dry fruits" together with almond, cashew nut and hazelnut. Walnut kernel contains rich nutrients. In order to facilitate the consumption of customer groups and improve sales volume, factories will generally separate the shell and kernel. Round-shell walnut is a kind of walnut with round shape, thick shell, full kernel, tender and rich taste.

[0003] Due to the thick shell wall of round-shell walnut, the shell is hard, and it is more difficult to remove the shell than thin-skinned walnut. The traditional shelling principle of the shelling machine is to crush the walnut shell by applying inward pressure to the walnut. When the walnut is extruded, it is difficult to control the pressure to reach the critical value that the walnut shell can withstand. When the extrusion force is small, the walnut shell cannot be broken, and when the extrusion force is too large, the walnut shell is easily damaged in the moment of breaking, causing the walnut kernel to break and resulting in low whole kernel rate of walnut shelling. SUMMARY

[0004] The purpose of the present application is to solve the problem of the existing shelling equipment that applies inward pressure to the walnut to crush the walnut shell, which is difficult to accurately control the pressure and easily damages the walnut kernel, causing the walnut kernel to break and resulting in low whole kernel rate of walnut shelling. A shell-fruit separation device for walnut processing is proposed.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0006] A shell-fruit separation device for walnut processing, comprising an outer box body, a screening and feeding assembly and a shell-fruit separation assembly are arranged in the outer box body, wherein:

[0007] The screening and feeding assembly is used to screen and feed the walnut according to the diameter size to the corresponding position of the shell-fruit separation assembly;

[0008] The shell-fruit separation assembly comprises two groups of upper and lower symmetrically arranged mounting plates one and two, a plurality of sleeve rings one are rotatably arranged on the mounting plate one, a plurality of sleeve rings two are rotatably arranged on the mounting plate two, the plurality of sleeve rings one and the plurality of sleeve rings two correspond to each other and are coaxially arranged, and a plurality of shell breaking needles are radially fixedly arranged on the inner walls of the sleeve rings one and two;

[0009] The shell-fruit separation assembly further comprises a control mechanism for driving the two groups of mounting plates one and two to open and close, when the two groups of mounting plates one and two are close to each other, the shell breaking needles draw the meridian mark on the outer wall of the walnut;

[0010] A driving mechanism is arranged on the first mounting plate to drive the rotation of the first and second sleeve rings, the first sleeve rings are connected to each other, and the second sleeve rings are connected to each other, and when the first and second sleeve rings rotate, the shell breaking needle draws the latitude line on the outer wall of the walnut.

[0011] Preferably, the control mechanism comprises a driving frame and a cylinder;

[0012] The driving frame is vertically slidably arranged in the outer box body, and the driving frame is connected to the first mounting plate through a first abutting structure, and a guide column is fixedly arranged on the driving frame;

[0013] The cylinder is fixedly arranged on the inner wall of the outer box body, the telescopic end of the cylinder is fixedly provided with a guide frame, two upwardly and downwardly symmetrical guide openings are arranged on the guide frame, and the guide column extends into the guide opening and abuts against the inner wall of the guide opening;

[0014] The first and second mounting plates are provided with a second abutting structure.

[0015] Preferably, a plurality of positioning rods are vertically arranged in the outer box body, and a positioning hole is formed in the driving frame and slidably connected with the positioning rods.

[0016] Preferably, the two guide openings on the guide frame are arranged in an inclined manner, so that the two guide openings form a V-shaped structure.

[0017] Preferably, the first abutting structure comprises a guide rod one fixedly arranged on the driving frame, two baffle pieces one are fixedly arranged on the guide rod one, the first mounting plate is slidably connected with the guide rod one and located between the two baffle pieces one, and a spring one is arranged between the baffle piece one close to the driving frame and the first mounting plate.

[0018] Preferably, the second abutting structure comprises a guide rod two fixedly arranged on the first mounting plate, two baffle pieces two are fixedly arranged on the guide rod two, the second mounting plate is slidably connected with the guide rod two and located between the two baffle pieces two, and a spring two is arranged between the baffle piece two close to the first mounting plate and the second mounting plate.

[0019] Preferably, a tooth ring one is fixedly arranged on the outer wall of the first sleeve ring, and two adjacent tooth rings one are connected in meshing mode, and a tooth ring two is fixedly arranged on the outer wall of the second sleeve ring, and two adjacent tooth rings two are connected in meshing mode.

[0020] Preferably, the driving mechanism comprises a shaft sleeve rotatably arranged on the mounting plate I, a rotating shaft coaxially rotatably arranged in the shaft sleeve, a motor fixedly arranged on the mounting plate I, a driving bevel gear fixedly arranged on the output end of the motor, a driven bevel gear fixedly arranged on the shaft sleeve and the rotating shaft, the driving bevel gear is meshed and connected with the two driven bevel gears respectively, a gear I is fixedly arranged at the bottom end of the shaft sleeve, the gear I is meshed and connected with one of the gear rings I, a gear II is fixedly arranged at the bottom end of the rotating shaft, the gear II is meshed and connected with one of the gear rings II, and the length of the gear II is equal to the interval of the two blocking pieces II.

[0021] Preferably, the screening and feeding assembly comprises a separation box, the separation box is provided with a feeding pipe on one side, an inclined separation plate is arranged in the separation box, the separation plate is at a high position near one end of the feeding pipe, a plurality of rows of leakage holes are formed in the separation plate, the diameters of the leakage holes gradually increase from high to low, a plurality of conveying pipes corresponding to the leakage holes are fixedly arranged below the separation plate, the conveying pipes are arranged obliquely, and the output ends of the conveying pipes correspond to the center positions of the two sleeve rings II.

[0022] Preferably, the inner diameter of the sleeve ring I is smaller than the inner diameter of the corresponding sleeve ring II, when the two groups of upper and lower symmetrical sleeve rings I and sleeve rings II are close to each other, a spherical cavity is formed inside, and the diameters of the spherical cavities formed by the plurality of groups of sleeve rings I and sleeve rings II are consistent with the sizes of the corresponding leakage holes.

[0023] Compared with the prior art, the present application has the following advantages:

[0024] 1、Through the arrangement of the two groups of upper and lower symmetrical sleeve rings I and sleeve rings II, the sleeve rings I and the sleeve rings II are close to each other under the action of the control mechanism to form a spherical cavity, the walnut is fixed, the shell breaking needles are arranged on the inner walls of the sleeve rings I and the sleeve rings II, when the two groups of sleeve rings I and sleeve rings II are close to each other, the shell breaking needles slide on the outer walls of the walnuts to form scratches in the warp direction on the surfaces of the walnuts, the sleeve rings I and the sleeve rings II are driven to rotate in opposite directions by the driving mechanism, the shell breaking needles form scratches in the weft direction on the surfaces of the walnuts, so that the walnut shell is divided into a plurality of small areas, and a small amount of connection is left between the areas, the walnut kernels are not damaged, the sleeve rings I and the sleeve rings II are separated from each other in this state, and the walnut shell is peeled off along the warp marks and weft marks drawn by the shell breaking needles to form fragments under the pulling of the shell breaking needles.

[0025] 2、The first abutting structure and the second abutting structure are arranged, the driving and separation of the sleeve ring one and the sleeve ring two are not rigidly carried out, and the sleeve ring one and the sleeve ring two can have a certain range of buffer distance in the opening and closing process, so that the sleeve ring one can move a larger range compared with the sleeve ring two when the walnut is peeled, a plurality of weft direction peeling of the outer wall of the walnut is carried out, the walnut kernel can be more fully exposed after peeling, and then subsequent screening of the broken shell and the walnut kernel is facilitated.

[0026] 3、The different size holes and the inclined separation plate are arranged, different size walnuts can be screened, different specifications of spherical cavities formed by the plurality of sleeve ring one and sleeve ring two are combined, the walnuts are beneficial to be distinguished according to the diameter specifications, and then the suitable sleeve ring one and sleeve ring two are matched to shell, and the application range of the device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 An appearance structure schematic view of a shell kernel separation device for walnut processing is provided for the present application.

[0028] Figure 2 A structure schematic view of a shell kernel separation assembly in a shell kernel separation device for walnut processing is provided for the present application.

[0029] Figure 3 A structure schematic view of a screening and feeding assembly in a shell kernel separation device for walnut processing is provided for the present application.

[0030] Figure 4 A structure schematic view of the connection relationship between the mounting plate one and the sleeve ring one in a shell kernel separation device for walnut processing is provided for the present application.

[0031] Figure 5 A structure schematic view of the connection relationship between the mounting plate two and the sleeve ring two in a shell kernel separation device for walnut processing is provided for the present application.

[0032] Figure 6 A sectional structure schematic view of the sleeve ring one and the sleeve ring two in a shell kernel separation device for walnut processing is provided for the present application.

[0033] Figure 7 A side view structure schematic view of a shell kernel separation assembly in a shell kernel separation device for walnut processing is provided for the present application. Figure 1

[0034] Figure 8 A side view structure schematic view of a shell kernel separation assembly in a shell kernel separation device for walnut processing is provided for the present application. Figure 2

[0035] Figure 9 ​​A structure schematic view of a guide frame in a shell kernel separation device for walnut processing is provided in the present application.

[0036] Figure 10 A structure schematic view of a driving frame in a shell kernel separation device for walnut processing is provided in the present application.

[0037] Figure 11 A structure schematic view of a walnut surface grid trace is provided in the present application.

[0038] Figure 12 A force analysis schematic view of a shelling state of a shell kernel separation device for walnut processing is provided in the present application.

[0039] Figure 13 A front structure schematic view of a shell kernel separation assembly in a shell kernel separation device for walnut processing is provided in the present application.

[0040] Figure 14 A structure schematic view of a shell kernel separation device for walnut processing is provided in the present application. Figure 13 An enlarged view of X part in the middle.

[0041] In the figure: 1, outer box body; 11, positioning rod; 2, screening and feeding assembly; 21, separation box; 22, separation plate; 23, feeding pipe; 24, leakage hole; 25, conveying pipe; 3, shell kernel separation assembly; 31, mounting plate one; 311, collar one; 312, baffle two; 313, guide rod two; 314, gear ring one; 32, mounting plate two; 321, collar two; 322, gear ring two; 33, shelling needle; 34, air cylinder; 35, guide frame; 351, guide port; 36, driving frame; 361, guide column; 362, positioning hole; 363, guide rod one; 364, baffle one; 41, shaft sleeve; 411, gear one; 42, rotating shaft; 421, gear two; 43, motor; 44, driving bevel gear; 45, driven bevel gear. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0043] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0044] Reference Figures 1-3The application discloses a walnut shell-fruit separating device for walnut processing, which comprises an outer box body 1, a screening and feeding assembly 2 and a shell-fruit separating assembly 3 are arranged in the outer box body 1, after the walnut is added into the screening and feeding assembly 2, the walnut is classified according to the diameter and then is conveyed to the corresponding shell-fruit separating assembly 3, the shell of the walnut is stripped by the shell-fruit separating assembly 3, and the mixed products after stripping are separated by a vibrating separating device, and the whole fruit rate is high.

[0045] The screening and feeding assembly 2 is used for screening and feeding the walnut according to the diameter to the corresponding position of the shell-fruit separating assembly 3, and when in use, the walnut can be directly added into the screening and feeding assembly 2 to realize automatic screening.

[0046] With reference to Figures 4-6 The shell-fruit separating assembly 3 comprises two groups of installation plates one 31 and installation plates two 32 which are symmetrically arranged upwards and downwards, a plurality of sleeve rings one 311 are rotationally arranged on the installation plate one 31, a plurality of sleeve rings two 321 are rotationally arranged on the installation plate two 32, the plurality of sleeve rings one 311 and the plurality of sleeve rings two 321 are one-to-one corresponding and are located at coaxial positions, therefore, the sleeve ring one 311 and the sleeve ring two 321 at the corresponding position each have two, the sleeve ring one 311 is located at the outer side, the two sleeve rings two 321 are located at the inner side, the inner diameter of the sleeve ring one 311 is smaller than that of the corresponding sleeve ring two 321, the installation plate one 31 and the installation plate two 32 are moved to drive the sleeve ring one 311 and the sleeve ring two 321 to move synchronously, when the two groups of symmetrically arranged sleeve rings one 311 and sleeve rings two 321 are close to each other, a spherical cavity is formed in the inside, the walnut is placed in the spherical cavity to perform the shelling operation, a plurality of shelling needles 33 are fixedly arranged on the inner walls of the sleeve ring one 311 and the sleeve ring two 321 in the radial direction, the length of the shelling needle 33 is smaller than the shell thickness of the walnut, the shelling needle 33 cannot pierce the shell of the walnut when the shelling treatment is performed, and the integrity of the kernel in the walnut is ensured.

[0047] With reference to Figure 1 and 3The screening and feeding assembly 2 comprises a separation box 21 provided with a feeding pipe 23 on one side, and an inclined separation plate 22 is arranged in the separation box 21, the separation plate 22 is in a high position at one end close to the feeding pipe 23, and the walnuts are added into the separation box 21 through the feeding pipe 23. Since the separation plate 22 at one end of the feeding pipe 23 is in a high position, the walnuts roll downwards along the separation plate 22 after entering the separation box 21, a plurality of rows of leakage holes 24 are formed in the separation plate 22, the diameters of the plurality of rows of leakage holes 24 gradually increase from high to low, when the walnuts roll along the separation plate 22, the walnuts with large diameters cannot enter the leakage holes 24 with small diameters and continue to roll downwards along the separation plate 22, and the walnuts roll downwards to the leakage holes 24 with appropriate sizes and drop through the separation plate 22, so that the walnuts are classified according to diameters through the leakage holes 24 with different sizes. A plurality of conveying pipes 25 corresponding to the leakage holes 24 are fixedly arranged below the separation plate 22, the walnuts dropping through the leakage holes 24 with the same size enter the same conveying pipe 25, the conveying pipe 25 is arranged in an inclined manner, the walnuts enter the conveying pipe 25 and roll along the conveying pipe 25, only one walnut can pass through the conveying pipe 25 at a time, and the output end of the conveying pipe 25 corresponds to the center positions of the two sleeve rings two 321. When the two sleeve rings two 321 are opened, a gap is formed between the two sleeve rings two 321 to enable the walnuts to roll in, the walnuts roll along the conveying pipe 25 and enter the lower sleeve ring two 321 and block the subsequent walnuts from continuing to roll, after the walnuts are crushed by the sleeve ring one 311 and the sleeve ring two 321, the walnut kernels are completely retained, the walnuts with small diameters after the shells are removed pass through the sleeve ring one 311 and the sleeve ring two 321 from the lower sleeve ring two 321 and the sleeve ring one 311, and the shells directly drop after being crushed, so that the subsequent walnuts continue to roll downwards and enter the sleeve ring two 321 to wait for being crushed and shelled.

[0048] The spherical cavities formed by the plurality of groups of the sleeve ring one 311 and the sleeve ring two 321 have diameters consistent with the sizes of the corresponding leakage holes 24, so that the walnuts entering the spherical cavities can be matched with the sizes of the spherical cavities, and the shells of the walnuts are successfully removed.

[0049] The shell-kernel separation assembly 3 further comprises a control mechanism for driving the two groups of mounting plates one 31 and mounting plates two 32 to open and close, the mounting plates one 31 and mounting plates two 32 reciprocate to open and close under the action of the control mechanism, the mounting plates one 31 and mounting plates two 32 located above are driven upwards while the mounting plates one 31 and mounting plates two 32 located below move downwards, when the two groups of mounting plates one 31 and mounting plates two 32 approach each other, the shell-kernel separation assembly 3 is provided with a plurality of groups of the sleeve ring one 311 and the sleeve ring two 321, the sleeve ring one 311 and the sleeve ring two 321 are arranged in a circular cavity, the sleeve ring one 311 and the sleeve ring two 321 are arranged in a circular cavity, and the sleeve ring one 311 and the sleeve ring two 321 are arranged in a circular cavity.

[0050] Referring to Figures 7-8The control mechanism comprises the driving frame 36 for driving the first mounting plate 31 and the second mounting plate 32 to move up and down and the cylinder 34 arranged horizontally for driving the two driving frames 36 at the two up and down positions to move reversely to realize the opening and closing.

[0051] The driving frame 36 is vertically slidably arranged in the outer box body 1, a plurality of positioning rods 11 are vertically arranged in the outer box body 1, the driving frame 36 is provided with a positioning hole 362, the positioning hole 362 is slidably connected with the positioning rod 11, the positioning rod 11 and the positioning hole 362 are guided in cooperation to ensure the stability of the driving frame 36 during movement, and the driving frame 36 is connected with the first abutting structure between the first mounting plate 31, so that the driving frame 36 has a buffer displacement when driving the first mounting plate 31 to move, so that the first mounting plate 31 can be pulled apart by a larger distance when being opened to ensure that the walnut shell is peeled off.

[0052] Referring to Figures 7-8 , the cylinder 34 is fixedly arranged on the inner wall of the outer box body 1, and the telescopic end of the cylinder 34 is fixedly provided with a guide frame 35, the cylinder 34 drives the guide frame 35 to move when being telescoped, referring to Figures 9-10 , the movement direction of the guide frame 35 is perpendicular to the movement direction of the driving frame 36, the guide frame 35 is provided with two symmetrically arranged guide openings 351, and the driving frame 36 is fixedly provided with a guide column 361, the guide column 361 extends into the guide opening 351 and abuts against the inner wall of the guide opening 351, the driving frame 36 can only slide up and down under the limiting action of the positioning rod 11, therefore, when the guide frame 35 moves transversely, the guide opening 351 abuts against the guide column 361 to drive the driving frame 36 to move, the guide column 361 needs to change the longitudinal position along the contour change of the guide opening 351, the two guide openings 351 on the guide frame 35 are arranged obliquely, so that the two guide openings 351 form a "V" type structure, since the two guide openings 351 are symmetrically and obliquely arranged, when the guide frame 35 moves in the direction of opening of the guide opening 351, the two guide columns 361 gradually approach each other to drive the driving frame 36 to approach each other, when the guide frame 35 moves in the direction of convergence of the guide opening 351, the two guide columns 361 move away from each other to drive the driving frame 36 to move away from each other, thereby realizing the opening and closing of the first mounting plate 31 and the second mounting plate 32.

[0053] The second abutting structure is arranged between the first mounting plate 31 and the second mounting plate 32, so that the first mounting plate 31 has a buffer displacement when driving the second mounting plate 32 to move, so that the first mounting plate 31 and the second mounting plate 32 can be pulled apart by a larger distance when being opened to ensure that the walnut shell is peeled off.

[0054] Referring to Figure 4 , 7The mounting plate 31 is equipped with a drive mechanism for rotating the first collar 311 and the second collar 321. After the shell-breaking needle 33 cuts through the walnut shell, the first collar 311 and the second collar 321 maintain the covering state of the walnut. At this time, the drive mechanism controls the first collar 311 and the second collar 321 to rotate in opposite directions. The multiple collars 311 transmit power to each other. When the drive mechanism drives one of the collars 311 to rotate, the multiple collars 311 rotate synchronously. The two collars 321 are mutually driven. When the drive mechanism drives one of the collars 321 to rotate, multiple collars 321 rotate synchronously. When the collars 311 and 321 rotate in opposite directions, the shell-breaking needles 33 on the collars 311 and 321 apply a force in the opposite direction to the walnut shell, scratching weft lines on the outer wall of the walnut. When the collars 311 and 321 stop rotating, the position of the shell-breaking needles 33 is misaligned with the warp lines. (Refer to...) Figure 11 Because the shell of the walnut is marked with a grid of warp and weft lines by the shell-breaking needle 33, the connection strength of the walnut shell in the warp and weft line section is weaker than that of the intact part. When the two sets of ring one 311 and ring two 321 are separated, a certain distance is pulled between ring one 311 and ring two 321. The shell of the walnut is pulled outward by the shell-breaking needle 33 until the shell of the walnut breaks along the warp and weft lines, exposing the intact walnut kernel.

[0055] Reference Figure 6 and 12, the walnut is approximately circular, the mounting plate one 31 and the mounting plate two 32 drive the ring one 311 and the ring two 321 to move up and down along the vertical direction, the positions of the two sets of ring one 311 and ring two 321 do not exceed the central cross-sectional position of the walnut, in the peeling process, the pulling force F1 applied by the shell breaking needle 33 to the walnut shell is vertical, there is a brown, lignified, sheet-shaped or net-shaped connection between the walnut shell and the kernel, also called the walnut diaphragm, when the walnut is shelled, the diaphragm is mainly separated from the kernel, the shell breaking needle 33a on the ring two 321 and the weft mark W1 have the contact point A, in the pulling process, the weft mark W1 is first broken, then tears from the weft mark W1 to the weft mark W2, the force point position changes from the weft mark W1 to the weft mark W2 constantly, and finally the force point is the weft mark W2, there is an angle between the tangent L1 of the shell of the force-bearing part of the walnut and the pulling force F1, since the walnut shell is approximately spherical, in the tearing process, the force F1 acting on the walnut shell is the radial outward force of the walnut, and according to the force analysis, it can be obtained that the radial outward force of the walnut is regarded as the component force f1 towards the outside of the walnut, the shell breaking needle 33b on the ring one 311 and the weft mark W2 have the contact point B, the plurality of shell breaking needles 33b apply the outward pulling force F2 to the outside of the weft mark W2, and take the end point of the walnut as the force point, there is an angle between the tangent L2 of the shell of the force-bearing part of the walnut and the pulling force F2, and according to the force analysis, it can be obtained that the component force f2 generated by the pulling force F2 is also towards the outside of the walnut, so that no pressure is generated to the inside of the walnut in the shelling process, while the walnut is shelled, the broken shell is peeled away from the walnut kernel, compared with the existing technology of shelling the walnut by extrusion, the integrity of the walnut kernel can be maximally preserved, and the shelling effect of the walnut is improved.

[0056] With reference to Figures 13-14 , the first abutting structure comprises a guide rod one 363 fixedly arranged on the driving frame 36, two stop sheets one 364 are fixedly arranged on the guide rod one 363, the mounting plate one 31 is slidably connected with the guide rod one 363 and located between the two stop sheets one 364, a spring one is arranged between the stop sheet one 364 close to the driving frame 36 and the mounting plate one 31, in the initial state, the spring one is in the elongated state, pushes the mounting plate one 31 to abut against the stop sheet one 364 away from the driving frame 36, when the walnuts are surrounded and combined, the ring one 311 abuts against the walnuts, so that the mounting plate one 31 is blocked, until the spring one is compressed to the limit position, the stop sheet one 364 close to the driving frame 36 and the mounting plate one 31 are effectively driven, at this time, the shell breaking needle 33 is broken to form the weft mark under the action of the thrust force.

[0057] With reference to Figures 13-14The second abutting structure comprises a guide rod two 313 fixedly arranged on the mounting plate one 31, two blocking pieces two 312 fixedly arranged on the guide rod two 313, the mounting plate two 32 slidably connected with the guide rod two 313 and located between the two blocking pieces two 312, and a spring two arranged between the blocking piece two 312 close to the mounting plate one 31 and the mounting plate two 32. In the initial state, the spring two is in the elongated state, and the mounting plate two 32 is pushed to abut against the blocking piece two 312 away from the mounting plate one 31. When the walnut is surrounded and combined, the collar two 321 abuts against the walnut, so that the mounting plate two 32 is blocked until the spring two is compressed to the limit position, the blocking piece two 312 close to the mounting plate one 31 and the mounting plate two 32 are effectively driven, and at this time, the hull breaking needle 33 is broken to form the weft mark under the action of the thrust.

[0058] When the mounting plate one 31 and the mounting plate two 32 are separated, the hull breaking needle 33 is clamped into the weft mark on the walnut shell, so that when the driving frame 36 moves outward, the spring one is first reset, and when the blocking piece one 364 close to the driving frame 36 abuts against the mounting plate one 31, the mounting plate one 31 is pulled outward, the shell at the end of the walnut is broken, the collar one 311 is no longer limited by the walnut, the driving frame 36 continues to move outward, the spring two is reset, and when the blocking piece two 312 close to the mounting plate one 31 abuts against the mounting plate two 32, the mounting plate two 32 is pulled outward, and the mounting plate one 31 and the mounting plate two 32 are pulled apart by a certain distance, so that the shell in the middle of the walnut is broken, and the shelling is completed.

[0059] Referring to Figures 4-5 , the outer wall of the collar one 311 is fixedly provided with a gear ring one 314, and adjacent two gear rings one 314 are meshedly connected. The outer wall of the collar two 321 is fixedly provided with a gear ring two 322, and adjacent two gear rings two 322 are meshedly connected.

[0060] Referring to Figure 4 、 7And 8, drive mechanism includes the shaft sleeve 41 rotationally arranged on the mounting plate 31, the shaft sleeve 41 is coaxially rotationally arranged with the rotating shaft 42, the mounting plate 31 is also fixedly provided with the motor 43, the output end of the motor 43 is fixedly provided with the driving bevel gear 44, the shaft sleeve 41 and the rotating shaft 42 are both fixedly provided with driven bevel gears 45, the driving bevel gear 44 is respectively meshed with two driven bevel gears 45, the motor 43 is rotated simultaneously to drive two driven bevel gears 45 to rotate, since two driven bevel gears 45 are located at the two sides of the driving bevel gear 44, the rotation of two driven bevel gears 45 is opposite, in turn, the shaft sleeve 41 and the rotating shaft 42 are reversely rotated, the gear one 411 is fixedly arranged at the bottom end of the shaft sleeve 41, the gear one 411 is meshed with one of the toothed rings one 314, the gear two 421 is fixedly arranged at the bottom end of the rotating shaft 42, the gear two 421 is meshed with one of the toothed rings two 322, since the rotating directions of the shaft sleeve 41 and the rotating shaft 42 are opposite, the sleeve ring one 311 and the sleeve ring two 321 of the same group are reversely rotated, the length of the gear two 421 is equal to the interval of the two blocking pieces two 312, since the motor 43 is installed on the mounting plate one 31, the position of the shaft sleeve 41 and the relative position of the toothed ring one 314 do not change, but during the opening and closing of the mounting plate one 31 and the mounting plate two 32, the longitudinal displacement between the mounting plate one 31 and the mounting plate two 32 occurs, by setting the length of the gear two 421 equal to the interval of the two blocking pieces two 312 to compensate the displacement between the mounting plate one 31 and the mounting plate two 32, the gear two 421 and the toothed ring two 322 are always meshed.

[0061] The specific working principle of the present application is as follows:

[0062] In use, walnuts are added into the separation tank 21 through the feeding pipe 23, and the walnuts roll downward along the separation plate 22 after entering the separation tank 21, when the walnuts roll along the separation plate 22, the larger walnuts cannot enter from the small-diameter leakage hole 24 and continue to roll downward along the separation plate 22, and fall through the separation plate 22 when rolling to the appropriate size leakage hole 24, so as to realize classification of the walnuts according to the diameter size through the leakage holes 24 of different sizes, the walnuts falling through the leakage holes 24 of the same size enter the same conveying pipe 25, and the two sleeve rings two 321 are opened to form a gap between the two sleeve rings two 321 for the walnuts to roll into, and the walnuts roll into the lower sleeve ring two 321 along the conveying pipe 25 and block the subsequent walnuts from continuing to roll;

[0063] The starting cylinder 34, the guide port 351 presses the guide column 361 to drive the driving frame 36 to move, so that the two guide columns 361 gradually approach, drive the two driving frames 36 to approach each other, drive the installation plate one 31 and the installation plate two 32 to cover the walnut, when the sleeve ring two 321 contacts the surface of the walnut, the shell breaking needle 33 on the sleeve ring two 321 presses the walnut, so that the installation plate two 32 is blocked, until the spring two is compressed to the limit position, the baffle two 312 close to the installation plate one 31 side and the installation plate two 32 are effectively transmitted, at this time, the shell breaking needle 33 is broken under the action of the thrust to form the warp mark, at the same time, the sleeve ring one 311 presses the walnut, so that the installation plate one 31 is blocked, until the spring one is compressed to the limit position, the baffle one 364 close to the driving frame 36 side and the installation plate one 31 are effectively transmitted, at this time, the shell breaking needle 33 is broken under the action of the thrust to form the warp mark;

[0064] The starting motor 43 drives the two driven bevel gears 45 to rotate, in turn drives the shaft sleeve 41 and the rotating shaft 42 to rotate reversely, under the action of the gear one 411 and the gear two 421, the sleeve ring one 311 and the sleeve ring two 321 of the same group are reversely rotated, the shell breaking needle 33 on the sleeve ring one 311 and the sleeve ring two 321 exerts the force in the opposite direction on the walnut shell, the walnut outer wall is drawn by the shell breaking needle 33 to form the weft mark;

[0065] Stop the motor 43, the position of the shell breaking needle 33 is dislocated with the warp mark, reversely start the cylinder 34, so that the two driving frames 36 are away from each other, pull the installation plate one 31 outward, after the shell at the end of the walnut is broken, the sleeve ring one 311 is no longer limited by the walnut, pull the installation plate two 32 outward, the installation plate one 31 and the installation plate two 32 are pulled apart by a certain distance, so that the shell in the middle of the walnut is broken, and the shelling is completed.

[0066] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A kernel separating device for processing walnuts, comprising an outer casing (1), characterized in that, A screening and feeding assembly (2) and a kernel separation assembly (3) are arranged in the outer box body (1), wherein: The screening and feeding assembly (2) is used for screening and feeding walnuts according to the diameter size to the corresponding position of the kernel separation assembly (3); The kernel separation assembly (3) comprises two groups of installation plates one (31) and installation plates two (32) arranged symmetrically up and down, a plurality of sleeve rings one (311) are arranged rotatably on the installation plate one (31), a plurality of sleeve rings two (321) are arranged rotatably on the installation plate two (32), the plurality of sleeve rings one (311) and the plurality of sleeve rings two (321) are one-to-one corresponding and are in coaxial positions, a plurality of hull breaking needles (33) are fixedly arranged on the inner walls of the sleeve rings one (311) and the sleeve rings two (321) in a radial direction; The kernel separation assembly (3) further comprises a control mechanism for driving the two groups of installation plates one (31) and installation plates two (32) to open and close, when the two groups of installation plates one (31) and installation plates two (32) are close to each other, the hull breaking needles (33) are used for drawing the meridian marks on the outer wall of the walnuts; A driving mechanism for driving the sleeve rings one (311) and the sleeve rings two (321) to rotate is arranged on the installation plate one (31), the plurality of sleeve rings one (311) are in transmission with each other, the plurality of sleeve rings two (321) are in transmission with each other, when the sleeve rings one (311) and the sleeve rings two (321) rotate, the hull breaking needles (33) are used for drawing the weft marks on the outer wall of the walnuts; The control mechanism comprises a driving frame (36) and a gas cylinder (34); The driving frame (36) is vertically and slidingly arranged in the outer box body (1), and the driving frame (36) is connected with the installation plate one (31) through a first abutting structure, the first abutting structure comprises a guide rod one (363) fixedly arranged on the driving frame (36), two blocking pieces one (364) are fixedly arranged on the guide rod one (363), the installation plate one (31) is slidingly connected with the guide rod one (363) and is located between the two blocking pieces one (364), and a spring one is arranged between the blocking piece one (364) close to the driving frame (36) side and the installation plate one (31); The gas cylinder (34) is fixedly arranged on the inner wall of the outer box body (1), a guide frame (35) is fixedly arranged at the telescopic end of the gas cylinder (34), two guide ports (351) arranged symmetrically up and down are arranged on the guide frame (35), a guide column (361) is fixedly arranged on the driving frame (36), the guide column (361) extends into the guide port (351) and abuts against the inner wall of the guide port (351); A second abutting structure is arranged between the installation plate one (31) and the installation plate two (32), the second abutting structure comprises a guide rod two (313) fixedly arranged on the installation plate one (31), two blocking pieces two (312) are fixedly arranged on the guide rod two (313), the installation plate two (32) is slidingly connected with the guide rod two (313) and is located between the two blocking pieces two (312), and a spring two is arranged between the blocking piece two (312) close to the installation plate one (31) side and the installation plate two (32); The outer wall of the sleeve ring one (311) is fixedly provided with a gear ring one (314), and two adjacent gear ring ones (314) are meshed and connected, and the outer wall of the sleeve ring two (321) is fixedly provided with a gear ring two (322), and two adjacent gear ring twos (322) are meshed and connected. The driving mechanism comprises a shaft sleeve (41) rotatably arranged on the mounting plate one (31), a rotating shaft (42) coaxially arranged in the shaft sleeve (41), a motor (43) fixedly arranged on the mounting plate one (31), a driving bevel gear (44) fixedly arranged on the output end of the motor (43), a driven bevel gear (45) fixedly arranged on the shaft sleeve (41) and the rotating shaft (42), the driving bevel gear (44) is meshed and connected with two driven bevel gears (45) respectively, a gear one (411) is fixedly arranged at the bottom end of the shaft sleeve (41), the gear one (411) is meshed and connected with one of the gear ring ones (314), a gear two (421) is fixedly arranged at the bottom end of the rotating shaft (42), the gear two (421) is meshed and connected with one of the gear ring twos (322), and the length of the gear two (421) is equal to the spacing of the two baffle pieces two (312).

2. The walnut shelling apparatus according to claim 1, wherein A plurality of positioning rods (11) are vertically arranged in the outer box body (1), and a positioning hole (362) is formed in the driving frame (36) and is in sliding connection with the positioning rod (11).

3. The walnut shelling apparatus according to claim 1, wherein The two guide openings (351) on the guide frame (35) are inclined, and the two guide openings (351) form a "V" type structure.

4. The walnut shelling apparatus according to claim 1, wherein The screening and feeding assembly (2) comprises a separation box (21), one side of the separation box (21) is provided with a feeding pipe (23), an inclined separation plate (22) is arranged in the separation box (21), one end of the separation plate (22) close to the feeding pipe (23) is at a high position, a plurality of rows of leakage holes (24) are formed in the separation plate (22), the diameters of the leakage holes (24) gradually increase from high to low, a plurality of conveying pipes (25) corresponding to the leakage holes (24) are fixedly arranged below the separation plate (22), the conveying pipes (25) are inclined, and the output ends of the conveying pipes (25) correspond to the center positions of the two sleeve ring twos (321).

5. The walnut shelling apparatus according to claim 1, wherein The inner diameter of the sleeve ring one (311) is smaller than the inner diameter of the corresponding sleeve ring two (321), when the two groups of symmetric sleeve ring ones (311) and sleeve ring twos (321) are close to each other, a spherical cavity is formed inside, and the diameters of the spherical cavities formed by the plurality of groups of sleeve ring ones (311) and sleeve ring twos (321) are consistent with the sizes of the corresponding leakage holes (24).

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