A netting knotter
The automated production process of the netting buckle machine uses cross-shaped buckles to connect the warp and weft nodes, solving the problem of insufficient strength at the connection nodes of the net rope and achieving efficient and stable netting production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANDONG GEWU INTELLIGENT TECH CO LTD
- Filing Date
- 2023-07-14
- Publication Date
- 2026-05-29
AI Technical Summary
When existing protective nets are produced on a large scale, the connection points of the net ropes are easily subjected to pressure and compression, resulting in insufficient strength. In particular, when nets that are connected by physical wrapping or buckling machines are opened for use, the net ropes bend at the connection points, making it impossible to guarantee strength.
Large-scale production is achieved by using a netting buckle machine. Through a combination of warp guide station, weft transfer station and node connection station, the cross buckles are installed at the nodes of the warp and weft using a feeding device and stamping die, realizing fully automatic weaving, connection and winding.
It achieves fully automated production of netting, ensures the strength at the rope nodes, and is suitable for large-scale mass production of cross-shaped overlapping netting, thereby improving the overall strength and stability of the protective netting.
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Figure CN117066411B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of net production equipment, and more specifically, relates to a net fastening machine. Background Technology
[0002] Protective netting is a product used for protection and isolation. Regardless of the type of protective netting, its strength and quality are crucial factors. Among the factors affecting strength, besides the materials used, the method of fixing the netting's intersections is also important. In the mass production of existing protective netting, the netting ropes generally use... Figure 1 The methods shown are physical wrapping or using a knotting machine to fasten knots at the nodes for connection. Protective nets made using these two methods are convenient for mass production, but when opened for use, the net ropes bend at the connection nodes and are under stress and compression.
[0003] Chinese utility model patent CN202606751U (publication date: 2012-12-19) discloses a cross-clamp metal rope net, which uses cross-clamps to fix the rope strands together without alternating winding. When the protective net is opened for use, the ropes are not compressed at the connection points unless subjected to external force, thus ensuring its strength. Therefore, there is a need for a net-fastening machine that facilitates large-scale production of nets that connect crisscrossing rope nodes using cross-clamps. Summary of the Invention
[0004] This invention provides a net buckle-making machine that can weave cross-shaped overlapping net ropes on a large scale and connect the various nodes through cross buckles.
[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a netting fastener machine is provided, including a frame, on which a warp guide station, a weft transfer station, a node connection station and a winding station are sequentially arranged. The warp guide station includes guide units arranged linearly at intervals. The netting to be woven includes warp and weft threads. The warp threads are led out from the guide units, pass through the weft transfer station and the node connection station, and are finally wound up to the winding station.
[0006] The weft conveying station includes a clamping mechanism, which is set up to travel back and forth through all the guide units along the arrangement direction of the guide units;
[0007] The node connection station includes a feeding device, a transfer device, and a stamping die. The feeding device is used to feed the cross buckle. The transfer device moves back and forth between the feeding device and the stamping die to transfer the cross buckle from the feeding device to the stamping die. The stamping die slides through the passage of all the guide units along the arrangement direction of the guide units. The stamping die slides and aligns to any warp and weft node to install the cross buckle at the corresponding warp and weft node.
[0008] Optionally, the warp guide station also includes a wire feeding component mounted on the frame and a rotating shaft rotatably mounted on the frame;
[0009] The wire feeding component has wire feeding holes that correspond one-to-one with the guide units. Each guide unit includes a first pulley and a second pulley with their axes perpendicular to each other and their edges opposite each other. The first pulley is rotatably mounted on the frame, and the second pulley is sleeved and mounted on the rotating shaft. After the wire passes through the wire feeding hole, it is sequentially wound around the corresponding first pulley and second pulley.
[0010] Optionally, it also includes a pulley bearing, the frame has a vertical shaft corresponding to the first pulley, the end of the vertical shaft is provided with a step, the pulley bearing is sleeved on the outside of the step, and the first pulley is sleeved on the outside of the pulley bearing;
[0011] The end of the vertical shaft is bolted with a baffle plate. The inner ring of the pulley bearing is clamped between the end of the step and the baffle plate. The first pulley has a groove. The pulley bearing is sleeved in the groove. The opening of the groove is bolted with an annular retaining ring that abuts against the end of the outer ring of the pulley bearing.
[0012] The second pulley has bushings on both sides that abut against the rotating shaft, and the bushings have set screws that abut against the rotating shaft screws screwed onto the outer side wall.
[0013] Optionally, the weft transfer station also includes a clamping slide rail, an upper thread pulley, and a fixed pneumatic gripper, all of which are mounted on the frame; the clamping slide rail is parallel to the arrangement direction of the guide unit, and the upper thread pulley and the fixed pneumatic gripper are located at both ends of the clamping slide rail;
[0014] The clamping mechanism includes a first mounting base slidably disposed on the clamping slide rail and a transfer gripper mounted on the first mounting base. The transfer gripper reciprocates between the upper pulley and the fixed gripper.
[0015] Optionally, two sets of cutting devices are provided between the upper pulley and the fixed pneumatic gripper, with the two sets of cutting devices respectively located close to the upper pulley and the fixed pneumatic gripper.
[0016] Optionally, the node connection station also includes a sliding frame that is slidably disposed on the machine frame, and the stamping die includes a punch, a die and a stamping cylinder, and the punch includes a support base and a movable base;
[0017] The stamping cylinder and punch are both mounted on the sliding frame. The die is connected to the output end of the stamping cylinder. The die has a cross-shaped punch groove with a smooth transition at the bottom wall on the side facing the punch. The support seat has a cross punch head that matches the cross punch groove on the side wall facing the cross punch groove. The movable seat has a cross through hole. The cross punch head slides through the cross through hole. The movable seat has a slide rod that slides through the support seat. An elastic element is clamped between the movable seat and the support seat.
[0018] The transfer device moves back and forth between the feeding device and the cross through hole on the side away from the support base to transfer the cross buckle from the feeding device to the cross through hole; the die extends to the movable seat under the drive of the stamping cylinder and brings the movable seat close to the support base; the cross punch drives the cross buckle, warp and weft threads to extend into the cross punch groove and make the cross buckle wrap around the warp and weft threads.
[0019] Optionally, the feeding device is a vibratory feeder, and the frame is equipped with a feeding slide rail parallel to the arrangement direction of the guide unit. The transfer device includes a second mounting base slidably disposed on the feeding slide rail and an electromagnet mounted on the second mounting base.
[0020] The stamping die also includes a rotary motor mounted on the sliding frame, and the support base is connected to the output shaft of the rotary motor; the rotary motor drives the punch to rotate, so that the cross through hole alternately aligns with the cross punch slot and the electromagnet.
[0021] Optionally, the frame is equipped with a stamped slide rail parallel to the arrangement direction of the guide unit and a rack arranged in parallel with the stamped slide rail;
[0022] The sliding frame is rotatably mounted with a gear that meshes with a rack, and the sliding frame is also equipped with a transfer motor that is connected to the gear drive.
[0023] Optionally, the winding station includes a winding roller and a drive roller. The drive roller includes a driving roller and a driven roller arranged in parallel. The winding roller, driving roller, and driven roller are all mounted on the frame. After the warp and weft are connected, they pass between the driving roller and the driven roller and are wound around the winding roller.
[0024] Optionally, the winding station also includes a transition roller rotatably mounted on the frame. Both the transition roller and the drive roller are located at the top of the frame, with the transition roller and drive roller spaced apart. The winding roller is located at the bottom of the frame and on the bottom side of the transition roller. The warp guiding station, weft conveying station, and node connecting station are all located on the bottom side of the drive roller. The clamping mechanism and the stamping die are located between the winding roller and the guiding unit.
[0025] The advantages of the technical solution in this application compared to the prior art are as follows:
[0026] The warp guiding station is used to arrange the warp threads of the netting, the weft conveying station is used to arrange the weft threads of the netting, and the node connection station uses a feeding device to transport cross-shaped clips to the nodes of the warp and weft threads, and uses a stamping die to stamp and fasten the cross-shaped clips at the nodes, connecting the warp and weft threads. Finally, the winding station winds up the woven netting.
[0027] Netting fasteners can automatically complete the entire process of weaving, connecting, and winding, facilitating large-scale mass production of netting made by cross-weaving warp and weft threads. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 Schematic diagrams of two existing net rope structures;
[0030] Figure 2 A schematic diagram of the rope structure using the cross-clamp Riel;
[0031] Figure 3 A schematic diagram of the weaving structure of a netting fastener machine;
[0032] Figure 4 A schematic diagram of the overall structure of a netting fastener;
[0033] Figure 5 This is a front view of the overall structure of the net-attaching machine;
[0034] Figure 6 for Figure 4 Enlarged view of a portion of point A in the middle;
[0035] Figure 7 This is a schematic diagram of the guiding unit structure;
[0036] Figure 8 This is a cross-sectional view of the first pulley connection structure;
[0037] Figure 9 A schematic diagram of the mesh fastening machine structure after concealing the structure of the node connection station and part of the winding station;
[0038] Figure 10 This is a first structural diagram of the stamping die and sliding frame;
[0039] Figure 11 This is a second structural diagram of the stamping die and sliding frame;
[0040] Figure 12 This is a schematic diagram of the stamping die structure;
[0041] Figure 13 This is a diagram showing the instantaneous state of a stamping die during the stamping process.
[0042] Figure 14 This is a schematic diagram of the transfer device structure;
[0043] Figure 15 This is a schematic diagram of the connection structure between the sliding frame and the machine frame.
[0044] Icons: 10, cross-shaped clips; 1, rack;
[0045] 2. Warp guide station; 201. Guide unit; 202. Wire feeding component; 203. Rotating shaft; 204. Wire feeding hole; 205. First pulley; 206. Second pulley; 207. Pulley bearing; 208. Vertical shaft; 209. Step; 210. Baffle; 211. Slot; 212. Annular retaining ring; 213. Bushing; 214. Set screw;
[0046] 3. Weft thread transfer station; 301. Clamping mechanism; 302. Clamping slide rail; 303. Upper pulley; 304. Fixed pneumatic gripper; 305. First mounting base; 306. Transfer pneumatic gripper; 307. Cutting device;
[0047] 4. Node connection station; 401. Feeding device; 402. Transfer device; 403. Stamping die; 404. Sliding frame; 405. Punch; 406. Die; 407. Stamping cylinder; 408. Support base; 409. Movable base; 410. Cross punch; 411. Cross punch; 412. Cross through hole; 413. Sliding rod; 414. Elastic element; 415. Feeding slide rail; 416. Second mounting base; 417. Electromagnet; 418. Rotary motor; 419. Stamping slide rail; 420. Rack; 421. Gear; 422. Transfer motor; 423. Guide rail; 424. Rotating shaft;
[0048] 5. Rewinding station; 501. Rewinding roll; 502. Driven roll; 503. Driven roll; 504. Transition roll. Detailed Implementation
[0049] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0050] It should be noted that when a component is referred to as being "fixed" or "set" to another component, it can be directly or indirectly attached to that other component. When a component is referred to as being "connected" to another component, it can be directly or indirectly connected to that other component.
[0051] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0052] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.
[0053] Example:
[0054] This embodiment provides a netting fastener machine for mass production. Figure 2 The net shown includes longitudinally extending warp threads and laterally extending weft threads, which are arranged in a cross shape and connected at the intersections by cross-shaped clips 10.
[0055] Please refer to Figures 3 to 5The netting fastener machine includes a frame 1, on which are sequentially arranged warp guide station 2, weft transfer station 3, node connection station 4, and winding station 5. The sequential arrangement refers to the process sequence, not a relative positional relationship; actual relative positions may overlap. The warp guide station 2 includes linearly spaced guide units 201. In this embodiment, there are twenty-four sets of guide units 201. Of course, in other embodiments, the number of guide units 201 can be adjusted according to actual conditions. The netting to be woven includes warp and weft threads. After the warp threads are led out from the guide units 201, they pass through the weft transfer station 3 and the node connection station 4, and are finally wound up to the winding station 5. The weft transfer station 3 is used to arrange the weft threads crosswise with the warp threads, and the node connection station 4 is used to connect the cross-shaped fasteners 10 at the intersections of the warp and weft threads. The weft transfer station 3 includes a clamping mechanism 301, which reciprocates through the passage of all guide units 201 along the arrangement direction of the guide units 201. After clamping the weft, the clamping mechanism 301 moves through all twenty-four warp threads, achieving a cross arrangement of warp and weft. The node connection station 4 includes a feeding device 401, a transfer device 402, and a stamping die 403. The feeding device 401 is used to feed the cross-shaped clips 10. The transfer device 402 reciprocates between the feeding device 401 and the stamping die 403 to transfer the cross-shaped clips 10 from the feeding device 401 to the stamping die 403. The stamping die 403 slides through the passage of all guide units 201 along the arrangement direction of the guide units 201. By sliding, the stamping die 403 can be aligned with any warp and weft node to install the cross-shaped clips 10 at the corresponding warp and weft node. After each node is connected, the stamping die 403 slides horizontally to the next node. Simultaneously, the transfer device 402 transports the next cross buckle 10 from the feeding device 401 to the stamping die 403 for connection to the next node. The netting continuously moves under the winding station 5 for continuous production. The netting buckle machine can fully automate the entire process of weaving, connecting, and winding, facilitating large-scale mass production.
[0056] Furthermore, based on Figure 6 and Figure 7As shown, the warp guide station 2 also includes a wire feeding component 202 mounted on the frame 1 and a rotating shaft 203 rotatably mounted on the frame 1. The rotating shaft 203 can be mounted on the frame 1 via bearings and bearing seats. The wire feeding component 202 has wire feeding holes 204 that correspond one-to-one with the guide units 201. In this embodiment, the number of wire feeding holes 204 is twenty-four. Each set of guide units 201 includes a first pulley 205 and a second pulley 206 whose axes are perpendicular to each other and whose edges are opposite. The first pulley 205 is rotatably mounted on the frame 1, and the second pulley 206 is sleeved and mounted on the rotating shaft 203. The twenty-four warp threads pass through the twenty-four wire feeding holes 204 respectively and then sequentially wind around the corresponding first pulley 205 and second pulley 206 to complete the feeding and arrangement of the warp threads.
[0057] based on Figure 7 and Figure 8 As shown, the system also includes a pulley bearing 207. The frame 1 has vertical shafts 208 corresponding to the first pulleys 205. A step 209 is provided at the end of the vertical shaft 208. The pulley bearing 207 is sleeved on the outside of the step 209, and the first pulley 205 is sleeved on the outside of the pulley bearing 207, achieving a rotatable connection between the first pulley 205 and the frame 1. A baffle 210 is bolted to the end of the vertical shaft 208. The inner ring of the pulley bearing 207 is clamped between the end of the step 209 and the baffle 210, achieving axial positioning of the pulley bearing 207 and the vertical shaft 208. The first pulley 205 has a groove 211. The pulley bearing 207 is sleeved in the groove 211. An annular retaining ring 212 is bolted to the opening of the groove 211, abutting against the end of the outer ring of the pulley bearing 207, achieving axial positioning between the pulley bearing 207 and the first pulley 205. The second pulley 206 has bushings 213 fitted on the rotating shaft 203 on both sides. The bushings 213 have set screws 214 screwed onto the rotating shaft 203 from the outer side wall to achieve axial positioning of the second pulley 206.
[0058] Furthermore, based on Figure 9As shown, the weft transfer station 3 also includes a clamping slide rail 302, an upper thread pulley 303, and a fixed pneumatic gripper 304, all of which are mounted on the frame 1. The clamping slide rail 302 is parallel to the arrangement direction of the guide unit 201, and the upper thread pulley 303 and the fixed pneumatic gripper 304 are located at both ends of the clamping slide rail 302. The clamping mechanism 301 includes a first mounting base 305 slidably disposed on the clamping slide rail 302 and a transfer pneumatic gripper 306 mounted on the first mounting base 305. The transfer pneumatic gripper 306 reciprocates between the upper thread pulley 303 and the fixed pneumatic gripper 304. In use, the weft yarn is fed through the upper pulley 303. The transfer gripper 306 clamps the end of the weft yarn at the upper pulley 303. The first mounting base 305 drives the transfer gripper 306 to slide along the clamping slide rail 302 to the fixed gripper 304. The fixed gripper 304 clamps the weft yarn, thus completing the operation of the weft yarn passing through the warp yarn. The sliding of the first mounting base 305 along the clamping slide rail 302 can be achieved by a transmission belt, ball screw, or push rod, which is a conventional setting and will not be described in detail.
[0059] Meanwhile, two sets of cutting devices 307 are provided between the upper pulley 303 and the fixed gripper 304, respectively. The two sets of cutting devices 307 are located close to the upper pulley 303 and the fixed gripper 304. The cutting devices 307 can be electrically controlled scissors, reciprocating blades, or devices that modify the gripping end of the gripper to a sharp shape to achieve the cutting function. After the weft thread passes through the warp thread and the node is connected by the cross clamp 10, the transfer gripper 306 returns to the space between the upper pulley 303 and the cutting device 307 near the upper pulley 303, and the transfer gripper 306 clamps the weft thread. At this time, the cutting device 307 near the fixed gripper 304 cuts off the end of the weft thread to remove the excess end, and the cutting device 307 near the upper pulley 303 cuts the weft thread to separate it from the weft thread to be fed later.
[0060] Furthermore, based on Figure 5 , Figure 10 , Figure 12 and Figure 13As shown, the node connection station 4 also includes a sliding frame 404 slidably mounted on the machine frame 1. The stamping die 403 includes a punch 405, a die 406, and a stamping cylinder 407. The punch 405 includes a support base 408 and a movable seat 409. The stamping cylinder 407 and the punch 405 are both mounted on the sliding frame 404. The die 406 is connected to the output end of the stamping cylinder 407. The stamping die 403 slides along the machine frame 1 with the sliding frame 404, aligning itself with each node in sequence. In use, the die 406 and the punch 405 are located on opposite sides of the node. The die 406 has a cross-shaped punch groove 410 with a smooth transition at the bottom wall on the side facing the punch 405. The support base 408 has a cross punch 411 matching the cross-shaped punch groove 410 on its side wall facing the cross-shaped punch groove 410. The movable seat 409 has a cross-shaped through hole 412. A cross punch 411 slides through a cross hole 412. A sliding rod 413 slides through a support base 408 on a movable seat 409. An elastic element 414 is held between the movable seat 409 and the support base 408. The elastic element 414 can be a spring sheet or a spring wound around the sliding rod 413. To ensure the stability of the die 406's movement, a guide rail 423 is also provided on the sliding frame 404, and the die 406 is slidably mounted on the guide rail 423.
[0061] When using it, firstly, based on Figure 12 As shown, the movable seat 409 is away from the support seat 408, and the cross punch 411 retracts into the inside of the cross through hole 412. The transfer device 402 reciprocates on the side of the loading device 401 and the cross through hole 412 away from the support seat 408 to transfer the cross latch 10 from the loading device 401 into the cross through hole 412, with the open end of the cross latch 10 facing the die cavity 406 (not shown in the figure). Subsequently, based on Figure 13 As shown, the die 406 extends to abut against the movable seat 409 under the action of the stamping cylinder 407, bringing the movable seat 409 closer to the support seat 408. The cross punch 411 drives the cross latch 10, warp and weft threads to extend into the cross punch groove 410. Because the bottom wall of the cross punch groove 410 has a smooth transition, the opening of the cross latch 10 deforms and wraps around the warp and weft threads after contacting the bottom wall of the cross punch groove 410. Finally, the die 406 returns to its original position under the action of the stamping cylinder 407, and the movable seat 409 returns to its original position under the action of the elastic element 414.
[0062] In this embodiment, the sliding frame 404 is U-shaped, and the punch 405 and the die 406 are located at the top two ends of the U-shaped sliding frame 404, respectively. The guide unit 201 is arranged to pass through the interior of the U-shaped sliding frame 404 to facilitate the placement of the warp thread between the punch 405 and the die 406.
[0063] Furthermore, based on Figure 5 and Figure 14As shown, the feeding device 401 is a vibratory feeder. The frame 1 is equipped with a feeding slide rail 415 parallel to the arrangement direction of the guide unit 201. The transfer device 402 includes a second mounting base 416 slidably disposed on the feeding slide rail 415 and an electromagnet 417 mounted on the second mounting base 416. The sliding of the second mounting base 416 along the feeding slide rail 415 can be achieved by a transmission belt, ball screw, or push rod, which is a conventional setting. The vibratory feeder, through vibration, can ensure that the cross latches 10 are aligned in the same direction during feeding. When the transfer device 402 moves to the vibratory feeder, the electromagnet 417 is energized, attracting the cross latches 10. When the electromagnet 417 moves to the cross through hole 412, the electromagnet 417 is de-energized, so that the cross latches 10 are lowered.
[0064] At the same time, based on Figures 10 to 12 As shown, the stamping die 403 also includes a rotary motor 418 mounted on a sliding frame 404, and a support base 408 connected to the output shaft of the rotary motor 418. Rotary shafts 424 are provided on both sides of the support base 408, and the rotary shafts 424 are mounted on the sliding frame 404 via bearings and bearing seats. The rotary motor 418 drives the punch 405 to rotate, causing the cross through hole 412 to alternately align with the cross punch slot 410 and the electromagnet 417. When the punch 405 rotates to... Figure 11 When positioned as shown, its cross-shaped through-hole 412 faces upwards. At this time, the electromagnet 417 moves with the cross-shaped latch 10 to directly above the cross-shaped through-hole 412. After the electromagnet 417 is de-energized, the cross-shaped latch 10 falls into the cross-shaped through-hole 412. Subsequently, the punch 405 rotates to... Figure 12 As shown, the cross-shaped through hole 412 is positioned facing the die 406, allowing for stamping connection.
[0065] Furthermore, based on Figure 15 As shown, the frame 1 is equipped with a stamped slide rail 419 parallel to the arrangement direction of the guide unit 201 and a rack 420 arranged parallel to the stamped slide rail 419. A gear 421 meshing with the rack 420 is rotatably mounted on the sliding frame 404, and a transfer motor 422 is mounted on the sliding frame 404 and driven by the gear 421. The transfer motor 422 drives the gear 421 to rotate, thereby moving the sliding frame 404 along the frame 1. To ensure stability during movement, the stamped slide rail 419, rack 420, and gear 421 are all provided in two sets.
[0066] Furthermore, based on Figure 3 and Figure 4 As shown, the winding station 5 includes a winding roller 501 and a drive roller. The drive roller includes a driving roller 502 and a driven roller 503 arranged side by side. The winding roller 501, driving roller 502, and driven roller 503 are all mounted on the frame 1. After the warp and weft threads are connected, they pass between the driving roller 502 and the driven roller 503, are led out by the driving roller 502, and finally wound around the winding roller 501.
[0067] In this embodiment, the winding station 5 also includes a transition roller 504 rotatably mounted on the frame 1. Both the transition roller 504 and the drive roller are located at the top of the frame 1, with the transition roller 504 spaced apart from the drive roller. The winding roller 501 is located at the bottom of the frame 1 and on the underside of the transition roller 504. The warp guide station 2, the weft transfer station 3, and the node connection station 4 are all located on the underside of the drive roller. The clamping mechanism 301 and the stamping die 403 are located between the winding roller 501 and the guide unit 201. At this time, the entire netting machine is in a U-shape. The netting first rises vertically for weaving and connection, moves horizontally a distance at the top, and then moves downwards and is wound up. This method facilitates monitoring personnel to observe the progress of each process and check the quality of the finished product.
[0068] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A netting fastener machine, characterized in that: The machine includes a frame (1), on which a warp guide station (2), a weft transfer station (3), a node connection station (4), and a winding station (5) are sequentially arranged. The warp guide station (2) includes guide units (201) arranged in a linear interval. The woven net includes warp and weft. The warp is led out from the guide unit (201), passes through the weft transfer station (3) and the node connection station (4), and is finally wound up to the winding station (5). The latitude transfer station (3) includes a clamping mechanism (301), which is arranged to pass through all the guide units (201) along the arrangement direction of the guide units (201). The node connection station (4) includes a feeding device (401), a transfer device (402), and a stamping die (403). The feeding device (401) is used to feed the cross buckle (10). The transfer device (402) moves back and forth between the feeding device (401) and the stamping die (403) to transfer the cross buckle (10) from the feeding device (401) to the stamping die (403). The stamping die (403) slides through the passage of all the guide units (201) along the arrangement direction of the guide units (201). The stamping die (403) slides and aligns to any node of the warp and weft to install the cross buckle (10) at the corresponding warp and weft node. The node connection station (4) also includes a sliding frame (404) slidably disposed on the frame (1), and the stamping die (403) includes a punch (405), a die (406) and a stamping cylinder (407). The punch (405) includes a support base (408) and a movable base (409). The stamping cylinder (407) and the punch (405) are both mounted on the sliding frame (404). The die (406) is connected to the output end of the stamping cylinder (407). The die (406) has a cross-shaped punch groove (410) with a smooth transition at the bottom wall on the side facing the punch (405). The support base (408) has a cross punch (411) that matches the cross punch groove (410) on its side wall facing the cross punch groove (410). The movable base (409) has a cross through hole (412). The cross punch (411) slides through the cross through hole (412). The movable base (409) has a slide rod (413) that slides through the support base (408). An elastic element (414) is clamped between the movable base (409) and the support base (408). The transfer device (402) moves back and forth between the feeding device (401) and the cross through hole (412) on the side away from the support base (408) to transfer the cross buckle (10) from the feeding device (401) to the cross through hole (412); the die (406) extends to abut against the movable seat (409) and brings the movable seat (409) close to the support base (408) under the drive of the stamping cylinder (407); the cross punch (411) drives the cross buckle (10), warp and weft threads to extend into the cross punch groove (410) and makes the cross buckle (10) wrap around the warp and weft threads.
2. The netting fastener machine as described in claim 1, characterized in that: The warp guide station (2) also includes a wire feeding component (202) installed on the frame (1) and a rotating shaft (203) rotatably installed on the frame (1). The wire feeding component (202) has wire feeding holes (204) that correspond one-to-one with the guide unit (201). Each guide unit (201) includes a first pulley (205) and a second pulley (206) whose axes are perpendicular to each other and whose edges are opposite. The first pulley (205) is rotatably mounted on the frame (1), and the second pulley (206) is sleeved on the rotating shaft (203). After the warp thread passes through the wire feeding hole (204), it is sequentially wound around the corresponding first pulley (205) and second pulley (206).
3. The netting fastener machine as described in claim 2, characterized in that: It also includes a pulley bearing (207), and the frame (1) has a vertical shaft (208) that corresponds one-to-one with the first pulley (205). The end of the vertical shaft (208) is provided with a step (209), and the pulley bearing (207) is sleeved on the outside of the step (209). The first pulley (205) is sleeved on the outside of the pulley bearing (207). The end of the vertical shaft (208) is bolted with a baffle (210), the inner ring of the pulley bearing (207) is clamped between the end of the step (209) and the baffle (210), the first pulley (205) has a groove (211), the pulley bearing (207) is sleeved in the groove (211), and the opening of the groove (211) is bolted with an annular retaining ring (212) that abuts against the end of the outer ring of the pulley bearing (207). The second pulley (206) has bushings (213) sleeved on the shaft (203) on both sides, and the bushings (213) have set screws (214) screwed on the outer side wall to abut the shaft (203).
4. The netting fastener machine as described in claim 1, characterized in that: The latitude transfer station (3) also includes a clamping slide rail (302), an upper thread pulley (303), and a fixed pneumatic gripper (304). The clamping slide rail (302), the upper thread pulley (303), and the fixed pneumatic gripper (304) are all installed on the frame (1). The clamping slide rail (302) is parallel to the arrangement direction of the guide unit (201). The upper thread pulley (303) and the fixed pneumatic gripper (304) are located at both ends of the clamping slide rail (302). The clamping mechanism (301) includes a first mounting base (305) slidably disposed on the clamping slide rail (302) and a transfer gripper (306) mounted on the first mounting base (305). The transfer gripper (306) reciprocates between the upper pulley (303) and the fixed gripper (304).
5. The netting fastener machine as described in claim 4, characterized in that: Two sets of cutting devices (307) are provided between the upper pulley (303) and the fixed pneumatic gripper (304), and the two sets of cutting devices (307) are respectively located close to the upper pulley (303) and the fixed pneumatic gripper (304).
6. The netting fastener machine as described in claim 1, characterized in that: The feeding device (401) is a vibratory feeder. The frame (1) is equipped with a feeding slide rail (415) parallel to the arrangement direction of the guide unit (201). The transfer device (402) includes a second mounting base (416) slidably disposed on the feeding slide rail (415) and an electromagnet (417) mounted on the second mounting base (416). The stamping die (403) also includes a rotary motor (418) mounted on the sliding frame (404), and the support base (408) is connected to the output shaft of the rotary motor (418); the rotary motor (418) drives the punch (405) to rotate, so that the cross through hole (412) alternately aligns with the cross punch (410) and the electromagnet (417).
7. The netting fastener machine as described in claim 1, characterized in that: The frame (1) is equipped with a stamping slide rail (419) parallel to the arrangement direction of the guide unit (201) and a rack (420) arranged in parallel with the stamping slide rail (419). The sliding frame (404) is rotatably mounted with a gear (421) that meshes with the rack (420), and the sliding frame (404) is mounted with a transfer motor (422) that is drivenly connected to the gear (421).
8. The netting fastener machine as described in claim 1, characterized in that: The winding station (5) includes a winding roller (501) and a drive roller. The drive roller includes a driving roller (502) and a driven roller (503) arranged in parallel. The winding roller (501), the driving roller (502) and the driven roller (503) are all installed on the frame (1). After the warp and weft threads are connected, they pass between the driving roller (502) and the driven roller (503) and are wound around the winding roller (501).
9. The netting fastener machine as described in claim 8, characterized in that: The winding station (5) also includes a transition roller (504) rotatably mounted on the frame (1). The transition roller (504) and the drive roller are both located at the top of the frame (1). The transition roller (504) and the drive roller are spaced apart. The winding roller (501) is located at the bottom of the frame (1) and on the bottom side of the transition roller (504). The warp guide station (2), the weft transfer station (3), and the node connection station (4) are all located on the bottom side of the drive roller. The clamping mechanism (301) and the stamping die (403) are both located between the winding roller (501) and the guide unit (201).