An automatic winding, transmission and storage system for spinning based on a distributed track

By adopting automatic winding and transmission and storage systems based on distributed tracks in textile factories, the problem of time and effort consumed by manual palletizing operations is solved, efficient automatic transmission and palletizing of yarns is achieved, and the production efficiency of the factory is improved.

CN117068876BActive Publication Date: 2025-06-17JIANGSU HECOLI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202310717713.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-16
Publication Date
2025-06-17
Estimated Expiration
2043-06-16

AI Technical Summary

Technical Problem

In large textile factories, manual stacking of yarns requires a lot of manpower, resulting in large physical consumption and low work efficiency.

Method used

The automatic spinning winding and transmission storage system based on distributed tracks is adopted. The system includes a winder, a discharge device and a transfer and palletizing device. Through components such as feeding trolleys, discharge circulation tracks, transfer trolleys and discharge storage stations, the barrel yarn is automatically transmitted and palletized to reduce manual participation.

Benefits of technology

This greatly reduces manual participation, improves the transmission and warehousing efficiency of the yarn, and improves the production efficiency of the factory.

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Patent Text Reader

Abstract

The present application relates to an automatic winding and transfer storage system for spinning based on a distributed track, including a winding machine, a discharging device, and a transfer and palletizing device. A production area is arranged in a factory building, and a transfer area is arranged on one side of the production area. A number of groups of winding machines are arranged horizontally inside the production area; the discharging device includes a receiving trolley slidably arranged on one side of each group of winding machines, a discharging circulating track arranged above each group of winding machines, a transfer trolley arranged on the discharging circulating track, and a discharging storage station arranged on one side of the discharging circulating track. The receiving trolley slides along the distribution direction of the winding machines. The receiving trolley is used to transfer the bobbin yarn to the transfer trolley, and the transfer trolley is used to send the bobbin yarn to the discharging storage station. The discharging storage station is located inside the transfer area and is used to temporarily store the bobbin yarn; the transfer and palletizing device is arranged inside the transfer area and is used to transfer and palletize the bobbin yarn. The present application has the effect of improving the production efficiency of the factory.
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Description

Technical Field

[0001] The present application relates to the field of textile equipment, and in particular to a spinning automatic winding and transfer storage system based on a distributed track. Background Art

[0002] Pre-spinning means that the sliver is repeatedly combined and drawn, and the coarser sliver is gradually drawn into a finer roving, and then fine spinning is carried out to form a fine yarn. Winding is to process the spun fine yarn on a winding machine into a bobbin yarn that meets certain requirements. Winding is the last process of spinning and the first process of weaving.

[0003] Currently, winding is generally completed by an automatic winding and winding machine, and a tray or a trolley is placed at the discharge port of the winding machine. After the winding operation is completed, the end of the bobbin yarn faces the outside of the winding machine. The staff first removes the bobbin yarn, and then stacks the bobbin yarn with the end down on the tray or trolley. Stacking the end down is to facilitate directly placing the end down when placing the bobbin yarn later. Then, the tray is transported to the warehouse for storage by a forklift, or the staff pushes the trolley to the warehouse.

[0004] In the process of implementing the present application, the inventor found that there are at least the following problems in this technology: The number of winding machines in a general workshop can reach dozens. If manual stacking operation of bobbin yarns is carried out, not only a large number of workers are required, but also the workers need to walk back and forth and carry and stack during work, resulting in large physical consumption and low work efficiency. Summary of the Invention

[0005] In order to facilitate the transfer and storage of bobbin yarns after winding and improve the production efficiency of the factory, the present application provides a spinning automatic winding and transfer storage system based on a distributed track.

[0006] The spinning automatic winding and transfer storage system based on a distributed track provided by the present application adopts the following technical solutions:

[0007] A spinning automatic winding and transfer storage system based on a distributed track includes a winding machine, a discharging device, and a transfer and stacking device. A production area is set in the workshop, and a transfer area is set on one side of the production area. A number of groups of the winding machines are arranged horizontally inside the production area;

[0008] The discharging device includes a receiving trolley slidably arranged on one side of each group of winding machines, a discharging circulating track arranged above each group of winding machines, a transfer trolley arranged on the discharging circulating track, and a discharging storage station arranged on one side of the discharging circulating track. The receiving trolley slides along the distribution direction of the winding machines. The receiving trolley is used to transfer the bobbin yarn to the transfer trolley, the transfer trolley is used to send the bobbin yarn to the discharging storage station, the discharging storage station is located inside the transfer area, and the discharging storage station is used to temporarily store the bobbin yarn;

[0009] The transfer and palletizing device is arranged inside the transfer area. The transfer and palletizing device includes an intermediate transfer mechanism, a transfer mechanism arranged on the side of the intermediate transfer mechanism away from the production area, and a palletizing workstation arranged below the transfer mechanism. The intermediate transfer mechanism is used to transfer the cheese from the discharging storage station to the transfer mechanism. The transfer mechanism is used to change the direction of the cheese and then convey it to the palletizing workstation. The palletizing workstation is used to palletize the cheese.

[0010] By adopting the above technical solution, the cheese is made by a winding machine, and then the cheese is placed on the receiving trolley. A single receiving trolley is responsible for receiving the cheese of a group of winding. The receiving trolley then pushes the cheese onto the transfer trolley, and then the transfer trolley transports the cheese out of the production area and places it in the discharging storage station for temporary storage. After the transfer trolley unloads the materials, it returns to the production area to continue receiving yarn.

[0011] The discharging storage station pushes the temporarily stored cheese to the intermediate transfer mechanism, and the intermediate transfer mechanism transfers the cheese to the transfer mechanism. During the process of the cheese transitioning from the intermediate transfer mechanism to the transfer mechanism, the direction of the cheese is changed so that the tail wire of the cheese faces down. When the cheese is conveyed to the palletizing workstation, the palletizing workstation palletizes the cheese with the tail wire facing down, and then transports it into the warehouse for storage. The entire operation process greatly reduces the manual participation, facilitates the transmission and warehousing of the cheese after winding, and improves the production efficiency of the factory.

[0012] Optionally, the discharging circulation track includes a first receiving section arranged on one side of the winding machine, a first discharging section arranged on one side of the discharging storage station, and a first connecting section connecting the first receiving section and the first discharging section; a receiving track is arranged in parallel on the side of the first discharging section close to the winding machine. The receiving trolley includes a first EMS trolley suspended on the receiving track, a wire dropping frame rotatably connected to the bottom of the first EMS trolley, a receiving seat slidably arranged on the wire dropping frame, and a plurality of yarn receiving rods horizontally arranged on the receiving seat. The receiving seat slides in the vertical direction. The yarn receiving rods are used to receive the cheese from the winding machine. A pushing ring is slidably arranged at the end of the yarn receiving rod, and the pushing ring is used to push the cheese out of the yarn receiving rod.

[0013] By adopting the above technical solution, when the receiving trolley runs to the discharging winding machine, the cheese is sleeved on the yarn receiving rod, and then the wire dropping frame rotates 180° so that the yarn receiving rod faces the transfer trolley. When the yarn receiving rod corresponds to the transfer trolley, the cheese on the yarn receiving rod is pushed onto the transfer trolley through the pushing ring.

[0014] Optionally, the transfer trolley includes a second EMS trolley suspended at the bottom of the discharging circulation track and a transfer frame rotatably arranged at the bottom of the second EMS trolley. A transfer rod is horizontally arranged on the transfer frame, and the transfer rod is used to sleeve the cheese. When the transfer trolley is loading materials, the transfer rod is coaxial with the yarn receiving rod.

[0015] By adopting the above technical solution, after the receiving trolley is filled with bobbin yarn, the transfer trolley runs to a position where the transfer rod and the yarn receiving rod are coaxial. Then, the transfer rod receives the bobbin yarn from the transfer trolley. The transfer trolley with the yarn received runs to one side of the discharging storage station and supplies yarn to the discharging storage station. After the yarn supply is completed, it returns to the yarn receiving position and operates in such a cycle to transport the bobbin yarn out of the production area.

[0016] Optionally, the discharging storage station includes a base, a plurality of temporary storage racks arranged on the side of the base facing the production area, a material storage seat slidably arranged on the temporary storage racks, a first pushing component arranged on the base, and a second pushing component arranged on the side of the base close to the production area. The material storage seat slides in the vertical direction. A plurality of material storage rods are horizontally arranged on the material storage seat. The first pushing component is arranged higher than the second pushing component. The first pushing component is used to push the bobbin yarn on the transfer trolley onto the material storage rods, and the second pushing component is used to push out the bobbin yarn on the material storage rods.

[0017] By adopting the above technical solution, when the transfer trolley reaches the side of the discharging storage station close to the production area, the material storage seat slides to a position where the material storage rod and the transfer rod are coaxial. Then, the first pushing component is used to push the bobbin yarn on the transfer trolley onto the material storage rods, thus completing the temporary storage of the bobbin yarn. Then, the material storage seat slides to the same height as the second pushing component, and the second pushing component pushes out the bobbin yarn on the material storage rods.

[0018] In addition, since a plurality of temporary storage racks are arranged on the base and the material storage seat slides in the vertical direction on the temporary storage racks, the material storage rods on the material storage seat can be lifted and lowered. Thus, more material storage rods that can be docked with the transfer trolley can be arranged, and a certain amount of bobbin yarn can be temporarily stored on the temporary storage racks, so as to continuously supply yarn to the transfer and palletizing device. There will still be a certain amount of empty space for continuously receiving the transported bobbin yarn, ultimately reducing the impact of the production speed of the winding machine on the subsequent palletizing operation efficiency.

[0019] Optionally, the intermediate transfer mechanism includes a transfer track, a plurality of transfer trolleys suspended below the transfer track, and a transfer driving component for driving the transfer trolleys to move. The transfer track includes a second loading section arranged between the discharging storage station and the discharging circulation track, a second unloading section arranged on the side of the second loading section far from the discharging circulation track, and an intermediate section connecting the second loading section and the second unloading section. When the transfer trolley is loading materials, it is located on one side of the discharging storage station, and a plurality of transfer driving components are distributed on the transfer track.

[0020] By adopting the above technical solution, the transfer trolley is suspended below the transfer track and driven to move by the transfer driving assembly. When the transfer trolley is loading materials, it runs to the side of the discharging storage station close to the production area. At this time, the material storage seat will drive the material storage rod equipped with the cheese to lift to the height of the transfer trolley, and then the cheese on the material storage rod is pushed out to the transfer trolley by the first material pushing assembly. Then, the transfer trolley carries the cheese and moves to the transfer mechanism.

[0021] Optionally, the transfer track further includes a plurality of full-yarn storage sections arranged between the discharging end of the second feeding section and the second discharging section, and a plurality of empty-yarn storage sections arranged between the feeding end of the second feeding section and the second discharging section. The two ends of the full-yarn storage section and the empty-yarn storage section are provided with turnout assemblies, and the turnout assemblies are used to adjust the walking route of the transfer trolley.

[0022] By adopting the above technical solution, the full-yarn storage section is used to temporarily store the transfer trolley after hanging the yarn, so as to ensure continuous supply of yarn to the transfer mechanism. The empty-yarn storage section is used to temporarily store the transfer trolley after unloading the yarn, so as to ensure that the empty transfer trolley can continuously run to the discharging storage station to receive the yarn. During the operation of the transfer trolley, the walking route of the corresponding transfer trolley is adjusted by the turnout assembly.

[0023] Optionally, the transfer trolley includes a plurality of driving beams rotatably connected, a yarn rack connected below the driving beams, and yarn-releasing rods arranged on the yarn rack. A pulley group is arranged between two adjacent driving beams, and the pulley group is slidably connected inside the transfer track. One end of the yarn-releasing rod close to the yarn rack is lower than the other end, and the yarn-releasing rod is used to place the cheese from the discharging storage station;

[0024] The transfer driving assembly includes a driving plate arranged on the transfer track, two friction wheels rotatably arranged at the bottom of the driving plate, and a driving motor arranged on the driving plate. The axes of the two friction wheels are vertically arranged, and a gap for the driving beam to pass through is left between the two friction wheels. The driving motor is used to drive one of the friction wheels to rotate.

[0025] By adopting the above technical solution, a plurality of driving beams are rotatably connected, so that two adjacent driving beams can rotate relative to each other, making it convenient for the transfer trolley to pass through the arc position of the transfer track, and using the yarn-releasing rod to place the cheese. When the transfer driving assembly works, the motor drives the friction wheel to rotate, so that a certain frictional force is generated between the friction wheel and the driving beam, realizing the walking of the driving beam, and finally driving the transfer trolley through a plurality of transfer driving assemblies.

[0026] Optionally, the transfer mechanism includes a transfer track, a transfer trolley suspended below the transfer track, a transfer drive assembly for driving the transfer trolley to move, and a yarn pushing assembly. The transfer track is located on the side of the transfer track away from the production area. The transfer track has the same structure as the transfer track. The yarn pushing assembly is used to push the yarn cones on the transfer trolley onto the transfer trolley.

[0027] By adopting the above technical solution, after the yarn cones are produced, the axes of the yarn cones are horizontally arranged, and the tail yarns face the outside of the winding machine. After being pushed onto the receiving trolley, the tail yarns face the inside of the receiving trolley. At this time, the end of the yarn cone far from the tail yarn is grabbed. Next, when the receiving trolley supplies yarn to the transfer trolley, the first commutation of the yarn cone is realized. When the transfer trolley supplies yarn to the discharging storage station, the second commutation of the yarn cone is realized. Then, when the discharging storage station supplies yarn to the transfer trolley, the third commutation of the yarn cone is realized. At this time, the tail yarns of the yarn cones on the transfer trolley face outwards, and the end of the yarn cone close to the tail yarn is grabbed. Since the tail yarns need to face downwards during palletizing, the yarn cones need to be commutated.

[0028] After the transfer trolley runs below the second discharging section, at this time, the yarn cone on the transfer trolley is pushed onto the transfer trolley through the yarn pushing assembly, so as to realize the commutation of the yarn cone, so that the tail yarn is located at one end close to the transfer trolley. Then, the transfer trolley transports the yarn cone to the palletizing workstation for palletizing. When palletizing, the end of the yarn cone far from the tail yarn can be grabbed.

[0029] Optionally, the yarn pushing assembly includes a yarn pushing base frame arranged on the side of the second discharging section away from the transfer track, a yarn pushing beam slidably arranged on the yarn pushing base frame, a plurality of yarn pushing heads arranged on the yarn pushing beam, and a driving member for driving the yarn pushing beam to slide. The yarn pushing beam slides in a direction perpendicular to the second discharging section in the horizontal direction.

[0030] By adopting the above technical solution, when the transfer trolley runs to the second discharging section, the transfer trolley is located on one side of the transfer trolley. At this time, the driving member drives the yarn pushing beam to slide, so that the yarn pushing heads push the yarn cones on the transfer trolley onto the transfer trolley, thereby realizing the commutation of the yarn cones.

[0031] Optionally, the palletizing workstation includes a plurality of pallet conveyors arranged below the transfer track, a pallet transport vehicle slidably arranged on one side of the pallet conveyors, and a plurality of palletizing robots arranged on one side of the pallet conveyors. The pallet conveyors are used to transport pallets to the pallet transport vehicle. The pallet transport vehicle carries the pallets and reciprocates between the pallet conveyors and the palletizing robots. The palletizing robots are used to palletize the yarn cones on the transfer trolley onto the pallets.

[0032] By adopting the above technical solution, pallets are placed on several pallet conveyors. When the pallet transporter reaches one side of the pallet conveyor, the pallet is conveyed onto the pallet transporter. The empty pallet is transported to one side of the palletizing robot by the pallet transporter. The palletizing robot stacks on the pallet. Then, the pallet transporter conveys the pallet filled with cheese cones to the original position, waits for the forklift to fork it away, and carries the next empty pallet to wait for the palletizing position.

[0033] In summary, the present application includes at least one of the following beneficial technical effects:

[0034] 1. The cheese cones are made by a cheese winding machine and then placed on the receiving trolley. A single receiving trolley is responsible for receiving the cheese cones of a group of cheese winding. The receiving trolley then pushes the cheese cones onto the transfer trolley. Then, the transfer trolley transports the cheese cones out of the production area and places them in the discharge storage station for temporary storage. After placement, it returns to the production area to continue receiving yarn. The discharge storage station pushes the temporarily stored cheese cones to the intermediate transfer mechanism, and the intermediate transfer mechanism transfers the cheese cones to the transfer mechanism. During the process of the cheese cones transitioning from the intermediate transfer mechanism to the transfer mechanism, the orientation of the cheese cones is reversed so that the tail filaments of the cheese cones face downward. When the cheese cones are conveyed to the palletizing workstation, the cheese cones are palletized with the tail filaments facing downward by the palletizing workstation, and then transported into the warehouse for storage. The entire operation process greatly reduces manual participation, facilitates the transmission and warehousing of the cheese cones after cheese winding, and improves the production efficiency of the factory.

[0035] 2. When the transfer trolley reaches the side of the discharge storage station close to the production area, the storage seat slides to make the storage rod and the transfer rod coaxial. Then, the second pusher assembly is used to push the cheese cones on the transfer trolley onto the storage rod, thus completing the temporary storage of the cheese cones. Then, the storage seat slides to the same height as the first pusher assembly, and the first pusher assembly pushes the cheese cones on the storage rod out. In addition, several temporary storage racks are arranged on the base, and the storage seat slides vertically on the temporary storage racks, enabling the storage rod on the storage seat to be lifted and lowered. Thus, more storage rods that can be docked with the transfer trolley can be arranged, and a certain amount of cheese cones can be temporarily stored on the temporary storage racks, so as to continuously supply yarn to the transfer and palletizing device, and there will still be a certain empty space for continuously receiving the incoming cheese cones, ultimately reducing the impact of the production speed of the cheese winding machine on the subsequent palletizing operation efficiency.

[0036] 3. After the transfer trolley runs to the lower part of the second discharging section, at this time, the cheese cones on the transfer trolley are pushed onto the transfer trolley by the yarn pushing assembly, thereby realizing the orientation reversal of the cheese cones so that the tail yarn is located at one end close to the transfer trolley. Then, the transfer trolley transports the cheese cones to the palletizing workstation for palletizing, and when palletizing, the end of the cheese cone far from the tail yarn can be grabbed. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 is the overall layout diagram of the embodiment of the present application.

[0038] Figure 2 It is a schematic diagram showing the structures of the material receiving trolley and the transfer trolley in the embodiments of the present application.

[0039] Figure 3 It is a schematic diagram showing the structure of the discharging storage station in the embodiments of the present application.

[0040] Figure 4 It is a schematic diagram showing the structure of the first pusher assembly in the embodiments of the present application.

[0041] Figure 5 It is a schematic diagram showing the structure of the intermediate transfer mechanism in the embodiments of the present application.

[0042] Figure 6 It is a schematic diagram showing the structure of the yarn pushing assembly in the embodiments of the present application.

[0043] Figure 7 It is a schematic diagram showing the structure of the palletizing workstation in the embodiments of the present application.

[0044] Explanation of reference numerals:

[0045] 01, cheese yarn; 02, production area; 03, transfer area; 1, winding machine; 2, material receiving trolley; 21, first EMS trolley; 211, electric rotating table; 22, yarn dropping rack; 221, limiting shaft; 23, receiving seat; 24, yarn receiving rod; 25, yarn pushing ring; 3, discharging circulation track; 31, first material receiving section; 32, first blanking section; 33, first connecting section; 4, transfer trolley; 41, second EMS trolley; 42, transfer rack; 43, transfer rod; 44, upper material receiving track; 45, lower material receiving track; 5, discharging storage station; 51, base; 52, temporary storage rack; 53, material storage seat; 531, material storage rod; 54, first pusher assembly; 541, pusher seat; 542, sliding seat; 543, pusher arm; 544, pusher plate; 55, second pusher assembly; 6, intermediate transfer mechanism; 61, transfer track; 611, second feeding section; 612, second blanking section; 613, intermediate section; 614, full yarn storage section; 615, empty yarn storage section; 616, turnout assembly; 617, limiting groove; 62, transfer trolley; 621, driving beam; 622, yarn rack; 623, yarn releasing rod; 624, pulley group; 625, limiting ring; 63, transfer driving assembly; 631, driving plate; 632, friction wheel; 633, driving motor; 7, transfer mechanism; 71, transfer track; 72, transfer trolley; 73, transfer driving assembly; 74, yarn pushing assembly; 741, yarn pushing bottom frame; 742, yarn pushing beam; 743, yarn pushing head; 744, driving member; 8, palletizing workstation; 81, pallet conveyor; 82, pallet transporter; 83, palletizing robot. Detailed implementation manners

[0046] The following is combined with the attachedFigure 1-7 Further details of this application will be described below.

[0047] An embodiment of this application discloses a spinning automatic winding, transmission and storage system based on a distributed track. Referring to Figure 1 and Figure 2 , a spinning automatic winding, transmission and storage system based on a distributed track includes a winding machine 1, a discharging device and a transfer and palletizing device. A production area 02 is set in a factory building, and a transfer area 03 is set on one side of the production area 02. A number of groups of winding machines 1 are arranged horizontally inside the production area 02. In this embodiment, one group is taken as an example. Part of the discharging device is inside the production area 02, and the transfer and palletizing device is set inside the transfer area 03. The discharging device receives the bobbin yarn 01 from the winding machine 1, conveys the bobbin yarn 01 to the rotating and palletizing device, and then palletizes it through the transfer and palletizing device, thus facilitating the transmission and storage of the bobbin yarn 01 after winding and improving the production efficiency of the factory.

[0048] Referring to Figure 1 and Figure 2 , the discharging device includes a receiving trolley 2, a discharging circulating track 3, a transfer trolley 4 and a discharging storage station 5. An upper receiving track 44 and a lower receiving track 45 are horizontally arranged on one side of the discharging end of the winding machine 1. The lower receiving track 45 is directly below the upper receiving track 44. The upper receiving track 44 is fixedly arranged inside the factory building, and the lower receiving track 45 is fixedly arranged on the ground. The upper receiving track 44 can be fixed in any way in the prior art, such as being fixed to the ground through columns or being fixedly suspended from the top of the factory building, without specific limitation. The same applies to the fixing methods of various tracks and suspended brackets and other components that appear below, and will not be elaborated further.

[0049] Referring to Figure 2, the material receiving trolley 2 includes a first EMS trolley 21, a wire dropping frame 22, a receiving seat 23 and a yarn receiving rod 24. The first EMS trolley 21 is suspended on the upper material receiving track 44. The first EMS trolley 21 is assembled at the cost of purchasing in the prior art. The EMS trolley refers to an Electrical Monorail System (abbreviated as EMS), which is an aerial suspension conveying system in which multiple groups of independent load-carrying vehicles run on a specific horizontal monorail. It adopts modular design and can be designed into numerous layout forms according to needs, PLC control, control signals are transmitted through a mobile bus or intelligent coding, sliding contact power supply, variable frequency or servo speed regulation. An electric rotating table 211 is arranged at the bottom of the first EMS trolley 21, and the wire dropping frame 22 is fixedly connected to the electric rotating table 211. A limiting shaft 221 is vertically arranged at the bottom of the wire dropping frame 22. The limiting shaft 221 is fixedly connected to the wire dropping frame 22, and the limiting shaft 221 is slidably fitted inside the lower material receiving track 45. The receiving seat 23 is slidably arranged on the wire dropping frame 22. The receiving seat 23 slides in the vertical direction, and the lifting of the receiving seat 23 is driven by a screw-nut pair, which is a conventional means in the prior art.

[0050] Refer to Figure 2 , a plurality of yarn receiving rods 24 are fixedly arranged on the receiving seat 23. In this embodiment, two are taken as an example. The yarn receiving rods 24 are horizontally arranged, and a plurality of bobbin yarns 01 can be sleeved on a single yarn receiving rod 24. In this embodiment, four are taken as an example. A yarn pushing ring 25 is sleeved at the end of each yarn receiving rod 24. The yarn pushing ring 25 is slidably connected to the receiving seat 23, and the sliding of the yarn pushing ring 25 is realized through the transmission of a gear and rack.

[0051] Refer to Figure 1 and Figure 2 , when the material receiving trolley 2 works, it is driven by the first EMS trolley 21 to move as a whole, so that the yarn receiving rod 24 is located at a position close to the discharging end of the winding machine 1, and the bobbin yarns 01 from the winding machine 1 are received by the yarn receiving rod 24. After the yarn is on the yarn receiving rod 24, the wire dropping frame 22 rotates 180°. When discharging, the sliding yarn pushing ring 25 is used to push the bobbin yarns 01 out of the yarn receiving rod 24.

[0052] Refer to Figure 1 , the discharging circulation track 3 includes a first material receiving section 31, a first material discharging section 32 and a first connecting section 33. The first material receiving section 31 is arranged in parallel on the side of the upper material receiving track 44 away from the winding machine 1. The first material discharging section 32 is located on the side of the discharging storage station 5 close to the production area 02. The first material discharging section 32 is perpendicular to the first material receiving section 31. The first connecting section 33 connects the first material receiving section 31 and the first material discharging section 32, so that the discharging circulation track 3 is integrally in a square ring shape.

[0053] Refer to Figure 1 and Figure 2, the transfer trolley 4 includes a second EMS trolley 41 and a transfer rack 42. The second EMS trolley 41 is suspended at the bottom of the discharge circulation track 3, and the transfer rack 42 is rotatably connected to the bottom of the second EMS trolley 41. The connection mode between the transfer rack 42 and the second EMS trolley 41 refers to the connection mode between the yarn dropping rack 22 and the first EMS trolley 21. Two transfer rods 43 are fixedly arranged on the transfer rack 42, and the two transfer rods 43 are arranged horizontally. When the transfer trolley 4 is feeding, it runs to the side of the receiving trolley 2 away from the winding machine 1, and makes the transfer rod 43 coaxial with the yarn receiving rod 24, and then the transfer rod 43 receives the bobbin 01 on the yarn receiving rod 24. A plurality of transfer trolleys 4 are arranged at the bottom of the discharge circulation track 3. In this embodiment, two are taken as examples.

[0054] Refer to Figure 1 , Figure 3 and Figure 4 , the discharge storage station 5 includes a base 51, a temporary storage rack 52, a material storage seat 53, a first pusher assembly 54 and a second pusher assembly 55. The base 51 is fixedly arranged on the ground. The base 51 is located on the side of the first blanking section 32 away from the production area 02. The length direction of the base 51 is parallel to the first blanking section 32, and the base 51 is arranged in an L shape. A plurality of temporary storage racks 52 are fixedly arranged on the side of the base 51 close to the first blanking section 32. One material storage seat 53 is slidably arranged on each temporary storage rack 52. The material storage seat 53 slides in the vertical direction, and the lifting of the material storage seat 53 is driven by a screw nut pair. A plurality of material storage rods 531 are horizontally arranged on each material storage seat 53. In this embodiment, six are taken as examples. One end of the material storage rod 531 is fixedly connected to the material storage seat 53, and the material storage rod 531 is perpendicular to the length direction of the base 51.

[0055] Refer to Figure 1 , Figure 3 and Figure 4 , the first pusher assembly 54 is arranged below the first blanking section 32. The first pusher assembly 54 includes a pusher seat 541, a sliding seat 542, a pusher arm 543 and a pusher plate 544. The pusher seat 541 is fixedly arranged inside the factory building. The pusher seat 541 is arranged parallel to the first blanking section 32. The sliding seat 542 is slidably arranged on the pusher seat 541. The sliding seat 542 moves along the length direction of the pusher seat 541, and the sliding of the sliding seat 542 is realized by a gear rack transmission. Two pusher arms 543 are fixedly arranged on the sliding seat 542. The pusher arms 543 are arranged perpendicular to the pusher seat 541. One pusher plate 544 is slidably arranged on each pusher arm 543. The pusher plates 544 are arranged in one-to-one correspondence with the transfer rods 43. The sliding of the pusher plates 544 is realized by a gear rack transmission. The height of the pusher plates 544 is lower than that of the transfer rods 43, but higher than the lowest position of the bobbins 01 on the transfer rods 43.

[0056] Refer to Figure 1 and Figure 3, after the transfer trolley 4 reaches below the first discharging section 32, the position of the stock storage rod 531 is adjusted to be level with the transfer rod 43, and then the bobbin 01 on the transfer rod 43 is pushed out onto the stock storage rod 531 through the sliding pusher plate 544, realizing the discharging of the transfer trolley 4. Then, the transfer trolley 4 returns to the loading position for loading. The discharging and storage station 5 temporarily stores the bobbins 01. The structure of the second pusher assembly 55 is the same as that of the first pusher assembly 54. The second pusher assembly 55 and the first pusher assembly 54 are arranged oppositely, and the second pusher assembly 55 is arranged on the top of the base 51. The second pusher assembly 55 is used to push out the bobbins 01 on the stock storage rod 531.

[0057] Refer to Figure 1 , the transfer and palletizing device includes an intermediate transfer mechanism 6, a transfer mechanism 7 and a palletizing workstation 8. The intermediate transfer mechanism 6 includes a transfer track 61, a transfer trolley 62 and a transfer driving assembly 63. A number of transfer trolleys 62 are suspended at the bottom of the transfer track 61, and a number of transfer driving assemblies 63 are arranged on the transfer track 61.

[0058] Refer to Figure 1 , the transfer track 61 includes a second loading section 611, a full yarn storage section 614, a second discharging section 612 and an empty yarn storage section 615 arranged in sequence. The transfer track 61 further includes an intermediate section 613 connecting adjacent two sections. The second loading section 611 is located between the first discharging section 32 and the discharging and storage station 5. The second loading section 611 is arranged higher than the first discharging section 32, and the second loading section 611 is parallel to the first discharging section 32. The second discharging section 612 is parallel to the first discharging section 32. The full yarn storage section 614 is arranged between the discharging end of the second loading section 611 and the second discharging section 612. The empty yarn storage section 615 is arranged between the discharging end of the second discharging section 612 and the second loading section 611. The full yarn storage section 614 and the empty yarn storage section 615 are both arranged perpendicular to the second loading section 611 and a number of them are arranged in parallel. At both ends of each full yarn storage section 614 and each empty yarn storage section 615, a turnout assembly 616 is arranged. The turnout assembly 616 is similar to the structure of a train turnout. The turnout assembly 616 can adopt the turnout assembly of a suspended track in the prior art, and the running route of the transfer trolley 62 is controlled by the turnout assembly 616.

[0059] Refer to Figure 1 and Figure 5, each transfer trolley 62 includes a number of drive beams 621, yarn racks 622 and yarn dispensing rods 623. The drive beams 621 are horizontally arranged below the transfer track 61. The adjacent ends of two adjacent drive beams 621 are rotatably connected. A pulley set 624 is arranged between two adjacent drive beams 621. The pulley set 624 can be a pulley set 624 adapted to the transfer track 61 in the prior art. The pulley set 624 is slidably connected inside the transfer track 61. A yarn rack 622 is rotatably connected to the bottom of each drive beam 621. A limit ring 625 is rotatably connected to the bottom of each yarn rack 622. A spinning rod is fixedly connected to each yarn rack 622. One end of the yarn dispensing rod 623 close to the yarn rack 622 is lower than the other end.

[0060] Refer to Figure 1 and Figure 5 , the transfer drive assembly 63 includes a drive plate 631, friction wheels 632 and a drive motor 633. The drive plate 631 is fixedly arranged above the transfer track 61. Two friction wheels 632 are rotatably arranged on the drive plate 631. The axes of the two friction wheels 632 are vertically arranged. A gap for the drive beam 621 to pass through is left between the two friction wheels 632. The drive motor 633 is fixedly arranged on the top of the drive plate 631. The drive motor 633 is coaxially and fixedly connected to one of the friction wheels 632. When the transfer drive assembly 63 works, the friction wheels 632 are in contact with the side wall of the drive beam 621, so that there is a certain frictional force between the friction wheels 632 and the side wall of the drive beam 621. Thus, when the drive motor 633 works, it drives the drive beam 621 to move forward.

[0061] Refer to Figure 1 , Figure 5 and Figure 6 , when the transfer drive assembly 63 works, the transfer trolley 62 is driven to one side of the discharge storage station 5, and the second pusher assembly 55 is used to push the bobbin yarn 01 on the storage rod 531 onto the yarn dispensing rod 623. In order to reduce the possibility of the yarn on the transfer trolley 62 and the rotation of the yarn rack 622 during unloading, limit grooves 617 are horizontally arranged below the second loading section 611 and the second unloading section 612. After the transfer trolley 62 reaches the working position, the limit ring 625 is located inside the limit groove 617, making it difficult for the yarn rack 622 to rotate, which is convenient for the loading and unloading of the bobbin yarn 01.

[0062] Refer to Figure 1 and Figure 6, the reversing mechanism 7 includes a reversing track 71, a reversing trolley 72, a reversing drive assembly 73 and a yarn pushing assembly 74. The reversing track 71 is located on the side of the second blanking section 612 away from the production area 02. The structure of the reversing track 71 is similar to that of the transfer track 61. A number of reversing trolleys 72 are suspended below the reversing track 71. When the reversing trolley 72 is loading materials, it is arranged opposite to the transfer trolley 62. The structure of the reversing trolley 72 is the same as that of the transfer trolley 62. A limiting groove 617 is also provided below the loading position of the reversing trolley 72. A number of reversing drive assemblies 73 are provided on the reversing track 71, and the structure of the reversing drive assembly 73 is the same as that of the transfer drive assembly 63.

[0063] Refer to Figure 1 and Figure 6 , the yarn pushing assembly 74 is located on the side of the second blanking section 612 close to the production area 02 and below it. The yarn pushing assembly 74 includes a yarn pushing bottom frame 741, a yarn pushing beam 742, a yarn pushing head 743 and a driving member 744. The yarn pushing bottom frame 741 is fixedly arranged inside the factory building. The yarn pushing bottom frame 741 is horizontally arranged. A number of yarn pushing bottom frames 741 are arranged along the length direction of the second blanking section 612. A yarn pushing beam 742 is slidably arranged on each yarn pushing bottom frame 741. The driving member 744 is a cylinder. The cylinder block of the cylinder is fixedly connected to the yarn pushing bottom frame 741, and the piston rod of the cylinder is fixedly connected to the yarn pushing beam 742. The piston rod of the cylinder moves in the horizontal direction. A number of yarn pushing heads 743 are fixedly arranged on the side of each yarn pushing beam 742 close to the transfer trolley 62. One yarn pushing head 743 is provided corresponding to each bobbin 01. The yarn pushing head 743 is arranged in a U shape, and the opening of the yarn pushing head 743 faces the bobbin 01 on the transfer trolley 62.

[0064] Refer to Figure 6 , after the transfer trolley 62 reaches the unloading position, the reversing trolley 72 is located on the side of the transfer trolley 62 away from the yarn pushing assembly 74. At this time, the bobbin 01 on the transfer trolley 62 is pushed onto the reversing trolley 72 through the yarn pushing assembly 74. Then, the bobbin 01 is reversed by the reversing trolley 72.

[0065] Refer to Figure 7, the palletizing workstation 8 includes a pallet conveyor 81, a pallet transport vehicle 82, and a palletizing robot 83. The pallet conveyor 81 is located below the discharging position of the transfer trolley 72. A number of pallet conveyors 81 are arranged in parallel. The pallet conveyor 81 is a chain conveyor in the prior art. A number of palletizing robots 83 are arranged on one side of the pallet conveyor 81. In this embodiment, two are taken as examples. The palletizing robot 83 is assembled at the cost of purchasing in the prior art. The pallet transport vehicle 82 is located between the two palletizing robots 83. The pallet transport vehicle 82 is a pallet AGV car. The pallet transport vehicle 82 is used to transport the empty pallet to one side of the palletizing robot 83. Pallets are palletized by the palletizing robot 83. Then, the pallet transport vehicle 82 transports the pallet filled with the cheese 01 to the original position, waits for the forklift to fork it away, and carries the next empty pallet to wait for the palletizing position.

[0066] The implementation principle of an automatic cheese winding, transmission and storage system based on a distributed track in an embodiment of the present application is as follows: When the receiving trolley 2 works, it runs to the cheese winder 1 to be discharged. Then, the cheese 01 from the cheese winder 1 is received through the yarn receiving rod 24. The end yarn of the cheese 01 faces the inside of the receiving trolley 2. After receiving the yarn, the yarn dropping frame 22 rotates 180°, so that the discharging end of the yarn receiving rod 24 faces away from the cheese winder 1. At this time, the transfer trolley 4 runs to one side of the receiving trolley 2 for loading, so that the transfer rod 43 faces the yarn receiving rod 24. At the same time, the height of the yarn receiving rod 24 is adjusted so that the yarn receiving rod 24 and the transfer rod 43 are at the same height. The cheese 01 is pushed out of the yarn receiving rod 24 by the sliding yarn pushing ring 25 and sleeved on the transfer rod 43.

[0067] Then, the transfer trolley 4 carries the cheese 01 and runs below the first discharging section 32. During the movement, the transfer frame 42 rotates 180°, so that the transfer trolley 4 is located on one side of the discharging storage station 5. At this time, the height of the storage rod 531 on the discharging storage station 5 is adjusted to be the same as that of the transfer rod 43. Then, the cheese 01 on the transfer rod 43 is pushed onto the storage rod 531 by the sliding pushing plate 544 to realize the discharging of the transfer trolley 4. The cheese 01 completes the second commutation. At this time, the discharging storage station 5 temporarily stores the cheese 01, and the transfer trolley 4 returns to the loading position.

[0068] Then, the transfer trolley 62 runs below the second loading section 611. At the same time, the height of the storage rod 531 is adjusted to be the same as that of the yarn placing rod 623 of the transfer trolley 62. At this time, the cheese 01 on the storage rod 531 is pushed onto the yarn placing rod 623 by the second pushing component 55 to complete the third commutation. After loading, the transfer trolley 62 drives the cheese 01 to wait below the full yarn storage section 614, and then enters the discharging position. After the transfer trolley 62 reaches the discharging position, there is a waiting transfer trolley 72 on one side of the transfer trolley 62. At this time, the cheese 01 on the transfer trolley 62 is pushed onto the transfer trolley 72 by the yarn pushing component 74, and the cheese 01 completes the fourth commutation.

[0069] After the transfer trolley 62 unloads materials, it enters the empty yarn storage section 615 to wait for loading. The transfer trolley 72 then carries the bobbin 01 and runs to the unloading position. Then, the palletizing robot unloads the transfer trolley 72. The palletizing robot 83 grabs one end of the bobbin 01 away from the tail yarn and stacks it on the pallet, with the tail yarn of the bobbin 01 facing downwards. After the transfer trolley 72 unloads materials, it runs to the position waiting for loading.

[0070] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An automatic winding, transmission and storage system for spinning based on a distributed track, characterized in that: It includes a winding machine (1), a discharging device and a transfer and palletizing device. There is a production area (02) arranged in the factory building. A transfer area (03) is arranged on one side of the production area (02). A number of groups of the winding machine (1) are arranged horizontally inside the production area (02). The discharging device includes a receiving trolley (2) slidably arranged on one side of each group of winding machines (1), a discharging circulation track (3) arranged above each group of winding machines (1), a transfer trolley (4) arranged on the discharging circulation track (3), and a discharging storage station (5) arranged on one side of the discharging circulation track (3). The receiving trolley (2) slides along the distribution direction of the winding machines (1). The receiving trolley (2) is used to transfer the bobbin yarn (01) to the transfer trolley (4). The transfer trolley (4) is used to send the bobbin yarn (01) to the discharging storage station (5). The discharging storage station (5) is located inside the transfer area (03). The discharging storage station (5) is used to temporarily store the bobbin yarn (01). The transfer and palletizing device is arranged inside the transfer area (03). The transfer and palletizing device includes an intermediate transfer mechanism (6), a transfer mechanism (7) arranged on the side of the intermediate transfer mechanism (6) away from the production area (02), and a palletizing workstation (8) arranged below the transfer mechanism (7). The intermediate transfer mechanism (6) is used to transfer the bobbin yarn (01) from the discharging storage station (5) to the transfer mechanism (7). The transfer mechanism (7) is used to transfer the bobbin yarn (01) after changing its direction to the palletizing workstation (8). The palletizing workstation (8) is used to palletize the bobbin yarn (01). The intermediate transfer mechanism (6) includes a transfer track (61), a number of transfer trolleys (62) suspended below the transfer track (61), and a transfer driving component (63) for driving the transfer trolleys (62) to move. The transfer track (61) includes a second loading section (611) arranged between the discharging storage station (5) and the discharging circulation track (3), a second unloading section (612) arranged on the side of the second loading section (611) away from the discharging circulation track (3), and an intermediate section (613) connecting the second loading section (611) and the second unloading section (612). When loading, the transfer trolley (62) is located on one side of the discharging storage station (5). A number of the transfer driving components (63) are distributed on the transfer track (61). The transfer track (61) also includes a number of full-yarn storage sections (614) arranged between the discharging end of the second loading section (611) and the second unloading section (612), and a number of empty-yarn storage sections (615) arranged between the feeding end of the second loading section (611) and the second unloading section (612). Branching components (616) are arranged at both ends of the full-yarn storage sections (614) and the empty-yarn storage sections (615). The branching components (616) are used to adjust the walking route of the transfer trolleys (62).

2. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 1, characterized in that: The discharging circulation track (3) includes a first material receiving section (31) arranged on one side of the winding machine (1), a first material discharging section (32) arranged on one side of the discharging storage station (5), and a first connecting section (33) connecting the first material receiving section (31) and the first material discharging section (32); a material receiving track (44) is arranged in parallel on the side of the first material discharging section (32) close to the winding machine (1). The material receiving trolley (2) includes a first EMS trolley (21) suspended on the material receiving track (44), a yarn dropping frame (22) rotatably connected to the bottom of the first EMS trolley (21), a receiving seat (23) slidably arranged on the yarn dropping frame (22), and a plurality of yarn receiving rods (24) horizontally arranged on the receiving seat (23). The receiving seat (23) slides in the vertical direction. The yarn receiving rods (24) are used to receive the bobbin yarn (01) from the winding machine (1). A pushing yarn ring (25) is slidably arranged at the end of the yarn receiving rod (24), and the pushing yarn ring (25) is used to push the bobbin yarn (01) out of the yarn receiving rod (24).

3. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 2, characterized in that: The transfer trolley (4) includes a second EMS trolley (41) suspended at the bottom of the discharging circulation track (3) and a transfer frame (42) rotatably arranged at the bottom of the second EMS trolley (41). A transfer rod (43) is horizontally arranged on the transfer frame (42), and the transfer rod (43) is used to sleeved with the bobbin yarn (01). When the transfer trolley (4) is feeding, the transfer rod (43) is coaxial with the yarn receiving rod (24).

4. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 1, characterized in that: The discharging storage station (5) includes a base (51), a plurality of temporary storage racks (52) arranged on the side of the base (51) facing the production area (02), a storage seat (53) slidably arranged on the temporary storage racks (52), a first pushing component (54) arranged on the base (51), and a second pushing component (55) arranged on the side of the base (51) close to the production area (02). The storage seat (53) slides in the vertical direction. A plurality of storage rods (531) are horizontally arranged on the storage seat (53). The first pushing component (54) is arranged higher than the second pushing component (55). The first pushing component (54) is used to push the bobbin yarn (01) on the transfer trolley (4) onto the storage rods (531), and the second pushing component (55) is used to push the bobbin yarn (01) on the storage rods (531) out.

5. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 3, characterized in that: The transfer trolley (62) includes a plurality of driving beams (621) rotatably connected, a yarn rack (622) connected below the driving beams (621), and yarn placing rods (623) arranged on the yarn rack (622). A pulley group (624) is arranged between adjacent two driving beams (621), and the pulley group (624) is slidably connected inside the transfer track (61). One end of the yarn placing rod (623) close to the yarn rack (622) is lower than the other end. The yarn placing rod (623) is used to place the bobbin yarn (01) from the discharging storage station (5). The transfer driving assembly (63) includes a driving plate (631) arranged on the transfer track (61), two friction wheels (632) rotatably arranged at the bottom of the driving plate (631), and a driving motor (633) arranged on the driving plate (631). The axes of the two friction wheels (632) are vertically arranged, and a gap for the driving beam (621) to pass through is left between the two friction wheels (632). The driving motor (633) is used to drive one of the friction wheels (632) to rotate.

6. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 3, characterized in that: The transfer mechanism (7) includes a transfer track (71), a transfer trolley (72) suspended below the transfer track (71), a transfer driving assembly (73) for driving the transfer trolley (72) to move, and a yarn pushing assembly (74). The transfer track (71) is located on the side of the transfer track (61) away from the production area (02). The transfer track (71) has the same structure as the transfer track (61). The yarn pushing assembly (74) is used to push the bobbin yarn (01) on the transfer trolley (62) onto the transfer trolley (72).

7. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 6, characterized in that: The yarn pushing assembly (74) includes a yarn pushing bottom frame (741) arranged on the side of the second blanking section (612) away from the transfer track (71), a yarn pushing beam (742) slidably arranged on the yarn pushing bottom frame (741), a plurality of yarn pushing heads (743) arranged on the yarn pushing beam (742), and a driving member (744) for driving the yarn pushing beam (742) to slide. The yarn pushing beam (742) slides in a direction perpendicular to the second blanking section (612) in the horizontal direction.

8. The automatic winding, transmission and storage system for spinning based on a distributed track according to claim 6, characterized in that: The palletizing workstation (8) includes a plurality of pallet conveyors (81) arranged below the transfer track (71), a pallet transport vehicle (82) arranged on one side of the pallet conveyors (81), and a plurality of palletizing robots (83) arranged on one side of the pallet conveyors (81). The pallet conveyors (81) are used to convey pallets to the pallet transport vehicle (82). The pallet transport vehicle (82) carries the pallets back and forth between the pallet conveyors (81) and the palletizing robots (83). The palletizing robots (83) are used to palletize the bobbin yarn (01) on the transfer trolley (72) onto the pallets.

Citation Information

Patent Citations

  • Crown block, suspended package transfer trolley and automatic package transfer system and method

    CN111747232A