A breathable and moisture-permeable velvet with printed effects and a weaving method thereof

Abstract

This invention discloses a breathable and moisture-wicking velvet with a printed effect and its weaving method, comprising: a velvet base fabric and velvet pile; the velvet base fabric is composed of warp and weft yarns interwoven, and consists of an upper base fabric and a lower base fabric; the warp yarns consist of an upper warp yarn and a lower warp yarn, and the weft yarns consist of an upper weft yarn and a lower weft yarn; the velvet pile is formed by the velvet warp yarns, which first interweave with the upper base fabric, then return to the lower base fabric, interweave with the lower base fabric, and then return to the upper base fabric, interweaving back and forth repeatedly to connect the upper and lower base fabrics; finally, a pile cutter is used to cut the connecting pile yarns between the upper and lower base fabrics in the middle, thereby forming the velvet pile; this invention enables the woven velvet to be breathable and moisture-wicking, has a jacquard printed effect, and has a rich velvet feel, making it very popular in the market.

Description

Technical Field

[0001] This invention relates to the field of textile technology, specifically to velvet, and more particularly to a breathable and moisture-permeable velvet with a printing effect and its weaving method. Background Technology

[0002] Velvet fabrics are loved for their soft feel, flowing and draping texture, and bright luster, which make them appear noble and elegant. Jacquard velvet and printed velvet are especially prized.

[0003] Because of its velvet layer, which traps air and provides warmth, it's rarely used as summer clothing. Since velvet jacquard always focuses on the pile and the fabric's warp threads, with the base warp hidden within the pile, it's rarely associated with prints. However, some people want to break with tradition and wear velvet clothing in summer, with a subtle jacquard print effect, matching the summer season for a fashionable yet understated look.

[0004] However, for velvet to be firmly attached, the base fabric must be dense to hold the pile in place. To achieve a subtle jacquard effect, the ground warp must be printed. However, the ground warp is covered by the pile, so the pattern cannot be seen. In addition, it must be breathable and moisture-wicking for summer wear. It seems simple, but in reality, they are contradictory and various problems need to be solved. Summary of the Invention

[0005] The main objective of this invention is to design a breathable and moisture-wicking velvet with a printable effect and its weaving method through multiple experiments and researches, in the case of a potential market but also with huge risks and difficulties. This results in a velvet fabric that is breathable and moisture-wicking, and a summer velvet clothing fabric with a printable base.

[0006] To achieve the above objectives, one technical solution adopted by the present invention is to provide a breathable and moisture-wicking velvet with a printable effect, comprising: a velvet base fabric and velvet pile;

[0007] The velvet base fabric is made of warp and weft yarns interwoven together, and the velvet base fabric is also composed of an upper base fabric and a lower base fabric; therefore, the warp yarns are composed of an upper warp yarn and a lower warp yarn, and the weft yarns are composed of an upper weft yarn and a lower weft yarn.

[0008] The velvet pile is formed by the velvet warp yarns, which are first interwoven with the upper base fabric and then return to the lower base fabric, interwoven with the lower base fabric, and then return to the upper base fabric to interweave with the upper base fabric. After interweaving, they return to the lower base fabric and continue to interweave back and forth, connecting the upper and lower base fabrics in the weaving process. Finally, a pile cutter is used to cut the connecting yarns between the upper and lower base fabrics in the middle, thus forming the velvet pile.

[0009] Furthermore, the upper warp yarns consist of the first upper warp yarn, the second upper warp yarn, the third upper warp yarn, the fourth upper warp yarn, the fifth upper warp yarn, the sixth upper warp yarn, the seventh upper warp yarn, and the eighth upper warp yarn;

[0010] The lower layer warp yarns consist of the first, second, third, fourth, fifth, sixth, seventh, and eighth lower layer warp yarns;

[0011] The weft yarn consists of the upper first weft yarn, upper second weft yarn, upper third weft yarn, upper fourth weft yarn, upper fifth weft yarn, upper sixth weft yarn, lower first weft yarn, lower second weft yarn, lower third weft yarn, lower fourth weft yarn, lower fifth weft yarn, and lower sixth weft yarn.

[0012] Furthermore, the upper first weft yarn, upper third weft yarn, upper fourth weft yarn, upper sixth weft yarn, lower first weft yarn, lower third weft yarn, lower fourth weft yarn, and lower sixth weft yarn are tight weft yarns;

[0013] The upper second weft yarn, upper fifth weft yarn, lower second weft yarn, and lower fifth weft yarn are loose weft yarns with a tightness-to-loose ratio of 1:0.9.

[0014] The pile warp yarn consists of the first pile warp yarn, the second pile warp yarn, the third pile warp yarn, and the fourth pile warp yarn.

[0015] This invention also provides a method for weaving breathable and moisture-wicking velvet with a printable effect, specifically including the following steps:

[0016] Step 1, Warp Adjustment:

[0017] The upper layer first warp, upper layer second warp, upper layer third warp, upper layer fourth warp, upper layer fifth warp, upper layer sixth warp, upper layer seventh warp and upper layer eighth warp are arranged in sequence to form the upper layer warp beam;

[0018] The lower layer first warp, lower layer second warp, lower layer third warp, lower layer fourth warp, lower layer fifth warp, lower layer sixth warp, lower layer seventh warp and lower layer eighth warp are arranged in sequence to form the lower layer warp beam;

[0019] The pile warp yarns are dyed according to customer requirements, and the first, second, third, and fourth pile warps are arranged in sequence to form the pile warp warp beam.

[0020] Step 2, warp printing:

[0021] Print the upper layer warp beam according to the shrinkage rate of the pattern weaving;

[0022] Print the lower layer warp beams according to the shrinkage rate of the pattern weaving;

[0023] The third step is to dye the upper and lower weft yarns into cones according to the customer's specific requirements.

[0024] The fourth step is to thread the heddles and insert the reeds;

[0025] After the warp beam is in place, the heddles are threaded and the reed is inserted.

[0026] The upper first warp, lower first warp, first pile warp, upper second warp, and lower second warp are sequentially threaded through the heddle and inserted into the same first reed tooth;

[0027] The upper third warp, lower third warp, second pile warp, upper fourth warp, and lower fourth warp are sequentially threaded through the heddle and inserted into the same second reed tooth;

[0028] The upper fifth warp, lower fifth warp, third pile warp, upper sixth warp, and lower sixth warp are sequentially threaded through the heddle and inserted into the same third reed tooth;

[0029] The upper seventh warp, lower seventh warp, fourth pile warp, upper eighth warp, and lower eighth warp are sequentially threaded through the heddle and inserted into the same fourth reed tooth;

[0030] Repeat this sequence of threading and inserting the heddles.

[0031] The fifth step is to lift the heddle, insert the shuttle, and begin weaving;

[0032] Double shed weaving;

[0033] First shuttle:

[0034] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0035] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0036] Lift the first warp thread upwards;

[0037] The second warp will sink downwards;

[0038] Place the third and fourth warp threads in the middle;

[0039] Weaving begins by inserting the first weft yarn of the upper layer and the first weft yarn of the lower layer;

[0040] Second shuttle:

[0041] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0042] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0043] Place the first and second warp threads in the middle;

[0044] The third warp will sink downwards;

[0045] Lift the fourth warp thread upwards;

[0046] Weaving involves inserting the upper second weft yarn and the lower second weft yarn;

[0047] Third shuttle:

[0048] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0049] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0050] Raise the first and third warp threads upwards;

[0051] Sink the second and fourth warp threads downwards;

[0052] Weaving is done by inserting the upper third weft yarn and the lower third weft yarn;

[0053] Fourth shuttle:

[0054] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0055] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0056] The first warp will sink downwards;

[0057] Lift the second warp thread upwards;

[0058] Place the third and fourth warp threads in the middle;

[0059] Weaving is done by inserting the upper fourth weft yarn and the lower fourth weft yarn;

[0060] Fifth shuttle:

[0061] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0062] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0063] Place the first and second warp threads in the middle;

[0064] Lift the third warp thread upwards;

[0065] The fourth warp will sink downwards;

[0066] Weaving is done by inserting the fifth weft yarn in the upper layer and the fifth weft yarn in the lower layer;

[0067] Sixth shuttle:

[0068] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0069] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0070] Sink the first and third warp threads downwards;

[0071] Raise the second and fourth warp threads upwards;

[0072] Weaving is done by inserting the upper sixth weft yarn and the lower sixth weft yarn;

[0073] This completes one unit of weaving; the weaving process is repeated in this manner.

[0074] Step 6: Cutting the pile;

[0075] Using a slitting knife, cut and split the first, second, third, and fourth pile warps connecting the upper and lower base fabrics in the middle, forming pile heads that are fixed on the base fabric, thus forming the upper velvet sheet and the lower velvet sheet.

[0076] The seventh step is finishing, which includes: shearing, combing, brushing, shaping, inspection, and forming into tubes.

[0077] Thus, a type of velvet that is breathable, moisture-wicking, and has a printable effect, suitable for summer clothing, has been completed.

[0078] The beneficial effects of this invention are:

[0079] 1. This invention discloses a breathable and moisture-wicking velvet with a printable effect. Its ground weave employs a cyclic weave with four warp teeth as a unit. The warp yarns of odd-numbered reed teeth interweave with the warp yarns of even-numbered reed teeth and the same weft yarns to form a double-warp weave. This causes the first and second warp yarns, as well as the fifth and sixth warp yarns in the odd-numbered reed teeth, to move closer together and clamp the first and third pile warps respectively. Simultaneously, it causes the third and fourth warp yarns, the seventh and eighth warp yarns in the even-numbered reed teeth to move closer together and clamp the first and third pile warps respectively. The second and fourth pile warps are clamped together; this not only clamps the pile warps firmly, making the pile more secure, but also, because each reed tooth's warp yarn moves towards the center, gaps are left between the first and second reed teeth, between the second and third reed teeth, between the third and fourth reed teeth, and between the fourth and first reed teeth; thus, the fabric can be breathable and moisture-permeable within the warp gaps; not only is the pile secure, but it is also breathable and moisture-permeable, completely overturning the concept that velvet is only for warmth; if mastered properly, velvet can also have a cooling effect.

[0080] 2. The present invention provides a breathable and moisture-wicking velvet with a printable effect. The ground weft also adopts a special weft structure with tight weft and loose weft in every three wefts. Since the second and fifth wefts in each cycle are loose wefts, the first and third wefts, and the fourth and fifth wefts will be brought closer to each other due to the influence of tension stress compared to the loose wefts. This will make the pile of the three wefts more secure. In addition, it will create gaps between the third and fourth wefts and between the sixth and first wefts. This will not only make the pile of the fabric secure, but also increase the breathability and moisture-wicking function within the weft gaps.

[0081] 3. The present invention provides a breathable and moisture-wicking velvet with a printed effect. Because the upper and lower base fabrics are often subjected to a printing process, both the upper and lower base fabrics have a hazy printing effect. The unique printing feel, combined with the printing hidden in the velvet fibers, gives it a misty and sometimes visible feel, adding a mysterious touch to summer velvet clothing.

[0082] 4. In the weaving method of the present invention, for the velvet warp, only one warp is arranged on each reed tooth of the double-shed loom, and the pile is not only exposed in the warp and weft directions, but also unexpectedly found to be arranged in rows in the oblique direction. This arrangement makes the pile sparse and evenly fixed on the base fabric, which not only has the unique velvet feel, but also allows the printing of the ground warp to fully show the mountains and water because the pile is sparse and exposed. The two complement each other perfectly. Therefore, the velvet woven by this method is breathable and moisture-wicking, has a jacquard printing effect, and still has a velvet feel, which is very popular in the market. Attached Figure Description

[0083] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0084] Figure 1 This is a schematic diagram of a breathable and moisture-wicking velvet with a printable effect according to an embodiment of the present invention;

[0085] Figure 2 The embodiment shows the fabric structure of a breathable and moisture-wicking velvet with a printable effect according to the present invention;

[0086] Figure 3 This is an enlarged view of the fabric structure of a breathable and moisture-wicking velvet with a printable effect according to the present invention, as shown in the embodiment.

[0087] Figure 4This is a schematic diagram of the weaving method of a breathable and moisture-wicking velvet with a printing effect according to the present invention, showing the heald raising, shuttle insertion, and weft beating. Detailed Implementation

[0088] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.

[0089] In the description of this invention, it should be noted that the embodiments described in this invention are only some embodiments of this invention, not all embodiments; based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention. Example

[0090] This embodiment provides a breathable and moisture-wicking velvet with a printable effect and its weaving method, such as Figures 1-4 As shown, it includes:

[0091] Velvet base fabric and velvet pile;

[0092] The velvet base fabric is made of warp and weft yarns interwoven together, and the velvet base fabric is also composed of an upper base fabric and a lower base fabric; therefore, the warp yarns are composed of an upper warp yarn and a lower warp yarn, and the weft yarns are composed of an upper weft yarn and a lower weft yarn.

[0093] The velvet pile is formed by the velvet warp yarns, which are first interwoven with the upper base fabric and then return to the lower base fabric, interwoven with the lower base fabric, and then return to the upper base fabric to interweave with the upper base fabric. After interweaving, they return to the lower base fabric and continue to interweave back and forth, connecting the upper and lower base fabrics in the weaving process. Finally, a pile cutter is used to cut the connecting yarns between the upper and lower base fabrics in the middle, thus forming the velvet pile.

[0094] Furthermore, the upper warp yarns consist of the first upper warp yarn, the second upper warp yarn, the third upper warp yarn, the fourth upper warp yarn, the fifth upper warp yarn, the sixth upper warp yarn, the seventh upper warp yarn, and the eighth upper warp yarn;

[0095] The lower layer warp yarns consist of the first, second, third, fourth, fifth, sixth, seventh, and eighth lower layer warp yarns;

[0096] The weft yarn consists of the upper first weft yarn, upper second weft yarn, upper third weft yarn, upper fourth weft yarn, upper fifth weft yarn, upper sixth weft yarn, lower first weft yarn, lower second weft yarn, lower third weft yarn, lower fourth weft yarn, lower fifth weft yarn, and lower sixth weft yarn.

[0097] Furthermore, the upper first weft yarn, upper third weft yarn, upper fourth weft yarn, upper sixth weft yarn, lower first weft yarn, lower third weft yarn, lower fourth weft yarn, and lower sixth weft yarn are tight weft yarns;

[0098] The upper second weft yarn, upper fifth weft yarn, lower second weft yarn, and lower fifth weft yarn are loose weft yarns with a tightness-to-loose ratio of 1:0.9.

[0099] The pile warp yarn consists of the first pile warp yarn, the second pile warp yarn, the third pile warp yarn, and the fourth pile warp yarn.

[0100] This embodiment also provides a method for weaving breathable and moisture-wicking velvet with a printable effect, specifically including the following steps:

[0101] Step 1, Warp Adjustment:

[0102] The upper layer first warp, upper layer second warp, upper layer third warp, upper layer fourth warp, upper layer fifth warp, upper layer sixth warp, upper layer seventh warp and upper layer eighth warp are arranged in sequence to form the upper layer warp beam;

[0103] The lower layer first warp, lower layer second warp, lower layer third warp, lower layer fourth warp, lower layer fifth warp, lower layer sixth warp, lower layer seventh warp and lower layer eighth warp are arranged in sequence to form the lower layer warp beam;

[0104] The pile warp yarns are dyed according to customer requirements, and the first, second, third, and fourth pile warps are arranged in sequence to form the pile warp warp beam.

[0105] Step 2, warp printing:

[0106] Print the upper layer warp beam according to the shrinkage rate of the pattern weaving;

[0107] Print the lower layer warp beams according to the shrinkage rate of the pattern weaving;

[0108] The third step is to dye the upper and lower weft yarns into cones according to the customer's specific requirements.

[0109] The fourth step is to thread the heddles and insert the reeds;

[0110] After the warp beam is in place, the heddles are threaded and the reed is inserted.

[0111] The upper first warp, lower first warp, first pile warp, upper second warp, and lower second warp are sequentially threaded through the heddle and inserted into the same first reed tooth;

[0112] The upper third warp, lower third warp, second pile warp, upper fourth warp, and lower fourth warp are sequentially threaded through the heddle and inserted into the same second reed tooth;

[0113] The upper fifth warp, lower fifth warp, third pile warp, upper sixth warp, and lower sixth warp are sequentially threaded through the heddle and inserted into the same third reed tooth;

[0114] The upper seventh warp, lower seventh warp, fourth pile warp, upper eighth warp, and lower eighth warp are sequentially threaded through the heddle and inserted into the same fourth reed tooth;

[0115] Repeat this sequence of threading and inserting the heddles.

[0116] The fifth step is to lift the heddle, insert the shuttle, and begin weaving;

[0117] Double shed weaving;

[0118] First shuttle:

[0119] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0120] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0121] Lift the first warp thread upwards;

[0122] The second warp will sink downwards;

[0123] Place the third and fourth warp threads in the middle;

[0124] Weaving begins by inserting the first weft yarn of the upper layer and the first weft yarn of the lower layer;

[0125] Second shuttle:

[0126] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0127] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0128] Place the first and second warp threads in the middle;

[0129] The third warp will sink downwards;

[0130] Lift the fourth warp thread upwards;

[0131] Weaving involves inserting the upper second weft yarn and the lower second weft yarn;

[0132] Third shuttle:

[0133] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0134] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0135] Raise the first and third warp threads upwards;

[0136] Sink the second and fourth warp threads downwards;

[0137] Weaving is done by inserting the upper third weft yarn and the lower third weft yarn;

[0138] Fourth shuttle:

[0139] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0140] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0141] The first warp will sink downwards;

[0142] Lift the second warp thread upwards;

[0143] Place the third and fourth warp threads in the middle;

[0144] Weaving is done by inserting the upper fourth weft yarn and the lower fourth weft yarn;

[0145] Fifth shuttle:

[0146] Lift the upper third warp, upper fourth warp, upper seventh warp and upper eighth warp upwards;

[0147] Lift the lower third warp, lower fourth warp, lower seventh warp and lower eighth warp upwards;

[0148] Place the first and second warp threads in the middle;

[0149] Lift the third warp thread upwards;

[0150] The fourth warp will sink downwards;

[0151] Weaving is done by inserting the fifth weft yarn in the upper layer and the fifth weft yarn in the lower layer;

[0152] Sixth shuttle:

[0153] Lift the first, second, fifth, and sixth warp yarns of the upper layer upwards;

[0154] Lift the first, second, fifth, and sixth warp yarns of the lower layer upwards;

[0155] Sink the first and third warp threads downwards;

[0156] Raise the second and fourth warp threads upwards;

[0157] Weaving is done by inserting the upper sixth weft yarn and the lower sixth weft yarn;

[0158] This completes one unit of weaving; the weaving process is repeated in this manner.

[0159] Step 6: Cutting the pile;

[0160] Using a slitting knife, cut and split the first, second, third, and fourth pile warps connecting the upper and lower base fabrics in the middle, forming pile heads that are fixed on the base fabric, thus forming the upper velvet sheet and the lower velvet sheet.

[0161] The seventh step is finishing, which includes: shearing, combing, brushing, shaping, inspection, and forming into tubes.

[0162] Thus, a type of velvet that is breathable, moisture-wicking, and has a printable effect, suitable for summer clothing, has been completed.

[0163] The above content is for reference only. Figures 1-4 As shown, where:

[0164] Figure 1 In the middle, T W R represents the base fabric, Q represents the pile, and X represents the pattern of the base fabric.

[0165] Figure 2 In the middle, T 上1 The first warp yarn of the upper base fabric, T 上2 The second warp yarn of the upper base fabric, T 上3 The third warp yarn of the upper base fabric, T 上4 The fourth warp yarn of the upper base fabric, T 上5 The fifth warp yarn of the upper base fabric, T 上6 The sixth warp yarn of the upper base fabric, T 上7 The seventh warp yarn of the upper base fabric, T 上8 It is the eighth warp yarn of the upper base fabric;

[0166] T 下1 The first warp yarn of the lower base fabric, T 下2 The second warp yarn of the lower base fabric, T 下3 The third warp yarn of the lower base fabric, T 下4 The fourth warp yarn of the lower base fabric, T 下5 The fifth warp yarn of the lower base fabric, T 下6 The sixth warp yarn of the lower base fabric, T 下7 The seventh warp yarn of the lower base fabric, T 下8 It is the eighth warp yarn of the lower base fabric;

[0167] W 上1 W is the first weft yarn of the upper base fabric. 上2 W is the second weft yarn of the upper base fabric. 上3 W is the third weft yarn of the upper base fabric. 上4 W is the fourth weft yarn of the upper base fabric.上5 W is the fifth weft yarn of the upper base fabric. 上6 It is the sixth weft yarn of the upper base fabric;

[0168] W 下1 W is the first weft yarn of the lower base fabric. 下2 W is the second weft yarn of the lower base fabric. 下3 W is the third weft yarn of the lower base fabric. 下4 W is the fourth weft yarn of the lower base fabric. 下5 W is the fifth weft yarn of the lower base fabric. 下6 It is the sixth weft yarn of the lower base fabric;

[0169] R1 is the first pile warp, R2 is the second pile warp, R3 is the third pile warp, and R4 is the fourth pile warp.

[0170] Figure 3 In the diagram, T represents warp yarns, W represents weft yarns, Q represents the gap in the base fabric, and R represents the pile.

[0171] Figure 4 In the diagram, "×" and "↑" represent lifting upwards, "—" represents placing in the middle, and "↓" represents sinking downwards.

[0172] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A method for weaving breathable, moisture-wicking velvet with a printable effect, characterized in that: The breathable and moisture-wicking velvet with printable effect includes: velvet base fabric and velvet pile; The velvet base fabric is made of warp and weft yarns interwoven together, and the velvet base fabric consists of an upper base fabric and a lower base fabric; the warp yarns consist of an upper warp yarn and a lower warp yarn, and the weft yarns consist of an upper weft yarn and a lower weft yarn; The velvet pile is formed by the velvet warp yarns, which first interweave with the upper base fabric and then return to the lower base fabric, interweave with the lower base fabric, and then return to the upper base fabric to interweave with the upper base fabric. After interweaving, it returns to the lower base fabric and continues to interweave back and forth, continuously weaving the upper and lower base fabrics. Finally, a pile cutter is used to cut the connecting yarns between the upper and lower base fabrics in the middle, thereby forming the velvet pile. The upper warp yarn consists of the upper first warp yarn, the upper second warp yarn, the upper third warp yarn, the upper fourth warp yarn, the upper fifth warp yarn, the upper sixth warp yarn, the upper seventh warp yarn, and the upper eighth warp yarn; The lower warp yarns consist of the lower first warp yarn, the lower second warp yarn, the lower third warp yarn, the lower fourth warp yarn, the lower fifth warp yarn, the lower sixth warp yarn, the lower seventh warp yarn, and the lower eighth warp yarn; The weft yarn consists of an upper first weft yarn, an upper second weft yarn, an upper third weft yarn, an upper fourth weft yarn, an upper fifth weft yarn, an upper sixth weft yarn, a lower first weft yarn, a lower second weft yarn, a lower third weft yarn, a lower fourth weft yarn, a lower fifth weft yarn, and a lower sixth weft yarn. The upper first weft yarn, the upper third weft yarn, the upper fourth weft yarn, the upper sixth weft yarn, the lower first weft yarn, the lower third weft yarn, the lower fourth weft yarn, and the lower sixth weft yarn are tight weft yarns; The upper second weft yarn, the upper fifth weft yarn, the lower second weft yarn, and the lower fifth weft yarn are loose weft yarns with a tightness-to-loose ratio of 1:0.

9. The pile warp yarn is composed of a first pile warp yarn, a second pile warp yarn, a third pile warp yarn, and a fourth pile warp yarn; The weaving method includes the following steps: The first step, warp trimming, includes: The upper layer warp yarns, namely the first, second, third, fourth, fifth, sixth, seventh, and eighth warp yarns, are arranged in sequence to form the upper layer warp beam. The lower layer warp yarns, namely the first, second, third, fourth, fifth, sixth, seventh, and eighth warp yarns, are arranged in sequence to form the lower layer warp beam. The pile warp yarns are dyed according to customer requirements, and the first, second, third, and fourth pile warps are arranged in sequence to form the pile warp warp beam; The second step, warp printing, includes: Print the upper layer warp beam according to the shrinkage rate of the pattern weaving, and print the lower layer warp beam according to the shrinkage rate of the pattern weaving. The third step, staining, includes: According to the specific requirements of the customer, the upper weft yarn and the lower weft yarn are dyed and formed into tubes; The fourth step, threading the heddles and inserting the reeds, includes: After the warp beam is in place, the heddles are threaded and the reed is inserted. The upper first warp yarn, the lower first warp yarn, the first pile warp, the upper second warp yarn, and the lower second warp yarn are sequentially threaded through the heddle and inserted into the same first reed tooth; The upper third warp, the lower third warp, the second pile warp, the upper fourth warp, and the lower fourth warp are sequentially threaded through the heddle and inserted into the same second reed tooth; The upper fifth warp, the lower fifth warp, the third pile warp, the upper sixth warp, and the lower sixth warp are sequentially threaded through the heddle and inserted into the same third reed tooth; The upper seventh warp, the lower seventh warp, the fourth pile warp, the upper eighth warp, and the lower eighth warp are sequentially threaded through the heddle and inserted into the same fourth reed tooth; Repeat this sequence of threading and inserting the heddles; The fifth step is weaving by raising the heddles, placing the shuttle, and beating the weft, including: Double shed weaving; First shuttle: Lift the upper third warp, the upper fourth warp, the upper seventh warp, and the upper eighth warp upwards; Lift the lower third warp, the lower fourth warp, the lower seventh warp, and the lower eighth warp upwards; Lift the first piece of yarn upwards; The second piece of yarn sinks downwards; Place the third and fourth warp threads in the middle; The upper first weft yarn and the lower first weft yarn are fed into the weft-beating weave. Second shuttle: Lift the upper first warp, the upper second warp, the upper fifth warp, and the upper sixth warp upwards; Lift the lower first warp, the lower second warp, the lower fifth warp, and the lower sixth warp upwards; Place the first and second warp threads in the middle; The third piece of yarn is then lowered; The fourth piece of yarn is lifted upwards; The upper second weft yarn and the lower second weft yarn are fed into the weft-beating weave. Third shuttle: Lift the upper third warp, the upper fourth warp, the upper seventh warp, and the upper eighth warp upwards; Lift the lower third warp, the lower fourth warp, the lower seventh warp, and the lower eighth warp upwards; Lift the first and third warp threads upwards; The second and fourth warp threads are lowered; Weaving is performed by inserting the upper third weft yarn and the lower third weft yarn; Fourth shuttle: Lift the upper first warp, the upper second warp, the upper fifth warp, and the upper sixth warp upwards; Lift the lower first warp, the lower second warp, the lower fifth warp, and the lower sixth warp upwards; The first piece of yarn sinks downwards; Lift the second piece of fabric upwards; Place the third and fourth warp threads in the middle; Weaving is performed by inserting the upper fourth weft yarn and the lower fourth weft yarn; Fifth shuttle: Lift the upper third warp, the upper fourth warp, the upper seventh warp, and the upper eighth warp upwards; Lift the lower third warp, the lower fourth warp, the lower seventh warp, and the lower eighth warp upwards; Place the first and second warp threads in the middle; The third piece of fabric is lifted upwards; The fourth piece of yarn is then lowered; The upper fifth weft yarn and the lower fifth weft yarn are then used for weft weaving. Sixth shuttle: Lift the upper first warp, the upper second warp, the upper fifth warp, and the upper sixth warp upwards; Lift the lower first warp, the lower second warp, the lower fifth warp, and the lower sixth warp upwards; The first and third warp fibers are lowered; Lift the second and fourth warp threads upwards; The upper sixth weft yarn and the lower sixth weft yarn are then used for weaving. This completes one unit of weaving; the weaving process is repeated in this manner. Step 6, cutting the pile, includes: Using a pile-cutting knife, cut and split the first pile warp, second pile warp, third pile warp, and fourth pile warp connecting the upper and lower base fabrics in the middle, forming pile heads that are fixed on the base fabric, thereby forming the upper velvet sheet and the lower velvet sheet. The seventh step is finishing, which includes: shearing, combing, brushing, shaping, inspection, and forming into tubes.

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