Steel net rack bolt ball node installation device and quality detection method

An AI-powered inspection system combining articulated support modules and sensors solves the problems of unstable support and low inspection efficiency during bolt ball joint installation, achieving stable installation and efficient quality inspection.

CN117071915BActive Publication Date: 2025-12-26HENAN ZESONG INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202310986701.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-07
Publication Date
2025-12-26
Estimated Expiration
2043-08-07

AI Technical Summary

Technical Problem

The existing bolt ball joint installation process suffers from problems such as unstable support, center of gravity shift, high labor intensity, and low quality inspection efficiency.

Method used

The system employs a hinged support module design, including support columns and secondary support rods. Multi-point support is achieved through rotating modules and telescopic secondary rods. Limiting and data acquisition are performed using the support module's fixing clamps and sensors, and quality inspection is conducted using an artificial intelligence system.

Benefits of technology

This technology enables stable installation and efficient quality inspection of bolted ball joints, reducing labor intensity and improving the stability and inspection efficiency of the support structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117071915B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of building construction, and discloses a steel net rack bolt ball joint mounting device, which comprises a supporting column and a supporting module arranged at the top end of the supporting column, a support base is arranged at the bottom end of the supporting column, a rotating module is arranged on the upper end face of the support base, the rotating module is coaxial with the supporting column and is in rotating cooperation, a secondary supporting rod is hingedly connected to the upper end of the rotating module, and a secondary supporting module is arranged at the top end of the secondary supporting rod. The two supporting modules are integrated in a single supporting module in a hinged mode, the number of supports is reduced, and the safety is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction equipment, in particular to a steel net rack bolt ball node installation device and quality detection method. BACKGROUND

[0002] The bolt ball node should be composed of high-strength bolts, steel balls, screws (or pins), sleeves and conical heads (or sealing plates), etc., and is suitable for net rack, double-layer net shell, space truss, plane truss structure, etc.

[0003] In the process of connecting the rod member with the bolt ball node, each bolt ball node needs to be suspended first, and then connected by the rod member. The bolt ball node located in the lowermost layer needs to be supported on the same horizontal plane to form a support layer ball node. In the current engineering, a jack, a steel pipe, a brick for masonry, a batten, etc. are generally used for support. The existing support mode can only support the installation of a single bolt ball node, and the center of gravity is easy to deviate during installation. There are also problems such as sliding, unchangeable height adjustment and high labor intensity.

[0004] According to the national regulations, the high-strength bolts and the ball node should be tightly connected after the total assembly of the bolt ball node. The threaded length of the high-strength bolt screwed into the bolt ball should not be less than 1.0d (d is the diameter of the bolt). There should be no gap, looseness or untightening at the connection. The number of checks should be 5% of the number of nodes, and should not be less than 10. The existing inspection still relies on workers to carry out sampling inspection one by one, resulting in low inspection efficiency and high labor intensity. SUMMARY

[0005] The purpose of the present application is to provide a steel net rack bolt ball node installation device and quality detection method which integrates two support modules in a single support module by means of hinging, reduces the number of supports, and improves safety, to solve the problems raised in the background art.

[0006] To achieve the above purpose, the present application is implemented by the following technical scheme: a steel net rack bolt ball node installation device, comprising a support column and a support module arranged at the top end of the support column, a support base is arranged at the bottom end of the support column, a rotating module is arranged on the upper end surface of the support base, the rotating module is coaxial with the support column and is in rotating cooperation, a secondary support rod is hingedly connected to the upper end of the rotating module, and a secondary support module is arranged at the top end of the secondary support rod.

[0007] Preferably, the support module comprises a cylindrical fixed seat, a spherical crown-shaped groove is formed in the upper end of the fixed seat, the groove is coaxial with the fixed seat, and an anti-skid groove is formed in the surface of the spherical crown-shaped groove; a drainage hole penetrating through both ends of the fixed seat along the central axis of the fixed seat is further included; and three fixed clamps are arranged on the upper end of the fixed seat, and the fixed clamps are arranged annularly around the central axis of the fixed seat.

[0008] Preferably, the upper end surface of the fixed seat is provided with three sliding grooves, the cross section of the sliding groove is rectangular, and the sliding grooves are arranged annularly around the central axis of the fixed seat. The fixed clamp includes a movable clamping plate which is in sliding cooperation with the sliding groove, the cross section of the movable clamping plate is

[0009] Preferably, the upper clamping plate includes an inclined rod which is screwed with the top end of the movable clamping plate, the other end of the inclined rod is provided with a clamping plate in the shape of Γ, the end of the clamping plate away from the movable clamping plate is in the shape of spherical cap, the radius of the curved surface of the clamping plate is the same as the radius of the spherical surface where the groove is located, the top end of the clamping plate is a horizontal surface, and a telescopic fixing bolt which cooperates with the auxiliary support module is arranged at the top end of the clamping plate.

[0010] Preferably, the sliding grooves are arranged annularly around the central axis of the fixed seat, a screw cavity is arranged at the bottom end of each sliding groove, the three screw cavities are arranged annularly around the central axis of the fixed seat, the central axis of the screw cavity is arranged perpendicularly to the central axis of the fixed seat, the three screw cavities intersect and communicate with each other, a transmission cavity which communicates with the screw cavities is arranged in the fixed seat along the axis, the transmission cavity penetrates through the fixed seat and extends into the support column, a driving rod cavity which communicates with the outside is arranged on the side wall of the transmission cavity close to the bottom end, a ball screw which cooperates with the movable clamping plate is arranged in each screw cavity, an umbrella-shaped gear is arranged at one end of the ball screw, a transmission shaft which meshes with the umbrella-shaped gears of each ball screw is arranged in the transmission cavity, a driving rod which meshes with the transmission shaft is arranged in the driving rod cavity, a control wheel is arranged at one end of the driving rod, and three limiting clamping plates which cooperate with the movable clamping plate are further arranged in the sliding grooves.

[0011] Preferably, the auxiliary support rod includes a group of parallel arranged telescopic auxiliary rods, preferably, the cross section of the telescopic auxiliary rod is in the shape of a sector, a lower hinge seat is arranged at the opposite side of the telescopic auxiliary rod close to the rotating module, an upper hinge seat is arranged at the end away from the rotating module, the top end of the upper hinge seat is integrally connected with an auxiliary support module, the cross section of the auxiliary support module is in the shape of U, a side support telescopic support column which extends downward is arranged at the bottom end of the upper hinge seat, a telescopic sleeve is arranged in the side support telescopic support column, and a auxiliary universal wheel is arranged at the bottom end of the telescopic sleeve.

[0012] Preferably, the auxiliary support module includes an auxiliary fixed seat which is screwed with the upper hinge seat, a ring-shaped surrounding plate is arranged on the side of the auxiliary fixed seat, a ring-shaped auxiliary sliding groove is arranged on the inner side of the surrounding plate, a rain hole is arranged on the auxiliary fixed seat and penetrates through the upper and lower end surfaces of the auxiliary fixed seat, and three side support plates are arranged around the inner side of the surrounding plate, the side support plates are in sliding cooperation with the auxiliary sliding groove.

[0013] Preferably, the side support plate comprises a sliding block, further comprises a fixed support plate, the fixed support plate is spherically shaped away from the sliding block end, further comprises a buffer rod arranged between the sliding block and the fixed support plate, the top end is provided with an angle measuring module and a CCD visual sensor, the rotating module is cylindrical, and a hinge seat is arranged in parallel at the top end of the rotating module.

[0014] Preferably, the support is cylindrical, a spherical recess is formed at the bottom end of the support, three telescopic universal wheels are arranged at the bottom end of the support, and the universal wheels are arranged in a ring around the central axis of the support; a plurality of exhaust holes penetrating the support are further arranged, the exhaust holes are arranged in parallel with the central axis of the support, and a fixed cross rod is further arranged, the fixed cross rod is a telescopic rod, one end of the fixed cross rod is arranged in the interior of the support, and the other end of the fixed cross rod is detachably connected with the side support telescopic support column through buckles.

[0015] Preferably, the support column is provided with a hand-operated telescopic mechanism at the middle portion, the hand-operated telescopic mechanism comprises a shell, further comprises a double-output shaft speed reducer arranged in the shell, a hand crank is arranged on the outer side of the hand-operated telescopic mechanism and matched with the double-output shaft speed reducer, and a left-handed screw rod and a right-handed screw rod connected through a flexible coupling are arranged at the upper end and the lower end of the double-output shaft speed reducer respectively.

[0016] A quality detection method of a steel net rack bolt ball node installation device, the method further comprises a server connected with the angle measuring module and the CCD visual sensor through a network, an artificial intelligence quality detection system is installed on the server, and the steps of the method are as follows:

[0017] a. the bolt ball node is installed according to the installation method steps, and the installation process is recorded through the visual sensor;

[0018] b. the data collected by the CCD visual sensor is sent back to the server, and information extraction is performed on the characteristic points of the acceptance standard through the artificial intelligence quality detection system;

[0019] c. after installation, the angle measuring module measures the included angle between the steel pipe rods and sends the data back to the server;

[0020] d. the server extracts information of the characteristic points of the acceptance standard through the artificial intelligence quality detection system;

[0021] e. the artificial intelligence quality detection system of the server compares the extracted characteristic point information with data in a standard library to realize detection of the installation quality of the bolt ball node, and a detection report is issued.

[0022] The present application has the following beneficial effects on the prior art:

[0023] 1. The support column and telescopic auxiliary rod are hinged together by rotating the module, which can support and install the bolt ball node through the auxiliary support module at the top end of the telescopic auxiliary rod, and can also separate the support of two bolt ball nodes for installation, and since the support column and telescopic auxiliary rod can be telescopic, the bolt ball node can be installed on the ground, and then the assembled steel net rack module is lifted to the preset height through the telescopic structure;

[0024] 2. The support module at the top end of the support column is used to fix the bolt ball node, and the fixing clamp of the support module is used to limit the bolt ball node, and the fixing clamp of the support module is detachably connected with the auxiliary support module, so as to limit and fix the support module and the auxiliary support module;

[0025] 3. The fixed cross bar in the support is used to fix the support and the side support telescopic support column, so that the fixed cross bar, the side support telescopic support column and the telescopic auxiliary rod form a triangular structure, and the structural stability of the support is enhanced.

[0026] 4. A variety of sensors are used to collect a variety of detection data, which reduces the required artificial time for inspection, and the installation quality of the bolt ball node is detected and evaluated after the artificial intelligence learns for a period of time, which saves time and labor, and the data acquisition amount and traceability are strong. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a schematic diagram of the installation device of the present application;

[0028] Figure 2 It is a front view of the installation device of the present application;

[0029] Figure 3 It is a sectional view of the installation device of the present application;

[0030] Figure 4 It is a top view of the hand-operated telescopic mechanism of the present application;

[0031] Figure 5 It is a sectional view of the hand-operated telescopic mechanism of the present application;

[0032] Figure 6 It is an axial side view of the hand-operated telescopic mechanism;

[0033] Figure 7 It is a schematic diagram of the support column of the present application;

[0034] Figure 8 It is a sectional view of the support column of the present application;

[0035] Figure 9 It is a sectional view of the support module of the present application;

[0036] Figure 10 It is an axial side view of the support module of the present application;

[0037] Figure 11 Figure is the schematic diagram of the auxiliary support module of the present application;

[0038] Figure 12 Figure is the partial axial view of the auxiliary support module of the present application.

[0039] In the figure: support 1, universal wheel 2, rotating module 3, auxiliary support rod 5, telescopic auxiliary rod 6, side support telescopic support column 7, telescopic sleeve 8, auxiliary universal wheel 9, support column 10, hand-operated telescopic mechanism 11, right-hand screw rod 1101, left-hand screw rod 1102, double-output shaft speed reducer 1103, auxiliary support module 12, auxiliary fixing base 1201, surrounding baffle 1202, auxiliary sliding groove 1203, side support plate 1204, hand-operated handle 13, support module 14, fixing base 1401, fixing clamp 1402, sliding groove 1403, movable clamp plate 1404, lower clamp plate 1405, upper clamp plate 1406, recess 1407, telescopic fixing bolt 1408, ball screw rod 1409, screw rod cavity 1410, transmission cavity 1411, driving rod cavity 1412, control wheel 1413, transmission shaft 1414, driving rod 1415. DETAILED DESCRIPTION

[0040] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0041] As shown in Figures 1-3 , Figure is the schematic diagram of the installation device of the present application; Figure 1 Figure is the front view of the installation device of the present application; Figure 2 Figure is the sectional view of the installation device of the present application; Figure 3

[0042] The embodiment provides a steel net rack bolt ball node installation device, which comprises a support column 10 and a support module 14 arranged at the top end of the support column 10, the bottom end of the support column 10 is provided with a support 1, the upper end surface of the support 1 is provided with a rotating module 3, the rotating module 3 is coaxial with the support column 10 and is in rotating cooperation, the rotating module 3 is hingedly connected with an auxiliary support rod 5, the top end of the auxiliary support rod 5 is provided with a telescopic auxiliary rod 6, and the top end of the telescopic auxiliary rod 6 is provided with an auxiliary support module 12.

[0043] It can be understood that the coaxiality of the support column 10 and the telescopic auxiliary rod 6 is realized through the rotating module 3, the telescopic auxiliary rod 6 is hingedly connected with the rotating module 3 through the auxiliary support rod 5, so that the adjustment of the included angle of the support column 10 and the telescopic auxiliary rod 6 is realized, and the adjustment of the spatial angle of the telescopic auxiliary rod 6 is also realized, and the support and the spatial position adjustment of the bolt ball node are realized through the support module 14 and the auxiliary support module 12 at the top end of the support column 10 and the telescopic auxiliary rod 6.

[0044] As shown in Figures 7-10 , Figure is the schematic diagram of the installation device of the present application; Figure 7 ​Supporting column schematic view of the present application; Figure 8 Supporting column sectional view of the present application; Figure 9 Supporting module sectional view of the present application; Figure 10 Supporting module axial view of the present application;

[0045] In the embodiment, as shown in the figure, Figure 10 the supporting module 14 comprises a cylindrical fixed seat 1401, a spherical cap-shaped groove 1407 is opened at the upper end of the fixed seat 1401, the groove 1407 is coaxial with the fixed seat 1401, an anti-skid groove is opened on the surface of the spherical cap-shaped groove; it also comprises a drainage hole penetrating through both ends of the fixed seat 1401 along the central axis direction of the fixed seat 1401; it also comprises three fixed clamps 1402 arranged annularly around the central axis of the fixed seat 1401 and arranged at the upper end of the fixed seat 1401.

[0046] It can be understood that the groove 1407 on the fixed seat 1401 realizes the limiting of the bolt ball joint, prevents the slip of the bolt ball joint, the three fixed clamps 1402 realize the fixation of the bolt ball joint in the installation state, prevent the rotation of the bolt ball joint in the installation process, and the drainage hole realizes the drainage of water, reduces the rust caused by water collection.

[0047] In the embodiment, three sliding grooves 1403 are opened on the upper end surface of the fixed seat 1401, the cross section of the sliding groove 1403 is rectangular, and the sliding groove 1403 is arranged annularly around the central axis of the fixed seat 1401; the fixed clamp 1402 comprises a movable clamp plate 1404 slidingly matched with the sliding groove 1403, the cross section of the movable clamp plate 1404 is , it also comprises a lower clamp plate 1405, a vertical spring type buffer column is arranged in the sliding groove 1403 away from the movable clamp plate 1404, the top end of the buffer column is hinged to one end of the lower clamp plate 1405, the other end of the lower clamp plate 1405 is hinged to the end of the movable clamp plate 1404 away from the fixed seat 1401, and the upper clamp plate 1406 is screwed at one end of the movable clamp plate 1404, the cross section of the upper clamp plate 1406 is "Π" shape, and a sensor module is further arranged on the end surface of the fixed seat 1401.

[0048] The upper clamp plate 1406 comprises an inclined rod screwed with the top end of the movable clamp plate 1404, a clamping plate in the shape of "Γ" is arranged at the other end of the inclined rod, the end of the clamping plate away from the movable clamp plate 1404 is in the shape of a spherical cap, the radius of the curved surface of the clamping plate is the same as the radius of the spherical surface of the groove 1407, and the top end of the clamping plate is a horizontal plane, and a telescopic fixing bolt 1408 matched with the auxiliary supporting module 12 is arranged at the top end of the clamping plate.

[0049] It can be understood that the adjustment of the clamping range of the fixed clamp 1402 is realized by the relative sliding of the sliding groove 1403 and the fixed clamp 1402. A vertical spring type buffer column is arranged in the sliding groove 1403 away from the end of the movable clamp plate 1404. The top end of the buffer column is hinged to one end of the lower clamp plate 1405, and the other end of the lower clamp plate 1405 is hinged to the end of the movable clamp plate 1404 away from the fixed seat 1401. Through the above structure, the top end of the upper clamp plate 1406 is always kept horizontal during the movement of the fixed clamp 1402. At the same time, when the upper clamp plate 1406 of the fixed clamp 1402 is closest to the center line of the fixed seat 1401, the upper end surface of the upper clamp plate 1406 is at the lowest height, so that the lower end surface of the upper clamp plate 1406 is coplanar with the upper end surface of the fixed seat 1401. When the support module 14 is coaxial with the auxiliary support module 12 and only supports the bolt ball node through the auxiliary support module 12, the compression resistance of the upper clamp plate 1406 is enhanced, and deformation is prevented.

[0050] In the embodiment, the sliding groove 1403 is arranged annularly around the center axis of the fixed seat 1401. A screw cavity 1410 is formed at the bottom end of each sliding groove 1403. Three screw cavities 1410 are arranged annularly around the center axis of the fixed seat 1401. The center axis of the screw cavity 1410 is arranged perpendicularly to the center axis of the fixed seat 1401. The three screw cavities 1410 intersect and communicate with each other. A transmission cavity 1411 is formed in the fixed seat 1401 along the axis and communicates with the screw cavities 1410. The transmission cavity 1411 penetrates through the fixed seat 1401 and extends into the inside of the support column 10. A driving rod cavity 1412 is formed in the side wall of the transmission cavity 1411 near the bottom end and communicates with the outside. A ball screw 1409 is arranged in each screw cavity 1410 and cooperates with the movable clamp plate 1404. An umbrella rack is arranged at one end of the ball screw 1409. A transmission shaft 1414 is arranged in the transmission cavity 1411 and meshes with the umbrella rack of each ball screw 1409. A driving rod 1415 is arranged in the driving rod cavity 1412 and meshes with the transmission shaft 1414. A control wheel 1413 is arranged at one end of the driving rod 1415. Three limiting clamping plates are arranged in the sliding groove 1403 and cooperate with the movable clamp plate 1404.

[0051] It can be understood that the rotation of the control wheel 1413 drives the rotation of the driving rod 1415, the rotation of the transmission shaft 1414 through the umbrella rack at the other end of the driving rod 1415, and the rotation of the ball screw 1409 meshing with the transmission shaft 1414, thereby realizing the adjustment of the position of the fixed clamp 1402. Then the position of the fixed clamp 1402 is fixed by the limiting clamping plate, thereby realizing the adjustment of the different positions of the fixed clamp 1402 when clamping the bolt ball node.

[0052] As shown in Figure 1 , Figure 11 and Figure 12 , Figure 11 is a schematic view of the auxiliary support module of the present application.Figure 12 Partial axial view of the auxiliary support module of the application.

[0053] As shown in Figure 1 and Figure 11 , the auxiliary support rod 5 comprises a set of parallel arranged telescopic auxiliary rods 6, the cross section of the telescopic auxiliary rod 6 is in the shape of a sector, a lower hinge seat is arranged at the end of the telescopic auxiliary rod 6 close to the rotating module 3, and an upper hinge seat is arranged at the end away from the rotating module 3, the top end of the upper hinge seat is integrally connected with the auxiliary support module 12, the cross section of the auxiliary support module 12 is in the shape of U, a side support telescopic support column 7 extending downward is arranged at the bottom end of the upper hinge seat, a telescopic sleeve 8 is arranged in the middle of the side support telescopic support column 7, and a auxiliary universal wheel 9 is arranged at the bottom end of the telescopic sleeve 8, the length control of the telescopic support column 7 is realized through the telescopic sleeve 8.

[0054] As shown in Figure 12 , the auxiliary support module 12 comprises an auxiliary fixed seat 1201 screwed with the upper hinge seat, a ring-shaped surrounding baffle 1202 is arranged on the side edge of the auxiliary fixed seat 1201 in a circumferential direction, a ring-shaped auxiliary sliding groove 1203 is formed on the inner side of the surrounding baffle 1202, a rain hole is arranged on the auxiliary fixed seat 1201 and penetrates the upper and lower end faces, and three side support plates 1204 are arranged around the inner side of the surrounding baffle 1202 in a circumferential direction, the side support plates 1204 are in sliding fit with the auxiliary sliding groove 1203.

[0055] The side support plate 1204 comprises a sliding block, a fixed support plate, the end away from the sliding block is in the shape of a spherical surface, a buffer rod arranged between the sliding block and the fixed support plate, an angle measuring module and a CCD visual sensor are arranged at the top end, the rotating module 3 is in the shape of a cylinder, and the hinge seat 4 is arranged in parallel at the top end of the rotating module 3.

[0056] As shown in Figure 1 , the support 1 is in the shape of a cylinder, a spherical annular groove is formed at the bottom end of the support 1, at least three telescopic universal wheels 2 are arranged at the bottom end of the support 1, and the universal wheels 2 are arranged in a ring shape around the central axis of the support 1; a plurality of exhaust holes penetrating the support 1 are further arranged, the exhaust holes are arranged in parallel with the central axis of the support 1, a fixed cross bar is further arranged, the fixed cross bar is a telescopic rod, one end is arranged inside the support, and the other end is detachably connected with the side support telescopic support column through buckles.

[0057] It can be understood that the side support telescopic support column 7 is lifted upward through the telescopic sleeve 8, the telescopic auxiliary rod 6 is lifted upward, so that the separation of the support module 14 and the auxiliary support module 12 is realized, then the space angle of the telescopic auxiliary rod 6 is adjusted through the transfer rotating module 3, finally the position of the telescopic auxiliary rod 6 and the support column 10 is fixed through the fixed cross bar inside the support, so that the fixed cross bar, the telescopic auxiliary rod 6 and the side support telescopic support column 7 form a triangular structure, and the remaining fixed cross bars can also be connected with each other to form a support net rack, thereby improving the stability of the whole, the position of the support column 10 is adjusted through the universal wheel 2, and the data in the installation process is recorded and uploaded through the sensor group, the angle measuring module and the CCD visual sensor.

[0058] As shown in Figures 4-6 , Figure 4 is a top view of the hand-operated telescopic mechanism of the application; Figure 5 is a sectional view of the hand-operated telescopic mechanism of the application; Figure 6 is an axial side view of the hand-operated telescopic mechanism of the application;

[0059] In the embodiment, the hand-operated telescopic mechanism 11 is arranged in the middle of the support column 10, the hand-operated telescopic mechanism 11 comprises a shell, further comprises a double-output shaft speed reducer 1103 arranged in the shell, a hand crank 13 is arranged on the outer side of the hand-operated telescopic mechanism 11 and matched with the double-output shaft speed reducer 1103, a left-hand screw rod 1102 and a right-hand screw rod 1101 are respectively arranged at the upper and lower ends of the double-output shaft speed reducer 1103 and connected through flexible couplings.

[0060] It can be understood that the double-output shaft speed reducer 1103 is powered through the hand crank 13, then the left-hand screw rod 1102 and the right-hand screw rod 1101 are driven to rotate through the flexible couplings, so that the length of the support column 10 is adjusted and fixed, the length of the telescopic auxiliary rod 6 is adjusted through the hand-operated telescopic mechanism 11 and the telescopic sleeve 8 respectively, so that the installation and fixation of the bolt ball node at different elevations are realized, and the fixation of the bolt ball node is facilitated.

[0061] A quality detection method of the steel net rack bolt ball node installation device, the method further comprises a server connected with the angle measuring module and the CCD visual sensor through a network, an artificial intelligence quality detection system is installed on the server, and the steps of the method are as follows:

[0062] a. Install according to the installation method steps of the bolt ball node, and record the installation process through the visual sensor;

[0063] b. The data collected by the CCD visual sensor is sent back to the server, and the information of the feature points of the acceptance standard is extracted through the artificial intelligence quality detection system;

[0064] c) After installation, the angle measurement module measures the included angle between the steel pipe rods and sends the data back to the server;

[0065] d) The server extracts information of the feature points of the acceptance standard through the artificial intelligence quality detection system;

[0066] e) The artificial intelligence quality detection system of the server compares the extracted feature point information with the data in the standard library to detect the installation quality of the bolt ball nodes and issues a detection report.

[0067] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A bolt ball joint installation device for a steel space frame, comprising a support column and a support module disposed at its top, characterized in that: The support column is provided with a support at its bottom end, and a rotating module is provided on the upper surface of the support. The rotating module is coaxial with the support column and rotates in cooperation with it. A secondary support rod is hinged to the upper end of the rotating module, and a secondary support module is provided at the top of the secondary support rod. The support module includes a cylindrical fixing base with a spherical crown-shaped groove at the upper end of the fixing base. The groove is coaxial with the fixing base, and an anti-slip groove is formed on the surface of the spherical crown-shaped groove. It also includes drainage holes that penetrate through both ends of the fixing base along the central axis of the fixing base. It also includes several fixing clips provided at the upper end of the fixing base, which are arranged in a ring around the central axis of the fixing base. The upper surface of the fixed base is provided with several sliding grooves, the sliding grooves are rectangular in cross-section, and the sliding grooves are arranged in a ring around the central axis of the fixed base; the fixed clamp includes a movable clamp plate that slides with the sliding groove, the movable clamp plate is U-shaped in cross-section, and also includes a lower clamp plate. A vertical spring-type buffer column is provided in the sliding groove at the end away from the movable clamp plate. The top of the buffer column is hinged to one end of the lower clamp plate, and the other end of the lower clamp plate is hinged to the end of the movable clamp plate away from the fixed base. It also includes an upper clamp plate screwed to one end of the movable clamp plate, the upper clamp plate is Π-shaped in cross-section; The upper clamping plate includes an inclined rod screwed to the top of the movable clamping plate. At the other end of the inclined rod, there is a clamping plate in the shape of "Γ". The end of the clamping plate away from the movable clamping plate has a spherical crown-shaped curved surface. The radius of the curved surface is the same as the radius of the spherical surface where the groove is located. The top of the clamping plate is a horizontal surface. At the top of the clamping plate, there is a telescopic fixing bolt that cooperates with the auxiliary support module.

2. The steel space frame bolt ball node installation device according to claim 1, characterized in that: The slide grooves are arranged in a ring around the central axis of the fixed seat. Each slide groove has a screw cavity at its bottom end. Multiple screw cavities are arranged in a ring around the central axis of the fixed seat, with the central axis of the screw cavities perpendicular to the central axis of the fixed seat. The multiple screw cavities intersect and are interconnected. A transmission cavity communicating with the screw cavities is opened along the axis of the fixed seat. The transmission cavity penetrates the fixed seat and extends into the support column. An active rod cavity communicating with the outside is opened on the side wall of the transmission cavity near the bottom end. Each screw cavity is equipped with a ball screw that cooperates with the moving clamp plate. One end of the ball screw is equipped with bevel teeth. A transmission shaft that meshes with the bevel teeth of each ball screw is provided in the transmission cavity. An active rod that meshes with the transmission shaft is provided in the active rod cavity. A control wheel is provided at one end of the active rod. Multiple limiting plates that cooperate with the moving clamp plate are also provided in the slide groove.

3. The steel space frame bolt ball node installation device according to claim 2, characterized in that: The auxiliary support rod includes a set of parallel telescopic auxiliary rods. The cross-section of the telescopic auxiliary rod is fan-shaped. A lower hinge seat is provided on the opposite side of the telescopic auxiliary rod near the rotating module end, and an upper hinge seat is provided on the side away from the rotating module end. The top of the upper hinge seat is integrally connected to the auxiliary support module. The cross-section of the auxiliary support module is U-shaped. A downwardly extending side support telescopic support column is provided at the bottom of the upper hinge seat. A telescopic sleeve is provided in the middle of the side support telescopic support column, and an auxiliary universal wheel is provided at its bottom end.

4. The steel space frame bolt ball node installation device according to claim 3, characterized in that: The secondary support module includes a secondary fixing seat screwed to the upper hinge seat, an annular baffle plate circumferentially provided on the side of the secondary fixing seat, an annular secondary sliding groove opened on the inner side of the baffle plate, rainwater holes penetrating the upper and lower end faces of the secondary fixing seat, and several side support plates circumferentially surrounding the inner side of the baffle plate, the side support plates slidingly engaging with the secondary sliding groove.

5. The steel space frame bolt ball node installation device according to claim 4, characterized in that: The side support plate includes a slider and a fixed support plate. The fixed support plate is spherical at the end away from the slider. It also includes a buffer rod between the slider and the fixed support plate. The top end is provided with an angle measuring module and a CCD vision sensor. The rotating module is cylindrical and has parallel hinge seats at the top end of the rotating module.

6. The steel space frame bolt ball node installation device according to claim 5, characterized in that: The support is cylindrical with a spherical notch groove at the bottom and multiple telescopic casters arranged in a ring around the central axis of the support. It also includes multiple vent holes that penetrate the support and are arranged parallel to the central axis of the support. The support also includes a fixed crossbar, which is a telescopic rod with one end inside the support and the other end detachably connected to the side support telescopic support column via a buckle.

7. The quality inspection method for the steel space frame bolt ball joint installation device according to any one of the above claims, characterized in that... The method also includes a server connected to the angle measurement module and CCD vision sensor via a network, on which an artificial intelligence quality inspection system is installed. The steps of the method are: a) Install according to the installation method steps of the bolt ball joint, and record the installation process through the vision sensor; b) The data collected by the CCD vision sensor is sent back to the server, and the information of the feature points of the acceptance criteria is extracted by the artificial intelligence quality inspection system; c) After installation, the angle measurement module measures the included angle between the steel pipe members and sends the data back to the server; d) The server extracts information from the feature points of the acceptance criteria using an artificial intelligence quality inspection system; e) The server's AI-powered quality inspection system compares extracted feature point information with data in a standard library to inspect the installation quality of bolt ball joints and generates an inspection report.

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