A WiFi-based winding-up car debugging system and debugging method

Abstract

The application provides a WiFi-based bobbin car debugging system and a debugging method, which comprises a bobbin car and an automatic winder host computer. The bobbin car comprises a driving device, a mechanical mechanism and an electrical control system. The electrical control system comprises a controller and a sensor. The bobbin car further comprises a WiFi module and a handheld intelligent terminal provided with a debugging module. The controller is provided with a WiFi interface, and the WiFi module is installed on the WiFi interface. The debugging module comprises a car part debugging module, a debugging alarm module, a debugging navigation module, a debugging log module and a multi-bobbin car debugging management module. The debugging method is to connect the WiFi module with the handheld intelligent terminal, realize communication with the bobbin car, start the debugging module and enter the debugging mode. The bobbin car system debugging is intuitive, flexible and convenient, can improve the debugging efficiency, and the cost of the bobbin car debugging system is low.

Description

Technical Field

[0001] The present invention relates to the technical field of textile machinery, and mainly relates to an improvement in the debugging technology of a doffing trolley of an automatic winding machine, and specifically to a WiFi-based doffing trolley debugging system and debugging method. Background Art

[0002] The automatic doffing trolley is installed on the automatic winding machine. It drops the bobbin formed by winding the set diameter or yarn length of the automatic winding machine, and then supplies a new winding bobbin to be wound again. This series of actions is carried out automatically.

[0003] During the doffing cycle of the automatic doffing trolley, multiple positions need to be debugged. If the movements are not adjusted properly, the realization of the doffing function will eventually be affected.

[0004] Currently, debugging systems for the doffing carts of automatic winders are typically performed using buttons or a configuration screen. With button debugging, each debugging action is performed by pressing a button, and the debugging sequence is fixed. For example, to debug the fifth section alone, the button must be pressed five times to enter the debugging state. This makes debugging less intuitive and flexible, and manual verification is required for the doffing cart's lack of a zero position sensor. With configuration screen debugging, each doffing cart must be equipped with a configuration screen, resulting in higher equipment costs.

[0005] Therefore, it is urgent to design a WiFi-based doffing trolley debugging system and debugging method, which can make the doffing trolley system debugging intuitive, flexible, and convenient, improve the debugging efficiency, and reduce the cost of the doffing trolley debugging system. This is a technical problem that needs to be solved in this field. Summary of the Invention

[0006] In order to solve the above-mentioned problems existing in the prior art, the present invention provides a WiFi-based doffing trolley debugging system and debugging method. The doffing trolley system debugging is intuitive, flexible and convenient, which can improve the debugging efficiency, and the cost of the doffing trolley debugging system is low.

[0007] The purpose of the present invention is achieved through the following technical solutions:

[0008] A WiFi-based doffing trolley debugging system includes a doffing trolley and an automatic winder host computer. The doffing trolley includes a drive device, a mechanical mechanism, and an electrical control system. The electrical control system includes a controller and a sensor. The system is characterized by further including a WiFi module and a handheld smart terminal equipped with a debugging module. The controller has a WiFi interface, and the WiFi module is installed on the WiFi interface. The debugging module includes a trolley component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, and a debugging management module for multiple doffing trolleys.

[0009] The trolley component debugging module is used for debugging the driving device, sensor and mechanical mechanism in the doffing trolley;

[0010] The debugging alarm module is used to alarm when abnormalities are detected in the doffing cycle of the doffing trolley during the debugging process;

[0011] The debugging navigation module is used to navigate the alarms and debugging steps that occur during the debugging process;

[0012] The debugging log module is used to record the debugging time, information and problems of the debugged doffer car;

[0013] The multiple doffing trolley debugging management module is used to customize the trolley debugging command set and recommend trolley debugging components.

[0014] Further improvement of the above technical solution: the WiFi module is used by one automatic winding machine or shared by multiple automatic winding machines, the handheld smart terminal realizes wireless communication with the WiFi modules on one or more automatic winding machines, and the doffing trolley equipped with each automatic winding machine is identified through the setting of the automatic winding machine host computer.

[0015] Further improvement to the above technical solution: the handheld intelligent terminal is a smart phone or a tablet computer.

[0016] A further improvement to the above technical solution is that it also includes a network platform, and the handheld intelligent terminal and the network platform realize wireless network communication.

[0017] Further improvement to the above technical solution: the debugging module also includes a database storage module for storing debugging information and data for user query.

[0018] Further improvement of the above technical solution: the driving device includes a main circulation motor, a yarn fixing rod motor, a walking motor, a gripper cylinder, a pusher cylinder, a large cylinder and a scissor cylinder, and the sensors include a cam sensor, a code reading sensor, a yarn fixing rod sensor and a lower limit sensor.

[0019] A WiFi-based debugging method for a doffing trolley debugging system, characterized in that the debugging method comprises the following steps:

[0020] Step 1: Install the WiFi module on the WiFi interface of the controller in the electrical control system of the doffing trolley, and set the IP, port, name and password of the WiFi module through the setting interface of the automatic winder host computer;

[0021] Step 2: Use a handheld smart terminal to connect to the WiFi module. After the connection is successful, the handheld smart terminal can communicate with the doffing trolley, and one or more functional modules in the debugging module can be started to enter the debugging mode.

[0022] Step 3: The trolley component debugging module debugs the drive device, sensor and mechanical mechanism of the doffing trolley; the debugging alarm module implements the alarm function when abnormalities are detected in the doffing cycle of the doffing trolley during the debugging process; the debugging navigation module navigates the alarms and debugging steps that occur during the debugging process; the debugging log module records the debugging time, information and problems of the debugged doffing trolley; the multiple doffing trolley debugging management module customizes the trolley debugging command set and recommends trolley debugging components.

[0023] Improvement of the above technical solution: The debugging method further includes step 4 or / and step 5, wherein step 4: uploading the debugging data of each functional module in the debugging module to the network platform; and step 5: storing the debugging information and data by the database storage module for user query.

[0024] The advantages and positive effects of the present invention compared with the prior art are:

[0025] 1. The present invention can improve debugging efficiency and reduce costs;

[0026] 2. The debugging system of the present invention has navigation and log functions, which is more scientific and convenient;

[0027] 3. The present invention also includes a network platform, which can upload the debugging data of each functional module in the debugging module to the network platform to realize digital equipment management;

[0028] 4. The handheld intelligent terminal used in the present invention is a smart phone or a tablet computer, which is easy to carry and easy to operate and use. Debugging information and data can be stored, making it easy to view relevant information from the handheld intelligent terminal. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a side view of the existing doffing trolley;

[0030] Figure 2 This is the main view of the existing doffing trolley;

[0031] Figure 3 This is a schematic diagram of a WiFi-based doffing trolley debugging system of the present invention;

[0032] Figure 4 This is a schematic diagram of the debugging interface of a handheld intelligent terminal in a WiFi-based doffing trolley debugging system of the present invention;

[0033] Figure 5It is a schematic diagram of the debugging function in a WiFi-based doffing trolley debugging system of the present invention.

[0034] In the figure, 1. Cam sensor; 2. Main circulation motor; 3. Code reading sensor; 4. Controller; 5. Lower limit sensor; 6. Gripper cylinder; 7. Travel motor; 8. Pusher cylinder; 9. Large cylinder; 10. Yarn fixing rod motor; 11. Yarn fixing rod sensor; 12. Scissor cylinder; 13. Scissors; 14. Button (or configuration screen). DETAILED DESCRIPTION

[0035] The present invention is further described in detail below with reference to the accompanying drawings:

[0036] See also Figure 1-Figure 5 An embodiment of the WiFi-based doffing trolley debugging system of the present invention includes a doffing trolley and an automatic winder host computer. The doffing trolley includes a drive device, a mechanical mechanism, and an electrical control system. The electrical control system includes a controller 4 and a sensor, a WiFi module, and a handheld smart terminal equipped with a debugging module. The controller 4 has a WiFi interface, and the WiFi module is installed on the WiFi interface. The debugging module includes a trolley component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, and a debugging management module for multiple doffing trolleys.

[0037] The above-mentioned trolley component debugging module is used for debugging the driving device, sensors and mechanical mechanisms in the doffing trolley;

[0038] The above-mentioned debugging alarm module is used to alarm when abnormal movements of the doffing cycle of the doffing trolley are detected during the debugging process;

[0039] The above-mentioned debugging navigation module is used to navigate the alarms and debugging steps that appear during the debugging process;

[0040] The above-mentioned debugging log module is used to record the debugging time, information and problems of the debugged doffing trolley;

[0041] The above-mentioned multiple doffing trolley debugging management module is used to customize the trolley debugging command set and recommend trolley debugging components.

[0042] Furthermore, the WiFi module is used by one automatic winding machine or shared by multiple automatic winding machines, and the handheld intelligent terminal realizes wireless communication with the WiFi modules on one or more automatic winding machines, and identifies the doffing trolley equipped with each automatic winding machine through the setting of the automatic winding machine host computer.

[0043] Furthermore, the handheld intelligent terminal is a smart phone or a tablet computer.

[0044] Furthermore, it also includes a network platform, and the handheld intelligent terminal realizes wireless network communication with the network platform.

[0045] Furthermore, the debugging module also includes a database storage module for storing debugging information and data for user query.

[0046] Specifically: Figure 1 、 Figure 2 As shown, the driving device in the above-mentioned doffing trolley includes a main circulation motor 2, a yarn fixing rod motor 10, a travel motor 7, a gripper cylinder 6, a pusher cylinder 8, a large cylinder 9 and a scissor cylinder 12. The sensors in the above-mentioned doffing trolley include a cam sensor 1, a code reading sensor 3, a yarn fixing rod sensor 11 and a lower limit sensor 5. In addition, the above-mentioned doffing trolley also includes Figure 2 The scissors 13 and buttons (or configuration screen) 14 shown in the figure. Each of the above components can adopt existing technology, so they are not described in detail.

[0047] See also Figure 3-Figure 5 , an embodiment of a debugging method of a doffing trolley debugging system based on WiFi of the present invention, the debugging method comprises the following steps:

[0048] Step 1: Install the WiFi module on the WiFi interface of the controller in the electrical control system of the doffing trolley, and set the IP, port, name and password of the WiFi module through the setting interface of the automatic winder host computer;

[0049] Step 2: Use a handheld smart terminal to connect to the WiFi module. After the connection is successful, the handheld smart terminal can communicate with the doffing trolley, and one or more functional modules in the debugging module can be started to enter the debugging mode;

[0050] Step 3: The trolley component debugging module debugs the drive device, sensor and mechanical mechanism of the doffing trolley; the debugging alarm module implements the alarm function when abnormalities are detected in the doffing cycle of the doffing trolley during the debugging process; the debugging navigation module navigates the alarms and debugging steps that occur during the debugging process; the debugging log module records the debugging time, information and problems of the debugged doffing trolley; the multiple doffing trolley debugging management module customizes the trolley debugging command set and recommends trolley debugging components.

[0051] Furthermore, the above debugging method also includes step 4 and / or step 5, wherein step 4: uploading the debugging data of each functional module in the debugging module to the network platform; and step 5: storing the debugging information and data by the database storage module for user query.

[0052] During specific debugging, there is a WiFi setting interface on the host computer of the automatic winder, which is used to set the WiFi IP, port, name and password.

[0053] For example: IP is 192.168.1.1, port number: 8080.

[0054] Name: It is a name that users can customize for the WiFi module to help them remember it, for example: No. 1 doffing trolley.

[0055] Password: When the handheld smart terminal is connected to the WiFi module, you need to enter the correct password to connect to the WiFi module, that is, pass the connection verification.

[0056] After the WiFi module is inserted into the WiFi interface on the controller 4 of the doffing trolley, the controller 4 of the doffing trolley configures the IP, port, name and password of the WiFi module.

[0057] Open the WiFi connection on the handheld smart terminal, select the WiFi module name configured on the host computer of the automatic winding machine, enter the password to connect, and after the connection is successful, enter the doffing trolley debugging program.

[0058] After entering the debugging program of the doffing trolley, click the start debugging function key. The doffing trolley receives the command to enter the debugging state and enters the debugging program.

[0059] According to the debugging program on the handheld terminal, click the debugging command, and the doffing trolley controller 4 receives the debugging command through the WiFi module. The doffing trolley controller 4 controls the various components of the doffing trolley to perform corresponding actions to complete the debugging. At the same time, the doffing trolley controller 4 transmits the debugging results to the handheld terminal device through the WiFi module.

[0060] The handheld terminal device can transmit the debugging data to the network platform through the network to form a database.

[0061] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention also fall within the scope of protection of the present invention.

Claims

1. A WiFi-based doffing trolley debugging system, comprising a doffing trolley and an automatic winder host computer, wherein the doffing trolley comprises a drive device, a mechanical mechanism, and an electrical control system, wherein the electrical control system comprises a controller and a sensor, and is characterized in that: It also includes a WiFi module and a handheld smart terminal installed with a debugging module. The controller has a WiFi interface, and the WiFi module is installed on the WiFi interface. The debugging module includes a trolley component debugging module, a debugging alarm module, a debugging navigation module, a debugging log module, and a debugging management module for multiple doffing trolleys. The trolley component debugging module is used for debugging the driving device, sensor and mechanical mechanism in the doffing trolley; The debugging alarm module is used to alarm when abnormalities are detected in the doffing cycle of the doffing trolley during the debugging process; The debugging navigation module is used to navigate the alarms and debugging steps that occur during the debugging process; The debugging log module is used to record the debugging time, information and problems of the debugged doffer car; The multiple doffing trolley debugging management module is used to customize the trolley debugging command set and recommend trolley debugging components; The WiFi module is used by one automatic winding machine or shared by multiple automatic winding machines. The handheld intelligent terminal realizes wireless communication with the WiFi modules on one or more automatic winding machines, and identifies the doffing trolley equipped with each automatic winding machine through the setting of the automatic winding machine host computer; The handheld intelligent terminal is a smart phone or a tablet computer; It also includes a network platform, and the handheld intelligent terminal realizes wireless network communication with the network platform; The debugging module also includes a database storage module for storing debugging information and data for user query.

2. The WiFi-based doffing trolley debugging system according to claim 1 is characterized in that: The driving device includes a main circulation motor, a yarn fixing rod motor, a travel motor, a gripper cylinder, a pusher cylinder, a large cylinder and a scissor cylinder. The sensors include a cam sensor, a code reading sensor, a yarn fixing rod sensor and a lower limit sensor.

3. A debugging method for a doffing trolley debugging system based on WiFi, characterized in that: The debugging method comprises the following steps: Step 1: Install the WiFi module on the WiFi interface of the controller in the electrical control system of the doffing trolley, and set the IP, port, name and password of the WiFi module through the setting interface of the automatic winder host computer; Step 2: Use a handheld smart terminal to connect to the WiFi module. After the connection is successful, the handheld smart terminal can communicate with the doffing trolley, and one or more functional modules in the debugging module can be started to enter the debugging mode. Step 3: The trolley component debugging module debugs the drive device, sensor and mechanical mechanism in the doffing trolley; The debugging alarm module will provide an alarm if any abnormality is detected in the doffing cycle of the doffing trolley during the debugging process. The debugging navigation module will provide navigation for the alarms and debugging steps that occur during the debugging process. The debugging log module records the debugging time, information and problems of the debugged doffing trolley; The debugging management module for multiple doffing trolleys customizes the trolley debugging command set and recommends trolley debugging components; The debugging method further comprises step 4 or / and step 5, wherein step 4: uploading the debugging data of each functional module in the debugging module to the network platform; and step 5: storing the debugging information and data by the database storage module for user query.

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