A stainless steel product surface treatment apparatus and method of use thereof

By using a magnetic resonance machine to vibrate and stir the material and cleaning fluid in the polishing device, combined with steel needle polishing media and an integrated lifting and separation device, the problem of impurity adsorption during the polishing of stainless steel products is solved, achieving efficient polishing and simplified operation.

CN117103098BActive Publication Date: 2026-02-06KARIBAN AUTOMOBILE PARTS MFG (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202310436187.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-21
Publication Date
2026-02-06
Estimated Expiration
2043-04-21

AI Technical Summary

Technical Problem

In existing technologies, when polishing stainless steel products, the stone particles are easily broken, generating impurities. Furthermore, the separation equipment cannot effectively remove the impurities adsorbed on the product surface, thus affecting the polishing effect.

Method used

The material, polishing medium and cleaning fluid in the vibratory stirring polishing device using a magnetic resonance machine are integrated with steel needles as the polishing medium, and combined with lifting and separation devices to achieve integrated processing of polishing, separation and cleaning.

Benefits of technology

It improves the polishing effect of stainless steel products, simplifies the operation process, reduces the manual workload, and eliminates the need for multiple machines to be used together.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of stainless steel product surface treatment equipment, comprising: machine body, machine body is arranged magnetic resonance machine in;Polishing device, magnetic resonance machine vibration stirs the material, polishing medium and cleaning fluid in polishing device;Lifting device, polishing device and lifting device mutually dump material, polishing medium and cleaning fluid.The stainless steel product surface treatment equipment, steel needle is used as polishing medium, and steel needle and stainless steel product are put into polishing device and polished, and the mixture is poured into lifting device after polishing device polishing product surface, and separating device enters polishing device, and lifting device dumps mixture to separating device in polishing device, and separating device rotates in polishing device, so that steel needle falls off in polishing device, and impurity generated by steel needle breakage is rubbed with product in separating device, so that impurity is separated from product surface and falls into polishing device, so as to reduce the impurity adsorbed on product surface, thereby improving the polishing effect of product.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of polishing equipment, and in particular to a stainless steel product surface treatment equipment and a use method thereof. BACKGROUND

[0002] The stainless steel product is a general term for household and industrial products processed by using stainless steel as the main raw material. In the production process of the stainless steel product, the surface thereof needs to be polished. Polishing refers to a processing method for reducing the surface roughness of a workpiece by using mechanical, chemical or electrochemical action to obtain a bright and smooth surface. The polishing method for the stainless steel product usually uses a polishing tool, abrasive particles or other polishing medium to polish the surface of the workpiece to achieve finishing processing.

[0003] In the prior art, the stainless steel product is placed in a vibrating polisher, and then stone particles are put in for polishing. After polishing, a separation equipment is used to separate the product and the stone particles, and the product is discharged after separation. However, the stone particles are easy to break during polishing of the product, and impurities are generated. The impurities are easy to be adsorbed on the surface of the stainless steel product. The separation equipment can separate the stone particles and the product, but cannot strip the impurities adsorbed on the surface of the product, thereby affecting the polishing effect of the stainless steel product. SUMMARY

[0004] The purpose of the present application is to solve the problems existing in the prior art and provide a stainless steel product surface treatment equipment.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a stainless steel product surface treatment equipment, comprising: a machine body, a magnetic resonance machine is arranged in the machine body; a polishing device, the magnetic resonance machine vibrates and stirs the material, polishing medium and cleaning liquid in the polishing device; a lifting device, the polishing device and the lifting device mutually pour the material, polishing medium and cleaning liquid; a conveying device; a separation device; the conveying device conveys the separation device into the polishing device, which is used for separating the material and the polishing medium, and cleaning the material.

[0006] As a further description of the above technical scheme: the polishing device comprises a polishing pool, the polishing pool is fixedly installed with protruding particles, the polishing pool is fixedly installed with a mounting frame, one side of the mounting frame is fixedly installed with a first rotating rod, and the other side of the mounting frame is fixedly installed with a second rotating rod.

[0007] As a further description of the above technical scheme: the first rotating rod is fixedly installed with a first motor at one end, the first motor is fixedly installed on the machine body, and the second rotating rod is rotatably connected with the machine body through a bearing.

[0008] As a further description of the above technical solution: the body is fixedly installed with a supporting rod, and the supporting rod is in contact with the polishing tank.

[0009] As a further description of the above technical solution: the lifting device comprises a hopper, the hopper is communicatively provided with a pipeline, the pipeline is provided with a valve, both sides of the hopper are fixedly installed with connecting rods, the connecting rods are rotatably connected with second air cylinders through bearings, and the second air cylinders are fixedly installed with fixed plates.

[0010] As a further description of the above technical solution: one side of the fixed plate is fixedly installed with a connecting block, the connecting block is fixedly installed with a fixed rod, the fixed rod is fixedly installed with a mounting block, the mounting block is fixedly installed with a first air cylinder, the first air cylinder is fixedly installed with a steel frame, and the steel frame is fixedly installed on the body.

[0011] As a further description of the above technical solution: the conveying device comprises a track, the track is arranged on the top of the magnetic resonance machine, the track is provided with a sliding block, the sliding block is connected with a driving device, and the top of the sliding block is fixedly installed with a moving box.

[0012] As a further description of the above technical solution: the separating device comprises a filter basket, the filter basket is fixedly installed with a baffle, the filter basket is penetrated by a rotating shaft, the rotating shaft is fixedly connected with the filter basket, one end of the rotating shaft is fixedly installed with a second motor, and the other end of the rotating shaft is rotatably connected with the body through a bearing.

[0013] As a further description of the above technical solution: the rotating shaft is rotatably connected with the moving box through a bearing, and the second motor is fixedly installed on the moving box.

[0014] A use method of a stainless steel product surface treatment equipment, comprising:

[0015] S1: the polishing device contains materials, polishing media and cleaning liquid, the magnetic resonance machine vibrates to stir the materials, polishing media and cleaning liquid in the polishing device, and material polishing is realized;

[0016] S2: after polishing, the polishing device pours the materials, polishing media and cleaning liquid to the lifting device;

[0017] S3: the conveying device conveys the separating device into the polishing device;

[0018] S4: the lifting device pours the mixture to the polishing device, the separating device separates the materials and the polishing media, and the polished materials are cleaned.

[0019] The above technical solution has the following beneficial effects:

[0020] 1. The stainless steel product surface treatment equipment, the steel needle is used as polishing medium, the steel needle and the stainless steel product are put into the polishing device for polishing, the polishing device pours the mixture into the lifting device after polishing the product surface, the separation device enters the polishing device, the lifting device pours the mixture into the separation device in the polishing device, the separation device rotates in the polishing device, the steel needle falls off in the polishing device, the impurities generated by the damage of the steel needle and the product are rubbed in the separation device, so that the impurities are separated from the product surface and fall into the polishing device, the impurities adsorbed on the product surface are reduced, and the polishing effect of the product is improved.

[0021] 2. The stainless steel product surface treatment equipment integrates polishing, separation and cleaning, and can polish and discharge the stainless steel product without combining multiple devices, so that the surface treatment of the stainless steel product is more convenient.

[0022] 3. The stainless steel product surface treatment equipment integrates polishing, separation and cleaning, simplifies the process of manual operation, does not need manual operation of multiple devices, and reduces the load of manual operation. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A front view of a stainless steel product surface treatment equipment according to the present application is shown in the drawings;

[0024] Figure 2 A sectional view of the middle machine body is shown in the drawings; Figure 1

[0025] A close-up view of the middle A is shown in the drawings; Figure 3 Figure 1 A close-up view of the middle B is shown in the drawings;

[0026] Figure 4 Figure 1 A schematic view of the polishing device in the middle is shown in the drawings;

[0027] Figure 5 A schematic view of the separation device in the middle is shown in the drawings; Figure 2

[0028] Figure 6 Figure 2

[0029] LEGEND:

[0030] ​​​​​1, body; 2, observation window; 3, steel frame; 4, magnetic resonance machine; 5, lifting device; 501, hopper; 502, connecting block; 503, fixed rod; 504, mounting block; 505, first cylinder; 506, connecting rod; 507, second cylinder; 508, fixed plate; 509, pipeline; 6, polishing device; 601, polishing pool; 602, convex particles; 603, mounting frame; 604, first rotating rod; 605, second rotating rod; 606, first motor; 607, support rod; 7, conveying device; 701, track; 702, sliding block; 703, moving box; 8, separating device; 801, filter basket; 802, rotating shaft; 803, second motor; 804, baffle. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] Referring to Figures 1-2 , the present application provides an embodiment: a stainless steel product surface treatment equipment, comprising: a body 1, the body 1 is provided with an observation window 2, a magnetic resonance machine 4 is arranged in the body 1, and a steel frame 3 is fixedly installed on the body 1.

[0033] Referring to Figure 2 , the body 1 is provided with a polishing device 6, the magnetic resonance machine 4 vibrates and stirs the stainless steel products, steel needles and cleaning liquid in the polishing device 6, the steel needle serves as a polishing medium, the cross section of the steel needle is relatively thin, the polishing effect is better than that of stone particles, and the product is not easy to deform.

[0034] Specifically, referring to Figure 2 , Figure 5 , the polishing device 6 comprises a polishing pool 601, the polishing pool 601 is fixedly installed with convex particles 602, the convex particles 602 increase the friction between the product and the steel needle, thereby enhancing the polishing effect. The polishing pool 601 is fixedly installed with a mounting frame 603, one side of the mounting frame 603 is fixedly installed with a first rotating rod 604, the other side of the mounting frame 603 is fixedly installed with a second rotating rod 605, one end of the first rotating rod 604 is fixedly installed with a first motor 606, the first motor 606 is fixedly installed on the body 1, the second rotating rod 605 is rotatably connected with the body 1 through a bearing, the body 1 is fixedly installed with a support rod 607, the support rod 607 is in contact with the polishing pool 601, and the support rod 607 supports the polishing pool 601.

[0035] In this embodiment, the product, steel needle and cleaning liquid are placed in the polishing tank 601, the magnetic resonance machine 4 is turned on, the product, steel needle and cleaning liquid in the polishing tank 601 are vibrated and stirred, and the product is polished under vibration and stirring. After polishing is completed, the first motor 606 drives the first rotating rod 604 to rotate, the first rotating rod 604 drives the polishing tank 601 to overturn, and the mixture in the polishing tank 601 is poured out.

[0036] With reference to Figure 1 , the lifting device 5, the polishing device 6 and the lifting device 5 pour material, polishing medium and cleaning liquid into each other.

[0037] Further, with reference to Figures 1-4 , the lifting device 5 comprises a hopper 501, the hopper 501 is provided with a pipeline 509 in communication, the pipeline 509 is provided with a valve, the hopper 501 is fixedly installed with a connecting rod 506 on both sides, the connecting rod 506 is rotatably connected with a second air cylinder 507 through a bearing, the second air cylinder 507 is fixedly installed with a fixed plate 508, the fixed plate 508 is fixedly installed with a connecting block 502 on one side, the connecting block 502 is fixedly installed with a fixed rod 503, the fixed rod 503 is fixedly installed with a mounting block 504, the mounting block 504 is fixedly installed with a first air cylinder 505, and the first air cylinder 505 is fixedly connected with the steel frame 3.

[0038] In this embodiment, the cleaning liquid is conveyed into the hopper 501 through the pipeline 509, the first air cylinder 505 drives the mounting block 504 to rise, the mounting block 504 drives the fixed rod 503, the connecting block 502, the fixed plate 508 and the hopper 501 to rise, when the hopper 501 rises to be higher than the polishing tank 601, the second air cylinder 507 drives the connecting rod 506 to make the hopper 501 overturn, the cleaning liquid in the hopper 501 is poured into the polishing tank 601, and the hopper 501 is reset. After the polishing tank 601 finishes polishing, the mixture is poured out into the hopper 501.

[0039] With reference to Figure 2 , the conveying device 7, the conveying device 7 comprises a track 701, the track 701 is arranged on the top of the magnetic resonance machine 4, the track 701 is provided with a sliding block 702, the sliding block 702 is connected with a driving device, and the sliding block 702 is fixedly installed with a moving box 703 on the top.

[0040] With reference to Figure 2 , Figure 6 , the separation device 8, the separation device 8 comprises a filter basket 801, the filter basket 801 is fixedly installed with a baffle 804, the filter basket 801 penetrates a rotating shaft 802, the rotating shaft 802 is fixedly connected with the filter basket 801, one end of the rotating shaft 802 is fixedly installed with a second motor 803, the other end of the rotating shaft 802 is rotatably connected with the machine body 1 through a bearing, the rotating shaft 802 is rotatably connected with the moving box 703 through a bearing, and the second motor 803 is fixedly installed on the moving box 703.

[0041] The conveying device 7 conveys the separating device 8 into the polishing device 6 for separating the material from the polishing medium and cleaning the material.

[0042] In the embodiment, the driving device drives the sliding block 702 to slide on the track 701, the sliding block 702 drives the moving box 703 to move, the moving box 703 drives the separating device 8 to move, when the filter basket 801 moves above the polishing tank 601, the second motor 803 drives the rotating shaft 802 to rotate, thereby driving the filter basket 801 to rotate, so that the filter basket 801 rotates into the polishing tank 601. The first air cylinder 505 drives the hopper 501 to rise again, the second air cylinder 507 drives the hopper 501 to overturn again, and the mixture in the hopper 501 is poured into the filter basket 801.

[0043] The second motor 803 drives the filter basket 801 to reciprocate. The baffle 804 prevents the product from falling out of the filter basket 801. The reciprocating movement of the filter basket 801 causes the steel needles in the filter basket 801 to fall into the polishing tank 601 through the filter holes in the filter basket 801. When the filter basket 801 reciprocates, the impurities generated by the broken steel needles and the product in the filter basket 801 rub against each other, causing the impurities to separate from the surface of the product and fall into the polishing tank 601, thereby achieving the cleaning function, thereby reducing the impurities adsorbed on the surface of the product, and improving the polishing effect of the product. After cleaning, the filter basket 801 rotates above the polishing tank 601, at this time, the baffle 804 in the filter basket 801 and the filter basket 801 form a storage space, the product is stored in the storage space, and the product in the storage space is taken out for subsequent processing procedures.

[0044] A method for using a stainless steel product surface treatment equipment, comprising:

[0045] S1: placing the product and the steel needles in the polishing tank 601, and then conveying the cleaning liquid into the hopper 501 through the pipeline 509, the first air cylinder 505 drives the mounting block 504 to rise, the mounting block 504 drives the fixed rod 503, the connecting block 502, the fixed plate 508 and the hopper 501 to rise, when the hopper 501 rises above the polishing tank 601, the second air cylinder 507 drives the connecting rod 506 to overturn the hopper 501, the cleaning liquid in the hopper 501 is poured into the polishing tank 601, and the hopper 501 is reset. Turn on the magnetic resonance machine 4, and vibrate and stir the product, the steel needles and the cleaning liquid in the polishing tank 601, and polish the product under vibration and stirring.

[0046] S2: after polishing, the first motor 606 drives the first rotating rod 604 to rotate, the first rotating rod 604 drives the polishing tank 601 to overturn, and the mixture in the polishing tank 601 is poured into the hopper 501;

[0047] S3: The driving device drives the sliding block 702 to slide on the track 701, the sliding block 702 drives the moving box 703 to move, the moving box 703 drives the separating device 8 to move, when the filter basket 801 moves to above the polishing tank 601, the second motor 803 drives the rotating shaft 802 to rotate, thereby driving the filter basket 801 to rotate, so that the filter basket 801 rotates into the polishing tank 601;

[0048] S4: The first air cylinder 505 drives the hopper 501 to rise again, the second air cylinder 507 drives the hopper 501 to overturn again, the mixture in the hopper 501 is poured into the filter basket 801. The second motor 803 drives the filter basket 801 to swing back and forth. The baffle 804 prevents the product from separating from the filter basket 801. The filter basket 801 swings back and forth so that the steel needles in the filter basket 801 fall into the polishing tank 601 through the filter holes in the filter basket 801, when the filter basket 801 swings back and forth, the impurities generated by the breakage of the steel needles and the product in the filter basket 801 rub against each other, so that the impurities separate from the surface of the product and fall into the polishing tank 601, thereby achieving the cleaning function, thereby reducing the impurities adsorbed on the surface of the product, thereby improving the polishing effect of the product. After cleaning is completed, the filter basket 801 rotates above the polishing tank 601, at this time, the baffle 804 in the filter basket 801 and the filter basket 801 form a storage space, the product is left in the storage space, the product in the storage space is taken out, and subsequent processing procedures are performed.

[0049] Working principle: Place the product and the steel needle in the polishing tank 601, then transport the cleaning liquid into the hopper 501 through the pipeline 509, overturn the hopper 501 to pour the cleaning liquid into the polishing tank 601, and reset the hopper 501. Turn on the magnetic resonance machine 4, so that the product, the steel needle and the cleaning liquid in the polishing tank 601 vibrate and stir, the product is polished under vibration and stirring, after polishing is completed, the polishing tank 601 is overturned, the mixture in the polishing tank 601 is poured into the hopper 501, the sliding block 702 drives the moving box 703 to move, the moving box 703 drives the filter basket 801 to move to above the polishing tank 601, the filter basket 801 rotates into the polishing tank 601. The hopper 501 rises and overturns again, the mixture in the hopper 501 is poured into the filter basket 801. The second motor 803 drives the filter basket 801 to swing back and forth. The baffle 804 prevents the product from separating from the filter basket 801. The filter basket 801 swings back and forth so that the steel needles in the filter basket 801 fall into the polishing tank 601 through the filter holes in the filter basket 801, when the filter basket 801 swings back and forth, the impurities generated by the breakage of the steel needles and the product in the filter basket 801 rub against each other, so that the impurities separate from the surface of the product and fall into the polishing tank 601. After cleaning is completed, the filter basket 801 rotates above the polishing tank 601, at this time, the baffle 804 in the filter basket 801 and the filter basket 801 form a storage space, the product is left in the storage space, the product in the storage space is taken out.

[0050] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A surface treatment device for stainless steel products, characterized in that, Includes: a body, wherein a magnetic resonance imaging (MRI) machine is installed inside the body; Polishing equipment; The magnetic resonance machine vibrates and stirs the materials, polishing medium and cleaning fluid in the polishing device; Lifting device; The polishing device and the lifting device mutually pour materials, polishing media and cleaning fluid; Conveying device; Separation device; The conveying device transports the separating device into the polishing device to separate the material from the polishing medium and to clean the material. The polishing device includes a polishing tank, on which protruding particles are fixedly installed, and on which a mounting frame is fixedly installed. A first rotating rod is fixedly installed on one side of the mounting frame, and a second rotating rod is fixedly installed on the other side of the mounting frame. A first motor is fixedly installed at one end of the first rotating rod, and the first motor is fixedly installed on the machine body. The second rotating rod is rotatably connected to the machine body through a bearing. The machine body is fixedly equipped with a support rod, which is in contact with the polishing tank; The lifting device includes a hopper, which is connected to a pipe with a valve. Connecting rods are fixedly installed on both sides of the hopper, and the connecting rods are rotatably connected to a second cylinder via bearings. The second cylinder is fixedly installed with a fixing plate. A connecting block is fixedly installed on one side of the fixed plate, a fixing rod is fixedly installed on the connecting block, an installation block is fixedly installed on the fixing rod, a first cylinder is fixedly installed on the installation block, a steel frame is fixedly installed on the first cylinder, and the steel frame is fixedly installed on the machine body. The conveying device includes a track, which is set on the top of the magnetic resonance machine. The track is equipped with a slider, which is connected to a drive device. A movable box is fixedly installed on the top of the slider. The separation device includes a filter basket, a baffle is fixedly installed on the filter basket, a rotating shaft passes through the filter basket, the rotating shaft is fixedly connected to the filter basket, a second motor is fixedly installed at one end of the rotating shaft, and the other end of the rotating shaft is rotatably connected to the machine body through a bearing; The rotating shaft is rotatably connected to the movable box via bearings, and the second motor is fixedly installed on the movable box.

2. A method of using the stainless steel product surface treatment equipment of claim 1, characterized in that, include: S1: The polishing device (6) holds the material, polishing medium and cleaning liquid. The magnetic resonance machine (4) stirs the material, polishing medium and cleaning liquid in the polishing device (6) by vibration to achieve material polishing. S2: After polishing is completed, the polishing device (6) pours a mixture of material, polishing medium and cleaning liquid into the lifting device (5); S3: The conveying device (7) conveys the separating device (8) into the polishing device (6); S4: The lifting device (5) pours the mixture into the polishing device (6), and the separating device (8) separates the material from the polishing medium and cleans the polished material.

Citation Information

Patent Citations

  • Magnetic polishing equipment for removing black spots of rivet electrical contact

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