Integrated device for heating a casting rod

Abstract

The present application relates to the integrated device of casting rod heating, including frame, the both ends of frame top are equipped with conveying assembly for driving casting rod to move respectively, the top of frame is fixed between two groups of conveying assembly and is equipped with heating box, the both ends of heating box are respectively opened and are equidistantly provided with hole, for making casting rod pass through it, the present application will first move to the fixed cylinder in the support after casting rod enters into heating box from hole, then fixed by pressing plate using cylinder can drive casting rod, and the third motor can drive multiple shafts to rotate simultaneously during the process of casting rod heating in heating box, so as to drive multiple fixed cylinders and casting rod to rotate slowly, so that casting rod can slowly turn over during the process of translation in heating box, can make each side of casting rod have the same time to face heating assembly, can make the internal heating of casting rod uniform, so as to facilitate the extrusion forming of next step.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of casting rod heating equipment, in particular to a casting rod heating integrated device. BACKGROUND

[0002] The casting rod heating equipment is used in the industry of producing aluminum profiles or other pressure processed aluminum products, mainly in aluminum profile factories and aluminum product factories, etc. Through preheating the casting rod, the next step of extrusion molding can be carried out.

[0003] The existing casting rod heating equipment mostly adopts a heating furnace design, that is, the casting rod is heated by high temperature during the process of entering the heating furnace to leaving the heating furnace. However, there is a defect that the heating effect of the side of the casting rod close to the heating mechanism is much better than the other side, which easily leads to uneven heating of the casting rod, thereby affecting the next step of extrusion molding of the casting rod. SUMMARY

[0004] In view of the defects in the prior art, the present application provides a casting rod heating integrated device, and the specific technical solutions are as follows.

[0005] The casting rod heating integrated device comprises a rack, conveying assemblies arranged at both ends of the top of the rack and used to drive the movement of the casting rod, a heating box fixed between the two conveying assemblies on the top of the rack, holes equidistantly arranged at both ends of the heating box and used to allow the casting rod to pass therethrough, a heating assembly fixed at the top of the heating box and used to heat the casting rod, and a turnover assembly arranged at the bottom of the heating box. The turnover assembly comprises translation structures, a fixed structure and a power structure. The translation structures are arranged at both sides of the bottom of the heating box. The fixed structure is fixed between the two translation structures. The fixed structure comprises two groups of supports, a fixed cylinder and a gas cylinder. A plurality of groups of limiting frames are equidistantly arranged in the supports. The fixed cylinder is slidingly installed in the limiting frame. The gas cylinder is fixed at the top of the fixed cylinder. A pressing plate in contact with the casting rod is fixed to the output end of the gas cylinder. The power structure is fixed to the top of the supports and used to drive the rotation of the fixed cylinder and the turnover of the casting rod.

[0006] As an improvement of the above technical solutions, the conveying assembly comprises conveying rollers, first pulleys and a first motor. A plurality of groups of conveying rollers are equidistantly arranged at both sides of the heating box in the rack. The first pulleys are fixed to the same end of the conveying rollers. The first pulleys are connected by a belt drive. The first motor is fixed to one side of the rack and connected with the conveying rollers.

[0007] As an improvement of the above technical solutions, guide frames are fixed to both sides of the rack above the conveying rollers. Guide grooves are arranged in the guide frames at positions corresponding to the holes.

[0008] As the improvement of the above technical scheme, the heating assembly comprises a control box, a mounting frame and a heating rod, the top of the heating box is fixedly provided with the control box, the top in the heating box is fixedly provided with the mounting frame, and the mounting frame is fixedly provided with the heating rod electrically connected with the control box.

[0009] As the improvement of the above technical scheme, the translation structure comprises a lead screw and a second motor, the two sides of the bottom of the heating box are movably provided with the lead screws, the outer side of the heating box is fixedly provided with the second motor fixedly connected with the lead screws, and the outer periphery of the lead screw is threadedly provided with a sliding seat, and the two sliding seats are fixedly connected with the supports.

[0010] As the improvement of the above technical scheme, the two groups of supports are arranged in parallel, and the fixing cylinder is in a cylindrical shape.

[0011] As the improvement of the above technical scheme, the power structure comprises a rotating shaft and a third motor, the top of the support is fixedly provided with a fixing frame above the fixing cylinder, the fixing frame is slidably inserted with the rotating shaft, and one side of the top of the support is further fixedly provided with the third motor, the output end of the third motor and the end of the rotating shaft are respectively fixedly sleeved with second belt pulleys, and the second belt pulleys are also connected through a belt transmission.

[0012] As the improvement of the above technical scheme, the outer edge of the rotating shaft is further fixedly sleeved with a first gear, and one end of the fixing cylinder is further fixedly sleeved with a second gear meshedly connected with the first gear.

[0013] The beneficial effects of the present application are as follows:

[0014] 1. By arranging the turnover assembly in the heating box, after the casting rod enters the hole into the heating box, it will first move to the fixing cylinder in the support, then the cylinder can drive the pressing plate to fix the casting rod, and then the second motor drives the lead screw to rotate, which can drive the two groups of supports to translate to the outlet of the heating box. During the heating process of the casting rod in the heating box, the third motor can drive multiple rotating shafts to rotate at the same time, thereby driving multiple fixing cylinders and casting rods to rotate slowly, so that the casting rod can slowly turn over during the translation process in the heating box, and each side of the casting rod can have the same time facing the heating assembly, which can make the internal heating of the casting rod uniform, thereby facilitating the next step of extrusion forming.

[0015] 2. The heating box is fixedly arranged on the rack, and then the conveying assembly is arranged on the upper side of the rack and located on both sides of the heating box. The first motor can drive multiple conveying rollers to rotate synchronously, thereby driving the casting rod to translate by rotating the conveying rollers when the casting rod is placed on the rack. The integrated design of the heating box and the rack can improve the heating effect and facilitate integrated transportation. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the overall structure of the present application, front view;

[0017] Figure 2 is the heating rod structure of the present application, top view;

[0018] Figure 3 is the rack structure of the present application, top view;

[0019] Figure 4 is the turnover assembly structure of the present application, side view.

[0020] Figure 10 is the rack; 20 is the conveying assembly; 21 is the conveying roller; 22 is the first pulley; 23 is the first motor; 24 is the guide frame; 241 is the guide groove; 30 is the heating box; 301 is the hole; 40 is the heating assembly; 41 is the control box; 42 is the mounting frame; 43 is the heating rod; 50 is the turnover assembly; 51 is the translation structure; 511 is the lead screw; 512 is the second motor; 513 is the sliding seat; 52 is the fixed structure; 521 is the support; 522 is the limiting frame; 523 is the fixed cylinder; 524 is the air cylinder; 525 is the pressing plate; 53 is the power structure; 531 is the fixed frame; 532 is the rotating shaft; 533 is the third motor; 534 is the second pulley; 535 is the first gear; 536 is the second gear. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.

[0022] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , Figure 1 is the overall structure of the present application, front view; Figure 2 is the heating rod structure of the present application, top view; Figure 3 is the rack structure of the present application, top view; Figure 4 is the turnover assembly structure of the present application, side view.

[0023] The casting rod heating integrated device comprises a rack 10, a conveying assembly 20, a heating box 30 and a turnover assembly 50.

[0024] As shown in Figure 1 and Figure 3 , Figure 1 is the overall structure of the present application, front view; Figure 3 is the rack structure of the present application, top view.

[0025] Two ends of the rack 10 are respectively provided with conveying assemblies 20 for driving the movement of the casting rod, the conveying assembly 20 comprises a conveying roller 21, a first belt pulley 22 and a first motor 23, a plurality of groups of conveying rollers 21 are horizontally and equidistantly distributed on both sides of the heating box 30 in the rack 10, the same end of the conveying roller 21 is fixedly sleeved with the first belt pulley 22, the first belt pulleys 22 are connected through the belt drive, and the rack 10 is also fixedly provided with the first motor 23 which is fixedly connected with the conveying roller 21.

[0026] By being provided with the conveying assemblies 20 at both ends of the rack 10, the first motor 23 can drive the synchronous rotation of the plurality of groups of conveying rollers 21, so that the casting rod can be placed on the rack 10 and then the conveying roller 21 can be used to drive the translation of the casting rod, and the casting rod can enter the heating box 30, thereby saving manual transportation.

[0027] In order to make the casting rod keep vertical movement, guide frames 24 are fixedly arranged above the conveying rollers 21 on both sides of the rack 10, and guide grooves 241 are arranged at positions corresponding to the holes 301 in the guide frames 24, each guide groove 241 corresponds to the holes 301 on both sides of the heating box 30, i.e. the feeding port and the discharging port, so that the casting rod can enter the feeding port or move from the discharging port to the guide groove 241 during movement in the guide groove 241, thereby preventing the inclination and collision of the plurality of casting rods.

[0028] As shown in Figure 1 and Figure 2 , the Figure 1 is the overall structure front view of the application; Figure 2 is the structure of the heating rod in the application.

[0029] The heating box 30 is fixedly arranged on the top of the rack 10 between the two groups of conveying assemblies 20, and the holes 301 are equidistantly arranged at both ends of the heating box 30 for the passage of the casting rod, the heating box 30 is fixedly arranged on the rack 10, so that the rack 10 and the heating box 30 form an integrated design, which can improve the heating effect and facilitate transportation.

[0030] The heating assembly 40 for heating the casting rod is fixedly arranged above the heating box 30, the heating assembly 40 comprises a control box 41, a mounting frame 42 and a heating rod 43, the control box 41 is fixedly arranged on the top of the heating box 30, the mounting frame 42 is fixedly arranged on the top of the heating box 30 in the heating box 30, and the heating rod 43 electrically connected with the control box 41 is fixedly arranged in the mounting frame 42.

[0031] The control box 41 can control the on-off use of the heating rod 43, the heating rod 43 is designed in multiple rows, which can improve the heating area and the heating effect, so that the casting rod can be uniformly heated and the heating time is shortened.

[0032] AsFigure 1 , Figure 3 and Figure 4 as shown, Figure 1 is the overall structure of the present application front view; Figure 3 is the rack structure in the present application top view; Figure 4 is the flip assembly structure side view in the present application.

[0033] The bottom of the heating box 30 is also provided with a flip assembly 50, which includes a translation structure 51, a fixed structure 52 and a power structure 53. The two sides of the bottom of the heating box 30 are respectively provided with a translation structure 51. The two groups of translation structures 51 are fixedly provided with a fixed structure 52 between them. The fixed structure 52 includes two groups of supports 521, a fixed cylinder 523 and a gas cylinder 524. A plurality of groups of limiting frames 522 are horizontally and equidistantly distributed in the two groups of supports 521. The fixed cylinder 523 is slidingly installed in the limiting frame 522. The gas cylinder 524 is fixedly arranged in the upper part of the fixed cylinder 523. The output end of the gas cylinder 524 is also fixedly provided with a pressing plate 525 which abuts against the casting rod. The top of the two groups of supports 521 is also fixedly provided with a power structure 53, which is used to drive the fixed cylinder 523 to rotate and drive the casting rod to flip.

[0034] The translation structure 51 includes a lead screw 511 and a second motor 512. The two sides of the bottom of the heating box 30 are movably provided with a lead screw 511. The outer side of the heating box 30 is fixedly provided with a second motor 512 which is fixedly connected with the lead screw 511. The outer periphery of the lead screw 511 is also threadedly provided with a sliding seat 513. The two sliding seats 513 are respectively fixedly connected with the supports 521.

[0035] The power structure 53 includes a rotating shaft 532 and a third motor 533. The top of the support 521 is fixedly provided with a fixed frame 531 corresponding to the upper part of the fixed cylinder 523. The fixed frame 531 is slidingly inserted with a rotating shaft 532. One side of the top of the support 521 is also fixedly provided with a third motor 533. The output end of the third motor 533 and the end part of the rotating shaft 532 are respectively fixedly sleeved with a second belt pulley 534. The second belt pulleys 534 are also connected through a belt transmission. The outer edge of the rotating shaft 532 is also fixedly sleeved with a first gear 535. One end of the fixed cylinder 523 is also fixedly sleeved with a second gear 536 which is meshingly connected with the first gear 535.

[0036] By setting the turnover assembly 50 in the heating box 30, after the casting rod enters the heating box 30 from the hole 301, it will first move into the fixed cylinder 523 in the support 521, then the air cylinder 524 can drive the pressing plate 525 to fix the casting rod, and then the second motor 512 drives the lead screw 511 to rotate, which can drive the two groups of supports 521 to move to the outlet of the heating box 30, and in the process of heating the casting rod in the heating box 30, the third motor 533 can drive multiple shafts 532 to rotate at the same time, then the first gear 535 on the outer periphery of the shaft 532 is engaged with the second gear 536 on the outer periphery of the fixed cylinder 523, thereby driving multiple fixed cylinders 523 and casting rods to rotate slowly, so that the casting rod can slowly turn over in the process of translation in the heating box 30, and the casting rod can be heated uniformly, thereby facilitating the next step of extrusion molding.

[0037] In order to make the casting rod enter the two supports 521 in sequence, the two groups of supports 521 are arranged in parallel, and the distance between the two groups of supports 521 should be less than half the length of the casting rod, which can maintain the horizontal stability of the casting rod and not affect the conveying.

[0038] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A casting rod heating integrated device, characterized by, The utility model relates to a kind of casting rod heating device, including: Rack (10), the two ends of the rack (10) are provided with conveying assembly (20) for driving casting rod to move respectively above; The top of the rack (10) is fixed with heating box (30) between two groups of conveying assembly (20), the both ends of the heating box (30) are respectively equidistantly provided with hole (301), for casting rod to pass through, the top in the heating box (30) is fixed with heating assembly (40) for heating casting rod; The bottom in the heating box (30) is further provided with turnover assembly (50), the turnover assembly (50) includes translation structure (51), fixed structure (52) and power structure (53), the both sides of the bottom in the heating box (30) are respectively provided with translation structure (51), two groups of fixed structure (52) are fixed between the translation structure (51), the fixed structure (52) includes two groups of support (521), fixed cylinder (523) and air cylinder (524), several groups of limit frame (522) are horizontally equidistantly distributed in the two groups of support (521), the fixed cylinder (523) is slidably installed in the limit frame (522), the top in the fixed cylinder (523) is fixed with air cylinder (524), the output end of the air cylinder (524) is further fixed with pressing plate (525) and casting rod is in contact, the top in the two groups of support (521) is further fixed with power structure (53), for driving fixed cylinder (523) to rotate the process is driven casting rod to overturn; The conveying assembly (20) includes conveying roller (21), first belt pulley (22) and first motor (23), the both sides of the rack (10) are horizontally equidistantly distributed with several groups of conveying roller (21) in heating box (30), the same end of the conveying roller (21) is fixedly sleeved with first belt pulley (22), the first belt pulley (22) is connected by belt drive, the side of the rack (10) is further fixed with first motor (23) and conveying roller (21) are fixedly connected; The both sides of the rack (10) are further fixed with guide frame (24) above conveying roller (21), and guide groove (241) is formed in the guide frame (24) corresponding to the position of hole (301); The translation structure (51) includes lead screw (511) and second motor (512), the both sides of the bottom of the heating box (30) are movably provided with lead screw (511), the outside of the heating box (30) is fixed with second motor (512) and lead screw (511) are fixedly connected, the outer periphery of the lead screw (511) is further threadedly sleeved with sliding seat (513), two sliding seats (513) are respectively fixedly connected with support (521); Two groups of support (521) are parallelly arranged, and the fixed cylinder (523) is cylindrical; The power structure (53) includes a rotating shaft (532) and a third motor (533), a fixed frame (531) is fixedly arranged above the fixed cylinder (523) on the inner top of the support (521), the rotating shaft (532) is slidingly inserted into the fixed frame (531), a third motor (533) is further fixedly arranged on one side of the inner top of the support (521), and the output end of the third motor (533) and the end of the rotating shaft (532) are respectively fixedly sleeved with a second belt pulley (534); the second belt pulleys (534) are also connected through a belt drive. A first gear (535) is further fixedly sleeved on the outer edge of the rotating shaft (532), and a second gear (536) engagedly connected with the first gear (535) is further fixedly sleeved on one end of the fixed cylinder (523).

2. The ingot bar heating integrated device according to claim 1, characterized by: The heating assembly (40) includes a control box (41), a mounting frame (42) and a heating rod (43), the top of the heating box (30) is fixedly provided with the control box (41), the top in the heating box (30) is fixedly provided with the mounting frame (42), and the mounting frame (42) is fixedly provided with the heating rod (43) electrically connected with the control box (41).

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