A fiber production blending device

By designing the impurity removal and stirring components of the fiber production blending device, the problem of impurity mixing and adhesion in fiber production was solved, achieving efficient impurity removal and mixing, and shortening the mixing time.

CN117123092BActive Publication Date: 2026-03-06WUXI JINTONG CHEM FIBER
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Patent Information

Application Number
CN202311085958.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-25
Publication Date
2026-03-06
Estimated Expiration
2043-08-25

AI Technical Summary

Technical Problem

During fiber production, impurities such as stones or clods of soil can easily get mixed into the fibers, affecting subsequent processes. Furthermore, the fibers can easily adhere to the walls of the mixing tank, leading to a prolonged mixing time.

Method used

A fiber production blending device was designed, comprising a removal component and a stirring component. A drive motor drives a fan and gear system to blow away fiber impurities on the surface of a rectangular box, and a vibration component of a connecting plate causes the adhered fibers to fall off quickly. Combined with the stirring component, uniform mixing is achieved.

Benefits of technology

It effectively removes impurities from the fibers, reduces fiber adhesion to the mixing drum wall, shortens mixing time, and ensures the smooth progress of subsequent processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the technical field of blending devices and discloses a fiber production blending device, including a fixed base. A mixing shell is fixedly installed on the top of the fixed base, and a box body is fixedly installed on the upper end of one side of the mixing shell. A feed inlet and a piston are fixedly installed on the top of the mixing shell. A dirt removal component is fixedly installed on the upper end of the inner cavity of the mixing shell, and a stirring component is fixedly installed on the bottom of the inner cavity of the fixed base. This invention, through the coordination of a drive motor and a fan, facilitates the removal of impurities from the fibers. Fibers are added through the feed inlet, and the drive motor drives the driving gear, the first connecting shaft, the fan, and the driven gear to rotate, causing the fibers to fall from both sides of the rectangular box. The first connecting shaft then stirs and mixes the fibers. Pulling the connecting rope moves the movable plate, thereby scraping impurities on the surface of the rectangular box into the inner cavity of the box body, achieving the effect of removing impurities from the fibers.
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Description

Technical Field

[0001] This invention belongs to the field of blending device technology, specifically a fiber production blending device. Background Technology

[0002] Fibers are substances composed of continuous or discontinuous filaments. In animals and plants, fibers play an important role in maintaining tissues. Fibers have a wide range of uses. They can be woven into fine threads, yarns, and ropes. They can also be woven into fiber layers in papermaking or felt weaving. They are also often used to manufacture other materials and to form composite materials with other materials. Blending refers to mixing two or more substances together in a certain proportion. Fiber blending, as the name suggests, is the process of mixing two or more fibers in a certain proportion to form a uniform blended fiber.

[0003] Currently, the traditional method for blending fibers generally involves directly pouring two or more fibers into a mixing tank and stirring them. However, during fiber production, impurities such as stones or clods of soil inevitably fall into the fibers, causing them to mix with the fibers during blending. This affects subsequent processes. Furthermore, because fibers are relatively light, they may adhere to the walls of the mixing tank during blending, requiring waiting for the fibers adhering to the inner wall to fall off, thus prolonging the blending time. Therefore, this method needs to be improved. Summary of the Invention

[0004] To address the issues raised in the background art, such as the inevitable incorporation of impurities like pebbles or clods into fibers during production, which cause these impurities to mix with the fibers during mixing and affect subsequent processes, and the tendency of the relatively light fibers to adhere to the walls of the mixing tank during mixing, this invention provides a fiber production blending device.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fiber production blending device, comprising a fixed base, a mixing shell fixedly installed on the top of the fixed base, a box body fixedly installed on the upper end of one side of the mixing shell, a feed inlet and a piston fixedly installed on the top of the mixing shell, a cleanup assembly fixedly installed on the upper end of the inner cavity of the mixing shell, a stirring assembly fixedly installed on the bottom of the inner cavity of the fixed base, and a vibration assembly hinged to the upper end of the inner cavity of the mixing shell.

[0006] Preferably, the impurity removal component includes a rectangular box and a movable plate. The rectangular box is fixedly connected to the inner cavity of the mixing shell, and a connecting rope and a spring telescopic rod are fixedly installed on the side of the movable plate away from the mixing shell.

[0007] Preferably, the stirring assembly includes a drive motor, the output end of which is fixedly mounted with a drive gear and a first connecting shaft, and a fan is fixedly mounted on the top of the first connecting shaft.

[0008] Preferably, the vibration assembly includes a connecting plate hinged to the hybrid housing. A first protrusion is fixedly installed on the bottom of the connecting plate. A second protrusion is abutted against the first protrusion. A second connecting shaft is fixedly installed at the end of the second protrusion away from the first protrusion. A first bevel gear is fixedly connected at the end of the second connecting shaft away from the second protrusion. The first bevel gear meshes with the second bevel gear. A third connecting shaft is fixedly connected to the middle of the second bevel gear. A driven gear is fixedly installed at the end of the third connecting shaft away from the second bevel gear.

[0009] Preferably, the surface of the rectangular box is provided with a plurality of holes.

[0010] Preferably, the driven gear meshes with the driving gear, and a ring is movably connected to one end of the second connecting shaft near the first bevel gear.

[0011] Preferably, the fan is installed inside the rectangular box, and the fan rotates in the same direction and on the same axis as the first connecting shaft.

[0012] Preferably, the lower end of the mobile version is triangular on the side away from the mixing shell, and baffles are fixedly installed on both sides of the lower end of the mobile version.

[0013] Preferably, the two sides of the first protrusion are inclined surfaces, and the two sides of the second protrusion are inclined surfaces.

[0014] Preferably, the bottom of the connecting plate is fixedly equipped with two sets of first protrusions, second protrusions, second connecting shafts and first bevel gears.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] This invention facilitates the removal of impurities from fibers by using a combination of a drive motor and a fan. Fibers are fed into the feed inlet, and the drive motor rotates the drive gear, the first connecting shaft, the fan, and the driven gear. The fan's rotation blows the fibers falling onto the surface of the rectangular box, causing them to fall from both sides of the box. The first connecting shaft then stirs and mixes the fibers, pulling the connecting rope, which in turn moves the movable plate, scraping the impurities from the surface of the rectangular box into the inner cavity of the box, thus achieving the effect of removing impurities from the fibers.

[0017] This invention facilitates the rapid shedding of adhered fibers for mixing by setting up a connecting plate and a first protrusion, among other structures. The driven gear drives the third connecting shaft and the second bevel gear to rotate, and the second bevel gear drives the first bevel gear, the second connecting shaft, and the second protrusion to rotate. The rotation of the second protrusion abuts against the first protrusion, causing the connecting plate to vibrate up and down, thereby causing the fibers adhered to the surface of the connecting plate to fall off. This achieves the effect of rapidly shedding the fibers adhered to the inner wall, thus reducing the mixing time. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the present invention;

[0020] Figure 3 This is a schematic diagram showing the structural fit between the housing and the impurity removal component of the present invention;

[0021] Figure 4 for Figure 3 A magnified schematic diagram of the local structure at point A;

[0022] Figure 5 This is a schematic diagram showing the structural fit between the stirring assembly and the vibration assembly of the present invention;

[0023] Figure 6 This is a schematic diagram of the internal structural fit relationship of the vibration component of the present invention;

[0024] Figure 7 for Figure 6 A magnified schematic diagram of the structure at point B in the middle.

[0025] In the diagram: 1. Fixed base; 2. Mixing shell; 3. Box body; 4. Feed inlet; 5. Piston; 6. Impurity removal assembly; 601. Rectangular box; 602. Connecting rope; 603. Spring telescopic rod; 604. Moving plate; 7. Stirring assembly; 701. Drive motor; 702. Fan; 703. Drive gear; 704. First connecting shaft; 8. Vibration assembly; 801. Connecting plate; 802. First protrusion; 803. Second protrusion; 804. Second connecting shaft; 805. First bevel gear; 806. Second bevel gear; 807. Third connecting shaft; 808. Driven gear. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] like Figures 1 to 7 As shown, the present invention provides a fiber production blending device, including a fixed base 1, a mixing shell 2 fixedly installed on the top of the fixed base 1, a box body 3 fixedly installed on the upper end of one side of the mixing shell 2, a feed inlet 4 and a piston 5 fixedly installed on the top of the mixing shell 2, a cleansing component 6 fixedly installed on the upper end of the inner cavity of the mixing shell 2, a stirring component 7 fixedly installed on the bottom of the inner cavity of the fixed base 1, and a vibration component 8 hinged to the upper end of the inner cavity of the mixing shell 2.

[0028] Using the above scheme: Through the cooperation of the stirring component 7 and the vibration component 8, the drive motor 701 is started, and the fiber is added from the feed inlet 4. The drive motor 701 drives the driving gear 703, the first connecting shaft 704, the fan 702, and the driven gear 808 to rotate. The rotation of the fan 702 blows the fiber that has fallen on the surface of the rectangular box 601, causing the fiber to fall from both sides of the rectangular box 601. This causes the first connecting shaft 704 to stir and mix the fiber, pulling the connecting rope 602. The connecting rope 602 drives the moving plate 604 to move, thereby... Impurities on the surface of rectangular box 601 are scraped into the inner cavity of box 3. Driven gear 808 drives third connecting shaft 807 and second bevel gear 806 to rotate. Second bevel gear 806 drives first bevel gear 805, second connecting shaft 804 and second protrusion 803 to rotate. The rotation of second protrusion 803 abuts against first protrusion 802, thereby causing connecting plate 801 to vibrate up and down, causing fibers adhering to the surface of connecting plate 801 to fall off. This achieves rapid fiber removal from the inner wall, thereby reducing mixing time.

[0029] like Figures 3 to 6As shown, the impurity removal component 6 includes a rectangular box 601 and a movable plate 604. The rectangular box 601 is fixedly connected to the inner cavity of the mixing shell 2. A connecting rope 602 and a spring telescopic rod 603 are fixedly installed on the side of the movable plate 604 away from the mixing shell 2. The stirring component 7 includes a drive motor 701. A drive gear 703 and a first connecting shaft 704 are fixedly installed at the output end of the drive motor 701. A fan 702 is fixedly installed on the top of the first connecting shaft 704. The vibration component 8 includes a connecting plate 801. The connecting plate 801 is hinged to the mixing shell 2. A first protrusion 802 is fixedly installed at the bottom. A second protrusion 803 is connected to the first protrusion 802 in contact with it. A second connecting shaft 804 is fixedly installed at the end of the second protrusion 803 away from the first protrusion 802. A first bevel gear 805 is fixedly connected at the end of the second connecting shaft 804 away from the second protrusion 803. A second bevel gear 806 is meshed with the first bevel gear 805. A third connecting shaft 807 is fixedly connected to the middle of the second bevel gear 806. A driven gear 808 is fixedly installed at the end of the third connecting shaft 807 away from the second bevel gear 806.

[0030] The above scheme is adopted as follows: Through the cooperation of rectangular box 601 and connecting rope 602, when fan 702 blows away the fibers at the top of rectangular box 601, leaving impurities in the fibers at the top of rectangular box 601, after mixing is completed, the connecting rope 602 is pulled to the right, and the connecting rope 602 drives the moving plate 604 to move to the right. The moving plate 604 scrapes the impurities at the top of rectangular box 601 into box 3. Box 3 is opened to remove the impurities. When the connecting rope 602 is released, the spring telescopic rod 603 drives the moving plate 604 and connecting rope 602 to reset. Through the cooperation of drive motor 701 and fan 702, drive motor 701 drives fan 702 and first connecting shaft 704 to rotate. The rotation of fan 702 blows up the added fibers, and the impurities in the fibers remain on the surface of rectangular box 601. Fibers fall from both sides of the rectangular box 601. The first connecting shaft 704 stirs and mixes the fallen fibers to make them evenly mixed. Through the cooperation of the connecting plate 801 and the first protrusion 802, the driven gear 808 drives the third connecting shaft 807 and the second bevel gear 806 to rotate. The second bevel gear 806 drives the first bevel gear 805 and the second connecting shaft 804 to rotate. The second connecting shaft 804 drives the second protrusion 803 to rotate. The rotation of the second protrusion 803 causes it to abut against the first protrusion 802, thereby causing the connecting plate 801 to vibrate. This causes the fibers adhering to the surface of the connecting plate 801 to fall from the surface of the connecting plate 801 to the lower end of the inner cavity of the mixing shell 2. This allows the first connecting shaft 704 to stir and mix the fibers, thereby reducing the mixing time.

[0031] like Figure 3 , Figure 2 , Figure 6As shown, the surface of the rectangular box 601 is provided with several holes. The driven gear 808 is meshed with the driving gear 703. A ring is movably connected to one end of the second connecting shaft 804 near the first bevel gear 805. The fan 702 is installed in the inner cavity of the rectangular box 601. The fan 702 and the first connecting shaft 704 rotate in the same direction and on the same axis. The lower end of the movable plate 604 is triangular on the side away from the mixing shell 2. Baffles are fixedly installed on both sides of the lower end of the movable plate 604. The two sides of the first protrusion 802 are inclined. The two sides of the second protrusion 803 are inclined. Two sets of first protrusions 802, second protrusions 803, second connecting shafts 804 and first bevel gears 805 are fixedly installed on the bottom of the connecting plate 801.

[0032] The above solution involves a rectangular box 601 with holes designed so that the air generated by the fan flows out through the holes at the top of the box. The diameter of these holes is smaller than the diameter of the impurities, causing the top limit of the rectangular box 601 to be lifted, allowing fibers to fall from both sides of the box and mix. The driven gear 808 meshes with the driving gear 703, causing the driving gear 703 to rotate and thus drive the driven gear 808 to rotate, thereby driving the... The rotation of the second bevel gear 806, the second protrusion 803, and the first bevel gear 805 causes the second protrusion 803 to abut against the first protrusion 802, resulting in the up-and-down vibration of the connecting plate 801. The ring design of the second connecting shaft 804 limits its movement, making it more stable during rotation. The fan 702, fixedly installed inside the rectangular box 601, blows the fibers on the surface of the rectangular box 601, preventing excessive fiber buildup from causing wind problems. Fan 702 cannot rotate. Fan 702 and the first connecting shaft 704 rotate in the same direction and on the same axis, resulting in high transmission efficiency and reducing energy loss during transmission. The movable plate 604 is designed with a triangular shape at its lower end, away from the mixing shell 2. This design is intended to better scrape impurities from the surface of the rectangular box 601, preventing incomplete scraping. The baffle is positioned so that impurities fall to the bottom of the mixing shell 2 during scraping, thus affecting the mixing effect and consequently the next process. The design of the protrusion 802 and the second protrusion 803, with the beveled design, creates a sense of impact when the second protrusion 803 contacts the first protrusion 802 at the right angle. The beveled design makes the contact more convenient. Through the design of the first protrusion 802, the second protrusion 803, the second connecting shaft 804, and the first bevel gear 805, two sets are fixedly installed, so that the force on both sides is even when the second protrusion 803 contacts the first protrusion 802, allowing the connecting plate 801 to vibrate up and down better, thereby causing the fibers adhering to the surface to fall off.

[0033] Working principle and usage process of this invention:

[0034] In use, piston 5 is pulled out of feed port 4, drive motor 701 is started, and fibers are added from feed port 4. Drive motor 701 drives drive gear 703, first connecting shaft 704, fan 702, and driven gear 808 to rotate. The rotation of fan 702 blows the fibers falling on the surface of rectangular box 601, causing the fibers to fall from both sides of rectangular box 601. The first connecting shaft 704 then stirs and mixes the fibers, preventing impurities from being mixed in with the fibers and affecting the next process. Pulling connecting rope 602 moves moving plate 604. The movement causes impurities on the surface of the rectangular box 601 to be scraped into the inner cavity of the box body 3. The driven gear 808 drives the third connecting shaft 807 and the second bevel gear 806 to rotate. The second bevel gear 806 drives the first bevel gear 805, the second connecting shaft 804 and the second protrusion 803 to rotate. The rotation of the second protrusion 803 abuts against the first protrusion 802, thereby causing the connecting plate 801 to vibrate up and down, thus causing the fibers adhering to the surface of the connecting plate 801 to fall off. It does not take much time to wait for the fibers to fall off naturally, thereby reducing the mixing time.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fibre production blending device comprising a stationary base (1), characterised in that: The top of the fixed base (1) is fixedly installed with a mixing shell (2), the upper end of one side of the mixing shell (2) is fixedly installed with a box (3), the top of the mixing shell (2) is fixedly installed with a feed inlet (4) and a piston (5), the upper end of the inner cavity of the mixing shell (2) is fixedly installed with a impurity removal assembly (6), the bottom of the inner cavity of the fixed base (1) is fixedly installed with a stirring assembly (7), the upper end of the inner cavity of the mixing shell (2) is hingedly connected with a vibration assembly (8); The impurity removal assembly (6) comprises a rectangular box (601) and a moving plate (604), the rectangular box (601) is fixedly connected with the inner cavity of the mixing shell (2), and the moving plate (604) is fixedly installed with a connecting rope (602) and a spring telescopic rod (603) on the side away from the mixing shell (2). The stirring assembly (7) comprises a driving motor (701), the output end of the driving motor (701) is fixedly installed with a driving gear (703) and a first connecting shaft (704), and the top of the first connecting shaft (704) is fixedly installed with a fan (702). The vibration assembly (8) comprises a connecting plate (801), the connecting plate (801) is hingedly connected with the mixing shell (2), the bottom of the connecting plate (801) is fixedly installed with a first protruding block (802), the first protruding block (802) is abutted with a second protruding block (803), one end of the second protruding block (803) away from the first protruding block (802) is fixedly installed with a second connecting shaft (804), one end of the second connecting shaft (804) away from the second protruding block (803) is fixedly connected with a first bevel gear (805), the first bevel gear (805) is meshedly connected with a second bevel gear (806), the middle of the second bevel gear (806) is fixedly connected with a third connecting shaft (807), and one end of the third connecting shaft (807) away from the second bevel gear (806) is fixedly installed with a driven gear (808). A plurality of holes are arranged on the surface of the rectangular box (601). The driven gear (808) is meshedly connected with the driving gear (703), and one end of the second connecting shaft (804) close to the first bevel gear (805) is movably connected with a ring sleeve. The fan (702) is installed in the inner cavity of the rectangular box (601), and the fan (702) rotates coaxially with the first connecting shaft (704).

2. The fiber production compounding apparatus according to claim 1, characterized by: The lower end of the moving plate (604) away from the mixing shell (2) is triangular, and baffles are fixedly installed on the two sides of the lower end of the moving plate (604).

3. The fiber production compounding apparatus of claim 1, wherein: The two sides of the first protruding block (802) are inclined surfaces, and the two sides of the second protruding block (803) are inclined surfaces.

4. The fiber production compounding apparatus of claim 1, wherein: The bottom of the connecting plate (801) is fixedly installed with two groups of first protruding blocks (802), second protruding blocks (803), second connecting shafts (804) and first bevel gears (805).

Citation Information

Patent Citations

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