Multi-head transfer press for box assembly and method thereof
By designing a multi-head moving press for box assembly, the problems of insufficient pressing accuracy and inconvenient press head replacement in existing equipment have been solved. This enables rapid replacement and automated processing of press head sleeves, improving assembly efficiency and equipment stability.
Patent Information
- Application Number
- CN202311141846.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-09-06
AI Technical Summary
Existing pressing equipment lacks sufficient precision in pressing tooling for bearing-type workpieces and cannot quickly change the press head to adapt to different pressing requirements, resulting in low assembly efficiency.
A multi-head mobile press for box assembly was designed, comprising a base frame, an upper fixed plate, a lower fixed plate and a rear fixed plate, and equipped with a press head sleeve replacement module, a lifting module and a pressing module. The press head sleeve can be quickly replaced and the workpiece can be automatically processed through a linear drive component and a sensor unit.
It enables quick replacement of the pressure head sleeve, making it suitable for different processing needs, greatly improving processing efficiency and equipment stability, and preventing damage to the conveyor line during processing.
Smart Images

Figure CN117140044B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of machine tool equipment, in particular to a multi-head mobile press for box assembly and a method thereof. BACKGROUND
[0002] A rotary cultivator is an important agricultural machinery equipment used for plowing and turning over the soil. It is usually composed of a rotating blade or cultivator head, which can turn over and loosen the soil for better planting of crops. The box body of the rotary cultivator needs to be assembled manually on the production line, and the transmission shaft and related parts are pressed and combined through a press on the outer ring of the bearing. The common pressing equipment has insufficient precision of the pressing tool for bearing type workpieces, and the pressing head cannot be quickly replaced to adapt to different pressing needs.
[0003] Therefore, the present application designs a multi-head mobile press for box assembly and a method thereof to solve the above problems. SUMMARY
[0004] In view of the above shortcomings of the prior art, the present application provides a multi-head mobile press for box assembly and a method thereof.
[0005] To achieve the above purpose, the present application realizes the following technical solutions:
[0006] A multi-head mobile press for box assembly and a method thereof, comprising a base frame, an upper fixed plate, a lower fixed plate and a rear fixed plate;
[0007] The upper fixed plate and the lower fixed plate are fixedly installed on the upper and lower sides of the front end of the base frame, and the rear fixed plate is fixedly installed on the rear side of the base frame; the upper fixed plate, the lower fixed plate and the rear fixed plate are respectively provided with a pressing and assembling module, a jacking module and a pressing head sleeve replacement module;
[0008] The pressing head sleeve replacement module comprises a linear drive assembly and a pressing head sleeve replacement assembly, the linear drive assembly is installed on the rear fixed plate, and the pressing head sleeve replacement assembly is installed on the linear drive assembly.
[0009] Further, the jacking module comprises a lower oil cylinder, a jacking plate, a limiting guide rod, a guide rod movable hole, a positioning pin and a stopper assembly, a sensor unit sensing the position of the tool plate and two stopper assemblies for cooperating with the tool plate are installed on one end of the lower fixed plate, two lower oil cylinders are installed on the lower fixed plate, and the output end of the lower oil cylinder is fixedly connected with the jacking plate.
[0010] A plurality of limiting guide rods are installed on both sides of the jacking plate, a guide rod movable hole in limiting sliding connection with the limiting guide rod is formed on the lower fixed plate, and a plurality of positioning pins for cooperating with the tool plate are installed on the top of the jacking plate.
[0011] Further, the stopper assembly comprises a blocking cylinder, a baffle, a baffle fixing frame, a roller and a blocking cylinder guide rod, the blocking cylinder is fixedly installed on the lower fixed plate, and the baffle fixing frame is fixedly connected with the output end of the blocking cylinder; the blocking cylinder is provided with the blocking cylinder guide rod in limiting sliding connection with the baffle fixing frame;
[0012] The baffle is rotationally connected with the baffle fixing frame through the rotating shaft, and the roller is rotationally installed at the end of the baffle away from the blocking cylinder.
[0013] Further, the press-fitting module comprises a press-fitting driving assembly and a press-fitting assembly, the press-fitting driving assembly is installed on the upper fixed plate, and the press-fitting assembly is connected with the press-fitting driving assembly.
[0014] Further, the press-fitting driving assembly comprises a press head sliding rail, a press head sliding block, a press head sliding plate, a screw rod, a screw rod driving motor, a transmission assembly and a screw rod fixing frame, two press head sliding rails are fixedly installed on the upper fixed plate; a plurality of press head sliding blocks are in limiting sliding connection with the press head sliding rails and are fixedly connected with the press head sliding plate; two screw rod fixing frames are fixedly connected with the upper fixed plate, and the screw rod fixing frames are rotationally connected with the screw rod through bearings;
[0015] The screw rod driving motor and the transmission assembly are installed on the base frame, the transmission assembly is provided as a belt and pulley transmission structure, the screw rod driving motor is in transmission connection with the screw rod through the transmission assembly, and the press head sliding plate is in threaded connection with the screw rod through a threaded sleeve.
[0016] Further, the press-fitting assembly comprises an upper oil cylinder, an oil cylinder movable groove and a press head, a plurality of upper oil cylinders are horizontally arranged on the press head sliding plate, an oil cylinder movable groove that is used in cooperation with the upper oil cylinder is formed on the upper fixed plate, and a press head is fixedly installed on the output end of the upper oil cylinder and penetrates through the press head sliding plate.
[0017] A plurality of sensor units that are used for sensing the positions of the press head sliding blocks are arranged on one side of the press head sliding rail of the upper fixed plate.
[0018] Further, the linear driving assembly comprises a rotating disc sliding rail, a rotating disc sliding block, a rotating disc sliding plate, a driving cylinder, a cylinder stroke stopper, a shock absorber and a rotating disc sliding plate positioning block, two rotating disc sliding rails are fixedly installed on the rear fixed plate, a plurality of rotating disc sliding blocks are in limiting sliding connection with the rotating disc sliding rails and are fixedly connected with the rotating disc sliding plate; the driving cylinder is fixedly installed on the rear fixed plate, and the output end of the driving cylinder is fixedly connected with the rotating disc sliding plate.
[0019] A plurality of cylinder stroke stoppers are installed on both sides of the rear end of the rotating disc sliding plate, the cylinder stroke stopper is provided with the shock absorber, and a plurality of rotating disc sliding plate positioning blocks that are used in cooperation with the cylinder stroke stoppers are installed on the rear fixed plate.
[0020] Further, the pressure head sleeve replacement assembly comprises a rotating disc, a rotating disc driving motor, a pressure head sleeve clamping groove, a pressure head sleeve, a pressure head sleeve clamping block, a clamping block air cylinder and a motor movable slot, the rotating disc driving motor is fixedly installed at the lower end of the rotating disc slide plate, and the output end of the rotating disc driving motor is fixedly connected with the rotating disc through the rotating disc slide plate;
[0021] The rotating disc is provided with four groups of pressure head sleeve clamping grooves matched with the pressure head sleeve.
[0022] Further, two clamping block air cylinders are fixedly installed at the end of the rotating disc slide rail away from the driving air cylinder, the output end of the clamping block air cylinder is fixedly connected with the pressure head sleeve clamping block, the pressure head sleeve clamping block is provided with a slot matched with the pressure head sleeve, and the pressure head sleeve is provided with a strong magnetic suction block.
[0023] The application also provides a method for assembling a multi-head mobile press for a box body, comprising the following steps: step one: moving the conveying line, the tool plate and the loaded workpiece until the tool plate contacts the roller, and rotating the baffle on the baffle fixing frame through the roller to make the baffle fixing frame and the roller lift the tool plate to block the tool plate, and the other end of the baffle is pressed on the buffer device to buffer the impact force caused by the movement of the tool plate; when the sensor unit senses that the tool plate reaches the specified position, the lower oil cylinder is started to drive the lifting plate to vertically move up under the limiting action of the limiting guide rod and the guide rod movable hole, and the positioning pin on the lifting plate is inserted into the positioning hole of the tool plate to lift the tool plate away from the conveying chain;
[0024] Step two: starting the driving motor to drive the screw to rotate through the transmission assembly, and under the cooperation of the pressure head slide rail and the pressure head slide block, the screw drives the pressure head slide plate to move in the horizontal direction, the pressure head slide plate drives the upper oil cylinder to move in the oil cylinder movable slot until the sensor unit senses that the pressure head slide plate moves to the set position, so that the pressure head can be aligned with the to-be-processed position of the workpiece; the upper oil cylinder is started to drive the pressure head to vertically press down, and the pressing work on the box body parts is completed;
[0025] Step three: starting the driving air cylinder, under the cooperation of the rotating disc slide rail and the rotating disc slide block, the driving air cylinder drives the rotating disc slide plate to move towards the lower end of the pressure head, and under the cooperation of the air cylinder stroke stopper and the rotating disc slide plate positioning block, the position of the rotating disc is positioned, so that the pressure head sleeve clamping groove is aligned with the pressure head, and the shock absorber buffers and dampens the movement of the rotating disc slide plate;
[0026] Step four: start the rotary disc driving motor to drive the rotary disc to rotate, the rotary disc rotates 90 degrees each time, so that a set of the press head sleeve clamping groove and the press head sleeve are aligned with the press head; when a set of the empty press head sleeve clamping groove is aligned with the press head, the output end of the clamping block air cylinder extends to drive the press head sleeve clamping block away from the press head sleeve clamping groove, the press head vertically presses the press head sleeve that is no longer used into the press head sleeve clamping groove, the output end of the clamping block air cylinder drives the press head sleeve clamping block to perform a reset movement to clamp the press head sleeve, and then the press head is reset, and the press head sleeve is blocked by the press head sleeve clamping block and remains in the press head sleeve;
[0027] Step five: the press head sleeve clamping block is driven away from the press head sleeve clamping groove by the clamping block air cylinder again, the rotary disc driving motor is started to drive the rotary disc to rotate so that the press head sleeve clamping groove and the press head sleeve to be used are aligned with the press head, the press head is vertically pressed into the press head sleeve insertion hole, the press head sleeve is connected with the press head through the strong magnetic attraction block arranged, the press head is reset after being equipped with the press head sleeve, and then the driving air cylinder drives the rotary disc slide plate to reset, and the quick replacement work of the press head sleeve is completed.
[0028] Step six: after the workpiece machining is completed, the output end of the blocking air cylinder vertically moves downward under the cooperation of the blocking air cylinder guide rod, so that the baffle and the roller can no longer block the movement of the tool plate; the lower oil cylinder drives the jacking plate to reset to release the tool plate on the conveying line. Beneficial effects
[0029] In the present application, when the multi-head mobile press for box assembly is normally working, the conveying line moves the tool plate to the jacking module, the jacking module jacks up the tool plate to separate from the conveying line, so as to prevent the device from damaging the conveying line during the machining process and ensure the stability of the press during working; then the press assembly module is aligned with the part to be machined of the workpiece, and the part is pressed on the box to complete the machining of the workpiece; the straight-line driving assembly drives the press head sleeve replacement assembly to realize the quick replacement of the press head sleeve part, so that the device realizes the function of automatically replacing the press head sleeve, can be suitable for different machining requirements, and greatly improves the machining efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creating any creative labor.
[0031] Figure 1 A box assembly multi-head mobile press main structure of the present application Figure 1 ;
[0032] Figure 2 A box assembly multi-head mobile press structure front view of the present application
[0033] Figure 3 The right view of the multi-head moving press structure for box assembly of the present application;
[0034] Figure 4 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate;
[0035] Figure 5 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate; Figure 4 The enlarged view of B in the figure;
[0036] Figure 6 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate; Figure 2 ;
[0037] Figure 7 The sectional view along the A-A direction of the multi-head moving press main body of the present application; Figure 2 ; Figure 1 The enlarged view of C in the figure;
[0038] Figure 8 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate; Figure 7 ;
[0039] Figure 9 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate; Figure 8 ;
[0040] Figure 10 The structure perspective view of the multi-head moving press main body of the present application after hiding tool plate. Figure 9 1, base frame; 2, upper fixed plate; 3, lower fixed plate; 4, rear fixed plate; 5, jacking module; 51, lower oil cylinder; 52, jacking plate; 53, limiting guide rod; 54, guide rod movable hole; 55, positioning pin; 56, blocking cylinder; 57, baffle; 58, baffle fixing frame; 59, roller; 510, blocking cylinder guide rod; 6, pressing module; 61, pressing head sliding rail; 62, pressing head sliding block; 63, pressing head sliding plate; 64, screw rod; 65, screw rod driving motor; 66, transmission assembly; 67, screw rod fixing frame; 68, upper oil cylinder; 69, oil cylinder movable groove; 610, pressing head; 7, pressing head sleeve replacement module; 71, linear driving assembly; 711, turntable sliding rail; 712, turntable sliding block; 713, turntable sliding plate; 714, driving cylinder; 715, cylinder stroke stop block; 716, shock absorber; 717, turntable sliding plate positioning block; 72, pressing head sleeve replacement assembly; 721, turntable; 722, turntable driving motor; 723, pressing head sleeve clamping groove; 724, pressing head sleeve; 725, pressing head sleeve clamping block; 726, clamping block cylinder; 727, motor movable groove.
[0041] DETAILED DESCRIPTION
[0042] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0043] The present application will be further described below with reference to the embodiments. Embodiment
[0044] Please refer to the drawings in the description Figures 1-10 A multi-head mobile press for box assembly comprises a base frame 1, an upper fixed plate 2, a lower fixed plate 3 and a rear fixed plate 4.
[0045] The upper fixed plate 2 and the lower fixed plate 3 are fixedly installed on the upper and lower sides of the front end of the base frame 1, and the rear fixed plate 4 is fixedly installed on the rear side of the base frame 1; the upper fixed plate 2, the lower fixed plate 3 and the rear fixed plate 4 are respectively provided with a press-fitting module 6, a jacking module 5 and a press head sleeve replacement module 7.
[0046] The two sides of the upper fixed plate 2 are provided with protective nets.
[0047] The press head sleeve replacement module 7 comprises a linear driving assembly 71 and a press head sleeve replacement assembly 72, the linear driving assembly 71 is installed on the rear fixed plate 4, and the press head sleeve replacement assembly 72 is installed on the linear driving assembly 71.
[0048] In the present application, when the multi-head mobile press for box assembly is normally working, the conveying line moves the tooling plate to the jacking module 5, the jacking module 5 jacks up the tooling plate to separate from the conveying line, so as to prevent the device from damaging the conveying line during the machining process and ensure the stability of the press during working; then the press-fitting module 6 aligns with the to-be-machined part of the workpiece, and the parts are pressed on the box to complete the machining of the workpiece; the linear driving assembly 71 drives the press head sleeve replacement assembly 72 to realize the rapid replacement of the press head sleeve parts, so that the device realizes the function of automatic replacement of the press head sleeve and can be suitable for different machining requirements, greatly improving the machining efficiency.
[0049] The jacking module 5 comprises a lower oil cylinder 51, a jacking plate 52, a limiting guide rod 53, a guide rod movable hole 54, a positioning pin 55 and a stopper assembly; a sensor unit sensing the position of the tooling plate and two stopper assemblies used in cooperation with the tooling plate are installed on one end of the lower fixed plate 3, and two lower oil cylinders 51 are installed on the lower fixed plate 3, and the output end of the lower oil cylinder 51 is fixedly connected with the jacking plate 52.
[0050] A plurality of limiting guide rods 53 are mounted on both sides of the jacking plate 52, and a guide rod movable hole 54 in sliding connection with the limiting guide rods 53 is formed on the lower fixed plate 3; and a plurality of positioning pins 55 for cooperating with the tooling plate are mounted on the top of the jacking plate 52
[0051] The stopper assembly comprises a blocking cylinder 56, a baffle 57, a baffle fixing frame 58, a roller 59 and a blocking cylinder guide rod 510; the blocking cylinder 56 is fixedly installed on the lower fixed plate 3, and the baffle fixing frame 58 is fixedly connected with the output end of the blocking cylinder 56; the blocking cylinder 56 is provided with the blocking cylinder guide rod 510 in sliding connection with the baffle fixing frame 58
[0052] The baffle 57 is rotatably connected with the baffle fixing frame 58 through a rotating shaft, and the roller 59 is rotatably installed at the end of the baffle 57 away from the blocking cylinder 56
[0053] In the present application, when the jacking module 5 is normally working, the conveying line moves the tooling plate and the workpiece loaded thereon until the tooling plate contacts the roller 59, and the tooling plate pushes the baffle 57 to rotate on the baffle fixing frame 58 through the roller 59, so that the baffle fixing frame 58 and the roller 59 are lifted to block the tooling plate, and the other end of the baffle 57 is pressed on the buffer device to buffer the impact force caused by the movement of the tooling plate; when the sensor unit senses that the tooling plate reaches the specified position, the lower oil cylinder 51 is started to drive the jacking plate 52 to vertically move upward under the limiting action of the limiting guide rods 53 and the guide rod movable holes 54, and the positioning pins 55 on the jacking plate 52 are inserted into the positioning holes of the tooling plate to lift the tooling plate away from the conveying chain; after the workpiece is processed, the output end of the blocking cylinder 56 vertically moves downward under the cooperation of the blocking cylinder guide rod 510, so that the baffle 57 and the roller 59 can no longer block the movement of the tooling plate; the lower oil cylinder 51 drives the jacking plate 52 to reset to release the tooling plate on the conveying line.
[0054] The press-fitting module 6 comprises a press-fitting driving assembly and a press-fitting assembly, the press-fitting driving assembly is installed on the upper fixed plate 2, and the press-fitting assembly is connected with the press-fitting driving assembly
[0055] The press-fitting driving assembly comprises a press head sliding rail 61, a press head sliding block 62, a press head sliding plate 63, a screw rod 64, a screw rod driving motor 65, a transmission assembly 66 and a screw rod fixing frame 67, two press head sliding rails 61 are fixedly installed on the upper fixed plate 2; a plurality of press head sliding blocks 62 are in limiting sliding connection with the press head sliding rails 61 and are fixedly connected with the press head sliding plate 63; two screw rod fixing frames 67 are fixedly connected with the upper fixed plate 2, and the screw rod fixing frames 67 are rotatably connected with the screw rod 64 through bearings
[0056] The screw rod driving motor 65 and the transmission assembly 66 are installed on the base frame 1, the transmission assembly 66 is provided as a belt and pulley transmission structure, the screw rod driving motor 65 is in transmission connection with the screw rod 64 through the transmission assembly 66, and the press head sliding plate 63 is in threaded connection with the screw rod 64 through a threaded sleeve
[0057] The pressing assembly comprises the oil cylinder 68, the oil cylinder movable slot 69 and the pressure head 610, a plurality of oil cylinders 68 are horizontally arranged on the pressure head sliding plate 63, the oil cylinder movable slot 69 is arranged on the upper fixed plate 2, and the output end of the oil cylinder 68 is fixedly installed through the pressure head sliding plate 63 and is provided with the pressure head 610;
[0058] A plurality of sensor units for sensing the position of the pressure head sliding block 62 are arranged on one side of the pressure head sliding rail 61 of the upper fixed plate 2;
[0059] In the present application, when the pressing module 6 normally works, the driving motor 65 drives the screw rod 64 to rotate through the transmission assembly 66, the screw rod 64 drives the pressure head sliding plate 63 to move in the horizontal direction under the cooperation of the pressure head sliding rail 61 and the pressure head sliding block 62, the pressure head sliding plate 63 drives the oil cylinder 68 to move in the oil cylinder movable slot 69, until the sensor unit senses that the pressure head sliding plate 63 moves to the set position, so that the pressure head 610 can be aligned with the position to be processed of the workpiece; the oil cylinder 68 is started to drive the pressure head 610 to vertically press down, and the pressing work of the box part is completed.
[0060] The linear driving assembly 71 comprises the rotating disc sliding rail 711, the rotating disc sliding block 712, the rotating disc sliding plate 713, the driving cylinder 714, the cylinder stroke stop block 715, the shock absorber 716 and the rotating disc sliding plate positioning block 717, two rotating disc sliding rails 711 are fixedly installed on the rear fixed plate 4, a plurality of rotating disc sliding blocks 712 are limitingly and slidably connected with the rotating disc sliding rail 711 and are fixedly connected with the rotating disc sliding plate 713; the driving cylinder 714 is fixedly installed on the rear fixed plate 4, and the output end of the driving cylinder 714 is fixedly connected with the rotating disc sliding plate 713;
[0061] A plurality of cylinder stroke stop blocks 715 are installed on the two sides of the rear end of the rotating disc sliding plate 713, the shock absorber 716 is arranged on the cylinder stroke stop block 715, and a plurality of rotating disc sliding plate positioning blocks 717 cooperating with the cylinder stroke stop block 715 are installed on the rear fixed plate 4;
[0062] The pressure head sleeve replacement assembly 72 comprises the rotating disc 721, the rotating disc driving motor 722, the pressure head sleeve clamping groove 723, the pressure head sleeve 724, the pressure head sleeve clamping block 725, the clamping block cylinder 726 and the motor movable slot 727, the rotating disc driving motor 722 is fixedly installed at the lower end of the rotating disc sliding plate 713, the output end of the rotating disc driving motor 722 penetrates through the rotating disc sliding plate 713 and is fixedly connected with the rotating disc 721; the motor movable slot 727 cooperating with the rotating disc driving motor 722 is arranged on the rear fixed plate 4;
[0063] The rotating disc 721 is provided with four groups of pressure head sleeve clamping grooves 723 cooperating with the pressure head sleeve 724; one group of pressure head sleeve clamping grooves 723 is provided with a plurality of pressure head sleeve clamping grooves 723;
[0064] Two clamping block cylinders 726 are fixedly installed at the end of the rotary slide rail 711 away from the driving cylinder 714, the output end of the clamping block cylinder 726 is fixedly connected with a pressure head sleeve clamping block 725, the pressure head sleeve clamping block 725 is provided with a slot matched with the use of the pressure head sleeve 724, and the pressure head sleeve 724 is provided with a strong magnetic suction block;
[0065] In the application, when the pressure head sleeve replacement module 7 is normally working, the driving cylinder 714 is started, under the cooperation of the rotary slide rail 711 and the rotary slide block 712, the driving cylinder 714 drives the rotary slide plate 713 to move towards the lower end of the pressure head 610, and under the cooperation of the cylinder stroke stop block 715 and the rotary slide plate positioning block 717, the position of the rotary disc 721 is positioned, so that the pressure head sleeve clamping groove 723 is aligned with the pressure head 610, and the shock absorber 716 buffers and absorbs the movement of the rotary slide plate 713;
[0066] The rotary disc driving motor 722 is started to drive the rotary disc 721 to rotate, and the rotary disc 721 rotates by 90 degrees each time, so that a group of pressure head sleeve clamping grooves 723 and pressure head sleeves 724 are aligned with the pressure head 610; when a group of empty pressure head sleeve clamping grooves 723 are aligned with the pressure head 610, the output end of the clamping block cylinder 726 is extended to drive the pressure head sleeve clamping block 725 away from the pressure head sleeve clamping groove 723, and the pressure head 610 vertically presses the pressure head sleeve 724 that is no longer used into the pressure head sleeve clamping groove 723, the output end of the clamping block cylinder 726 drives the pressure head sleeve clamping block 725 to perform a reset movement to clamp the pressure head sleeve 724, and then the pressure head 610 is reset, and the pressure head sleeve 724 is blocked by the pressure head sleeve clamping block 725 and remains in the pressure head sleeve 724;
[0067] The pressure head sleeve clamping block 725 is driven away from the pressure head sleeve clamping groove 723 by the clamping block cylinder 726 again, the rotary disc driving motor 722 is started to drive the rotary disc 721 to rotate so that the pressure head sleeve clamping groove 723 to be used and the pressure head sleeve 724 are aligned with the pressure head 610, the pressure head 610 is vertically pressed into the insertion hole of the pressure head sleeve 724, the pressure head sleeve 724 is connected with the pressure head 610 through the strong magnetic suction block, the pressure head 610 is reset after being equipped with the pressure head sleeve 724, and then the driving cylinder 714 drives the rotary slide plate 713 to reset, thereby completing the quick replacement of the pressure head sleeve. Embodiment
[0068] Please refer to the drawings in the description Figures 1-10 A method for assembling a multi-head moving press for a box, comprising the following steps:
[0069] Step one: the conveying line moves the tooling plate and loads the workpiece until the tooling plate contacts the roller 59, and the baffle 57 is rotated on the baffle fixing frame 58 by the roller 59, so that the baffle fixing frame 58 is lifted with the roller 59 to block the tooling plate, and the other end of the baffle 57 is pressed on the buffer device to buffer the impact force caused by the movement of the tooling plate; when the sensor unit senses that the tooling plate reaches the specified position, the lower oil cylinder 51 is started to drive the lifting plate 52 to vertically move up under the limiting action of the limiting guide rod 53 and the guide rod movable hole 54, and the positioning pin 55 on the lifting plate 52 is inserted into the positioning hole of the tooling plate to lift the tooling plate away from the conveying chain;
[0070] Step two: the driving motor 65 is started to drive the screw rod 64 to rotate through the transmission assembly 66, and under the cooperation of the pressure head sliding rail 61 and the pressure head sliding block 62, the screw rod 64 drives the pressure head sliding plate 63 to move in the horizontal direction, and the pressure head sliding plate 63 drives the upper oil cylinder 68 to move in the oil cylinder movable groove 69, until the sensor unit senses that the pressure head sliding plate 63 moves to the set position, so that the pressure head 610 can be aligned with the workpiece to be machined; the upper oil cylinder 68 is started to drive the pressure head 610 to vertically press down, and the pressing work of the box part is completed;
[0071] Step three: the driving gas cylinder 714 is started, and under the cooperation of the turntable sliding rail 711 and the turntable sliding block 712, the driving gas cylinder 714 drives the turntable sliding plate 713 to move towards the lower end of the pressure head 610, and under the cooperation of the cylinder stroke stop block 715 and the turntable sliding plate positioning block 717, the position of the turntable 721 is positioned, so that the pressure head sleeve clamping groove 723 is aligned with the pressure head 610, and the shock absorber 716 buffers and dampens the movement of the turntable sliding plate 713;
[0072] Step four: the turntable driving motor 722 is started to drive the turntable 721 to rotate, and the turntable 721 rotates 90 degrees each time, so that a set of pressure head sleeve clamping grooves 723 and pressure head sleeves 724 are aligned with the pressure head 610; when a set of empty pressure head sleeve clamping grooves 723 are aligned with the pressure head 610, the output end of the clamping block gas cylinder 726 extends to drive the pressure head sleeve clamping block 725 away from the pressure head sleeve clamping groove 723, and the pressure head 610 vertically presses down to place the unused pressure head sleeve 724 in the pressure head sleeve clamping groove 723, and the output end of the clamping block gas cylinder 726 drives the pressure head sleeve clamping block 725 to reset to clamp the pressure head sleeve 724, and then the pressure head 610 resets, and the pressure head sleeve 724 is blocked by the pressure head sleeve clamping block 725 and stays in the pressure head sleeve 724;
[0073] Step five: the press head sleeve clamp 725 is driven away from the press head sleeve clamp groove 723 by the clamp block cylinder 726 again, the rotary disc driving motor 722 is started to drive the rotary disc 721 to rotate so that the press head sleeve clamp groove 723 and the press head sleeve 724 to be used are aligned with the press head 610, the press head 610 is vertically pressed into the press head sleeve 724, the press head sleeve 724 is connected with the press head 610 through the strong magnetic attraction block, the press head 610 is reset after being equipped with the press head sleeve 724, then the driving cylinder 714 drives the rotary disc slide plate 713 to reset, and the quick replacement of the press head sleeve is completed;
[0074] Step six: after the workpiece is processed, the output end of the blocking cylinder 56 vertically moves downward under the cooperation of the blocking cylinder guide rod 510, so that the baffle 57 and the roller 59 can no longer block the movement of the tool plate; the oil cylinder 51 drives the jacking plate 52 to reset to release the tool plate on the conveying line.
[0075] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A multi-head mobile press for assembling box bodies, comprising a base frame (1), an upper fixing plate (2), a lower fixing plate (3), and a rear fixing plate (4), characterized in that: The upper fixing plate (2) and the lower fixing plate (3) are fixedly installed on the upper and lower sides of the front end of the base frame (1), and the rear fixing plate (4) is fixedly installed on the rear side of the base frame (1); the upper fixing plate (2), the lower fixing plate (3) and the rear fixing plate (4) are respectively provided with a pressing module (6), a lifting module (5) and a pressing head sleeve replacement module (7). The pressure head sleeve replacement module (7) includes a linear drive assembly (71) and a pressure head sleeve replacement assembly (72). The linear drive assembly (71) is mounted on the rear fixing plate (4), and the pressure head sleeve replacement assembly (72) is mounted on the linear drive assembly (71). The linear drive assembly (71) includes a turntable slide rail (711), a turntable slider (712), a turntable slide plate (713), a drive cylinder (714), a cylinder stroke stop (715), a shock absorber (716), and a turntable slide plate positioning block (717). Two turntable slide rails (711) are fixedly installed on the rear fixed plate (4). Multiple turntable sliders (712) are limited and slidably connected to the turntable slide rails (711) and fixedly connected to the turntable slide plate (713). The drive cylinder (714) is fixedly installed on the rear fixed plate (4), and the output end of the drive cylinder (714) is fixedly connected to the turntable slide plate (713). Multiple cylinder stroke blocks (715) are installed on both sides of the rear end of the turntable slide plate (713). Shock absorbers (716) are provided on the cylinder stroke blocks (715). Multiple turntable slide plate positioning blocks (717) are installed on the rear fixed plate (4) to cooperate with the cylinder stroke blocks (715). The pressure head sleeve replacement assembly (72) includes a turntable (721), a turntable drive motor (722), a pressure head sleeve slot (723), a pressure head sleeve (724), and a motor movable slot (727). The turntable drive motor (722) is fixedly installed at the lower end of the turntable slide plate (713), and the output end of the turntable drive motor (722) passes through the turntable slide plate (713) and is fixedly connected to the turntable (721). The rear fixing plate (4) is provided with a motor movable slot (727) for use with the turntable drive motor (722). The turntable (721) is provided with four sets of pressure head sleeve slots (723) for use with the pressure head sleeve (724); each set of pressure head sleeve slots (723) is provided with multiple pressure head sleeve slots (723); The pressure head sleeve replacement assembly (72) also includes a pressure head sleeve retaining block (725) and a retaining block cylinder (726). Two retaining block cylinders (726) are fixedly installed at the end of the turntable slide rail (711) away from the drive cylinder (714). The output end of the retaining block cylinder (726) is fixedly connected to the pressure head sleeve retaining block (725). The pressure head sleeve retaining block (725) is provided with a slot for use with the pressure head sleeve (724). The pressure head sleeve retaining block (725) is used to block the pressure head sleeve (724) and keep it in the pressure head sleeve retaining slot (723). The pressure head sleeve (724) is provided with a strong magnetic attraction block.
2. The multi-head moving press for assembling a housing according to claim 1, characterized in that, The lifting module (5) includes a lower hydraulic cylinder (51), a lifting plate (52), a limiting guide rod (53), a guide rod movable hole (54), a positioning pin (55), and a stop assembly. The sensor unit for sensing the position of the tooling plate and two stop assemblies used in conjunction with the tooling plate are installed at one end of the lower fixed plate (3). The two lower hydraulic cylinders (51) are installed on the lower fixed plate (3), and the output end of the lower hydraulic cylinder (51) is fixedly connected to the lifting plate (52). Multiple limiting guide rods (53) are installed on both sides of the lifting plate (52). The lower fixed plate (3) is provided with guide rod movable holes (54) that are slidably connected to the limiting guide rods (53). Multiple positioning pins (55) are installed on the top of the lifting plate (52) to cooperate with the tooling plate.
3. The multi-head moving press for assembling a housing according to claim 2, characterized in that, The stop assembly includes a stop cylinder (56), a baffle (57), a baffle fixing frame (58), a roller (59), and a stop cylinder guide rod (510). The stop cylinder (56) is fixedly installed on the lower fixing plate (3), and the baffle fixing frame (58) is fixedly connected to the output end of the stop cylinder (56). The stop cylinder (56) is provided with a stop cylinder guide rod (510) that is slidably connected to the baffle fixing frame (58). The baffle (57) is rotatably connected to the baffle fixing frame (58) via a rotating shaft, and a roller (59) is rotatably installed at the end of the baffle (57) away from the blocking cylinder (56).
4. The multi-head moving press for assembling a housing according to claim 3, characterized in that, The press-fit module (6) includes a press-fit drive assembly and a press-fit assembly. The press-fit drive assembly is mounted on the upper fixed plate (2), and the press-fit assembly is connected to the press-fit drive assembly.
5. The multi-head moving press for assembling a housing according to claim 4, characterized in that, The press-fitting drive assembly includes a press head slide rail (61), a press head slider (62), a press head slide plate (63), a screw (64), a screw drive motor (65), a transmission assembly (66), and a screw fixing bracket (67). Two press head slide rails (61) are fixedly mounted on the upper fixing plate (2). Multiple press head sliders (62) are limited and slidably connected to the press head slide rails (61) and fixedly connected to the press head slide plate (63). Two screw fixing brackets (67) are fixedly connected to the upper fixing plate (2), and the screw fixing brackets (67) are rotatably connected to the screw (64) through bearings. The screw drive motor (65) and transmission assembly (66) are mounted on the base frame (1). The transmission assembly (66) is configured as a belt and pulley transmission structure. The screw drive motor (65) is connected to the screw (64) through the transmission assembly (66). The pressure head slide plate (63) is threadedly connected to the screw (64) through a threaded sleeve.
6. The multi-head moving press for assembling a housing according to claim 5, characterized in that, The pressing assembly includes an upper hydraulic cylinder (68), a hydraulic cylinder movable groove (69), and a pressing head (610). Multiple upper hydraulic cylinders (68) are horizontally arranged on the pressing head slide plate (63). The upper fixed plate (2) is provided with a hydraulic cylinder movable groove (69) for use with the upper hydraulic cylinders (68). The output end of the upper hydraulic cylinder (68) passes through the pressing head slide plate (63) and is fixedly installed with the pressing head (610). The upper fixed plate (2) is provided with multiple sensor units on one side of the pressure head slide rail (61) to sense the position of the pressure head slider (62).
7. A method for assembling a box using a multi-head moving press according to claim 6, characterized in that, Includes the following steps: Step 1: The conveyor line moves the tooling plate and its loaded workpiece until the tooling plate contacts the roller (59), and pushes the baffle (57) to rotate on the baffle fixing frame (58) through the roller (59), so that the baffle fixing frame (58) and the roller (59) tilt up to block the tooling plate. The other end of the baffle (57) presses down on the buffer device, thereby buffering the impact force brought by the movement of the tooling plate. When the sensor unit senses that the tooling plate has reached the designated position, it starts the lower cylinder (51) to drive the lifting plate (52) to move vertically upward under the limiting action of the limit guide rod (53) and the guide rod movable hole (54). The positioning pin (55) on the lifting plate (52) is inserted into the positioning hole of the tooling plate to lift the tooling plate away from the conveyor chain. Step 2: Start the drive motor (65) to drive the screw (64) to rotate through the transmission assembly (66). With the cooperation of the pressure head slide rail (61) and the pressure head slider (62), the screw (64) drives the pressure head slide plate (63) to move horizontally. The pressure head slide plate (63) drives the upper oil cylinder (68) to move in the oil cylinder movable groove (69) until the sensor unit senses that the pressure head slide plate (63) has moved to the set position, so that the pressure head (610) can be aligned with the workpiece to be processed. Start the upper oil cylinder (68) to drive the pressure head (610) to press down vertically to complete the pressing work of the box part. Step 3: Start the drive cylinder (714). With the cooperation of the turntable slide rail (711) and the turntable slider (712), the drive cylinder (714) drives the turntable slide plate (713) to move towards the lower end of the pressure head (610). With the cooperation of the cylinder stroke stop block (715) and the turntable slide plate positioning block (717), the position of the turntable (721) is positioned so that the pressure head sleeve slot (723) is aligned with the pressure head (610). The shock absorber (716) buffers and dampens the movement of the turntable slide plate (713). Step 4: Start the turntable drive motor (722) to drive the turntable (721) to rotate. The turntable (721) rotates 90 degrees each time, so that a set of pressure head sleeve slots (723) and pressure head sleeves (724) are aligned with the pressure head (610). When a set of empty pressure head sleeve slots (723) are aligned with the pressure head (610), the output end of the locking block cylinder (726) extends, driving the pressure head sleeve locking block (725) away from the pressure head sleeve slots (723). The pressure head (610) presses down vertically to place the unused pressure head sleeves (724) into the pressure head sleeve slots (723). The output end of the locking block cylinder (726) drives the pressure head sleeve locking block (725) to perform a reset movement to lock the pressure head sleeves (724). Then the pressure head (610) resets, and the pressure head sleeves (724) are blocked by the pressure head sleeve locking block (725) and remain in the pressure head sleeves (724). Step 5: Drive the pressure head sleeve locking block (725) away from the pressure head sleeve slot (723) again through the locking block cylinder (726), start the turntable drive motor (722) to drive the turntable (721) to rotate so that the pressure head sleeve slot (723) and pressure head sleeve (724) to be used are aligned with the pressure head (610). The pressure head (610) is pressed vertically down and inserted into the insertion hole of the pressure head sleeve (724). The pressure head sleeve (724) is connected to the pressure head (610) through the set strong magnetic attraction block. After the pressure head (610) is equipped with the pressure head sleeve (724), it is reset. Then the drive cylinder (714) drives the turntable slide plate (713) to reset, completing the quick replacement of the pressure head sleeve. Step 6: After the workpiece is processed, the output end of the blocking cylinder (56) moves vertically downward under the cooperation of the blocking cylinder guide rod (510), so that the baffle (57) and roller (59) can no longer block the movement of the tooling plate; the lower oil cylinder (51) drives the lifting plate (52) to reset and release the tooling plate on the conveyor line.
Citation Information
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