A coagulant intelligent processing method and system

By accurately controlling the processing process of the coagulant, including the time setting of the double discharge reamer and the grinding operation of the ball mill, the problem of unstable coagulant performance is solved, and stable plate hydration rate and processing performance are achieved.

CN117160605BActive Publication Date: 2025-03-18GUANGAN BNBM
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Patent Information

Application Number
CN202311139683.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-04
Publication Date
2025-03-18
Estimated Expiration
2043-09-04

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Abstract

The invention relates to the technical field of coagulant production, and discloses an intelligent processing method and system for coagulant, wherein a time setting signal is sent to a double-discharge reamer according to the property characteristics of the double-discharge reamer, material injection data of the coagulant is collected, a working state instruction of the double-discharge reamer is set according to the material injection data, and the double-discharge reamer is controlled according to the working state instruction, the ball milling time of a first ball mill and a second ball mill is set, and raw gypsum and coagulant starch are ground to obtain a coagulant, characteristic data of a pressure sensor in a coagulant silo is detected, and the production amount of the coagulant in the coagulant silo is detected in real time based on the characteristic data and a radar level meter. The invention can accurately control the processing data in the coagulant processing process, realize the intelligent processing and production of the coagulant, avoid the phenomenon of unstable coagulant performance caused by human intervention, ensure the stability of the hydration rate of the board, and provide effective protection.
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Description

Technical Field

[0001] The present invention relates to the technical field of coagulant production, and in particular to an intelligent processing method and system for a coagulant. Background Art

[0002] Coagulant is an additive, also used in gypsum board, oil, natural gas extraction, etc. Coagulant has the characteristics of rapid setting, accelerated setting, early strength, good operating performance, etc. It can significantly accelerate the setting speed and shorten the setting time. However, the coagulant has encountered difficulties in the actual production and processing: due to human intervention, the performance of the produced and processed coagulant is unstable.

[0003] Under the current trend of using various methods to improve production efficiency in gypsum board production, increasing production speed is a more direct way to improve efficiency. However, affected by the molding length, the hydration rate of the wet gypsum board before slitting is a key indicator affecting the slitting hardness of the board. Only by increasing the hydration rate can it have sufficient strength without affecting subsequent slitting and transportation.

[0004] Therefore, how to provide a method and system for intelligent processing of coagulants is a technical problem that needs to be solved. Summary of the invention

[0005] The embodiments of the present invention provide a method and system for intelligently processing a coagulant, which are used to solve the technical problems in the prior art that the data in the coagulant processing process cannot be accurately controlled and the performance stability of the coagulant cannot be improved.

[0006] In order to achieve the above object, the present invention provides an intelligent processing method for a coagulant, the method comprising:

[0007] Obtaining whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, obtaining the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics;

[0008] When the time setting signal is received, the material injection data of the coagulant is collected, the working state instruction of the double-discharge reamer is set according to the material injection data, and the double-discharge reamer is controlled according to the working state instruction, wherein the material injection data includes the amount of raw gypsum A and the amount of coagulant starch E;

[0009] The ball milling time of the first ball mill and the second ball mill is set based on preset requirements, and the raw gypsum and the coagulant starch are ground by the first ball mill and the second ball mill to obtain a coagulant;

[0010] The characteristic data of the pressure sensor in the coagulant silo is detected, and the production amount of the coagulant in the coagulant silo is detected in real time based on the characteristic data and the radar level meter.

[0011] In one embodiment, before obtaining the attribute characteristics of the dual-discharge reamer and sending a time setting signal to the dual-discharge reamer according to the attribute characteristics, the method further includes:

[0012] Acquire a previous setting signal, and determine a setting category of the previous setting signal;

[0013] Matching the time setting signal with the setting category of the previous setting signal, and determining whether the time setting signal is the same as the previous setting signal,

[0014] If the setting category of the time setting signal matches the setting category of the previous setting signal, it is determined that the time setting signal is the same as the previous setting signal, and the first time node of sending the time setting signal is collected, and the second time node of sending the previous setting signal is collected;

[0015] Calculating a time node difference between the first time node and the second time node, and judging whether the time setting signal can be received according to a relationship between the time node difference and a preset time node difference,

[0016] If the time node difference is greater than or equal to the preset time node difference, it is determined that the time setting signal can be received;

[0017] If the time node difference is less than the preset time node difference, it is determined that the time setting signal cannot be received, and a log reminder is generated and sent;

[0018] If the setting types of the time setting signal and the previous setting signal do not match, it is determined that the time setting signal is different from the previous setting signal, and it is determined that the time setting signal can be received.

[0019] In one embodiment, when setting the working state instruction of the double-discharge reamer according to the material injection data and controlling the double-discharge reamer according to the working state instruction, it includes:

[0020] Setting the working time of the double-discharging reamer according to the amount of raw gypsum A;

[0021] A preset raw plaster amount matrix B is set to B(B1, B2, B3, B4), wherein B1 is a first preset raw plaster amount, B2 is a second preset raw plaster amount, B3 is a third preset raw plaster amount, B4 is a fourth preset raw plaster amount, and B1<B2<B3<B4;

[0022] Preset the working time matrix C of the double-discharging reamer, set C(C1, C2, C3, C4, C5), where C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5;

[0023] The working time of the double-discharging reamer is set according to the relationship between the raw gypsum amount A and each preset raw gypsum amount:

[0024] When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer;

[0025] When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer;

[0026] When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer;

[0027] When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer;

[0028] When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer.

[0029] In one embodiment, when setting the working state instruction of the double-discharge reamer according to the material injection data and controlling the double-discharge reamer according to the working state instruction, it also includes:

[0030] The working time of the double-discharge reamer is corrected based on the amount of accelerating starch E, and the corrected working time is used as the working state instruction of the double-discharge reamer.

[0031] Preset the accelerating starch amount matrix G, set G (G1, G2, G3, G4), wherein G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4;

[0032] Preset the working time correction coefficient matrix h of the double-discharging reamer, set h(h1, h2, h3, h4, h5), where h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8

[0033] ​When the working time of the double-discharge reamer is set to the i-th preset working time Ci, i=1, 2, 3, 4, 5, it is also used to correct the working time of the double-discharge reamer according to the relationship between the accelerating starch amount E and each preset accelerating starch amount:

[0034] When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1;

[0035] When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2;

[0036] When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3;

[0037] When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4;

[0038] When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5.

[0039] In one embodiment, when detecting characteristic data of a coagulant silo, and detecting the amount of coagulant in the coagulant silo in real time based on the characteristic data and a radar level meter, the method includes:

[0040] Obtaining position information of a plurality of pressure sensors disposed in the coagulant silo, and numbering all the pressure sensors based on the position information;

[0041] When the coagulant starts to enter the coagulant silo, the radar level meter is controlled to detect the amount of coagulant produced in the coagulant silo, and a curve graph showing the change of the first production amount height over time is drawn according to the detected production amount of the coagulant;

[0042] Collecting the pressure change value of the pressure sensor, and drawing a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change;

[0043] Compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor,

[0044] The actual error is calculated according to the following formula:

[0045]

[0046] Where W is the actual error;

[0047] When the actual error W is within the preset error range, it is determined whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount. If the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the production of the coagulant is continued. If the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped.

[0048] When the actual error W is not within the preset error range, the radar level meter is repaired.

[0049] In order to achieve the above object, the present invention provides an intelligent processing system for a coagulant, the system comprising:

[0050] An acquisition module, used for acquiring whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, acquiring the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics;

[0051] A setting module, for collecting material injection data of a coagulant when receiving the time setting signal, setting a working state instruction of the double-discharge reamer according to the material injection data, and controlling the double-discharge reamer according to the working state instruction, wherein the material injection data includes a raw gypsum amount A and a coagulant starch amount E;

[0052] A ball milling module, used for setting the ball milling time of the first ball mill and the second ball mill based on preset requirements, and grinding the raw gypsum and the coagulant starch by the first ball mill and the second ball mill to obtain a coagulant;

[0053] The detection module is used to detect the characteristic data of the pressure sensor in the coagulant silo, and based on the characteristic data and the radar level meter, detect the production amount of the coagulant in the coagulant silo in real time.

[0054] In one embodiment, the acquisition module is specifically used for:

[0055] The acquisition module is used to acquire the previous setting signal and determine the setting category of the previous setting signal;

[0056] The acquisition module is used to match the time setting signal with the setting category of the previous setting signal, and determine whether the time setting signal is the same as the previous setting signal.

[0057] The acquisition module is used to determine that the time setting signal is the same as the previous setting signal if the setting category of the time setting signal matches the setting category of the previous setting signal, collect the first time node of sending the time setting signal, and collect the second time node of sending the previous setting signal;

[0058] The acquisition module is used to calculate the time node difference between the first time node and the second time node, and determine whether the time setting signal can be received according to the relationship between the time node difference and the preset time node difference.

[0059] The acquisition module is used to determine that the time setting signal can be received if the time node difference is greater than or equal to the preset time node difference;

[0060] The acquisition module is used for determining that the time setting signal cannot be received if the time node difference is less than the preset time node difference, and generating a log reminder and sending the log reminder;

[0061] The acquisition module is used for determining that the time setting signal is different from the previous setting signal if the setting categories of the time setting signal and the previous setting signal do not match, and then determining that the time setting signal can be received.

[0062] In one embodiment, the setting module is specifically used to:

[0063] The setting module is used to set the working time of the double-discharging reamer according to the amount of raw gypsum A;

[0064] The setting module is used to preset the raw plaster amount matrix B, setting B (B1, B2, B3, B4), wherein B1 is the first preset raw plaster amount, B2 is the second preset raw plaster amount, B3 is the third preset raw plaster amount, B4 is the fourth preset raw plaster amount, and B1<B2<B3<B4;

[0065] The setting module is used to preset the working time matrix C of the double-discharging reamer, and set C (C1, C2, C3, C4, C5), wherein C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5;

[0066] The setting module is used to set the working time of the double-discharging reamer according to the relationship between the raw gypsum amount A and each preset raw gypsum amount:

[0067] When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer;

[0068] When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer;

[0069] When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer;

[0070] When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer;

[0071] When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer.

[0072] In one embodiment, the setting module is specifically used to:

[0073] The setting module is used to correct the working time of the double-discharge reamer based on the amount of accelerating starch E, and use the corrected working time as the working state instruction of the double-discharge reamer.

[0074] The setting module is used to preset the accelerating starch amount matrix G, and set G (G1, G2, G3, G4), wherein G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4;

[0075] The setting module is used to preset the working time correction coefficient matrix h of the double-discharging reamer, and set h(h1, h2, h3, h4, h5), wherein h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8

[0076] ​The setting module is used to set the working time of the double-discharge reamer to the i-th preset working time Ci, i=1, 2, 3, 4, 5, and is also used to correct the working time of the double-discharge reamer according to the relationship between the accelerating starch amount E and each preset accelerating starch amount:

[0077] When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1;

[0078] When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2;

[0079] When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3;

[0080] When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4;

[0081] When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5.

[0082] In one embodiment, the detection module is specifically used for:

[0083] The detection module is used to obtain the position information of a plurality of pressure sensors arranged in the coagulant silo, and number all the pressure sensors based on the position information;

[0084] The detection module is used to control the radar level meter to detect the amount of coagulant produced in the coagulant silo when the coagulant starts to enter the coagulant silo, and to draw a curve chart showing the change of the first production amount height over time according to the detected production amount of the coagulant;

[0085] The detection module is used to collect the pressure change value of the pressure sensor, and draw a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change;

[0086] The detection module is used to compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor,

[0087] The detection module is used to calculate the actual error according to the following formula:

[0088]

[0089] Where W is the actual error;

[0090] The detection module is used for judging whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount when the actual error W is within the preset error range; if the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the coagulant is continued to be produced; if the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped;

[0091] The detection module is used to repair the radar level meter when the actual error W is not within the preset error range.

[0092] The present invention provides an intelligent processing method and system for a coagulant, which has the following beneficial effects compared with the prior art:

[0093] The invention discloses an intelligent processing method and system for a coagulant, which sends a time setting signal to a double-discharge reamer according to the property characteristics of the double-discharge reamer, collects material injection data of the coagulant, sets a working state instruction of the double-discharge reamer according to the material injection data, controls the double-discharge reamer according to the working state instruction, sets the ball milling time of a first ball mill and a second ball mill, grinds gypsum and coagulant starch to obtain a coagulant, detects characteristic data of a pressure sensor in a coagulant silo, and detects the production amount of the coagulant in the coagulant silo in real time based on the characteristic data and a radar level meter. The invention can accurately control the processing data in the coagulant processing process, realize the intelligent processing and production of the coagulant, avoid the phenomenon of unstable coagulant performance caused by human intervention, ensure the stability of the hydration rate of the board, and provide effective protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0094] Figure 1 A schematic flow chart of an intelligent processing method for a coagulant in an embodiment of the present invention is shown;

[0095] Figure 2 A structural schematic diagram of an intelligent processing system for a coagulant in an embodiment of the present invention is shown. DETAILED DESCRIPTION

[0096] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0097] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0098] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0099] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0100] The following is a description of preferred embodiments of the present invention with reference to the accompanying drawings.

[0101] like Figure 1 As shown, an embodiment of the present invention discloses an intelligent processing method for a coagulant, the method comprising:

[0102] S110: obtaining whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, obtaining the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics;

[0103] In some embodiments of the present application, before obtaining the attribute characteristics of the dual-discharge reamer and sending a time setting signal to the dual-discharge reamer according to the attribute characteristics, the method further includes:

[0104] Acquire a previous setting signal, and determine a setting category of the previous setting signal;

[0105] Matching the time setting signal with the setting category of the previous setting signal, and determining whether the time setting signal is the same as the previous setting signal,

[0106] If the setting category of the time setting signal matches the setting category of the previous setting signal, it is determined that the time setting signal is the same as the previous setting signal, and the first time node of sending the time setting signal is collected, and the second time node of sending the previous setting signal is collected;

[0107] Calculating a time node difference between the first time node and the second time node, and judging whether the time setting signal can be received according to a relationship between the time node difference and a preset time node difference,

[0108] If the time node difference is greater than or equal to the preset time node difference, it is determined that the time setting signal can be received;

[0109] If the time node difference is less than the preset time node difference, it is determined that the time setting signal cannot be received, and a log reminder is generated and sent;

[0110] If the setting types of the time setting signal and the previous setting signal do not match, it is determined that the time setting signal is different from the previous setting signal, and it is determined that the time setting signal can be received.

[0111] In this embodiment, the previous setting signal may be a speed setting signal of the double-discharging reamer, or other setting signals.

[0112] The beneficial effect of the above technical solution is that the present invention matches the time setting signal with the setting category of the previous setting signal, and determines whether the time setting signal is the same as the previous setting signal, thereby avoiding repeated settings and excessive workload.

[0113] S120: when the time setting signal is received, collecting material injection data of the coagulant, setting the working state instruction of the double-discharge reamer according to the material injection data, and controlling the double-discharge reamer according to the working state instruction, wherein the material injection data includes the amount of raw gypsum A and the amount of coagulant starch E;

[0114] In some embodiments of the present application, when setting the working state instruction of the dual-discharge reamer according to the material injection data, and controlling the dual-discharge reamer according to the working state instruction, it includes:

[0115] Setting the working time of the double-discharging reamer according to the amount of raw gypsum A;

[0116] A preset raw plaster amount matrix B is set to B(B1, B2, B3, B4), wherein B1 is a first preset raw plaster amount, B2 is a second preset raw plaster amount, B3 is a third preset raw plaster amount, B4 is a fourth preset raw plaster amount, and B1<B2<B3<B4;

[0117] Preset the working time matrix C of the double-discharging reamer, set C(C1, C2, C3, C4, C5), where C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5;

[0118] The working time of the double-discharging reamer is set according to the relationship between the raw gypsum amount A and each preset raw gypsum amount:

[0119] When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer;

[0120] When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer;

[0121] When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer;

[0122] When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer;

[0123] When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer.

[0124] The beneficial effect of the above technical solution is: the present invention sets the working time of the double discharge reamer according to the relationship between the raw gypsum amount A and each preset raw gypsum amount. By setting the working time of the double discharge reamer, the present invention can ensure the input amount of raw gypsum, avoid the phenomenon of waste of resources, and at the same time ensure the quality of the processed and produced coagulant.

[0125] In some embodiments of the present application, when the working state instruction of the dual-discharge reamer is set according to the material injection data, and the dual-discharge reamer is controlled according to the working state instruction, it also includes:

[0126] The working time of the double-discharge reamer is corrected based on the amount of accelerating starch E, and the corrected working time is used as the working state instruction of the double-discharge reamer.

[0127] Preset the accelerating starch amount matrix G, set G (G1, G2, G3, G4), wherein G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4;

[0128] Preset the working time correction coefficient matrix h of the double-discharging reamer, set h(h1, h2, h3, h4, h5), where h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8

[0129] When the working time of the double-discharge reamer is set to the i-th preset working time Ci, i=1, 2, 3, 4, 5, it is also used to correct the working time of the double-discharge reamer according to the relationship between the accelerating starch amount E and each preset accelerating starch amount:

[0130] When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1;

[0131] When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2;

[0132] When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3;

[0133] When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4;

[0134] When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5.

[0135] ​The beneficial effect of the above technical solution is: when the working time of the double-discharge reamer is set to the i-th preset working time Ci, i=1, 2, 3, 4, 5, and is also used to correct the working time of the double-discharge reamer according to the relationship between the amount of accelerating starch E and each preset amount of accelerating starch. The present invention further corrects the working time of the double-discharge reamer, thereby ensuring the normal operation of the double-discharge reamer, controlling the amount of accelerating starch entering, and realizing dynamic control.

[0136] S130: setting the ball milling time of the first ball mill and the second ball mill based on preset requirements, and grinding the raw gypsum and the coagulant starch by the first ball mill and the second ball mill to obtain a coagulant;

[0137] In this embodiment, a ball mill is added to increase the milling time of raw gypsum in the ball mill to increase the specific surface area of ​​raw gypsum powder, and raw gypsum and coagulant starch are added to the ball mill by precise double discharge reamer. At the same time, the double ball mills share a set of spiral conveying reamer to transport the coagulant to the coagulant silo.

[0138] S140: Detect characteristic data of a pressure sensor in a coagulant silo, and detect the amount of coagulant produced in the coagulant silo in real time based on the characteristic data and a radar level meter.

[0139] In some embodiments of the present application, when detecting characteristic data of a coagulant silo, and detecting the amount of coagulant in the coagulant silo in real time based on the characteristic data and a radar level meter, the method includes:

[0140] Obtaining position information of a plurality of pressure sensors disposed in the coagulant silo, and numbering all the pressure sensors based on the position information;

[0141] When the coagulant starts to enter the coagulant silo, the radar level meter is controlled to detect the amount of coagulant produced in the coagulant silo, and a curve graph showing the change of the first production amount height over time is drawn according to the detected production amount of the coagulant;

[0142] Collecting the pressure change value of the pressure sensor, and drawing a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change;

[0143] Compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor,

[0144] The actual error is calculated according to the following formula:

[0145]

[0146] Where W is the actual error;

[0147] When the actual error W is within the preset error range, it is determined whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount. If the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the production of the coagulant is continued. If the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped.

[0148] When the actual error W is not within the preset error range, the radar level meter is repaired.

[0149] In this embodiment, the number of pressure sensors can be selected according to actual conditions.

[0150] In this embodiment, the pressure sensors are numbered in sequence from low to high, such as K1, K2, K3, etc.

[0151] The beneficial effect of the above technical solution is that the present invention can avoid abnormalities in the radar level meter and the low accuracy of the measured production amount of the coagulant by calculating the actual error, maintain the stability of the coagulant silo level, and maximize the ball milling efficiency of the ball mill.

[0152] In order to further explain the technical idea of ​​the present invention, the technical solution of the present invention is now described in combination with specific application scenarios.

[0153] Correspondingly, such as Figure 2 As shown, the present application also provides an intelligent processing system for a coagulant, the system comprising:

[0154] An acquisition module, used for acquiring whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, acquiring the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics;

[0155] A setting module, for collecting material injection data of a coagulant when receiving the time setting signal, setting a working state instruction of the double-discharge reamer according to the material injection data, and controlling the double-discharge reamer according to the working state instruction, wherein the material injection data includes a raw gypsum amount A and a coagulant starch amount E;

[0156] A ball milling module, used for setting the ball milling time of the first ball mill and the second ball mill based on preset requirements, and grinding the raw gypsum and the coagulant starch by the first ball mill and the second ball mill to obtain a coagulant;

[0157] The detection module is used to detect the characteristic data of the pressure sensor in the coagulant silo, and based on the characteristic data and the radar level meter, detect the production amount of the coagulant in the coagulant silo in real time.

[0158] In some embodiments of the present application, the acquisition module is specifically used to:

[0159] The acquisition module is used to acquire the previous setting signal and determine the setting category of the previous setting signal;

[0160] The acquisition module is used to match the time setting signal with the setting category of the previous setting signal, and determine whether the time setting signal is the same as the previous setting signal.

[0161] The acquisition module is used to determine that the time setting signal is the same as the previous setting signal if the setting category of the time setting signal matches the setting category of the previous setting signal, collect the first time node of sending the time setting signal, and collect the second time node of sending the previous setting signal;

[0162] The acquisition module is used to calculate the time node difference between the first time node and the second time node, and determine whether the time setting signal can be received according to the relationship between the time node difference and the preset time node difference.

[0163] The acquisition module is used to determine that the time setting signal can be received if the time node difference is greater than or equal to the preset time node difference;

[0164] The acquisition module is used for determining that the time setting signal cannot be received if the time node difference is less than the preset time node difference, and generating a log reminder and sending the log reminder;

[0165] The acquisition module is used for determining that the time setting signal is different from the previous setting signal if the setting categories of the time setting signal and the previous setting signal do not match, and then determining that the time setting signal can be received.

[0166] In some embodiments of the present application, the setting module is specifically used to:

[0167] The setting module is used to set the working time of the double-discharging reamer according to the amount of raw gypsum A;

[0168] The setting module is used to preset the raw plaster amount matrix B, setting B (B1, B2, B3, B4), wherein B1 is the first preset raw plaster amount, B2 is the second preset raw plaster amount, B3 is the third preset raw plaster amount, B4 is the fourth preset raw plaster amount, and B1<B2<B3<B4;

[0169] The setting module is used to preset the working time matrix C of the double-discharging reamer, and set C (C1, C2, C3, C4, C5), wherein C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5;

[0170] The setting module is used to set the working time of the double-discharging reamer according to the relationship between the raw gypsum amount A and each preset raw gypsum amount:

[0171] When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer;

[0172] When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer;

[0173] When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer;

[0174] When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer;

[0175] When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer.

[0176] In some embodiments of the present application, the setting module is specifically used to:

[0177] The setting module is used to correct the working time of the double-discharge reamer based on the amount of accelerating starch E, and use the corrected working time as the working state instruction of the double-discharge reamer.

[0178] The setting module is used to preset the accelerating starch amount matrix G, and set G (G1, G2, G3, G4), wherein G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4;

[0179] The setting module is used to preset the working time correction coefficient matrix h of the double-discharging reamer, and set h(h1, h2, h3, h4, h5), wherein h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8

[0180] The setting module is used to set the working time of the double-discharge reamer to the i-th preset working time Ci, i=1, 2, 3, 4, 5, and is also used to correct the working time of the double-discharge reamer according to the relationship between the accelerating starch amount E and each preset accelerating starch amount:

[0181] When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1;

[0182] When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2;

[0183] When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3;

[0184] When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4;

[0185] When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5.

[0186] In some embodiments of the present application, the detection module is specifically used to:

[0187] The detection module is used to obtain the position information of a plurality of pressure sensors arranged in the coagulant silo, and number all the pressure sensors based on the position information;

[0188] The detection module is used to control the radar level meter to detect the amount of coagulant produced in the coagulant silo when the coagulant starts to enter the coagulant silo, and to draw a curve chart showing the change of the first production amount height over time according to the detected production amount of the coagulant; ​

[0189] The detection module is used to collect the pressure change value of the pressure sensor, and draw a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change;

[0190] The detection module is used to compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor,

[0191] The detection module is used to calculate the actual error according to the following formula:

[0192]

[0193] Where W is the actual error;

[0194] The detection module is used for judging whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount when the actual error W is within the preset error range; if the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the coagulant is continued to be produced; if the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped;

[0195] The detection module is used to repair the radar level meter when the actual error W is not within the preset error range.

[0196] In the description of the above embodiments, specific features, structures, materials or characteristics may be combined in a suitable manner in any one or more embodiments or examples.

[0197] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed by the present invention may be used in combination with each other in any manner, and the fact that these combinations are not fully described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

[0198] Those skilled in the art can understand that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions recorded in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A method for intelligent processing of a coagulant, characterized in that: The method comprises: Obtaining whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, obtaining the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics; When the time setting signal is received, the material injection data of the coagulant is collected, the working state instruction of the double-discharge reamer is set according to the material injection data, and the double-discharge reamer is controlled according to the working state instruction, wherein the material injection data includes the amount of raw gypsum A and the amount of coagulant starch E; The ball milling time of the first ball mill and the second ball mill is set based on preset requirements, and the raw gypsum and the coagulant starch are ground by the first ball mill and the second ball mill to obtain a coagulant; Detect characteristic data of a pressure sensor in a coagulant silo, and detect the amount of coagulant produced in the coagulant silo in real time based on the characteristic data and a radar level meter; When the working state instruction of the double-discharge reamer is set according to the material injection data, and the double-discharge reamer is controlled according to the working state instruction, the method includes: Setting the working time of the double-discharging reamer according to the amount of raw gypsum A; A preset raw plaster amount matrix B is set to B (B1, B2, B3, B4), wherein B1 is a first preset raw plaster amount, B2 is a second preset raw plaster amount, B3 is a third preset raw plaster amount, B4 is a fourth preset raw plaster amount, and B1<B2<B3<B4; Preset the working time matrix C of the double-discharging reamer, set C (C1, C2, C3, C4, C5), where C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5; The working time of the double-discharging reamer is set according to the relationship between the raw gypsum amount A and each preset raw gypsum amount: When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer; When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer; When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer; When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer; When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer; When the working state instruction of the double-discharge reamer is set according to the material injection data, and the double-discharge reamer is controlled according to the working state instruction, it also includes: The working time of the double-discharge reamer is corrected based on the amount of accelerating starch E, and the corrected working time is used as the working state instruction of the double-discharge reamer. Preset the accelerating starch amount matrix G, set G (G1, G2, G3, G4), where G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4; Preset the working time correction coefficient matrix h of the double-discharging reamer, set h (h1, h2, h3, h4, h5), where h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8<h1<h2<h3<h4<h5<1.2; When the working time of the double-discharge reamer is set to the i-th preset working time Ci, i=1, 2, 3, 4, 5, it is also used to correct the working time of the double-discharge reamer according to the relationship between the accelerating starch amount E and each preset accelerating starch amount: When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1; When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2; When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3; When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4; When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5; When detecting characteristic data of the coagulant silo, and detecting the amount of the coagulant in the coagulant silo in real time based on the characteristic data and the radar level meter, the method includes: Obtaining position information of a plurality of pressure sensors disposed in the coagulant silo, and numbering all the pressure sensors based on the position information; When the coagulant starts to enter the coagulant silo, the radar level meter is controlled to detect the amount of coagulant produced in the coagulant silo, and a curve graph showing the change of the first production amount height over time is drawn according to the detected production amount of the coagulant; Collecting the pressure change value of the pressure sensor, and drawing a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change; Compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor, The actual error is calculated according to the following formula: ; Where W is the actual error; When the actual error W is within the preset error range, it is determined whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount. If the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the production of the coagulant is continued. If the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped. When the actual error W is not within the preset error range, the radar level meter is repaired.

2. The intelligent processing method of coagulant according to claim 1, characterized in that: Before obtaining the attribute characteristics of the double-discharge reamer and sending a time setting signal to the double-discharge reamer according to the attribute characteristics, the method further includes: Acquire a previous setting signal, and determine a setting category of the previous setting signal; Matching the time setting signal with the setting category of the previous setting signal, and determining whether the time setting signal is the same as the previous setting signal, If the setting category of the time setting signal matches the setting category of the previous setting signal, it is determined that the time setting signal is the same as the previous setting signal, and the first time node of sending the time setting signal is collected, and the second time node of sending the previous setting signal is collected; Calculating a time node difference between the first time node and the second time node, and judging whether the time setting signal can be received according to a relationship between the time node difference and a preset time node difference, If the time node difference is greater than or equal to the preset time node difference, it is determined that the time setting signal can be received; If the time node difference is less than the preset time node difference, it is determined that the time setting signal cannot be received, and a log reminder is generated and sent; If the setting types of the time setting signal and the previous setting signal do not match, it is determined that the time setting signal is different from the previous setting signal, and it is determined that the time setting signal can be received.

3. An intelligent processing system for coagulant, characterized in that: The system comprises: An acquisition module, used for acquiring whether the double-discharge reamer is in a working state, and when the double-discharge reamer is not in a working state, acquiring the attribute characteristics of the double-discharge reamer, and sending a time setting signal to the double-discharge reamer according to the attribute characteristics; A setting module, for collecting material injection data of a coagulant when receiving the time setting signal, setting a working state instruction of the double-discharge reamer according to the material injection data, and controlling the double-discharge reamer according to the working state instruction, wherein the material injection data includes a raw gypsum amount A and a coagulant starch amount E; A ball milling module, used for setting the ball milling time of the first ball mill and the second ball mill based on preset requirements, and grinding the raw gypsum and the coagulant starch by the first ball mill and the second ball mill to obtain a coagulant; A detection module is used to detect characteristic data of a pressure sensor in a coagulant silo, and detect the amount of coagulant produced in the coagulant silo in real time based on the characteristic data and a radar level meter; The setting module is used to set the working time of the double-discharging reamer according to the amount of raw gypsum A; The setting module is used to preset the raw plaster amount matrix B, and set B (B1, B2, B3, B4), wherein B1 is the first preset raw plaster amount, B2 is the second preset raw plaster amount, B3 is the third preset raw plaster amount, B4 is the fourth preset raw plaster amount, and B1<B2<B3<B4; The setting module is used to preset the working time matrix C of the double-discharging reamer, and set C (C1, C2, C3, C4, C5), wherein C1 is the first preset working time, C2 is the second preset working time, C3 is the third preset working time, C4 is the fourth preset working time, C5 is the fifth preset working time, and C1<C2<C3<C4<C5; The setting module is used to set the working time of the double-discharging reamer according to the relationship between the raw gypsum amount A and each preset raw gypsum amount: When A<B1, the first preset working time C1 is selected as the working time of the double-discharging reamer; When B1≤A<B2, the second preset working time C2 is selected as the working time of the double-discharging reamer; When B2≤A<B3, the third preset working time C3 is selected as the working time of the double-discharging reamer; When B3≤A<B4, the fourth preset working time C4 is selected as the working time of the double-discharging reamer; When B4≤A, the fifth preset working time C5 is selected as the working time of the double-discharging reamer; The setting module is used to correct the working time of the double-discharge reamer based on the amount of accelerating starch E, and use the corrected working time as the working state instruction of the double-discharge reamer. The setting module is used to preset the accelerating starch amount matrix G, and set G (G1, G2, G3, G4), wherein G1 is the first preset accelerating starch amount, G2 is the second preset accelerating starch amount, G3 is the third preset accelerating starch amount, G4 is the fourth preset accelerating starch amount, and G1<G2<G3<G4; The setting module is used to preset the working time correction coefficient matrix h of the double-discharging reamer, and set h (h1, h2, h3, h4, h5), wherein h1 is the first preset working time correction coefficient, h2 is the second preset working time correction coefficient, h3 is the third preset working time correction coefficient, h4 is the fourth preset working time correction coefficient, h5 is the fifth preset working time correction coefficient, and 0.8<h1<h2<h3<h4<h5<1.2; The setting module is used to set the working time of the double-discharging reamer to the i-th preset working time Ci, i=1, 2, 3, 4, 5, and is also used to correct the working time of the double-discharging reamer according to the relationship between the accelerating coagulation starch amount E and each preset accelerating coagulation starch amount: When E<G1, the first preset working time correction coefficient h1 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h1; When G1≤E<G2, the second preset working time correction coefficient h2 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h2; When G2≤E<G3, the third preset working time correction coefficient h3 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h3; When G3≤E<G4, the fourth preset working time correction coefficient h4 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h4; When G4≤E, the fifth preset working time correction coefficient h5 is selected to correct the i-th preset working time Ci, and the corrected working time of the double-discharging reamer is Ci*h5; The detection module is used to obtain the position information of a plurality of pressure sensors arranged in the coagulant silo, and number all the pressure sensors based on the position information; The detection module is used to control the radar level meter to detect the amount of coagulant produced in the coagulant silo when the coagulant starts to enter the coagulant silo, and to draw a curve chart showing the change of the first production amount height over time according to the detected production amount of the coagulant; The detection module is used to collect the pressure change value of the pressure sensor, and draw a curve chart of the second production volume height changing with time according to the pressure change value, wherein the initial pressure value of the pressure sensor is 0, and when the coagulant reaches the position where the pressure sensor is located, the value of the pressure sensor will suddenly change; The detection module is used to compare the curve graph of the first production volume height change over time and the curve graph of the second production volume height change over time, and at the same time, judge whether the actual error is within the preset error range according to the relationship between the production volume size P1 of the coagulant detected by the radar level meter and the production volume size P2 of the coagulant corresponding to the pressure sensor, The detection module is used to calculate the actual error according to the following formula: ; Where W is the actual error; The detection module is used for judging whether to continue to produce the coagulant according to the relationship between the production amount P1 of the coagulant detected by the radar level meter and the preset production amount when the actual error W is within the preset error range; if the production amount P1 of the coagulant detected by the radar level meter is less than the preset production amount, the coagulant is continued to be produced; if the production amount P1 of the coagulant detected by the radar level meter is equal to or greater than the preset production amount, the production of the coagulant is stopped; The detection module is used to repair the radar level meter when the actual error W is not within the preset error range.

4. The intelligent processing system for coagulant according to claim 3, characterized in that: The acquisition module is specifically used for: The acquisition module is used to acquire the previous setting signal and determine the setting category of the previous setting signal; The acquisition module is used to match the time setting signal with the setting category of the previous setting signal, and determine whether the time setting signal is the same as the previous setting signal. The acquisition module is used to determine that the time setting signal is the same as the previous setting signal if the setting category of the time setting signal matches the setting category of the previous setting signal, collect the first time node of sending the time setting signal, and collect the second time node of sending the previous setting signal; The acquisition module is used to calculate the time node difference between the first time node and the second time node, and determine whether the time setting signal can be received according to the relationship between the time node difference and the preset time node difference. The acquisition module is used to determine that the time setting signal can be received if the time node difference is greater than or equal to the preset time node difference; The acquisition module is used for determining that the time setting signal cannot be received if the time node difference is less than the preset time node difference, and generating a log reminder and sending the log reminder; The acquisition module is used for determining that the time setting signal is different from the previous setting signal if the setting categories of the time setting signal and the previous setting signal do not match, and then determining that the time setting signal can be received.

Citation Information

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