Capacitor bank pushing method

Abstract

The application relates to a capacitor row box pushing mode, which is characterized by the following steps: step 1: a baffle is pushed to the side of a pushing assembly along the horizontal direction by a first driving assembly; step 2: the baffle is pushed vertically upwards by the pushing assembly; until the baffle completely passes through an assembly table top; step 3: after the baffle completely passes through the assembly table top, a material body is pushed to the side of the baffle along the horizontal direction by a second driving assembly, so that the baffle and the material body are sequentially and intervally combined in layers; step 4: under the pushing action of the second driving assembly, the sequentially and intervally combined material body and baffle continue to move along the assembly table top, and the row box process is completed; the pushing plate in the pushing assembly is periodically moved up and down to vertically push the baffle upwards, and one baffle is pushed out each time. The problems, such as material falling, pinching, paper clamping and low production efficiency, in the prior art during the row box process are solved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of capacitor manufacturing, in particular to a capacitor box arranging and pushing method. BACKGROUND

[0002] Capacitors need to be uniformly packed in batches before leaving the factory, and a buffer protection partition is added to the periphery of the capacitor product to play a positioning role and prevent the capacitor from being damaged during transportation. In the capacitor production industry, the capacitor box arranging and pushing is usually performed manually. The traditional capacitor box arranging machine is prone to problems such as material overturning, pinching, paper jamming of the paper pushing knife and low production efficiency during box arranging. SUMMARY

[0003] Therefore, it is necessary to provide a capacitor box arranging and pushing method to solve the problems of material overturning, pinching, paper jamming of the paper pushing knife and low production efficiency of the box arranging machine during box arranging.

[0004] The technical problem of the application is solved by the following technical scheme:

[0005] A capacitor box arranging and pushing method comprises the following steps:

[0006] Step 1: a first driving assembly pushes a partition along a horizontal direction to a side of a pushing assembly;

[0007] Step 2: the pushing assembly pushes the partition vertically upward until the partition completely passes through an assembly table top;

[0008] Step 3: after the partition completely passes through the assembly table top, a second driving assembly pushes a material body along a horizontal direction to a side of the partition, so that the partition and the material body are sequentially and interval combined in layers;

[0009] Step 4: under the pushing action of the second driving assembly, the sequentially and interval combined material body and partition continue to move horizontally along the assembly table top, and the box arranging process is completed;

[0010] The pushing plate in the pushing assembly is matched with the second driving assembly to periodically move up and down to vertically push the partition upward, and one partition is pushed out each time.

[0011] Preferably, the assembly table top is located at the top end of a rack, the second driving assembly is arranged at one side of the upper end of the assembly table top, and a feeding table top is arranged below the assembly table top; a first driving assembly is arranged at one side of the upper end of the feeding table top; and a pushing assembly is arranged away from the first driving assembly.

[0012] Preferably, the first driving assembly comprises a first driver and a first push plate, the output end of the first driver is connected with the first push plate, and the first driver drives the first push plate to keep in contact with the side surface of the partition plate along the length direction of the feeding table.

[0013] Preferably, the second driving assembly comprises a second driver and a second push plate, the output end of the second driver is connected with the second push plate, and the second driver drives the second push plate to push the material along the length direction of the assembling table.

[0014] Preferably, the pushing assembly comprises a third driver and a pushing plate, the output end of the third driver is fixedly connected with the pushing plate, and the pushing plate vertically penetrates through the assembling table.

[0015] Preferably, the pushing plate comprises a convex structure, a supporting structure, an inclined surface structure and a groove, the convex structure is arranged on the side surface of the pushing plate to form the supporting structure, the supporting structure comprises a supporting surface and an abutting surface, the supporting surface is provided with the groove, and the top end of the pushing plate is provided with the inclined surface structure.

[0016] The application has the following advantages and positive effects:

[0017] The application is a pushing method for capacitor box, which solves the problems of the existing technology, such as material falling, material clamping and paper clamping of the pushing knife, low production efficiency and the like. Compared with the prior art, the application has the following advantages:

[0018] The application pushes the partition plate vertically upward, arranges the feeding table below the assembling table, saves space in structure, stores more materials in smaller occupied space, improves the pushing efficiency, the pushing method from bottom to top increases the contact area of the partition plate and the pushing plate, improves the stress area of the pushing, solves the problems of material clamping and material falling, improves the pushing efficiency. The second push plate is provided with a brush, so that the brush abuts against the material body when the second push plate pushes the material body, plays a supporting role, avoids the problems of material falling and product clamping in the pushing process, realizes automatic control, and improves the production efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from the structures shown in the drawings without creative labor.

[0020] Figure 1 is a schematic diagram of the three-dimensional structure of the application.

[0021] Figure 2 is an enlarged partial structure diagram of A in the present application Figure 1

[0022] Figure 3 is a perspective structure diagram of the push plate of the present application

[0023] Figure 4 is a side structure diagram of the push plate of the present application

[0024] Figure 5 is an enlarged partial structure diagram of C in the present application Figure 4

[0025] Figure 6 is an enlarged partial structure diagram of B in the present application Figure 2

[0026] Figure 7 is a combination diagram of the partition plate and the material body of the present application

[0027] Brief Description of the Drawings: 1, rack; 2, first driving assembly; 3, second driving assembly; 4, pushing assembly; 5, partition plate; 6, material body; 101, assembly table; 102, feeding table; 103, fixed frame; 201, first driver; 202, first push plate; 301, second driver; 302, second push plate; 401, third driver; 402, push plate; 1011, sliding block; 4021, convex structure; 4022, supporting structure; 4023, inclined surface structure; 4024, groove; 42221, supporting surface; 40222, abutting surface. Embodiment

[0028] Further detailed description of the embodiments of the present application will be made in combination with the drawings: the technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0029] ​​​In the description of the present application, it needs to be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0030] In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second", "third" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0031] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "fixing", "provided with" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0032] As shown in Figures 1-2 The assembling table 101 is located at the top end of the rack 1, the second driving assembly 3 is arranged at one side of the upper end of the assembling table 101, and the feeding table 102 is arranged below the assembling table 101; the first driving assembly 2 is arranged at one side of the upper end of the feeding table 102; and the pushing assembly 4 is arranged away from the first driving assembly 2.

[0033] Specifically, the assembling table 101 can be a conveying track or a limiting groove. In the embodiment, the assembling table 101 is a limiting plane arranged horizontally. A limiting adjuster is arranged at one side of the limiting plane, so that the width of the limiting plane can be adjusted to adapt to and limit products of different models. The second driving assembly 3 is arranged at one side of the upper end of the assembling table 101. The second driving assembly 3 is used to push the material body 6 to be arranged in the box and the partition plate 5 to the assembling table 101. In the embodiment, the material body 6 is a capacitor. In other embodiments, the material body 6 can be a cylindrical or rectangular product or a spherical product. In other embodiments, the partition plate 5 can be a sheet-shaped plastic plate or a metal plate. In the embodiment, the partition plate 5 is a paper plate.

[0034] As shown in Figures 1-2As shown, the assembly table 101 is provided below with a feeding table 102, the feeding table 102 is provided with a first driving assembly 2 on one side of the upper end, and is provided with a pushing assembly 4 away from the first driving assembly 2. Specifically, the first driving assembly 2 is used to push the batch stacked partition plates 5 along the feeding table 102 to the pushing assembly 4, and provides the partition plates 5 for the pushing assembly 4.

[0035] The first driving assembly 2 includes a first driver 201 and a first push plate 202. The output end of the first driver 201 is connected with the first push plate 202. The first driver 201 drives the first push plate 202 to keep mutual extrusion contact with the side surface of the partition plate 5 along the length direction of the feeding table 102. Specifically, the first driver 201 is one of a cylinder, a motor and an elastic member. In the embodiment, the first driver 201 adopts a cylinder. The power output of the cylinder is linear extension and retraction movement. The output end of the first driver 201 is connected with the first push plate 202 through a connecting rod. The first driver 201 drives the first push plate 202 to keep mutual extrusion contact with the side surface of the partition plate 5 along the length direction of the feeding table 102. By adopting the cylinder as the first driver 201, under the pushing force of the cylinder, the first push plate 202 extrudes the partition plate 5, so that the stacked partition plate 5 moves to the pushing plate 402 in the pushing assembly 4, and the partition plate 5 is continuously pushed.

[0036] As shown in the Figures 2-4 The pushing assembly 4 includes a third driver 401 and a pushing plate 402. The output end of the third driver 401 is fixedly connected with the pushing plate 402. The pushing plate 402 vertically moves through the assembly table 101.

[0037] Specifically, the third driver 401 is one of a cylinder and a motor. In the embodiment, the third driver 401 specifically adopts a cylinder. The output end of the third driver 401 is fixedly connected with the bottom of the pushing plate 402 through a connecting rod. The pushing plate 402 is located above the third driver 401. The pushing assembly 4 is fixed on one side of the feeding table 102 through a fixing frame 103. The fixing frame 103 is provided with a limiting sliding groove. The pushing plate 402 is slidingly installed in the limiting sliding groove. Under the pushing of the third driver 401, i.e. the cylinder, the pushing plate 402 moves up and down along the limiting sliding groove. The pushing plate 402 vertically moves through the assembly table 101. When the third driver 401 outputs upward pushing force, the pushing plate 402 is driven by the connecting rod to move upward and pass through the assembly table 101, and pushes the partition plate 5 upward until the partition plate 5 completely passes out of the assembly table 101. Then the pushing plate 402 slides downward to reset, and the pushing of the partition plate 5 is completed.

[0038] The second driving assembly 3 comprises a second driver 301 and a second pushing plate 302, the output end of the second driver 301 is connected with the second pushing plate 302, and the second driver 301 drives the second pushing plate 302 to push the material along the length direction of the assembly table 101. Specifically, the second driver 301 is one of a pneumatic cylinder and a motor, and in the embodiment, the second driver 301 is a pneumatic cylinder. The second driving assembly 3 pushes the material body 6 and the partition plate 5 to the assembly table 101 in an interval, specifically, the material body 6 and the partition plate 5 are pushed to the assembly table 101 in an interval, and the material body 6 and the partition plate 5 in an interval are obtained after being pushed. After being arranged in a box, the material body 6 can be directly packed into a box to complete the box arranging process.

[0039] As shown in Figures 3-4 Figures 2-4 The pushing plate 402 comprises a protruding structure 4021, a supporting structure 4022, an inclined surface structure 4023 and a groove 4024. The protruding structure 4021 is arranged on the side of the pushing plate 402 to form the supporting structure 4022. The supporting structure 4022 comprises a supporting surface 40221 and an abutting surface 40222. The supporting surface 40221 is provided with the groove 4024. The top end of the pushing plate 402 is provided with the inclined surface structure 4023.

[0040] Specifically, the shape of the protruding structure 4021 is not limited, the protruding height of the protruding structure 4021 is matched with the cross-sectional thickness of the partition plate 5, the supporting surface 40221 can only accommodate one partition plate 5, and the protruding structure 4021 plays a role in limiting the pushing of one partition plate 5 at a time. When the partition plate 5 is pushed, the supporting surface 40221 of the supporting structure 4022 contacts the bottom surface of the partition plate 5, gives the partition plate 5 an upward pulling force, makes the partition plate 5 rise along with the pushing of the partition plate 5, and the abutting surface 40222 limits the side of the partition plate 5, so that the partition plate 5 remains in a vertical state. The top end of the pushing plate 402 is provided with the inclined surface structure 4023, which is convenient for pushing the partition plate 5 upward.

[0041] The supporting surface 40221 is provided with the groove 4024, the end part of the assembly table 101 close to the second driving assembly 3 is provided with a sliding block 1011, the side of the sliding block 1011 away from the second driving assembly 3 is provided with an elastic member, and the side of the sliding block 1011 close to the second driving assembly is provided with a downward inclined surface. The sliding block 1011 is matched with the groove 4024, and under the action of the elastic member, the sliding block 1011 remains in an extended state. When the pushing plate 402 pushes the partition plate 5 upward, the sliding block 1011 abuts against the partition plate 5. When the partition plate 5 is completely exposed from the assembly table 101, the sliding block 1011 loses the abutting object, and under the action of the elastic member, the sliding block 1011 further extends to abut against the groove and clamps the partition plate 5, so that the partition plate 5 remains on the assembly table 101.

[0042] The pushing method of the application comprises the following steps:

[0043] Step 1: push the partition plate 5 along the horizontal direction to the side of the pushing assembly 4 by the first driving assembly 2;

[0044] Step 2: push the partition plate 5 vertically upward by the pushing assembly 4; until the partition plate 5 completely passes through the assembly table 101;

[0045] Step 3: after the partition plate 5 completely passes through the assembly table 101, push the material body 6 along the horizontal direction to the side of the partition plate 5 by the second driving assembly 3, so that the partition plate 5 and the material body 6 are sequentially and spaced stacked combined;

[0046] Step 4: under the pushing action of the second driving assembly 3, the sequentially and spaced stacked combined material body 6 and partition plate 5 continue to move along the assembly table 101 horizontally, completing the box arranging process;

[0047] The pushing plate 402 in the pushing assembly 4 cooperates with the second driving assembly 3 to move up and down periodically to push the partition plate 5 vertically upward, and one partition plate 5 is pushed out each time.

[0048] Specifically, by placing a batch of partitions 5 on the feeding table 102, the first drive assembly 2 is started to push the first push plate 202 to press one side of the partition 5, so that the batch of partitions 5 moves to the pushing assembly 4, which provides the function of the partition 5. When the pushing assembly 4 is in operation, the third drive outputs power to make the pushing plate 402 move up and down along the fixed frame 103. When the pushing plate 402 moves up, the partition 5 is driven to move up together with the pushing plate 402 under the joint action of the protruding structure 4021 and the supporting structure 4022 in the pushing plate 402 until the partition 5 passes through the assembly table 101 and is exposed. Then the pushing plate 402 moves down to complete a cycle of pushing the partition 5. Repeat the operation to realize the automatic pushing of the partition 5. The external feeding device pushes the material body 6, i.e. the capacitor, to the assembly table 101 near the second drive assembly 3. The second drive assembly 3 periodically pushes the second push plate 302 to push the material body 6 and the partition 5 to the assembly table 101, which realizes the interval arrangement of the material body 6, i.e. the capacitor, and the partition 5, and realizes the row processing of the capacitor and the partition 5. The present application pushes the partition 5 vertically upward, sets the feeding table 102 below the assembly table 101, saves space in structure, stores more materials in smaller space, improves the pushing efficiency, and solves the problems of material jamming or missing. The pushing method from bottom to top increases the contact area of the partition 5 and the pushing plate 402, improves the pushing force area, solves the problems of material jamming or missing, and improves the pushing efficiency. The second push plate 302 is provided with a brush, which abuts against the material body 6 when pushing the material body 6, and supports the material body 6 to avoid the problems of material falling and product damage during pushing, realizes automatic control, and improves the production efficiency and quality.

[0049] It should be emphasized that the embodiments described in the present application are illustrative rather than restrictive, and therefore the present application is not limited to the embodiments described in the specific embodiments. Any other embodiments derived by those skilled in the art from the technical solutions of the present application also belong to the scope of protection of the present application.

Claims

1. A capacitor bank pushing method, characterized by, It comprises the following steps: Step 1: push the partition plate (5) to the side of the pushing assembly (4) along the horizontal direction by the first driving assembly (2); Step 2: push the partition plate (5) vertically upward by the pushing assembly (4); until the partition plate (5) completely passes through the assembly table (101); Step 3: after the partition plate (5) completely passes through the assembly table (101), push the material body (6) to the side of the partition plate (5) along the horizontal direction by the second driving assembly (3), so that the partition plate (5) and the material body (6) are sequentially and spaced stacked; Step 4: under the pushing action of the second driving assembly (3), the sequentially and spaced stacked material body (6) and partition plate (5) continue to move horizontally along the assembly table (101), completing the box arranging process; The pushing plate (402) in the pushing assembly (4) cooperates with the second driving assembly (3) to move up and down periodically to push the partition plate (5) vertically upward, and one partition plate (5) is pushed out each time; The pushing plate (402) comprises a protruding structure (4021), a supporting structure (4022), an inclined surface structure (4023) and a groove (4024), the protruding structure (4021) is arranged on the side of the pushing plate (402) to form the supporting structure (4022), the supporting structure (4022) comprises a supporting surface (40221) and an abutting surface (40222), the supporting surface (40221) is provided with the groove (4024), and the top end of the pushing plate (402) is provided with the inclined surface structure (4023); the end section of the assembly table (101) close to the second driving assembly (3) is provided with a slider (1011) matched with the groove (4024), the slider (1011) away from the second driving assembly (3) is provided with an elastic member, and the slider (1011) close to the second driving assembly (3) is provided with a downward inclined surface.

2. The method of claim 1, wherein: The assembly table (101) is located at the top end of the rack (1), the second driving assembly (3) is arranged on one side of the upper end of the assembly table (101), and the feeding table (102) is arranged below the assembly table (101); the first driving assembly (2) is arranged on one side of the upper end of the feeding table (102); and the pushing assembly (4) is arranged away from the first driving assembly (2).

3. The method of claim 2, wherein: The first driving assembly (2) comprises a first driver (201) and a first pushing plate (202), the output end of the first driver (201) is connected with the first pushing plate (202), and the first driver (201) drives the first pushing plate (202) to keep mutual extrusion contact with the side surface of the partition plate (5) along the length direction of the feeding table (102).

4. The method of claim 1, wherein: The second driving assembly (3) comprises a second driver (301) and a second pushing plate (302), the output end of the second driver (301) is connected with the second pushing plate (302), and the second driver (301) drives the second pushing plate (302) to push material along the length direction of the assembly table (101).

5. The method of claim 1, wherein: The pushing assembly (4) comprises a third driver (401) and a pushing plate (402), the output end of the third driver (401) is fixedly connected with the pushing plate (402), and the pushing plate (402) vertically and movably penetrates through the assembly table top (101).

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